Powermatic 719A Instruction Manual & Parts List

MAINTENANCE & OPERATING INSTRUCTIONS
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Model 719A
# 0460225
This manual has been prepared for the owner and operators of a Powermatic Model 719A Mortiser. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and main­tenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your mortiser, and to aid in using the machine safely, read this manual thoroughly and follow all instructions carefully.
Warranty & Service
The JET Group warrants every product it sells. If one of our tools needs service or repair, one of our Autho­rized Repair Stations located throughout the United States can give you quick service.
In most cases, any one of these JET Group Repair Stations can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET, Performax or Powermatic tools.
For the name of an Authorized Repair Station in your area, please call 1-800-274-6848.
More Information
Remember, the JET Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local JET Group distributor.
JET Group Warranty
The JET Group (including Performax and Powermatic brands) makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.
THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replace­ment, if you are willing to accept a refund. We will return repaired product or replacement at JET's expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET's warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
The JET Group sells through distributors only. Members of the JET Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
TABLE OF CONTENTS
Safety Rules ...................................................................................................................................... 4
Specifications .................................................................................................................................... 5
Receiving the Mortiser ...................................................................................................................... 6
Installation ......................................................................................................................................... 6
Adjustments....................................................................................................................................... 6
Installing/Replacing Chisel & Bit .............................................................................................. 6
Work stop .................................................................................................................................. 6
Chuck Extension Adaptor ......................................................................................................... 7
Operation ........................................................................................................................................... 7
Maintenance ...................................................................................................................................... 8
Sharpening Chisel & Bit ............................................................................................................ 8
Parts Lists & Exploded Views
Stand Assembly ........................................................................................................................ 9
Mortiser............................................................................................................................... 10-11
Extension Kit (Optional) .......................................................................................................... 12
SAFETY RULES
As with all power tools there is a certain amount of hazard involved with the operation and use of the tool. Use the tool with the respect and caution de­manded where safety precautions are concerned. This will considerably lessen the possibility of per­sonal injury. When normal safety precautions are overlooked or completely ignored, personal injury to the operator can result.
1. KNOW YOUR TOOL. Read the owners manual carefully. Learn the tools applications and limitations, as well as the specific potential haz­ards peculiar to it.
2. KEEP GUARDS IN PLACE and maintained in working order.
3. GROUND ALL TOOLS. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered ar­eas and benches invite accidents.
6. AVOID DANGEROUS ENVIRONMENT. Dont use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
12. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
13. SECURE WORK. Use clamps or a vise to hold work when practical. Its safer than using your hand and frees both hands to operate tool.
14. DONT OVERREACH. Keep your proper foot- ing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest per­formance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as chisel and bit.
17. USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommended ac­cessories. The use of improper accessories may cause hazards.
18. AVOID ACCIDENTAL STARTING. Make sure switch is in OFF position before plugging in cord.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is dam­aged should be carefully checked to ensure that it will operate properly and perform its intended func­tion - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
8. MAKE WORKSHOP CHILDPROOF - with padlocks, master switches, or by removing starter keys.
9. DONT FORCE TOOL. It will do the job bet­ter and be safer at the rate for which it was de­signed.
10. USE RIGHT TOOL. Dont force tool or at­tachment to do a job it was not designed for.
11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair
4
21. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Dont leave tool
until it comes to a complete stop.
22. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, al­cohol, or any medication.
MODEL 719A MORTISER
SPECIFICATIONS
Motor ................................................ 1 HP, 1 PH, 115/230V, prewired 115V
Speed...........................................................................................1725 RPM
Chisel capacity ................................................................................1/4" - 1"
Chisel shank capacity .......................................................5/8", 3/4", 1-1/8"
Max. chisel stroke .....................................................................................8"
Distance, fence to center chisel ...............................................................4"
Chuck capacity ...................................................................................... 1/2"
Table movement
Long-ways .......................................................................................16"
Cross-ways ........................................................................................ 4"
Table size....................................................................................... 10" x 20"
Base dimensions........................................................................... 14" x 16"
Height ......................................................................................................33"
Overall dimensions .............................21-1/4" L x 21-5/8" W x 61-3/16" H
FIGURE 1
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