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OPERATING INSTRUCTIONS and PARTS MANUAL
10" Contractor's Saw
Model: 64S
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123
Phone: 888-594-5866
Fax: 800-626-9676
www.wmhtoolgroup.com
Part No. M-0460281
Revision: A1
Copyright WMH Tool Group
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This manual has been prepared for the owner and operators of a Powermatic Model 64S Table
Saw. Its purpose, aside from machine operation, is to promote safety using accepted operating
and maintenance procedures. To obtain maximum life and efficiency from your table saw, and to
aid in using the machine safely, please read this manual thoroughly and follow all instructions
carefully.
Warranty & Service
WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our Authorized
Repair Stations located throughout the United States can provide quick service or information.
In most cases, a WMH Tool Group Repair Station can assist in authorizing repair work, obtaining replacement
parts or perform routine or major maintenance repair on your Powermatic product.
For the name of an Authorized Repair Station in your area, please call 1-888-594-5866, or visit our web site at
www.wmhtoolgroup.com.
More Information
Remember, the WMH Tool Group is consistently adding new products to the line. For complete, up-to-date
product information, check with your local WMH Tool Group distributor or visit our web site at
www.wmhtoolgroup.com.
Limited Warranty
WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and
warrants to the original retail consumer/purchaser of our products that each product be free from defects in
materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS
SPECIFIED OTHERWISE. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, BEGINNING
FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED
WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU. IN NO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH, INJURIES TO PERSONS
OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING
FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an
Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection discloses a defect, WMH Tool Group will either repair or
replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replacement
at WMH Tool Group's expense, but if it is determined there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then the user must bear the cost of storing and returning the product. This
warranty gives you specific legal rights, you may also have other rights which vary from state to state.
WMH Tool Group sells through distributors only. WMH Tool Group reserves the right to effect at any time, without
prior notice, alterations to parts, fittings, and accessory equipment which they may deem necessary for any
reason whatsoever.
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TABLE OF CONTENTS
Safety Rules ......................................................................................................................................................... 4
Safety Labels ........................................................................................................................................................ 6
Features ............................................................................................................................................................... 7
Specifications ....................................................................................................................................................... 7
Receiving .............................................................................................................................................................. 8
Installation & Assembly ....................................................................................................................................... 8
Stand Assembly ........................................................................................................................................... 9
Mounting the Saw to the Stand ................................................................................................................. 10
Assembling the Handwheels and Lock Knobs ....................................................................................... 10
Mounting the Motor .................................................................................................................................... 11
Mounting the Blade Guard and Splitter .................................................................................................... 12
Saw Blade Installation .............................................................................................................................. 13
Mounting the Table Insert ......................................................................................................................... 13
Mounting the Extension Wings ................................................................................................................. 14
Mounting the Rails and Accu-Fence ......................................................................................................... 14
Optional Wood Extension Table ............................................................................................................... 14
Installing the Dust Shroud ........................................................................................................................ 15
Installing the On/Off Switch ...................................................................................................................... 15
Installing the Mitre Gauge Assembly........................................................................................................ 15
Motor Disconnect Plug .............................................................................................................................. 16
Installing the Dado Insert ......................................................................................................................... 16
Grounding Instructions ............................................................................................................................. 16
Adjustments
Saw Blade Adjustment.............................................................................................................................. 18
Resetting the Pointer ................................................................................................................................ 18
45o and 90o Positive Stops........................................................................................................................ 18
Mitre Gauge Adjustment ........................................................................................................................... 19
Aligning the Splitter to the Saw Blade ...................................................................................................... 20
Aligning the Saw Blade to the Table Slot ................................................................................................. 20
Maintenance ....................................................................................................................................................... 20
Basic Saw Operation ......................................................................................................................................... 21
Operating Procedures
Ripping ...................................................................................................................................................... 23
Resawing .................................................................................................................................................. 24
Crosscutting .............................................................................................................................................. 24
Bevel and Mitre Operations ...................................................................................................................... 25
Dado Cutting ............................................................................................................................................. 25
Electrical: 230 Volt Conversion ......................................................................................................................... 26
Safety Devices .................................................................................................................................................... 27
Feather Board ........................................................................................................................................... 27
Filler Piece ................................................................................................................................................ 27
Making A Push Stick .................................................................................................................................. 27
Troubleshooting ................................................................................................................................................. 28
Parts Lists & Exploded Views
Replacement Parts ................................................................................................................................... 29
Table Saw, Extension Wings, & Guard ..................................................................................................... 30
Stand Assembly ......................................................................................................................................... 33
Motor & Trunnion Assembly ...................................................................................................................... 34
Casters (Optional) .................................................................................................................................... 37
Optional Accessories ......................................................................................................................................... 38
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WARNINGS
As with all machines, there is a certain amount of hazard involved with the use of this table saw. Use the
machine with the respect and caution demanded where safety precautions are concerned. When normal
safety precautions are overlooked or ignored, personal injury to the operator can result.
Read, understand and follow the safety and operating instructions found in this manual. Know the limitations
and hazards associated with this table saw.
Electrical grounding. Make certain that the machine frame is electrically grounded and that a ground lead is
included in the incoming electrical service. In cases where a cord and plug are used, make certain that the
grounding plug connects to a suitable ground. Follow the grounding procedure indicated in the National Electrical
Code.
Eye safety. Wear an approved safety shield, goggles, or glasses to protect your eyes. (NOTE: Common eyeglasses are not safety glasses.)
Personal protection. Before operating the machine, remove your tie, rings, watch and other jewelry and roll your
sleeves up past the elbows. Remove all loose outer clothing and confine long hair. Protective type footwear should
be used. Where the noise exceeds the level of exposure allowed in Section 1910.95 of the OSHA Regulations, use
hearing protective devices. Do not wear gloves.
Guards. Keep the machine guards in place for every operation for which they can be used. If any guards are
removed for maintenance, DO NOT OPERATE the machine until the guards are reinstalled.
Work area. Keep the floor around the machine clean and free of scrap material, saw dust, oil and other liquids to
minimize the danger of tripping or slipping. Be sure the table is free of all scrap, foreign material and tools before
starting to cut. Make certain the work area is well lighted and that a proper exhaust system is used to minimize
dust. Powermatic recommends the use of anti-skid floor strips on the floor area where the operator normally
stands and that each machine’s work area be marked off. Provide adequate work space around the machine.
Operator position. Maintain a balanced stance and keep your body under control at all times. Do not stand in
line with the saw blade or work piece and do not allow anyone else to do so. Never climb on or near the saw.
Do not overreach. Use a support table or have a helper or “tailman” take stock away from the back side of the
blade.
Housekeeping. Before turning on the machine, remove all extra equipment such as keys, wrenches, scrap, and
cleaning rags away from the saw.
Careless acts. Give the work you are doing your undivided attention. Looking around, carrying on a conversation,
and “horseplay” are careless acts that can result in serious injury.
Disconnect the machine before performing any service or maintenance or when changing blades. A machine
under repair should be RED TAGGED to show it should not be used until the maintenance is complete.
Alignment. Check the alignment of the splitter, fence and miter slot to the blade. A caution label is installed on
each guard and splitter to remind the operator of the dangers of misalignment.
Maintain tools in top condition. Check the saw blade for cracks or missing teeth. Do not use a cracked or dull
blade or one with missing teeth or improper set. Make sure the blade is securely locked on the arbor.
Hand safety. Keep hands clear of the blade area. Do not reach past the blade to clear parts or scrap with the saw
blade running. Never saw free hand. Avoid awkward operations and hand positions where a sudden slip could
cause your hand to contact the blade.
Safety devices. Always use the splitter, blade guard, push stick and other safety devices for all operations where
they can be used. On operations such as dadoing or molding where the blade guard cannot be used, use feather
boards, fixtures and other safety devices and use extreme caution. Reinstall the splitter and blade guard immedi-
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ately after completing the operation that required their removal.
Saw blade rotation. Be sure the saw blade rotates clockwise when viewed from the motor side (left side) of the
machine.
Adjustments. Make all adjustments to the machine and operational setup with the power off. Never remove the
insert with the blade running.
Material condition. Do not attempt to saw boards with loose knots or with nails or other foreign material, on its
surface. Do not attempt to saw twisted, warped, bowed or “in wind” stock unless one edge has been jointed for
guiding purposes prior to sawing.
Large stock. Do not attempt to saw long or wide boards unsupported where spring or weight could cause the
board to shift position.
Job completion. If the operator leaves the machine area for any reason, he should turn “off” the power to the table
saw motor and wait until the saw blade comes to a complete stop before his departure. In addition, if the operation
is complete, he should clean the table saw and the work area. NEVER clean off the table saw with power “on” and
NEVER use the hands to clear sawdust and debris; use a brush.
Replacement parts. Use only Powermatic or factory authorized replacement parts and accessories; otherwise
the table saw warranty and guarantee is null and void.
Misuse. Do not use this Powermatic table saw for other than its intended use. If used for other purposes,
Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may
result from that use. Do not equip this table saw with a motor larger than five (5) horsepower at 3600 RPM. Doing
so voids the warranty and Powermatic holds itself harmless from any injury which may result.
Operation. If you are not thoroughly familiar with the operation of Table Saws, obtain advice from your supervisor,
instructor or other qualified person.
Drugs, alcohol and medication. Do not operate this machine while under the influence of drugs, alcohol, or any
medication.
Health hazards. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
* Lead from lead-based paint.
* Crystalline silica from bricks and cement and other masonry products.
* Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as dust
masks that are specifically designed to filter out microscopic particles.
Use proper extension cord. Make sure your extension cord is in good condition. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause
a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use
depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
stloVteefnidrocfohtgnellatoT
V021.tf52.tf05.tf001.tf051
V042.tf05.tf001.tf002.tf003
GWA41GWA21dednemmocertoN
Minimum gauge for power cord
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Familiarize yourself with the following safety notices used in this manual:
!
CAUTION: (This means that if precautions are not heeded, it may result in minor or moderate injury
and/or possible machine damage)
!
WARNING: (This means that if precautions are not heeded, it could result in serious injury or
possibly even death).
!
SAFETY LABELS
Familiarize yourself with the location of these safety labels on your table saw.
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FEATURES (Model 64S)
SPECIFICATIONS
Table size with extensions .................................................................................................... 44" x 27"
Blade size .............................................................................................................. 5/8" arbor, 10" dia.
Fence size .............................................................................. 2-3/4" high x 2-5/8" wide x 29-3/4" long
Motor ...................................................................................1-1/2 HP, 1 Ph, 115/230V (prewired 115V)
Blade speed ........................................................................................................................ 4500 RPM
Max. depth of cut at 90 degrees ................................................................................................ 3-1/4"
Max. depth of cut at 45 degrees ............................................................................................... 2-1/8"
Blade tilt ...................................................................................................................... left, 45 degrees
Dust collection hookup ....................................................................................................... 4" diameter
Maximum width of dado cut ........................................................................................................ 13/16"
Mitre gauge adjustment ..................................................................................... 60 degrees left or right
Switch .......................................................................................................Push button with safety key
Weight (Saw Only) .................................................................................................................. 235 lbs.
NOTE: The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Powermatic reserves the right to change specifications without notice and without incurring obligations.
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RECEIVING
Remove the saw and accessories from the shipping
carton and inspect for damage. Any damage should
be reported to your distributor and shipping agent immediately.
Before proceeding further, read your instruction manual
thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures.
Contents of box:
1 Saw body with switch
1 Motor
1 Stand assembly
2 Extension wings
1 Blade guard
1 Motor bracket
1 Standard insert
1 Dado insert
1 Pulley cover
1 Pulley cover seat
1 Motor base plate
1 Miter gauge
2 Handwheel assemblies
2 Splitter mount brackets
1 Pin
4 Foot assemblies
1 Small pin
2 Spacers
1 Belt
1 Dust Shroud
1 Arbor wrench
1 Combination wrench
2 Hex wrenches
2 Hardware bags
1 Manual
1 Warranty card
INSTALLATION and ASSEMBLY
Tools required
Arbor wrench (supplied)
12mm combination wrench (supplied)
3mm and 4mm hex wrenches (supplied)
8, 10, 14, 15, and 19 mm open-end wrenches
Phillips screwdriver
Flat head screwdriver
The following are a few hints and suggestions to help
with assembly.
1. A bowl or other container should be used to hold
the hardware.
2. To avoid harming the table saw top, a cloth should
be placed on the floor first.
3. Do not remove the protective wax coating from
the table until the saw is assembled.
4. Start assembling the saw in the area where the
saw will be used. This area should be clean and tidy
in order to make it easy to find any dropped fasteners
and tools.
5. Only unwrap the hardware packages that you are
working with.
6. A mobile light should be used to illuminate obscure areas.
7. The use of a socket wrench with ratchets and
extensions will greatly reduce assembly time.
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Remove the protective wax coating from the saw table
surface with a soft cloth moistened with a good commercial solvent.
NOTE: Do not use acetone, gasoline, or lacquer thinner to remove the protective wax coating, as it can
damage plastic parts and painted areas. Do not use
an abrasive pad on the table top.
STAND ASSEMBLY
Tools required
12mm & 10mm wrenches
phillips screwdriver.
Note: Except for the rubber feet, leave all of the nuts
only finger tight. The stand assembly nuts should
be fully tightened only after the saw has been attached
to the stand. If you are using a mobile base, the stand
should be tightened only after placing the saw on the
mobile base.
FIGURE 1
TIP: It may be easier to assemble the stand in an
upside-down position. Illustrations are shown right sideup for the purpose of clarity.
1. Assemble two leg sets using the long cross
braces attached to the inside of the legs. The lower
cross braces go into the first set of square holes located near the center of each leg. See Figure 1. The
bottom holes on the legs do not apply to this machine. Use (32) 5/16-18 x 5/8 carriage bolts, (32) 5/16
hex nuts, and (32) 5/16 flat washers to assemble the
stand.
2. Attach the four short braces to one set of legs as
shown in Figure 2.
3. Complete the stand assembly by attaching the
other set of legs as shown in Figure 2.
4. To attach rubber feet to each leg, first use a
Phillips screwdriver and screw the 1/4-20 x 1 pan head
screw through the recessed hole of the rubber grommet as shown in figure 3. Push the screw through the
hole provided at the bottom of each leg, and tightly
fasten down with 1/4 flat washer and 1/4 nut.
FIGURE 2
5. Remember, leave all other stand assembly nuts
only finger tight!
FIGURE 3
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MOUNTING THE SAW TO THE STAND
Tools required
12mm wrench.
Tip: Remove all the contents from the box except the
saw and one extension wing. Put some soft padding
on the floor beside the box. Fold back the carton flaps
and gently roll the box upside down on to the padding. Lift the box off, being careful not to let the extension wing fall.
1. Place the table top upside down with its surface
on a flat floor, and place the stand, with legs upside
down, on top of the cabinet. See Figure 4.
2. Align the holes of the stand with the holes on the
bottom flange of the saw base and tightly secure with
four 5/16-18 x 1 hex head screws, four 5/16 hex nuts,
four 5/16 flat washers and four 5/16 lock washers. The
screw heads should be inside of the saw body as shown
in Figure 4.
3. Carefully set the machine in the upright position.
4. With the saw located at the place of operation,
(with a solid foundation), spread the stand legs to selfalign the machine. (If your going to use an optional
mobile base, place the machine onto the base now).
When all four legs are seated solidly on the floor (or
base), securely tighten all of the nuts and screws in
the stand assembly.
NOTE: If the saw is to be used without the metal
stand provided, care must be taken to provide a hole
in the stand or bench utilized by the operator to facilitate the removal of sawdust.
CAUTION: If the saw has any tendency to
slide, walk, or tip over during operation,
!
the stand or bench MUST be secured to the
floor.
ASSEMBLING THE HANDWHEELS
AND LOCK KNOBS
Tools required
flat head screwdriver
14mm wrench
FIGURE 4
1. Attach the handwheel knob (A) by inserting a
screw (B) through the hollow knob and into the 3/8"
lock nut (C). See Figure 5. Lightly screw the assembly into the handwheel.
2. Tighten the nut (C) to the handwheel just enough
so that there is adequate play in the knob (A) to allow
free rotation.
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FIGURE 5
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3. Attach the elevating and tilting handwheels with
the lock knobs to the elevating and tilting screws on
the machine, as shown in Figure 5. Make sure the
slot in both handwheels engages with the roll pins in
the elevating and tilting screws.
MOUNTING THE MOTOR
Tools required
10mm and 12mm wrenches
3mm and 4mm hex wrenches
WARNING: Make sure the motor is
disconnected from the power source while
!
assembling the saw.
1. Carefully set the motor on its end with the pulley
sticking straight up as shown in Figure 6.
2. Install two 5/16-18 x 1-3/4 carriage bolts through
the holes in the pulley cover seat. See Figure 7. Slip a
bushing over the bolt shafts and temporarily install two
5/16 fiber washers, two 5/16 wing nuts, and two Erings as shown in Figure 7.
FIGURE 6
FIGURE 7
3. Lay the pulley cover seat on the motor as shown
in Figure 8.
4. Install the motor base plate with four 5/16-18 x 1
hex head screws, four 5/16 flat washers, four 5/16 lock
washers, and four 5/16 nuts, with the screw heads on
the motor side, as shown in Figure 8. Finger tighten
two of the nuts to temporarily secure the components.
5. Assemble the motor base plate to the cast motor bracket as shown in Figure 9. Slip the pin through
and secure it with the hex head set screw.
IMPORTANT: Before mounting the motor assembly
to the saw, turn the trunnion handwheel so that the
saw blade is in the 90
pointer is on the zero mark).
6. Install the motor assembly onto the protruding
studs at the back of the saw as shown in Figure 10.
7. Tighten down the setscrews in the top of the cast
motor bracket with the hex wrench as shown in Figure
10.
o
vertical position (the saw's
FIGURE 8
8. Use an assistant or get a support block (a 2 x 4
for example) approximately 21" to 22" long. Lift the
motor up and position the block under the motor to
support its weight.
9. Loosen the motor base screws slightly.
FIGURE 9
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10. Align the pulleys using a straight edge as shown
in Figure 11. NOTE: If a pulley needs to be adjusted
on the shaft, loosen the set screw, slide the pulley
forward or back as needed and re-tighten the set screw.
11. Mount the drive belt to the pulleys by raising the
motor off the support block. With the drive belt mounted,
lower the motor back to rest on the support block.
12. Position the pulley cover seat in line with the
pulleys, but not so it will interfere with belt operation.
13. Adjust the motor all the way back on the slots of
the base, then move it all the way to the right as
shown in Figure 12. This will prevent the motor from
rising above the table when tilted at 45o. Tighten the
motor base screws.
14. Remove the pulley cover wing nuts and washers
and install the pulley cover over the bushing and carriage bolt as shown in Figure 12. Install the wing nuts
and washers and tighten the pulley cover so that it fits
snugly over the pulley cover seat.
15. Remove the support block. Test for interference
of the belt by turning the components by hand. Adjust
as necessary.
FIGURE 10
MOUNTING THE BLADE GUARD AND
SPLITTER
Tools required
12mm and 19mm wrenches
12mm socket wrench
straightedge.
1. Disconnect the saw from the power source.
2. Attach the splitter mounting bracket to the saw
trunnion using a pin, nut and washer as shown in Figure 13. Insert the pin into the trunnion hole until it is
flush with the other side, then place a wrench on the
flat of the pin to hold it while tightening the nut, counterclockwise. The upper bracket is secured to the lower
bracket with four 5/16-18 x 1 screws, four 5/16 flat
washers and four 5/16-18 hex nuts.
3. Loosen the top screws (Figure 14, Item A) on the
mounting bracket, and the screw (Figure 14, Item C)
on the inside splitter mounting plate. The slotted legs
of the splitter assembly will slide onto the screws.
(You may need to loosen the set screws (Figure 13,
Item B), to slide the bracket to the required position
on the pin.)
FIGURE 11
FIGURE 12
TIP: The slotted section of the splitter may be difficult
to position over the screw on the mounting plate (Figure 14, Item C). Push the splitter guard toward the
back of the saw then down, allowing the slotted sec-
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FIGURE 13
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tion to slide on to the screw so that the nut and washer
compress the guard's feet against the plate.
4. When the splitter assembly is properly situated,
tighten the screws, (Figure 13, Item B and Figure 14,
Items A and C).
SAW BLADE INSTALLATION
Tools required
Arbor wrench
12mm wrench
12mm socket wrench with extension.
1. Disconnect the machine from the power source.
2. Raise the arbor to its highest point and remove
the arbor nut by turning it counterclockwise as shown
in Figure 15.
3. Remove the flange and place the saw blade on
the arbor making sure the cutting edge of the teeth, at
the top of the blade, face toward the front of the
saw, as shown in Figure 16.
4. Slide the flange on the arbor and start the nut on
the threads. Snug the nut against the flange using the
wrench while holding the saw blade with your thumb
and fingertips as shown in Figure 16.
5. Lower the saw blade and wedge a block of wood
between the blade and the table to keep the blade
from moving. Tighten the blade securely with the arbor
wrench provided.
6. See Aligning The Splitter To The Blade in
this manual to align the splitter with the saw blade.
CAUTION: Before operating the saw, the
splitter must be aligned with the blade to
!
help prevent kickback.
FIGURE 14
FIGURE 15
MOUNTING THE TABLE INSERT
Tools required
3mm hex wrench.
1. Place the table insert in the saw blade opening.
With a straight edge, check to see if the insert is level
with the surface of the table as shown in Figure 17.
2. If the insert is not level, correct it by using the
straight edge and turning the four 1/4-20 x 5/16 set
screws in or out until the insert is flush with the table.
FIGURE 16
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MOUNTING THE EXTENSION WINGS
Tools required
17mm wrench
straight edge
hammer & wood block (or rubber mallet)
TIP: Use WD-40 to clean the table edges.
1. Have an assistant hold the wing in place while
the three 7/16-14 x 1-1/4 screws are inserted with the
7/16 lock washers. Do not tighten the screws completely.
NOTE: If an assistant is not available, hold the wing
in a vertical position and insert one 7/16-14 x 1-1/4
screw and one 7/16 lock washer into the middle hole
as shown in Figure 18. Finger tighten this screw to
the saw's table, then pivot the wing to the horizontal
position, and install the other two screws finger tight.
2. The front edge of extension wing is the most critical and must be flush with the front edge of saw table.
If necessary, tap the edges of the wing using a hammer and a block of wood, or a rubber mallet, until the
front edge of the wing lines up with the front edge of
the table.
4. Clamp a straight edge across both the extension wing and table top. Level the surface of the wing
with the table top, then tighten the middle screw.
5. Repeat step 4 at the front and back of the extension wing. Tighten each screw as that part of the wing
comes flush with the table.
6. Repeat the process for the other extension wing.
FIGURE 17
FIGURE 18
MOUNTING THE RAILS & FENCE
With the extension wings properly aligned, the rail and
fence assembly can now be mounted to the saw.
Consult the separate fence manual for instructions.
OPTIONAL WOOD EXTENSION TABLE
For instructions on mounting the accessory wood extension table, or router table, consult the wood extension table, or router table manual.
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INSTALLING THE DUST SHROUD
Tools Required
Small adjustable wrench
phillips screwdriver.
TIP: Since the dust shroud is installed from beneath,
aid from a helper to install the screws and tabs will
make this task much easier.
1. From under the saw, position the dust shroud at
an angle so it fits through the opening between the
stand and the saw. Set the lip of the shroud on the top
side of the stand as shown in Figure 19.
2. Attach two 3/16-24 x 5/8 pan head screws and
two 3/16 star washers to the tabs. Reach in from the
motor side of the saw and push the screws through
the holes provided in the stand.
3. Attach two 3/16 nuts from the bottom side, and
with both tabs positioned over the lip of the shroud,
tighten both screws.
FIGURE 19
INSTALLING THE ON/OFF SWITCH
NOTE: The switch can not be mounted until the fence
and rails are mounted. Attach the switch under the
first screw from the left on the front rail, as shown in
Figure 20. The switch mounting bracket has a slot for
adjustment.
The table saw is equipped with a push-button switch
and safety key as shown in Figure 20. When the safety
key is inserted into the start button, the button cannot
be pushed in, thus preventing accidental starting of
the saw. It is recommended that the safety key be
placed on the machine whenever the machine is not
in use.
INSTALLING THE MITRE GAUGE
ASSEMBLY
1. Mount the gauge body to the bar, making sure
the pins underneath the body fall in the holes in the
bar.
FIGURE 20
2. Place the fiber washer on to the threaded rod,
and screw on the handle as shown in Figure 21.
3. Slide the mitre gauge into the left hand slot on
the saw table.
FIGURE 21
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MOTOR DISCONNECT PLUG
The motor is equipped with a special disconnect plug
to facilitate removal for saw transportation convenience.
Before connecting or disconnecting this special plug,
always make sure that the main power cord is unplugged.
INSTALLING THE DADO INSERT
Dadoing is cutting a rabbet or a wide groove into the
workpiece. The dado insert, shown in Figure 22, is
included as standard equipment with your saw.
CAUTION: Do not use the standard table
!
insert for dadoing operations.
GROUNDING INSTRUCTIONS
1. All grounded, cord connected tools:
• In the event of a malfunction or breakdown,
grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This
saw is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The
plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all
state and local codes and ordinances.
• Do not modify the plug provided - if it will not fit
the outlet, have the proper outlet installed by a qualified electrician.
• Improper connection of the equipment-grounding
conductor can result in the risk of electric shock. The
conductor with insulation that is green with or without
yellow stripes is the equipment-grounding conductor.
• If repair or replacement of the electric cord or
plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
• Check with a qualified electrician or service per-
sonnel if the grounding instructions are not completely
understood, or if in doubt as to whether the saw is
properly grounded.
• Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the saws plug.
• Repair or replace a damaged or worn cord imme-
diately.
FIGURE 22
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Page 17
2. Grounded, cord-connected tools intended for use
on a supply circuit having a nominal rating less than
150 volts:
• This saw is intended for use on a circuit that has
an outlet that looks like the one shown in Figure 23(A).
• A temporary adapter, which looks like the adapter
shown in Figure 23(B&C), may be used to connect
this plug to a 2-pole receptacle as shown in view (B) if
a properly grounded outlet is not available. The temporary adapter should only be used until a properly
grounded outlet can be installed by a qualified electrician.* The green-colored rigid tab or lug, extending
from the adapter, must be connected to a permanent
ground such as a properly grounded outlet box.
*This adaptor is not applicable in Canada.
3. Grounded, cord-connected tools intended for use
on a supply circuit having a nominal rating between
150-250 volts, inclusive:
• This cord is intended for use on a circuit that has
an outlet that looks like the one shown in Figure 23(D).
Make sure the saw is connected to an outlet having
the same configuration as the plug. No adapter is available or should be used. If the saw must be rewired for
use on a different type of electric circuit, the rewiring
should be made by a qualified service personnel, and
after rewiring the saw should comply with all state and
local electrical codes and ordinances. See page 26
for 230V wiring diagram.
FIGURE 23
17
Page 18
ADJUSTMENTS
CAUTION: Disconnect the saw from the
power source before making any adjust-
!
!
ments.
SAW BLADE ADJUSTMENT
1. To raise and lower the saw blade, loosen the front
lock knob (A) on the elevating handwheel as shown in
Figure 24.
2. Turn the front handwheel (B) clockwise to raise
the saw blade and counterclockwise to lower the saw
blade.
3. Tighten the lock knob when the saw blade
reaches the desired height.
4. To tilt the saw blade to the left, loosen the lock
knob (C) on the tilting handwheel as shown in Figure
24.
5. Turn the handwheel (D) to tilt the saw blade to
the desired angle, as read on the indicator scale on
the front of the saw.
FIGURE 24
6. Tighten the lock knob (C).
RESETTING THE POINTER
Tools Required
3mm hex wrench
After a long period of time the tilt pointer on the front of
the saw may require adjusting. If this is necessary, do
the following:
1. Set the saw blade to cut at 90o.
2. Remove the front lock knob and raise the
handwheel (A & B, Figure 24) to make the pointers
set screw accessible as shown in Figure 25.
3. Loosen the set screw and move the indicator point
to "0" on the scale.
4. Lock the set screw and reinstall the handwheel
and lock knob.
FIGURE 25
45o AND 90o POSITIVE STOPS
Tools required
Adjustable wrench (or pliers)
Convenient access to these adjustments will be from
the back side of the saw.
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Page 19
1. Disconnect the machine from the power source.
2. Raise the saw blade to its maximum height.
o
3. Set the blade at 90
to the table by turning the
blade tilting handwheel clockwise as far as it will go.
4. Place a square on the table and check to see
that the blade is at a 90
o
angle as shown in Figure 26.
5. If the blade is not at 90o, proceed as follows: The
90o stop is located on the trunnion bracket toward the
front of the saw as shown in Figure 27. Loosen the
lock nut (A) and turn the adjusting stop screw (B) with
a wrench until the screw contacts the underside of the
table at the blade's 90o position. Tighten the lock nut.
Re-check and adjust as necessary.
6. The stop screw for 45o is located toward the front
of the saw on the cylindrical trunnion link bar as shown
in Figure 27. If the saw is not cutting at 45o, loosen the
lock nut (C) with a 14mm wrench. Adjust it to the proper
position by holding the stop screw (D) with one wrench
while tightening the lock nut (C) with the other.
MITRE GAUGE ADJUSTMENT
Tools Required
8mm wrench
phillips screwdriver
Your mitre gauge is equipped with individually adjustable index stops at 90o and 45o right and left. The index stops can be adjusted by tightening or loosening
the three adjusting screws (A) as shown in Figure 28.
• To operate the mitre gauge, loosen the lock
handle (B) and move the body of the miter gauge (C)
to the desired angle. The mitre gauge body is set to
stop at 90o and 45o left or right. To move the gauge
beyond these points, the stop link (D) must be flipped
out of the way.
FIGURE 26
FIGURE 27
TO CHECK AND ADJUST THE 90o SETTING OF THE
MITRE GAUGE, DO THE FOLLOWING:
1. Set the gauge at 90o as shown in Figure 28.
!
2. Place a metal square against the face of the mitre gauge and along one edge of the mitre gauge slot
and check to see if the edge of the square fits flush
with the mitre gauge as shown in Figure 29.
3. If it does not, loosen lock handle (B - Figure 28).
4. Loosen the locknut (E), and adjust the stop screw,
(A), so it strikes the stop link (D) when the gauge is at
90o.
5. Tighten both the locknut (E) and the lock handle
(B).
FIGURE 28
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Page 20
ALIGNING THE SPLITTER TO THE SAW
BLADE
CAUTION: The splitter assembly must be
!
aligned with the saw blade to help
prevent kickback.
1. Lay a straight edge against the saw blade and
the splitter as shown in Figure 30.
2. If the splitter and the saw blade do not line up,
loosen the lower screws on the splitter mounting
bracket (D) and the lower screws on the inside splitter
mounting plate (E) as shown in Figure 31.
NOTE: This adjustment is more easily performed with
the aid of a helper since the mounting plate screws
are adjusted from the underside of the saw. A socket
wrench with an extension may be necessary to loosen
the two screws.
3. When the adjustment is finished, tighten all of
the screws.
CAUTION: Make sure the blade guard and
!
the splitter are parallel with the table
mitre slots to prevent binding.
ALIGNING THE SAW BLADE TO THE
TABLE SLOT
1. If the blade is not aligned with the slot in the
table, loosen the screws on the trunnion brackets
(Items 17 and 54 on page 35) and bump the table as
needed with a mallet.
2. Tighten the screws securely when finished.
FIGURE 29
FIGURE 30
MAINTENANCE
Good saw operation requires periodic preventive maintenance.
1. Keep the inside of the cabinet and trunnion areas clean. A stiff brush will remove sawdust before it
cakes, and pitch or sap is easily removed with a commercial solvent.
2. After cleaning the tilting and raising worm, worm
gear segments, and the trunnions, grease these three
areas with a good grade non-hardening grease.
3. The table surface must be kept clean and free of
rust for best results. An occasional coat of paste wax
on the table will allow the wood stock to glide smoothly
across the work surface.
20
FIGURE 31
Page 21
Note: An alternative to the paste wax is white talcum
powder applied with a blackboard eraser rubbed in vigorously once a week to fill casting pores and form a
moisture barrier. This method provides a table top that
is slick and allows rust rings to be easily wiped from
the surface. It is also important to note that talcum
powder will not stain wood or mar finishes as wax buildup does.
BASIC SAW OPERATION
1. Familiarize yourself with the location and operation of all the controls and adjustments of the saw,
and the use of the mitre gauge and rip fence.
2. Serious injury can result from kickbacks. Kickbacks occur when a workpiece binds on the saw blade
or binds between the saw blade and rip fence or other
fixed object. This binding can cause the workpiece to
lift up and be thrown toward the operator (kickback).
Listed below are the conditions that can cause kickbacks and should be thoroughly familiar to the operator.
a. Confining the cutoff piece when crosscutting
or ripping.
b. Releasing the workpiece before completing
the operation or not pushing the workpiece
all the way past the saw blade.
c. Not using the splitter when ripping or not
maintaining alignment of the splitter with the
saw blade.
d. Using a dull saw blade.
e. Not maintaining alignment of the rip fence. (Fence
should angle away from, rather than towards, the
saw blade front to back).
NOTE: A caution label on the guard and splitter assembly warns against misalignment.
f. Applying feed force, in ripping, to the cutoff (free)
section of the workpiece instead of the section between the saw blade and fence. Use push sticks or
push blocks for narrow, thin, or short work.
g. Ripping wood that is twisted (not flat), does not
have a straight edge, or has a twisted grain.
To minimize or prevent injury from kickbacks:
a. Avoid the conditions listed above.
b. Wear a safety face shield, goggles, or glasses.
21
Page 22
c. Do not use the mitre gauge and rip fence in the
same operation unless provision is made of a facing
board on the fence to allow the cutoff section of the
workpiece to come free before the cut is started. (See
page 24).
d. Check the operation of the anti-kickback pawls
before starting a cut. If the pawls do not stop the reverse motion of a workpiece, resharpen all the points.
e. Keep your face and body out of line with potential kickbacks when possible, including when starting
or stopping the machine.
3. Dull or improperly sharpened blades and blades
with gum or resin adhering to them may cause an
accident with the tilting arbor saw. Never use a cracked
saw blade. The use of a sharp, well maintained, and
correct cutting blade for the operation will help avoid
kickbacks.
4. Support the work properly and hold it firmly
against the gauge or fence. Use a push stick or block
when ripping short, narrow (6" width or less), or thin
work. Use a push stick or mitre gauge hold-down when
dadoing or molding as shown in Figure 32.
5. For added safety in crosscutting use an auxiliary wood facing board attached to the mitre gauge
using the holes provided as shown in Figure 33.
6. Never use the fence as a length stop when crosscutting. Do not hold on to or touch the free end or
cutoff section of a workpiece. Throughout the sawing
operations, the cutoff section must not be confined.
7. Always keep your hands out of line with the saw
blade and never reach past the rotating blade with either hand to hold down the workpiece.
8. Use the mitre gauge on the left hand side of the
saw blade when doing mitre or compound miter cuts
to provide more hand clearance and safety.
OPERATING PROCEDURES
RIPPING
1. Ripping is a sawing process where the workpiece
is fed with the grain aligned with the saw blade using
the fence both as a guide and a positioning device to
ensure the desired width of cut as shown in Figure 34.
Many manufacturers make blades specifically designed
for this operation.
FIGURE 32
FIGURE 33
CAUTION: Before starting a ripping cut, be
sure the fence is clamped securely and
!
properly aligned.
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Page 23
Never rip freehand or use the mitre gauge in combination with the fence. Never rip workpieces shorter
than the saw blade diameter without a push stick.
Never remove the cutoff piece with the saw blade rotating.
2. Always use the saw guard, splitter and anti-kickback pawls and make sure the splitter is properly
aligned. When wood is cut along the grain, the kerf
tends to close and bind the saw blade and kickbacks
can occur.
NOTE: A caution label is installed on the guard and
splitter assembly warning of the hazard of misalignment.
3. The rip fence should be set for the width of the
cut by using the scale on the front rail or measuring
the distance between the blade and fence as shown
in Figure 35.
4. Stand out of line with the saw blade and
workpiece to avoid sawdust and splinters coming off
the blade and a possible kickback.
5. If the workpiece does not have a straight edge,
nail an auxiliary straight edged board to it to provide a
straight edge against the fence. To cut properly, the
board must make good contact with the table. If it is
warped, turn the hollow side down.
FIGURE 34
6. In ripping, use one hand to hold the board down
and against the fence or fixture and put the other between the saw blade and the fence to push it into the
saw blade. If the workpiece is narrow (less than 6")
use a push stick or push block. Never push in a way
that the pushing hand is in line with the saw blade.
Move the hand serving as a hold-down a safe distance
from the saw blade as the cut nears completion. For
very narrow ripping where a push stick cannot be used,
use a push block or an auxiliary fence.
7. Always push the workpiece completely past the
saw blade at the end of a cut to minimize the possibility of a kickback.
8. When ripping long boards, use a support at the
front of the table and a support or “tailman” at the rear.
9. For work shorter than 12" or narrower than 6",
use a push stick, or block, between the fence and the
saw blade to push it through. (See page 27 for a filler
piece designed to add to the safety of ripping narrow
boards).
10. NEVER use the rip fence beyond the point where
the carriage is flush with the end of the rails.
FIGURE 35
11. Adjust the saw blade height so it extends about
1/8" above the top of the workpiece. Raising the saw
blade above this point increases the risk of injury.
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Page 24
RESAWING
1. Resawing is a ripping operation in which thick
boards are cut into thinner ones. Narrow boards up to
3" can be resawed in one pass. Wider boards up to 6"
must be resawed in two passes.
2. When resawing wider boards, adjust the saw
blade height so it overlaps the two cuts by 1/2" as
shown in Figure 36. Too deep of a first cut can result
in binding and kickbacks on the second cut. Always
place the same side of the board against the fence for
both cuts.
CROSSCUTTING
1. Crosscutting is a sawing process where the
workpiece is fed with the grain perpendicular to the
saw blade using the mitre gauge to support and position the workpiece.
CAUTION: Do not crosscut workpieces
!
shorter than 6".
FIGURE 36
2. Before starting a cut, make sure that the mitre
gauge is securely clamped at the desired angle. Hold
the workpiece firmly against the table and back against
the mitre gauge as shown in Figure 37. Always use
the saw guard and splitter and make sure the splitter
is properly aligned.
3. Crosscutting should never be done freehand nor
should the fence be used as an end stop unless an
auxiliary block is clamped to the front of the blade
area such that the cutoff piece comes free of the block
before cutting starts as shown in Figure 38. Length
stops should not be used on the free end of the
workpiece in the cutoff area.
4. For 90o crosscutting, most operators prefer to
use the left-hand mitre gauge slot. When using it in
this position, hold the workpiece against the gauge
with the left hand and use the right hand to advance
the workpiece. When crosscutting using the right hand
slot, reverse the hand positions.
5. When using the mitre gauge, the workpiece must
be held firmly and advanced smoothly at a slow rate.
If the workpiece is not held firmly, it can vibrate causing it to bind on the saw blade and dull the teeth.
FIGURE 37
FIGURE 38
6. To improve the effectiveness of the mitre gauge
in crosscutting, some users mount an auxiliary wooden
extension face with a glued-on strip of sandpaper to
the gauge as shown in Figure 39.
7. Provide auxiliary support for any workpiece which
tends to sag and lift up off the table when it extends
beyond the table top.
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Page 25
8. Adjust the saw blade height so it extends about
1/8" above the top of the workpiece. Raising the saw
blade above this point increases the risk of injury.
BEVEL AND MITRE OPERATIONS
1. A bevel cut is a special type of operation where
the saw blade is tilted at an angle less than 90o to the
table top. Beveling is done in the same manner as
ripping or crosscutting. When beveling with the mitre
gauge, the workpiece must be held firmly to prevent
creeping as shown in Figure 40.
2. Crosscuts made at an angle to the edge of the
workpiece are called mitres. Set the mitre gauge to
the required angle and lock it. Make the cut the same
as a normal crosscut except hold the workpiece tightly
to prevent creeping as shown in Figure 41.
3. Adjust the saw blade height so it extends about
1/8" above the top of the workpiece. Raising the saw
blade above this point increases the risk of injury.
DADO CUTTING
The process of cutting 1/8" to 13/16" grooves in
workpieces is accomplished by the use of a stacked
dado blade set or an adjustable type blade mounted
on the saw arbor.
1. By using various combinations of the stacked
dado blades, or properly setting the dial on an adjustable blade, an accurate width dado can be made. This
is very useful for shelving, making joints, tenoning, etc.
The guard, splitter and anti-kickback pawls supplied
with the saw should be used for all cutting operations
where they can be used. When completing operations
where the supplied guard cannot be used as in some
dadoing operations, alternative safety precautions
should be taken. These include: push sticks, feather
boards, filler pieces, fixtures, jigs and any other appropriate device that can be utilized to keep operators’ hands away from the blade. See page 27.
FIGURE 39
FIGURE 40
2. Upon completion of the operation requiring removal of the guard, the entire guard assembly must
be placed back on the machine in its proper working
position.
CAUTION: Never use a wedge between
!
the arbor collar and saw blade to create a
"wobble" dado. Never operate the saw
without the guard, splitter and anti-kickback
pawls for operations where they can be
used. Never use a dado head in a tilted
position.
FIGURE 41
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Page 26
ELECTRICAL
230 VOLT CONVERSION
WARNING: The conversion from 115V to
!
230V operation must be done by a
qualified electrician.
The 64S saw is prewired for 115 volt operation. If 230
volt, single phase operation is desired, the following
instructions must be followed:
1. Disconnect the machine from the power source.
2. This saw is supplied with four motor leads that
are connected for 115V operation, as shown in Figure
42. Reconnect these four motor leads for 230V operation, as shown in Figure 43.
3. The 115V power plug, supplied with the saw, must
be replaced with a UL/CSA listed plug suitable for 230V
operation. (This plug is illustrated in view D in Figure
23). Contact your local Authorized POWERMATIC
Service Center or qualified electrician for proper procedures to install the plug. The saw must comply with
all local and national codes after the 230V plug is installed.
4. The saw with a 230V plug should only be connected to an outlet having the same configuration as
illustrated by the grounded outlet box in view D in Figure 23. No adapter should be used with the 230V plug.
IMPORTANT: In all cases (115 or 230 volts), make
certain the receptacle in question is properly
grounded. If you are not sure, have a qualified
electrician check the receptacle.
115 Volt
1 3 2 4
RED YELLOW BLACK WHITE
LINE LINE
FIGURE 42
230 Volt
1 2 3 4
RED BLACK YELLOW WHITE
26
LINE LINE
FIGURE 44
Page 27
SAFETY DEVICES
Filler Piece (Figure 45)
Feather Board (Figure 44)
A Feather Board is made of straight grain hardwood
approximately 1” thick and 4" to 8" wide. The length is
developed in accordance with intended use. Feather
Boards can be fastened to the table or rip fence by
use of “C” clamps. Drilled and tapped holes in the table
top allow the use of wing nuts and washers as a method
of clamping. Provide slots in the feather board for adjustment if this method of fastening is used. (See illustration for method of attaching and use of the feather
board as a vertical comb. The horizontal application is
essentially the same except that the attachment is to
the table top).
A filler piece is necessary for narrow ripping and permits the guard to remain on the machine. It also provides space for the safe use of a push stick.
FIGURE 45
FIGURE 44
MAKING A PUSH STICK
FIGURE 46
27
Page 28
TroubleShooting
PROBLEM POSSIBLE CAUSE SOLUTION
Excessive Vibration. 1. Tilt or raising clamp knobs not tightened. 1. Tighten the knobs.
2. Blade out of balance. 2. Change the saw blade.
3. Bad motor. 3. Replace the motor.
4. Pulleys loose 4. Tighten pulley set screws.
5. Belt is worn or cut. 5. Replace the belt.
6. Saw is not resting evenly on the floor. 6. Shim the feet.
Cuts out-of-square when 1. Mitre gauge out of adjustment. 1. Reset stops and pointer.
crosscutting. 2. Mitre slot misaligned. 2. Realign the table.
Motor stalls or workpiece 1. Excessive feed. 1. Reduce the feed.
binds or burns. 2. Bad motor. 2. Replace the motor.
3. Dull or incorrect blade. 3. Replace the saw blade.
4. Mitre slot misaligned. 4. Replace the work table
5. Fence misalignment. 5. Realign the fence.
Cuts not true at 90o or 45
o
1. Stop screws not set properly. 1. Readjust the stop screws.
Tilt or saw raising 1. Clamp knobs not released. 1. Unclamp.
handwheels difficult to turn. 2. Worm and worm gear segment caked 2. Clean and re-grease.
with sawdust or pitch.
3. Worm and worm gear segment out of 3. Realign the worm and worm
alignment. gear segment.
Motor overheats. 1. Motor overloaded. 1. Correct the overload
condition such as reducing
the feed rate.
2. Improper cooling of motor. 2. Clean sawdust from fan
and duct areas of motor.
Motor starts slowly or fails 1. Low voltage. 1. Request a voltage check
to come up to full speed. from the power company
and correct the low voltage
condition.
2. Centrifugal switch is not operating. 2. Replace centrifugal switch.
3. Bad motor. 3. Replace the motor.
Motor fails to develop full 1. Power line overloaded. 1. Correct overload condition.
power. 2. Undersize wires in supply system. 2. Increase supply wire size.
3. Low voltage. 3. Request a voltage check
from the power company
and correct the low voltage
condition.
4. Bad motor. 4. Replace the motor.
28
Page 29
Replacement Parts
To order parts or reach our service department, please call our toll free number between 8:00 A.M. and 4:30
P.M. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available
when you call will allow us to serve you quickly and accurately. Locating the stock number of the part(s)
required from your parts manual will also expedite your order.
Phone: (888) 594-5866
Fax: (800) 626-9676
If you are calling from Canada, please call (800) 238-4746
Website: www.wmhtoolgroup.com
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PARTS LIST: Table Saw, Extension Wings and Guard
No. Part No. Description Size Qty.
1 ......... 6290694 ............................ Table Insert ....................................................................................... 1
2 ......... 6290695 ............................ Dado Insert ....................................................................................... 1
3 ......... 6291342 ............................ Rubber Spacer .................................................................................. 2
4 ......... 6290502 ............................ Set Screw ....................................................... 1/4"-20x5/16" ........... 8
5 ......... 6290696 ............................ Table ................................................................................................. 1
6 ......... 6290697 ............................ Cabinet .............................................................................................. 1
7 ......... 6290505 ............................ Flat Washer .................................................... 5/16" ....................... 15
8 ......... 6290506 ............................ Spring Washer ................................................ 5/16"......................... 9
9 ......... 6290507 ............................ Hex Head Bolt .................................................5/16"-18x5/8" ........... 6
10 ....... 64S-110 ............................. Extension Wing................................................................................. 2
11 ........ TS-0680051 ....................... Flat Washer .................................................... 7/16"x25D ................ 6
12 ....... 6290511 ............................ Spring Washer ................................................ 7/16" ......................... 6
13 ....... 6290512 ............................ Hex Head Bolt................................................. 7/16"-14x1-1/4" ........ 6
14 ....... 6290513 ............................ Bracket .............................................................................................1
15 ....... 6290514 ............................ Hex Socket Cap Screw ...................................5/16"-18x3/4" ........... 2
17 ....... 6290515 ............................ Flat Washer ....................................................5/16"x23D ................ 2
18 ....... 6290516 ............................ Hex Nut ...........................................................5/16"-18 .................... 6
19 ....... 6290699 ............................ Scale ................................................................................................. 1
........... 6291339 ............................ Guard Assembly ............................................................................... 1
20 ....... 6290517 ............................ Blade Guard (R) ................................................................................ 1
21 ....... 6290518 ............................ Pivot Arm .......................................................................................... 4
22 ....... 6290519 ............................ Flat Head Screw .............................................1/4"-20x5/8" ............. 8
23 ....... 6290520 ............................ Flat Washer ....................................................1/4"x23D .................. 8
24 ....... 6290521 ............................ Nylon Nut ........................................................1/4"-20 .................... 10
25 ....... 6290522 ............................ Support Arm ...................................................................................... 1
26 ....... 6290523 ............................ Spring Pin ....................................................... Ø3.5x20 ................... 1
27 ....... 6290524 ............................ Bushing ............................................................................................. 2
28 ....... 6714056 ............................ Flat Head Screw .............................................1/4"-20x1" ................ 2
29 ....... 6290669 ............................ Blade Guard (L) ................................................................................. 1
31 ....... 6290529 ............................ Anti-Kickback Pawl ........................................................................... 2
32 ....... 6290530 ............................ Spring ................................................................................................ 1
35 ....... 6290533 ............................ Spring Pin ....................................................... Ø5x40 ...................... 1
36 ....... 6290673 ............................ Splitter............................................................................................... 1
37 ....... 6290535 ............................ Plate ................................................................................................. 1
38 ....... 6291371 ............................ Flat Head Screw .............................................1/4"-20x1/4" ............. 2
39 ....... 6290620 ............................ Hex Head Bolt................................................. 5/16"-18x1" .............. 6
42 ....... 6291329 ............................ Hex Nut ...........................................................1/2"-12 ...................... 1
43 ....... 6291328 ............................ Flat Washer ....................................................1/2" .......................... 1
44 ....... 6291330 ............................ Lower Blade Guard Bracket .............................................................. 1
45 ....... 6291372 ............................ Upper Blade Guard Bracket .............................................................. 1
46 ....... 6291337 ............................ Shaft ................................................................................................. 1
........... 6290550 ............................ Mitre Gauge Assembly (Item 47-58) .................................................. 1
47 ....... 6290547 ............................ Miter Gauge Handle .......................................................................... 1
48 ....... 6290515 ............................ Flat Washer ....................................................5/16"x23D ................ 1
49 ....... 6290548 ............................ Hex Nut ...........................................................5/32"-32 .................... 3
50 ....... 6290549 ............................ Pan Head Screw ............................................. 5/32"-32x5/8" ........... 3
51 ....... 6290671 ............................ Mitre Gauge Body ............................................................................. 1
52 ....... 6290551 ............................ Guide Washer ................................................................................... 1
53 ....... 6290552 ............................ Flat Head Screw .............................................1/4"-20x5/32" ........... 1
54 ....... 6290553 ............................ Bar .................................................................................................... 1
55 ....... 6290554 ............................ Stop Link...........................................................................................1
56 ....... 6290555 ............................ Pointer .............................................................................................. 1
57 ....... 6290556 ............................ Set Screw ....................................................... 1/4"-20x1/4" ............. 1
58 ....... 6290557 ............................ Spring Pin ....................................................... Ø3x6.5 ..................... 1
........... 6291377 ............................ Switch Assembly (Items 66 thru 70 & 82) ......................................... 1
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PARTS LIST: Table Saw, Extension Wings and Guard
No. Part No. Description Size Qty.
63 ....... 6291373 ............................ Power Cord (Junction to Switch) ....................................................... 1
64 ....... 6290629 ............................ Power Cord ....................................................................................... 1
65 ....... 6290630 ............................ Clamp .............................................................. 7W2 ......................... 6
66 ....... 6291335 ............................ Hex Nut ...........................................................3/16"-24 .................... 3
67 ....... 6291366 ............................ Switch Box ....................................................................................... 1
68 ....... 6291367 ............................ Switch Bracket .................................................................................. 1
69 ....... 6291368 ............................ Switch ............................................................................................... 1
70 ....... 6291338 ............................ Pan Head Screw ............................................. 3/16"-24x1-1/2" ........ 2
71 ....... 6291375 ............................ Pan Head Screw ............................................. 3/16"-24x5/8" ........... 1
77 ....... 6290672 ............................ Splitter Mounting Plate ...................................................................... 1
79 ....... TS-0570011 ....................... Hex Nut ...........................................................1/4"-20 ...................... 1
80 ....... TS-0680021 ....................... Flat Washer .................................................... 1/4" .......................... 1
81 ....... 6291345 ............................ Hex Head Bolt................................................. 1/4"-20x3/4" ............. 1
82 ....... 6291359 ............................ Safety Key ........................................................................................ 1
83 ....... 6291376 ............................ Cord Clip ...........................................................................................1
........... 6291336 ............................ Hardware Kit (Not shown) .................................................................. 1
31
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Table Saw, Extension Wings and Guard
32
Page 33
PARTS LIST: Stand Assembly
No. Part No. Description Size Qty.
1 ......... 6290646 ............................ Leg .................................................................................................... 4
2 ......... 6290650 ............................ Bottom Long Bracket ........................................................................ 2
3 ......... 6290648 ............................ Bottom Short Bracket ....................................................................... 2
4 ......... 6290647 ............................ Top Short Bracket ............................................................................. 2
5 ......... 6290649 ............................ Top Long Bracket .............................................................................. 2
6 ......... 6290645 ............................ Dust Cover ........................................................................................ 1
7 ......... 6290664 ............................ Pan Head Screw ............................................. 3/16"-24x5/8" ........... 2
8 ......... 6290665 ............................ Star Washer .................................................... 3/16" ......................... 2
9 ......... 6290666 ............................ Plate ................................................................................................. 2
10 ....... 6290663 ............................ Hex Nut ...........................................................3/16"-24 .................... 2
11 ........ 6290652 ............................ Hex Nut ...........................................................5/16"-18 .................. 36
12 ....... 6290654 ............................ Flat Washer ....................................................5/16"x18D .............. 40
13 ....... 6290655 ............................ Hex Head Bolt................................................. 5/16"-18x1" .............. 4
14 ....... 6290651 ............................ Carriage Bolt ................................................... 5/16"-18x5/8" ......... 32
15 ....... 6290640 ............................ Hex Nut ...........................................................1/4"-20 ...................... 4
16 ....... 6290675 ............................ Flat Washer ....................................................1/4"x16D .................. 4
17 ....... 6290676 ............................ Rubber Grommet ............................................................................... 4
18 ....... 6290677 ............................ Pan Head Screw ............................................. 1/4"-20x1" ................ 4
19 ....... 6291358 ............................ Spring Washer ................................................ 5/16" ......................... 4
33
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PARTS LIST: Motor and Trunnion Assembly
No. Part No. Description Size Qty.
1 ......... 6290563 ............................ Knob ................................................................................................. 2
2 ......... 6290565 ............................ Handle ............................................................................................... 2
3 ......... 6290566 ............................ Hex Nut ........................................................... 3/8"-16 ...................... 4
4 ......... 6290564 ............................ Handwheel ........................................................................................ 2
5 ......... 6290567 ............................ Flat Washer .................................................... 3/8" .......................... 3
6 ......... 6290678 ............................ Pointer .............................................................................................. 1
7 ......... 6290569 ............................ Set Screw ....................................................... 1/4"-20x1/4" ............. 3
8 ......... 6290660 ............................ Spacer ............................................................................................... 2
11 ........ 6290574 ............................ Hex Nut ...........................................................9/16"-20 .................... 1
12 ....... 6290573 ............................ Eccentric .......................................................................................... 1
13 ....... 6290576 ............................ Fiber Washer .................................................................................... 1
14 ....... 6290572 ............................ Worm Gear ....................................................................................... 1
16 ....... 6290679 ............................ Bracket .............................................................................................1
17 ....... 6290578 ............................ Hex Head Bolt................................................. 5/16"-18x1-1/4" ........ 2
18 ....... 6290580 ............................ Spring Washer ................................................ 5/16" ......................... 8
19 ....... 6290579 ............................ Flat Washer ....................................................5/16" ....................... 14
20 ....... 6290581 ............................ Hex Nut ...........................................................5/16"-18 .................... 1
21 ....... 6291380 ............................ Hex Head Bolt................................................. 3/8"-16x2-3/4" .......... 1
26 ....... 6290588 ............................ Spring Pin ....................................................... Ø5x25 ...................... 3
27 ....... 6290686 ............................ Angle Regulator................................................................................. 1
28 ....... 6291381 ............................ Hex Head Bolt................................................. 5/16"-18x1/2" ........... 1
29 ....... 6290590 ............................ Wave Washer ................................................. 31x16 ....................... 1
30 ....... 6290591 ............................ Eccentric Sleeve ............................................................................... 1
31 ....... 6290592 ............................ Worm & Shaft ................................................................................... 1
32 ....... 6290593 ............................ Pin .................................................................. Ø3.5x24 ................... 2
33 ....... 6290594 ............................ Fiber Washer .................................................. 5/8" .......................... 2
34 ....... 6290595 ............................ Collar ................................................................................................. 1
35 ....... 6290596 ............................ Pin .................................................................................................... 1
36 ....... 6290693 ............................ Nut, Special ...................................................................................... 1
37 ....... 6290598 ............................ Spindle Collar .................................................................................... 1
39 ....... 6290681 ............................ Bracket .............................................................................................1
42 ....... 6291379 ............................ Arbor ................................................................................................. 1
43 ....... 6286706 ............................ Ball Bearing .................................................... 6203ZZ ..................... 2
44 ....... 6290604 ............................ Key ................................................................. 5x5x25 ..................... 1
45 ....... 6290685 ............................ Retaining Ring ................................................................................... 1
46 ....... 6290606 ............................ C-Snap Ring ...................................................................................... 1
47 ....... 6290607 ............................ Hex Nut ...........................................................5/8"-24 ...................... 1
48 ....... 6291370 ............................ Spindle Pulley ................................................................................... 1
49 ....... 6290609 ............................ Set Screw ....................................................... 5/16"-18x5/16" .......... 2
50 ....... 6290680 ............................ Rear Bracket ..................................................................................... 1
51 ....... 6290611 ............................ Rear Trunnion Bracket ....................................................................... 1
54 ....... 6291382 ............................ Hex Head Bolt................................................. 5/16"-18x1" .............. 6
55 ....... 6290687 ............................ Motor Bracket ................................................................................... 1
56 ....... 6290616 ............................ Hex Head Bolt................................................. 5/16"-18x3/4" ........... 1
57 ....... 6291383 ............................ Hex Head Bolt................................................. 5/16"-18x5/16".......... 2
58 ....... 6290618 ............................ Pin .................................................................................................... 1
59 ....... 6290619 ............................ Motor Bracket ................................................................................... 1
63 ....... 6290623 ............................ Hex Nut ...........................................................5/16"-18 .................... 4
64 ....... 6291369 ............................ Motor Pulley...................................................................................... 1
65 ....... 6290625 ............................ Set Screw ....................................................... 1/4"-20x1/4" ............. 2
66 ....... 6290688 ............................ Belt ................................................................. 3VX-470 .................... 1
67 ....... 6290627 ............................ Key ................................................................. 5x5x25 ..................... 1
68 ....... 6290689 ............................ Motor ................................................................................................. 1
34
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PARTS LIST: Motor and Trunnion Assembly
No. Part No. Description Size Qty.
69 ....... 6290631 ............................ Electrical Cord (Junction to Motor) .................................................... 1
70 ....... 6291384 ............................ Carriage Bolt ................................................... 5/16"-18x1-3/4" ........ 2
72 ....... 6291385 ............................ Pulley Cover Seat .............................................................................. 1
73 ....... 6291386 ............................ Outer Cover ....................................................................................... 1
74 ....... 6291325 ............................ Fiber Washer .................................................. 5/16" ......................... 2
75 ....... 6285540 ............................ Wing Nut ......................................................... 5/16"-18 .................... 2
76 ....... 6290642 ............................ Wrench ........................................................... 23# ........................... 1
77 ....... 6290643 ............................ Wrench ........................................................... 12# -14# ................... 1
78 ....... 6290644 ............................ Hex Wrench ....................................................3mm ......................... 1
79 ....... 6291361 ............................ Hex Nut ...........................................................5/8"-18(L.H.) ............. 4
81 ....... 6290641 ............................ Screw ..............................................................3/8"-16x2" ................ 1
83 ....... 6291362 ............................ Link Bar, L.H. Threads ....................................................................... 1
84 ....... 6291363 ............................ Link Bar, L.H. Threads ....................................................................... 1
85 ....... 6290670 ............................ Bushing ............................................................................................. 2
86 ....... 6291378 ............................ E-Ring ............................................................. ETW8 ....................... 2
35
Page 36
Motor and Trunnion Assembly
36
Page 37
CASTERS (Optional)
Part No. Description
6290656 Caster (2)
37
Page 38
Notes:
Page 39
Notes:
Page 40
WMH Tool Group
2420 Vantage Drive
Elgin, Illinois 60123
Phone: 888-594-5866
Fax: 800-626-9676
Website: www.wmhtoolgroup.com
Copyright WMH Tool Group
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