Powermatic 511 User Manual

This .pdf document is bookmarked



Operating Instructions and Parts Manual

Vertical Panel Saw

Model 511

Powermatic

shown with optional Adjustable Stop Assembly

Warranty and service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.

• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with Woo d. Us e of these machin es in the pro cessi ng of metal, plastics, or oth er materials may v oid the warrant y. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.

More Information

Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.

How State Law Appli es

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

Product Listing with Warranty Period

90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery

NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.

Table of cont ents

Warranty and service ............................................................................................................................................ 2

Warning ................................................................................................................................................................. 4

General Operating Instructions ............................................................................................................................. 7

Operating Tips ................................................................................................................................................... 7

511 Panel Saw Features ....................................................................................................................................... 8

Introduction ........................................................................................................................................................... 9

Specifications ........................................................................................................................................................ 9

Installation of Panel Saw ..................................................................................................................................... 10

Uncrating ......................................................................................................................................................... 10

Grounding Instructions .................................................................................................................................... 10

Extension Cords .............................................................................................................................................. 11

Operation ............................................................................................................................................................ 11

Operating Tips ................................................................................................................................................. 11

Crosscutting .................................................................................................................................................... 12

Ripcutting ........................................................................................................................................................ 13

Adjustments ........................................................................................................................................................ 14

Changing the Blade ......................................................................................................................................... 14

Adjusting Crosscut Rulers ............................................................................................................................... 15

Alignment ........................................................................................................................................................ 15

Maintenance ........................................................................................................................................................ 17

Optional Accessories .......................................................................................................................................... 18

Replacement Parts .............................................................................................................................................. 18

511 Panel Saw – Exploded View I .................................................................................................................. 19

511 Panel Saw – Exploded View II ................................................................................................................. 20

Parts List: 511 Panel Saw ............................................................................................................................... 21

511 Panel Saw, Motor with Pushbutton Assembly 2475002 .......................................................................... 23

511 Panel Saw Dust Collection System .......................................................................................................... 24

Electrical Connections ..................................................................................................................................... 25

Parts List: Skilsaw, Model 586, Type 2 (511 Panel Saw) ................................................................................ 26

Warning

Read and understand the entire owner’s manual before attempting assembly or operation. Read and understand the warnings posted on the machine and in this manual. Fail ure to comply with all of

these warnings may cause serious injury. Replace the warning labels if they become obscured or removed. This panel saw is designed and intended for use by properly trained and experienced personnel only. If you are

not familiar with the proper a nd safe operatio n of a panel saw, do not use until proper tra ining and k nowledge have been obtained.

Do not use this panel saw for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

Always wear approved safety glasses/face shields while using this panel saw. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses .

Before operating this panel saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

Wear ear protectors (plugs or muffs) during extended periods of operation. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain

chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cemen t and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, dependi ng on how often you do this type of w ork. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

Do not operate this machine while tired or under the influence of drugs, alcohol or any medication. Make certain the switch is in the OFF position before connecting the machine to the power supply. Make certain the machine is properly grounded through the three wire cord that comes with the unit. Make all machine adjustments, blade changes or m ai ntenance wit h the m achine unpl ugged or locked o ut from

the power source. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are

removed from the machine before turning it on. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use

extreme caution and replace the guards immediately. Check damaged parts. Before further use of the machine, a guard or ot her part that is damaged should be

carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be repaired or replaced. Machine should be properly tagged until repaired.

Provide for adequate space surrounding work area and non-glare, overhead lighting. Keep the floor around the machine clean and free of scrap material, oil and grease. Keep visitors a safe distance from the work area. Keep children away. Make your workshop child proof with padlocks, master switches or by removing starter keys. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless

acts that can result in serious injury. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts.

Do not overreach or use excessive force to perform any machine operation.

Use the right tool at the correct speed and feed rate. Do not force a tool o r attachment to do a job f or which it was not designed. The right tool will do the job better and safer.

Use recommended accessories; improper accessories may be hazardous. Maintain tools with care. Keep blades sharp and clean for the best and saf est perform ance. Follow instructions

for lubricating and changing accessories. Turn off the machine before cleaning. Use a brush or com pressed air to remove chips or debris — do not use

your hand s. Do not stand on the machine. Serious injury could occur if the machine tips over. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to

a complete stop. Remove loose items and unnecessary work pieces from the area before starting the machine. Use common sense; keep hands away from and out from under saw carriage at all times. Do not attempt to disassemble or repair counter-balance. When the machine is not in use, keep the saw carriage locking knob securely tightened.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result i n mi nor injury and/or

possible machine damage.

even death.

This means that if precautions are not heeded, it may result i n serious injury or possibly

- - SAVE THESE INSTRUCTIONS - -



Familiarize yourself with the location and content of these decals on your machine.

General Operating Instructions

The suggestions listed below are meant to give you a general idea of how your new Panel Saw is intended to be operated. No amount of instruction can replace good common sense and experience. Be sure the operators of your new Panel Saw are given enough time and material to become familiar with the general operating characteristics of this m achine and have FULLY READ AND UNDERSTAND all general operating and safety instructions. The panel saw is pre-aligned at the factory. No assembly or adjustments are necessary.

NOTE: When your Panel Saw is located in position for operation, secure the machine in a manner that will prevent it from being tipped over.

Operatin g Tips

1. If you expect smooth, clean, chip-free cuts, follow these tips:

• Use industrial carbide saw blades whic h are SHARP . Dull blades or improperly sharpened blades w ill cause chipping, unclean cuts, chatter and will overload the saw motor.

• NOTE: ALWAYS USE A SHARP SAW BLADE. IF IN DOUBT REPL ACE IT WITH A NEW BLADE.

• Feeding the material through the machine horizontally or moving the saw carriage through the material

vertically MUST BE DONE SLOWLY, SMOOTHLY AND WHENEVER POSSIBLE WITHOUT STOPPING. Overfeeding will result in poor quality cuts, shorten the life of the carbide saw blades and overload the saw motor.

2. Caution must be used when setting material onto the material roller carriage. Heavy materia l MUST NOT BE DRO PPE D ON TO TH E RO LLER CA RR IAG E. Fa ilure t o fo llow this r u le wi ll u lt im ate ly ca use t he r ol ler carriage to be pounded out of alignment.

3. For best results place material to be cut onto the Panel Saw with the back side facing the operator. This will provide the smoothest possible cut on the face side of the panel.

4. Panels being cut horizontally (ripping) mus t always be fed against the rotation of the sa w blade.

5. Do not force the saw. It will perform better and can be more easily controlled if allowed to work at the rate for which it was designed.

6. If the saw is stopped in mid-cut, allow the blade to stop. Then back up the saw (if crosscutting) or t he board (if ripping) and restart the saw to continue the cut.

7. Thin material, such as pa neling, should be prope rly supported over its length to prevent bindi ng in the blade.

8. Panel Saws are designed to cut large panels down to size. As the overall panel size becomes smaller and smaller other types of sawing machines can become more convenient and safer to use.

511 Panel Saw Features

Figure 2

Introduction

This manual is provided by Powermatic, covering the safe operation and maintenance procedures for a Model 511 Vertical Panel Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts b reakdown. This m achine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Powerm atic. Powermatic can also be reached at our web site: www.powermatic.com.

Specifications

Model Number ................................................................................................................................................... 511

Stock Number ........................................................................................................................................... 1510007

Panel Capacity ............................................................................................................................................. 10 feet

Maximum Crosscut Length (in .) .......................................................................................................................... 62

Maximum Rip Length ............................................................................................................................... Unlimited

Maximum Cut Thickness (in.) .......................................................................................................................... 1-1/2

Cut Accuracy, Straight and Square (in.) ........................................................................................................... 1/64

Saw Blade Diameter (in.) ...................................................................................................................................... 8

Power Requirements ...................................................................................................................... 120V, 13 Amps

Footprint (L x W x H)(in.) ................................................................................................................... 120 x 39 x 90

Net Weight (lbs.) ............................................................................................................................................... 435

Shipping Weight (lbs.) ........................................................................................................ ............................... 500

The above specifications were current at the time this manual was published, but because of o ur policy of continuous improvement, Powermatic reserves the right to change spec ifications at any time and wit hout prior notice, without incurring obligations.

+ 19 hidden pages