Powermatic 45 Maintenance Instructions And Parts List

MqlE!^!s

MAINTENANCE

INSTRUCTIONS

AND P*RI,P

LIST

F..

Better

McMINNVILLE,

TENNESSEE

Design-

,t,

32110

I

AC

615-473-5551

MODEL 45

-

12"

(3o4.amm)

WOOD LATHE

FOREWORD

MAI NTENANCE

INSTRUCTIONS

a

I

l I

SAFETY

This

FIRST!

manual

has

been

prepared

wood-turning lathe.

purpose,

Its practices.

Read

from

aside

the safety

machine

and operating instructions

In order to obtain maximum lathe with

safety, read

the operating

carefu lly.

The

specifications listed were

policy

at any time without

of

continuous improvement, Powermatic

notice

Ponnermatic, warranls products

months from said warranty defective as to operation, maintenance matic. Powermatic

This warranty {blades,

removal,

of

component manufacturer's This

warranty is

(2)

accident, tampering, bearing its repairs

To

obtain from whom product proof

directly. lf how

and where

provided relurned wrthout

repairing

to delivery, F

Powermatic's

shall

a Division

to its

authorized distribulors

manufactured

the date of

period

during

This warranty

within

does not

lubricants,

shipment

neglect,

alterations

original

required

was

purchase.

of

due

fastest

the

you purchased

delrvered

your

claim is

service will be

to

allow correclion

replacing

or

(return

O.B.

said

null

its

and vrithout incurring

ol Stanwich

by Powermatic

delivery from its Powermalic period.

becomes

(lOl

ten

apply to ilems

etc.}; lo electrical motors

for

and

damage

repairs

or

number

serial

nalural

to

possible

you,

to

Should circumslances

covered by this warranty,

prior

wrinen

(at

freight

liability

for

the owner and those

maintenance is

life

and efficiency from

maintenance

and

in effect

when the

WARRANTY

Industries,

of Powermatic

to

will, at its

This warranty

and

satety sel

effective

days from

service and reinstallation.

local

void

if the

or other circumslances

warranty

product

the

(3)

provided.

by customer

Powermalic's

paid

under this warranty

onty

date of delivery to that would normally be

authorized repair station

product

outside of Povrrcrmatic's

plate.

This warranty

causes

or acts of

service

specifying

a description

authonzation.

by

customer)

Inc.,

free

be

authorized distributors or 2@ hours

prohibit you

On simple

option)

ol defects

oplion,

applies only to

forth in

the catalogs, manuals,

if

the accompanying

and components which

has

been

God.

you

(

1

)

the

of

your

personnel.

warranty

Powermalic's

products

Powermalic's factory,

exceed the

responsible for

promote

to

thoroughly

your

instructions

manual

Inc., reserves

,

safety through the use

before

Powermatic

thoroughly

published.

was

the right

obligations.

Morrison

repair

Claims

does

musl

the

problem

contacling the distribulor lhen Powermatrc

Porrermalic

Road,

producls

in material

or

products

the original

relating

for

subjected to

beyond

faclory

not

first notify

product

replacemenl

obligation

which are determrned

purchase price

McMinnville, Tennessee

and the

replace

consumed

service.

Powermatic's apply

by

for

original

and

any

which

is fully

card

purchaser.

or

are warranted

lo electrical

(l)

misuse,

not

authorized by Powermatic;

normal vrrrear

to

in writing

catalog number

you

which

distributor will

assumes

under

and

workmanship

product (or are used andlor

and

require replacemenl

control;

seek warranly

repairs, installalions

or

no responsibility

this warranty

inspection

on paid

maintenance

the

of a

of accepted

operating the machine.

lathe

and to aid in

and

However,

because

follow

operating

alldirections

of

to change specifications

("powermarrc")

371 I

purchasers

of use, whichever

inslruclaon

properly

by their manutacturer;

conponents

abuse

the authorized

provide you

by

for

componenl

in

accordance

completed

improper

or

(31

modifications.

and

tear, corrosion,

and serral

service,

contact

shall be

Powermatic

by

product.

the

O

for

such distributors,

period

a

sels turnrshed

Powermatic

Oumber,

the Powermatic

with

{or

Powermatic.

of welve

occurs first.

part

thereot

with

instructioni

att

returned

and

due

normal

to

must

or

to be

or the

be taken

servrce or

disassembly

producl

to

any

abrasion.

distributor

the date

{2)

(4)

and

evrdence

instructions

products

exclusrvely lrmited

defective

In

Powermatic

operating

the

Powermatic's

all

(12)

During

proving

Power-

by

to

wear costs

to the

srorage;

not

or

the

of

factory

as to

wtll

be

which

are

upon

no

event

THIS

IS POWERMATIC'S

BY LAW, INCLUDING HEREBY LIMTTED TO LOSS, DAMAGE,

CAUSE

OTHER VENIENCE, AND

WARRANW,

OTHER

OR

LOSS

FOR

WRITTEN WARRANW. ANY AND ALL

SOLE

ANY WARRANTIES FOR MERCHANTAEILITY

THE DURATION

EXPENSES DIRECTLY

CONSEOUENTIAL DAMAGES

PRODUCTION).

OF

EXPRESS OR

THIS WRTTTEN WARRANW, POWERMATIC

OF

IMPUED,

INDIRECTLY REI-ATED TO THE

OR

THE WARRANW CONTAINED

SHALL

(INCLUDING

8E MADE

BY

2

WARRANTIES

OTHER

FITNESS

OR

WITHOUT

OR ON EEHALF

FOR A

USE OF ITS PRODUCTS

LIMITATION,

HEREIN MAY

WHTCH

PARTICUI-AR

SHALL NOT

LOSS

NOT

BE MODIFIEO

POWERMATIC

OF

MAY

BE IMPLIED

PURPOSE,

BE LIAELE FOR

OF

FROM

OR

TIM€,

INCON.

AND

ARE ANY

ANY

NO

i

I

MODEL

45 -12''

{:O+.gmm)WOON

LITHr

MAINTENANCE

INSTRUCTIONS

woop LATHE SAFETY

''

7a"ce@th.*"'t.'"dbejerkedfromtheoperator'shandscausingseriousinjury.

READ,

1. the

a

2. GROUNDING and

plug grounding

EYE

3.

ing the

PERSONAL PROTECTION: Before operating

4. jewelry,

tective type the

WORK AREA: Keep

5. or skid floor area around the

lighted and that a

6. GUARDS: Keep

times. Do Not operate DON'T OVERREACH:

7.

Do

B.WPcoIqrp\L:Keeptoo|ssharpandcleanforsafeandbestperform.

UNDERSTAND

limitations

reminder

that a

are

SAFETY:

wood lathe.

level of exposure

grease

floor strips on the

not

overreach

and

of basic safety

OF THE

grounding

make

used,

procedure

and roll up sleeves above

foot wear

minimize the

to

AND FOLLOW the safety and operating

hazards associated with this Wood

practice.

LATHE: Make

lead is included in the incoming electrical

certain

Wear an approved

proper

the machine

or use excessive

that the

indicated by the

the

should

allowed

the

floor area where the

machine. Mark off the

the machine

be lvorn

in

section

floor

around

danger of tripping or siipping.

exhaust system

guards

lVlaintain a balanced stance and

certain that the

grounding

National Electrical Code.

safety shield,

elbows. Remove all

hearing

and

1910.95 machine

the

is used to minimize dust.

place,

in

guards

with

force

perform

to

INSTRUCTIONq

Lathe. A safety

machine

lug

connects

goggles

the machine,

protectors

of the OSHA

clean and

operator normally

machine

make

certain

off.

any operation.

to a suitable

glasses

or

remove tie,

loose

should

Powermatic recommends

Make

area.

they are operable,

your

keep

instructions

service.

regulations.

free of

stands.

found placed

is

decal

frame is electrically

In

cases

ground.

protect

to

rings,

clothing

and confine

be worn

Do Not Wear

material, saw dust,

scrap

Provide ample

certain

body

that the

under control

in

where a cord and

Follow

eyes when operat-

the

watches, and other

where

work area

and

manual. Know

this

on each

the

use them at all

machine

grounded

the

of

Pro-

oil

antiis well

long hair.

noise exceeds

Glovesl

use

unobstructed

at all times.

as

times

e

9. CHECK checked ends,

thrown out of the

10.

SECURELY

11. CHECK CENTERS free of dirt or

12.Wbyrevo|vingtheworkbyhandtoinsureitc|earstheworkrestandbedand check setup at the

USE THE CORRECT

13. sharpened condition.

14. USE

vibration occurs. stop the

15. WHEN SANDING, use a slow speed to avoid heat build

16. WHEN LATHE

NEVER

17. and

18. TAKE

pO

19.

lf leaving the

20. GIVE

ing on a conversation

THE CONTDITION OF

improperly

lathe.

FASTEN SPUR CENTERS to the

AND

rust and

lowest

LOWSPEEDS

TURNTNG

AT

LOW SPEEDS.

USE

jerked

being

MEASUREMENTS

NOT ATTEMPT

THE

WORK

FOR

REMOVE THE TOOL

LARGE

DULLT_URNING

from

Ig

machine

YCU

oil

CUTTING

the

area,

and

THE STOCK TO BE TURNED: Be

joints

made

or cured

CENTER

lightly before

before increasing

speed

TOOL

ROUGHI_I{

machine

pTAMETER

Table 1 for

See

TOOLS

operator's

ON THE

ENGAGE rHqfrlNDLE LOCK

turn it off and

ARE DOING

"horseplay"

glue

SOCKETS

inserting

for

the operation to

and correct the

REST FROM THE MACHINE,

up.

PTECES.

speed

-

sharp tools

hands.

P48r9\LL_Y

wait until the spindle stops before departing.

YOUR

are careless acts that can result

and other

material being used.

headstock and tailstock

in the

centers.

it

to the operating

cause. See

SUCHAT

recommendations.

help

WrrH THE SPINpLE

UNDIVIDED ATTENTION. Looking around, carry-

be

FOW|-S.

to

PrN

sure it

conditions

speed.

performed

IAMETER

Table 1 for speed

nlWnVS Oprn

prevent

UNTrL

the tool

THE SPTNDLE

in serious injury.

is free

which can cause

to be sure they are

and

apply

STOPPED,

knots, warpage,

of

keep all tools

WORK: lf

recommendations.

pressure,

light

grabbing

in the work

HAS

it

to be

in

a

and

STOPPEp.

MoDEf 4s - 12"

(1o4

Rmml WOOD I ATHE MAINTE

NANCE I

NSTRUCT IONS

WOOD LATHE SAFETY

21. MAKE NO ADJUSTMENTS EXCEPT SPEED CHANGE SPINDLE ROTATING and

to avoid accidental

BOLT

22. lathe

PROVIDE FOR ADEOUATE SURROUNDING

23. Powermatic recommends the use of mally

DON'T STAND

24.

ONE

25. When stopping

the

26. Use ranty and

DO

27. IF USED RANTY

THE

LATHE

tip

to

or shift

stands

ELSE TO DO SO.

work only

and

coast

Powermatic

guarantee

NOT

USE THIS POWERNTATIC

FOR

AND HOLD ITSELF HARMLESS FROM

INSTRUCTIONS, cont'd

always

starting

TO THE FLOOR through the

during turning operations.

marking

lN LINE WITH ANY LARGE

lathe,

the

to

a

off a

I{EVER GRAB THE

stop.

factory

or

null

are

disconnect

or electrical shock.

non-skid

work

for each machine.

area

authorized

void.

and

WOOD LATHE

OTHER

PURPOSES.

POWERMATIC DISCLAIMS ANY

machine

floor

PART OR

f rom

lag holes

WORK SPACE and overhead

strips on the

DIAMETER

replacement

FOR

ANY INJURY THAT

THAT USE. WARNING: DO

NOT EOUIP

HORSEPOWER AT

OR

RPM. THE USE OF

18OO

USE THIS

MACHINE WITH A MOTOR LARGER

A LARGER OR

VARIABLE

ON

power

provided

PART

FACE PLATE TO SLOW lT DOWN.

parts

and

OTHER

SPEED

source when

to avoid any

floor area

being turned

accessories;

THAN

MODEL performing

tendency

non-glare lighting.

where

the operator

ALLOW ANIY-

OR

otherwise,

ITS

INTENDED

REAL

IMPLIED WAR-

OR

ONLY

MAY RESULT

THAN 3/4

HIGER

SPEED

MOTOR VOIDS

TH.

WITH

maintenance

of the

nor-

Let

war-

the

USE.

FROM

4i

I

,

i

@.

4

MODEL

45 -

12ll BOa.Smm)

WOoD

LATHE

MAINTENANCE I

NSTRUCTIONS

MODEL

i-

Swing Over SwingOverGap Swing Width of Gap Width DistanceBetweenCenters Height

Length

Overall Length,WidthandHeight

Straight Over Tool Rest of Gap from Face Plate

of Spindle

of

Standard Bed

Bed

-

Centering

to

Floor

45 LATHE

12" 16"

- 4-7/8" 3-114"

--39" 42-114"

60"

-

-63" L.X

x 46-1/2"

SPECIFICATIONS

ENG

LISH METRIC

-

8" -

--g91mm

16"W.

H.

-

- - 1600mm L.X 406mmW.

305mm

-

-406mm

- 203mm

- 124mm 82mm

1073mm

- 1524mm

X 1181mm H.

-

$::T-;;,

Speed

Sn'OO'nn

*t,

(4)

Range,

J4

95

uo,o

HOLES

;

Step

*"'nn,

1

un*

Cone Drive

Ct.,

-

MOpEL

t52

-

- - -

45 LATHE

:

-

- 3f1T;,,;

600, 1110,

3000 RPM.

pIV|ENS|ONAL

-

ffi

1800, - -

:

3:#-

- Same

DRAWTNG

-T

tl

i--

| "--

ll

rJ

lb

t.

Fis.

4t4

060

1

3

r597

trLOOR

^_-3

617

--a

2t2-/

PLAN

NOTE:

LOWER

DIMf NSIONS

IVILLIN/ETERS

IN

J

l

tA-75

taJ-)

-[-r

|

-l-o

?=4

_Y

I

--r--

tzf

45

LATHE

or40054

t, oavs/+-zr--te

"--''

MODEL 45 - 12"

DIA.

OF

Under 2"

2to4" 4to6" 510 6to8"

10"

8 to

12" 255

1O to

12

14"

to

14

16"

to

RECEIVING:

(304.8mm)WOOD

WORK

MACHINE

INSTALLATION

LATHE

WOOD TURNING

ROUGHING

R. P.

M.

1520

760

380

300 220

190

ADJUSTMENT

LATHE

GEN. CUTTING

R.

3000

1600 1

Fis.2

MAINTENANCE

SPEEDS

FINISHING

P. M.

R.

080 810 650 540 460 400

AND MAINTENANCE

INSTRUCTIONS

P. M.

3000 2480

1 650 1240 1000

830 710 620

-r

Remove the per

and

shelf of the

Read the instruction

INSTALLATION:

Mount

ine base. Connect the Check to end. Correct

it

ition,

indicated in

as

To check between the top and bottom

must

shaft

readjust

and

To start the On current front

of the bed

range to check for

speed

Do not use

tor. ine out ine until

lathe from the shipping

distributor

machine stand. Clean

lathe

the

insure

should be

motor or

be

the

machine equipped with the slow start

variable speed models with magnetic controls, the start

all steps. lf excessive noise or

on

all oroblems

immediately.

manuals thorougnly

on a solid

that the rotation of the spindle

if required.

flush with

maintenance instructions.

the

jackshaft

lowered

jackshaft

must

machine until

the

foundation

machine

Open the

provide

to

as

held

be

proper

have

been corrected.

container and

Accessories

protective

for

and

power

to its

headstock

the O.D. of the

position variable

indicated in

depressed

and belt tension,

speed

the correct speed

the

until the drive

operation, lf

problems

all

vibration

check

packaged

are

coating

assembly,

lag

to the floor through the four

source and be sure the

is

counterclockwise

cover

spindle mounted

pulleys

range. Disconnect the

maintenance instructions.

feature, move the speed dial slowly to

excessive noise orvibration

have been corrected. On step cone

occurs, contact

for damage.

in a separate

from the

and front door. Check the belt

grasp

and squeeze together.

motor

bed, spindles,

maintenance, operational

variable

both sides of

starts.

Report any damage

carton

machine frame is

facing

speed

button on the control station on the

Run

your

distributor. Do not use the

yourship-

to

which

work

holes

the spindle

pulley.

the variable speed belt midway lf the two sides

machine from its

lathe

the

occurs,

will be on

rest and

safety

and

provided

properly

from

position.

it is not, readjust

lf

start

through

contact

modelscheck

your

the

plate.

face

instructions.

in the mach-

grounded.

the tailstock

In

stop

touch, the

powersource

position.

its

jack-

complete distribu-

mach-

the

mach-

pos-

a

GENERAL: Maintenance

proper

is in use the maintenance should

on the

working order.

machine is s:rbjected

Model

be

45 lathe

that

performed

MAI NTENANCE

should

all fasteners

to,

the more

least

at

INSTRUCTIONS

performed

be

are tight, and that

often it should

twice a

year.

6

periodic

at

be inspectedand

machine

the

intervals

machine

insure that

to

is in

adjustment.

maintained. Inspection

the

The

more

and

-L45-12"

WOOD

LATHE

MA INTENANCE

INSTRUCTIONS

MAINTENANCE

INSTRUCTION,

cont'd

(;

GENERAL,

cont'd

CAUTION:

Oisconnect on

the machine

'nachine

ftom

prevent

to

power

source

accidental

before

starting

performing

electrical

or

maintenance

any

shock.

MOTOR:

The

lathe

is

equipped

inspect accumulation

A sembly. which

ftnqfq!

The

per is

speed Access

to

F

of the lathe

ion

ection"

or service ttre

in

.lackscrew

and

The correct

give

will

rwllc_[:

motor

corner.

operated

disconnect

of rotation. On

switch on

On slow

through

canr shaft rotating

to the

switch is

the

is

counterclockurise

On single

iwth

a 314HP,1800

motor,

the motor

jarn

nuts

rotational

counterclockwise

step

open the

and

are

cone

control

prorrided

direction

rotatioir

versions

start variable

a

switch

arm

and

in a hole

through

po\^rer

before

the

urorking

facing

phase

three

phase

models,

check

motor,

RPtU

cabinet

door

area.

for

tensioning

of the

motor

to the

is nr<.runted

speed rnodels,

just

a cam

irr

the bed.

front

door

on,

behind

cover

replacing

or

the spindle.

switch

any two

the wiring

single

or 3

for

access

the

vee

is

clockwise facing

lathe

spindle when

in

headstock

the

motor

the

switch is

the

variable

and up inside

the

[\4omentarily

of the

diagram

on the motor

PH

mounted

it.

to

Inspect

belt

between the

viewing

cabinet

mounted

speed

the bed

switch.

The

start

correct rotational

the

three incoming

to

to a motor

mounting

the machine

motor

the shaft end

it from

base on

the tailstock

the right front

inside

the

cam mounted

casting.

spindle and

reverse

CAUTION:

check

leads

to change

the direction.

bracket. To

for

sawdust

jackshaft

and

of

the

motor

end.

up-

bed casting

and

on the variable

Be

sure

direction

the direct-

the dir-

as-

BELT ADJUSTMENIT,

As

shown in Figure on a variable ever

an belt, the lorarer ed. Vl/hen the variable side diameter the machine

and

with

ment

door

shaft

so

to

open dle by hand. f lush

with

back

off

with

the bearing

iable

speed

speed nrodel

adjustment

vee

properly

speed

of th,

disconnected

the headstock

open

for

as

to allow

to the maximum

lf

the belt

the

outside

on the adjirsting

plate

sliding spindle by hand. lourer

sheave hub

the

iwo mounting

f

'

nrountiirg belt side diameter,

variable

adjusting

bracket

does become

loosen

speed mounting

screw.

Lovrrer

VARIABL.E

3, the

adjustments are tied

is nrade

belt urill

adjusted

belt will

to the variable

have

also

rninirnunr

at

be flush

spindle nrounted

frorn

its

covcr

and motor

better rriszibility,

the lorryer

variable

amount. Rotate

does

not r,rove

dianreter

of

screr.^/ niaking

trn

the entj

sheave.

lf

the

before

screws

and

f lush

Ccintirrue

belt

bottorns

the

belt is flr"rsh, loosen

in

the variable

raise

the

bracket.

u.rith

the uprper

tlre rnounting

bracket

the bracket

ST'EED

of

the belts

tugr

ther. When-

E;eed

to be

adjust-

speed,

with

the

sheave.

power

source

compart-

rotate

the carn

speeci

the

cut

to

the uppei"

contact

of the lolser

rotate

to

out on

speecl

lf tl-re

sheave out-

screws in the

and back

uritil

off the

the var-

DRIVE:

out-

With

sheave

spin-

be

sheave

var-

the

!

,"\'

-r. ..

:.

V.

"iKl.

!.i

Y

'

\ il i

f,t

.

il A','i

i:

tr

l,1ir,

,'r\

:

t..

i

Fis.

3

JA'K SCR

lMAl

NTENANCE

I NSTR

UCT|OIJ,

cont,d

BELT ADJUSTMENT, iable

speed

Adjust from base with and Belt

To change for

B

As sioned ed from

stock Swing the belt hole in a

out

Raise

to setscrews.

it may

the

outside

the motor'

wear

spindle

shown

through

the front

cover

the lever

tension.

the

position

the

tension

hole

and reinstall

position

belt.

lf

supports

setscrews

slide down

be necessary

motor

base

belt is

adjusting

its

or

the variable

removal.

in Figure

and

the

NOTE:

slightly

diameter

adjusting

lt may

stretch

4,

use

of a

of

cabinet

down

lf it

is located

other

than

allow

arm

and

check for

is in

will have

holding

lowering

When

to

and move

VARTABLE

tight. Raise

screw

will

the

in,

of

screw

be

necessary

make

speed

the

belt

tension

machine.

door

to

the lower

is

not

enough,

on

the

bottom

the motor

until

the

pin.

the

proper

the lower

to be

the

motor.

new

a

raise

the

SpEED

while

rotating

the upper

to

tension

to

belt

adjustment

belt,

the

headstock

is released

cam

Open

for

better

position.

check in

tension

pins

arm.

position,

to drop

will

Swing lever

tightness

hole,

lowered.

allowing

Relock

belt

is installed,

supports for

in

the

DRtVE.

the

bracket

the

sheave.

the vee

raise

the motor

necessary periodically.

and

ten, operatthe head-

visability.

Check

what

lf it

pull

down.

go

in

the

to

of

the motor

Loosen

them

the

two

tension

arm.

cont,d

about

spindle

Lock

belt

between

spindle

is

1/1G"

until

the

adjusting

base

must

and lock

the

belt

shows

screw

the lower

in

order

to raise

be removed.

place.

in

a tendency

place.

in

variable

the lower

See

Adjust

speed

countershaft

section

to

move

in

the

motor

countershaft.

on Headstock

-l\

T

When tially stock.

HEAD Figure

the step

replacing

remove

See STOCK:

5

a belt,

the headstock

section

shows

cone version.

on Headstock

a sectionalview

it

will be

spindle from

necessary

for

spindle

of the variable

par-

to

the head-

removal.

Fis.

FIG.5

VS.

speed

5

headstock

and

Figure

6 shows

the

same

Fig.

view

4

of

-.

t/^

MODEL 45 - 12"

RAL I NSTRUCTION,

GENE HEADSTOCK.

cont'd

(304.8mm)

WOOD

LATHE

cont'd

MAINTENANCE

INSTRUCTIONS

To remove headstock, the

right slide behind

the

spindle,

and remove

until

the front

out of the headstock.

the

bearing

and

remove

the

collar.

bearing

lf

the front

using

a collar

screw

comes

"A",

With

a brass rod

out of the

bearing must

against the f

(Fig.

5 or 6) lossen

or

casting

ront

piece

support, the

removed,

be

side

of

the

setscrews

of soft

material

loosen

the inner

in

the collar at the left hand

and a hammer,

sheave

index

the

setscrew

bearing race,

whell

in

press

tap the

spindle to

and spacers,

the

collar directly

the bearing

off

of and the

shaft.

TOOL The tool rest

blades (opt.).

movement

F

REST:

is designed to allow adjustment for height,

are available; six inch straight length

Periodically

of

the tool rest should be

the

parts

insure

to

good

clamp action.

position

(std.),

12 inch straight

dimssembled and

(Fig.

7).

\-r_

\

^

-

i--

zz:z-.--- Lr

\:

\':

rooL RESr---j

'\

(

I

on bed and angle

(opt.)

cleaned and

;3C! RES-

ctAr,,,f

lr

tl

|l

:

ANDLT

lF-

II

4^

g--t

X r:l

the

,n

length

parts

-n

? \:

to the work. Three

right angle style

and a

oiled to

3c;-T

provide

free

t ? l'

All

anti-friction bearings are sealed should be lightly Lubriplate 6304 oil

PeriodicallY.

periodically

coated

with SAE

wiped

10

oil to

every ninety

with

prevent

days.

TOOL

REST CASTINC

QLATT

for

life

and

10 oil on

SAE

rusting. The

Lubriplate the

REST

CASTING

CLAMP

Fig.7

require no lubrication.

male member.

the

Other

tailstock screw should be coated

clamp

mechanism

of the tool rest with

FIG.

3

variable speed sheaves

The

exposed

parts

with Fiske

should be

10

SAE

uoPel

GEN

+s - tz"

E RAL

INSTRUCTION,

TAILSTOCK:

(so+.g

wooD

cont'd

LATHE MATNTENANCE

TNSTRUCTTONS

.T

The tailstock assembly should be the tapered and

checked

thrust

bearing

AILSTOCK

TAILSTOCK

socket and outside diameter wiped

LOCKING SLEEVE

periodically

should

QUILT

SPRING

CASTI

shown

be

coated with

in Figure

to insure

requires a minimum of service but the No. 2

8

free

it is

Fiske

nicks

of

once a

Lubriplate 6304 or equivalent.

month with

OUI LL C

rust. The

and

LAM

UILL

P HANDLE

n n r

quill

should

light

machine oil. The

qaE)

,,

EX

OCK WASHER

ILL ADJ. SCR.

HANDWHEEL

Morse

be removed and

NUT

PIN HANDLE

taper

tailstock screw

NUT

hole

CLAMP CTAMP

TROUBLE-SHOOTI

TROUBLE POSSIBLE CAUSE

Excessive Vibration 1. Defective spindle

2. Worn or defective belt. motor.

for

turning.

cut.

belt

with

vrear.

clogged

adjustment.

on spindle out

frozen.

or

motor and

or

Motor or

Spindle Stalls

3. Defective

4.

Workpiece warped, out-of-round, has major flaw,

prepared

1. Excessive

Defective motor.

2.

Motor

3.

4.

Excessive lmproper belt

5.

6. F ixed sheave position

7.

Belt between

slipping.

8. Spring

loaded

pulley

10

SCREW

NG HI NTS

bearings.

was

improperly

sawdust.

jackshaft

frozen.

of

Fig.

I

REMEDY

1. Replace bearings. Replace

2.

belt.

3. Replace motor.

4.

Correct or sawing,

problem

or

by

scrap workpiece

1. Reduce cut depth.

2, Replace motor.

3. Clean

4.

5.

6.

motor. Replace belt. Readjust Readjust

sleeve

belt.

position

with light weight

7, Re-tension belt.

pulley

Free

8.

with cilicnnp cnrrv

lubricate

and

planing

lubricate

or

oil.

\/

MODEL

45 -

(304.8mm)WOOD

12"

LATEE

MAINTENANCE I NSTRUCTIONS

tt-

TROUBLE-SHOOTING H INTS,

TROUBLE POSSIBLE

cont'd

CAUSE

Motor Overgeats 1. Motor overloaded.

lmproper

Motor to

Motor

FullPower.

Starts Slowly or

Come

up to Speed.

Fails

Develope

to

Fails

2.

Low voltage.

2.

Centrifugal

3. Defective

1. Power line overloaded.

2. Undersize wires

3. Low voltage.

4.

Clogged Defective motor.

5.

cooling on

switch

motor.

in

motor fan

motor.

not

operating.

supply

areas.

system.

REMEDY

1. Correct overload condition, such as

2. Clean duct areas of

1. Request voltage check power

low-voltage condition. Replace switch or

2. Replace motor.

3.

1.

Correct

Increase supply

2. Request voltage check

3. power

low voltage

4.

Clean

Replace motor.

5;

reducing cut depth.

sawdust

company and

motor fan area.

from fan and

motor.

overload

wire size.

condition.

from

correct

motor.

condition.

correct

from

Replace belt.

Excessive

F

Speed

1. Excessive wear on belt. Fixed

2. position.

Motor

3.

spindle sheave

or

iackshaft

is out-of-

out-of-position.

1. Readjust

2. instructions. Readjust

3.

per

maintenance

per

maintenance

instructions.

Toois

Tend to Grab or

Lathe Runs

With Variable

One

at

Speed.

Dig in. 1. Dull

2. Tool

3. Tool

4.

lmproper tool being used.

Speed

1. Drive frozen.

tools.

rest

too low.

set

rest set too far

driven

or

variable

from

speed

workpiece

pulley.

1. Sharpen Reposition

2. Reposition

3. to workpiece.

4.

Use correct

1. Free and oil.

tools.

rest height.

tool

rest closer

tool

tool for operation.

lubricate with SAE

10

l-

11

MODEL

45

LATHE

_

ELECTRICAL

SCHEMATIC

ru.v

45O

Jfr

HZ.

50

NOTES:

I. TRANS.

2. f.

L

r

t-------

IS

FOR

SI\GLE

rH€

CONTROL

THAT

SER\€S

IHE

FIRST

r\D

*HEN

CCII- AND

CONTACTS rHf

STARTER,ANo PROTEJIION. AND

MUST

SW

CH ARE

OPT.

PH,

SWTTCH

THE

SIAGE

rHE

STARTS

WHICH

IHE

poslrpNED

BE

ACTUATEO

UNITS

SAME OR

sraRT

IHE ARE

pRovrDEs

SWTCH

Hf H2

OMII

IINE

USES A 2

FL,I.€IIoN

CTICK

OF

BuTToN

IrcTOR,

THE

PARATLETEO

rH€

IS

ACTUATED

rHAT

so

WHEN

THE

!3

potEr

As

TI{

rs

H€ro

NoRMAT_

IM

OL

T

F'lC---+.

or

_,r>{trrn

t_=_{.

uL

T ?

_taf,_,-:o-/

a

5TA6€,

2

A

SWITCH

SEC.

A

BY

8Y

EprH

CAM IS

MTCRO

NoRMAL

CLOsES

DowN, EN€RGrs€s

5116€

OR

S€T

OF HOTOING

iow rotrecE

A

O€IENT

srac€s

TURTT€D

+-.

RJSH

CICK

oR

TO

)

\--/

''.FAi.]s,

(,O,t.IECT

sHcv/N.

Ul/tT

aJTToN

rHE

N.O

OPENS

aNo

OII THE

cucKs

THE

r.,tcToR

WTRES

a?EF.

swtrcH

sIA.

CCNH'TS.

rre

li^niji

IHE

@i{TACTS

R€sraRr

CASI

or rxi

START

]S

NoT

AS

oorrro

t{c'

O.I

CAM,

-'

POS.

USED

rrxEs)

PUSH

r I

STARI IPB

I

I{*WIR€ NUT

BUTTON

I

_-----

lev

rtl-

u'*oT.*'t.i

IN

IATI€

(MrRo

Bz26w6z2)

!@ATED INSIO€

STA,

-

l I

F€AD

TIE

CONNECIiON

S'TARIER

MAGNETIC

sranten

-

--

f

BOX

_.l

SUPPTY

t2

n

i3

$

ILS IPB 2PB

681 6821

6821181

6821182 68161 68161

68161 6816138 6816122

DESCR!PTION

6005

1

80

SWITCH, SWITCH, OPERATOR, D53493001

OPERATOR, D22132001

0s

STARTER, ,I4CF'I2BA7

1 1

STARTER,3PH, 148F32B,C71

1 9

STARTER, FURNAS,

STARTER,'IPH, FURNAS

STARTE FURNAS,

MODEL

M ICRO, FURNAS,

45

BZ2GW

5OCA3AA

START,

STOP,

FURNAS

1PH,

FURNAS

1PH,

W

l24v

14CF"t07013

W

111

14CF107017

R,

3PH,

W

l24V

14BF32BI7

Fig.9

LATHE

-

PARTS

822

FURNAS

TRANS.

5V TRANS.

TRANS.

ELECTRTCAL

SCHEMATIC

LIST

6816126

6470700

6470712 6470707 6470702

DESCRIPTION

STARTER,

3PH,

W

1115V

TRANS.

FURNAS,14BF32BA71BA MOTOR, 1800RPM,

MOTOR,

l8OORPM,

MOTOR

1800RPM, MOTOR' 1800RPM,

ELEC.,

3l4HP,1PH, I t

'1151230V,56

ELEC.,

3 l HP,

2OOV,

56

3

l4HP,

FR.,

2301460V,56

ELEC.,

3

l4HP,

575V,56 FR.

FR.

3PH,

TEFC

3PH,

FR.

3PH,

TEFC

I

trs

1

MODEL 45

--

(304.8MM)

12"

WOOD

LATHE

-

MAINTENANCE

INSTRUCTIONS

4l

MODEL 45

z3o

v-Ll--------6

.A^.--.

LATHE _ SCHEMATIC.

MANUAL sl

Y

I

COMPOSITE

i

It

ELECTRICAL

MOTOR STARTER

MAGNETIC W/LOW

VOLTAGE

tr

rtv

t -

OTE:

FOR

SINGLE

__

PHASE UNITS,

L2 L3 ll

t.

^

OMIT

LINE L3

loL

CONTROL

tTl

MOTOR

Fis.

STARTER

10

)r

trFff3fofffier

prtmory

230

volts

motor

?

t3,

T3

g

3

13

460

t83

T2

TI

motor

volts

39

T3

MODEL

45 -

(304.8mm)

12"

WOOD LATHE

MAINTENANCE

INSTRUCTIONS

MODEL 45 T

REF. PART

(30)

Ml

(10)

{PB-1) (PB-2)

_

ATHE

SCHEMATIC, COMPOSITE

PARTS LIST

MANUAL

135

6821

6821134

68161

6816105 6821014 SWITCH,

SWITCH, SWITCH. FURNAS 12BA24P

MAGNETIC

NO.

DESCRIPTION

1 1

STARTER,

FURNAS,

STARTER, MAGNETIC,

FURNAS,

PB.828318

ELECTRICAL

FURNAS 12BA34P

OTY.

MAGNETIC,

148F32B,C71

FUR

14CF12BA7

FURNAS, MOMENTARY

1

AS

|

,lN

MAGNETIC WITH LOW VOLTAGE CONTROL

REF. PART NO DESCRIPTION (PB-1)

IPB-2l,

T1 6831068

1M

/WITH XMF}

MTR. 6/.70700

6821014

6831069

6831070 68161

6816138 6816122 6816126

6/.70712 @70707

19

SWITCH, FURNAS,

PB,8.287318 1

ARY TRAI{SFORM E R 1 151

SOVA

TRANSFORMER

-24V,75VA

TRANSFORME R 23OI 460.115

SOVA

STARTER,

FURNAS

24V,

STARTER,

1 15V,

STARTER,

FURNAS

24V,

STARTER.

1 15V;

MOTOR, E LEC.

1800RPM, 1151230V, 56 TEFC MOTOR,

18OORPM, 2OOV,56 MOTOR'

1800RPM,

MAG. W/XMR. 1O MAG.

FURNAS 14CF 107017

MAG. MAG.

FURNAS 14BF32BA7 1

ELEC. 3I4HP, 3PH, ELEC. 3/4HP, 3PH,

230/460V,56

23QI46OV

14CF107013

W/XMR. 1O W/XMR.30

14BF32BL71B

W/XMR.30

3l4HP,, 1PH,

rEFc

il70702

MOTOR,

18OORPM, 575V,56

ELEC.3/4HP 3PH,

MOMENT

230-24\,/

FR.

TEFq

FR.

TEFq

OTY

1

V

1

}A

1

] I

I

s

n$,

A

14

MODEL 45

-

12"

(304.8mm)

WOOD LATHE

MAINTENANCE INSTRUCTIONS

NIODEL

45 LATHE_ STAND &

ASSEI\,IBLY

BED

4l

.at.

@-

REF,, HEAD

QtrA Aqqv

a

@-

@.r'

lo

n,

@

-

V..'.421/,

./

.1t./'

I

\.Y/

^

f-

------

11

-

{-O

\

MODEL 45 - STAND &

TEM

\o.

dtl

Fis.

ASSEMBLY

MODEL

ITEM

NO.

1

I

) 3

4 5 6

8

45 - STAND &

PA RT NO.

2708001 340601 8

3708002 2136022

3738201 3448002 6714004

1

6626038 67"t6039

DESCRIPTION

SHAFT

DOOR(|TEMSl&2) KNOB SHAFT,

DOOR ASSY., SPACER, LOCK, SCR., SOC. SET, 16$-20 X 114" PtN, SPRTNG scR.,

x

9

10 t1 12 13

"14

6861300 2759007 3s96206 6Tq63 3480004 6745,022

WASHER, LOCK,3/8"

STAND DUST PLATE, STR.

scR.,

PLATE, COVER SCR.,

"U4-20X't12"

BED

&

LOWER

DOOR

HEX

1-114"

ASSY.

RD.

HEX

ASSY., LOWER

LOCK

DOOR

(WELDMENT)

DOOR SHAFT

PT.,

CUP

"t"

X

,114

HD. CAP,

HD., 1

HD. SELF

318

(WELDMENT)

BED

14-20

(POST

TAPPING

-16

X

1

12"

ASSY,)

)TY

1 1

I 1 1

1

4 I

6

1 1 1 1

2

+/1

15 16

'17 18

19 20

21 22 23

24

].+, //J.-\\ wt I

YV

-\)/

\--l

PA RT NO.

6861301 6s16001

NOTE: ASSY.

3797063 3797077

3312226 6746001

3312222t

l l

I

lT

EMS 3 THRU16

Nc

.2419A0s

I I

I I |

I

|

6747000 3330283

340210 NOTE: ll

AND

PL/

I

|

I I

.EMS ,TE

I

ASSEMBLY

BED

DESCRIPTION

WASHER,

NUT, HEX,3/8-16

o, w/cAP,45

se BED,

pLRtE, scR.,

6x114" purE.

(Nor

SCR.,

+ x t1ts"

PLATE, SAFETY

LnerL,

KITS: 2388032

FLAT,3/8"

ARE

(LATHE

STRAIGHT,45

l.D.

PAN HD., SELF

r.D. SERTAL

BASIC

LATHE

PLASTtc

sHowN)

RD. HD.

THRU 24

19

DRIVE

(Nor

sHowN)

INSPECTIoN

zt88os4

ARE PART

(STEP

(v.

PART OF

UNI-

LATHE

(Pow.) TAPPII

No.

(Nor

CON

s.

)

QTY.

2 2

1

l1 {G

lz

lr lz

t1

;H.)1

!

)ECA

t

15

304.8mm)

WOOD

LATHE

MAINTENANCE

NSTRUCTIONS

t

MODEL

45 - V.S.

HEAD

AREA

ASSEMBLY

-i

/-\ /N\

'S/

\$t'

l I lt

tt&

)(6/

t\v

L,Q

-

/'1

^

i

/

-.t(!t

16

Fis.12

MODE

L 45 -'.tz"

(304.8mm)WOOD

LATHE

MAINTENANCE

INSTRUCTIONS

MODEL

r

tl

ITEM NO.

6

1 2

3 4 )

7 E

9 10

11 12

13 14 t5 16 17 18 19

2719091

20

45 LATHE

PART NO.

2601009 3298202

681 3016 340601

6626001 3601

2277020 6861

671 3749004

606001 3387004

606001 671

309601 3277009 3096005 38s0010 3742013 6077051

374201A

3

205

201

5033

7

2

5016

5

- V.S. HEAD

DESCRIPTION PLUNGER

(TTEMS HOUSING, sPRtNG,

x

1-112" l.D.

ASSY.,

THRU

1

I NDEXING

COMP.,

AREA

INDEXING

5) PLGR.

1

O.D.

5

132

KNOB, PLUNGER

Pf

N, SPRING

PLUNGER,

HEAD

THRU

INDEXING

ASSY., V.S.

20)

,1lgX

5/9" L

(tTEMS

wAsHER, FLAT,5/16" scR., HEX HD.

CAP,5/16-18

x"t12"

SPINDLE, BEARING, BALL, FAFNIR w206PP

KEY, BEARING,

SCR., SOC.

s/l6-18 X

COLLAR, SPINDLE

HEAD,45 COLLAR, SPINDLE WHEEL,INDEXING

SPACER, SPTNDLE

BELT, V.S. No.

SHEAVE, V.S., SPACER,

LATHE

SQ.,

X

114

BALL, R-1622

SET, s116"

LATHE

SPTNDLE

HEAD

X 4"

114

PT.,

CUP

HEAD

(LONG)

1422V42O

UPPER

(THtN)

ASSY.

]TY.i

6

MRC

ITEM

NO.

1 1 1 1

PART

NO. DESCRlPTION

32 33

651 4008 67',t4't s5

Nut, SCR.,

cuP PT., 34 35

3250053 6715064

GUARD,

scR., sHouLDER,

x 314"

6813071

36

SPRING,

o.D. x

HEX

lAM,'l 14-20

SLOTTED HD. SET,

114-20 X 1"

BELT

6-1

5/1

BELLVILLE, 1

.382 LD. X .0275"

1

/16

8

TK

QTY

1

1 I

1 4

1

4

208001

2'.1

3s82202 3081

22

2670008

23

3670021 3406201

24

6960039

25 26

31

93001

27

31 93003

28

31 93006 3

29

1 93007

30

31

9301 6

|'

31

3406208

CENTER

(rrEMs

PIN,

201

CENTER, SPUR, ROD ASSY.,

(fTEMS ROD, KNOB, TEARDROP

WRENCH,

LATHE

3''

SPUR & PIN

2't &22l.

CENTER

2',t & 22

KNOCKOUT

FACE PLATE,45

(STANDARD)

FACE

PLATE, RIGHT

KNOCKOUT

(oPTroNAL)

4'' F ACE PLATE RIGHT

(oPrroNAL

FACE

6"

(STANDARD) 8''

(oPiloNAL) 8-112"

(OUTBOARD;oPTloNAL)

KNOB,

PLATE, RIGHT

FACE

PLATE,

FACE

ROUND

PLATE,

ASSY.,

No.924

1"

RIGHT

LEFT HAt

HAND

1

HAND

l

HAND

l

HAND|

I

ID

|

17

MODEL

45

J- ,^,^

e?v@,

STEP

-

| )-77| /ll(r r-

CONE

HEAD

AREA

ASSEMBLY

@

--.-.-'...-------''--.-_

i-.J

Fl

--_--,

8----r I

A ,-\ /-\

(r

--.

H

-\

A

\Pe?/

Yi

Q!

9(9r,

rr

0-

4:\

(a

\,,-/

/fi

//-@@

.N\

- -

18

//

u

^(

13

Fis.

MAI

NTENANCE

INSTRUCTIONS

6

7

8 9

10 t1

18 19

20 2',1 22

2601009 3298202

681

3016

34ffi013 662600'l

360120

2277002

6851

201

671

5033

3749004 606001

338700,4

6060012 6715016 309601

3277009 3096005 38s0010 3742001

6077024

671

501 3

3718AO2 3742011 3742012

2084W1

3582202 3081202

2670008 367002'l

346201

6960039 3193001 3193003

3193006 3193007

MODEL

DESCRIPTION PLUNGER

(|TEMS

HOUSING, sPRf o

D.x

KNOB, Pf

N,

PLUNGER, HEAD

rrEMs WASHER, SCR.,

s116-18

SPINDLE,

7

BEARING, W2ffiPP

KEY, BEARING, MRC

scR., 5/16-18

s

COLLAR,

HEAD

COLLAR, WHEEL,INDEXTNG

SPACER, STEP 8ELT,

SCR., s/16-18X3/8"

SHEAVE, SPACER, SPACER,

CENTER

ITEMS

PIN,

CENTER

CENTER, ROD

ASSY.,

(fTEMS ROD,

KNOB, WRENCH,

45

LATHE (STANDARD) 3'' FACE HAND

4" FACE HAND (OPT|ONAL) 6'' FACE HAND (STANDARD)

g"

FACE

HAND (OPT|ONAL)

ASSY.,INDEXI

THRU

1

I

NDEXING

NG,

COMP.,

,t-,t12,'L PLUNGER

SPRING

,,,

INDEXING

ASSY.,

6 THRU

FLAT,5/16"

HEX

HD.

x

112',

LATHE

BALL,

SQ.,

114

BALL,

soc.

sET,

X

5/16"

SPINDLE

SPINDLE,

CONE

V-4L-520

SOC.

SET,

STEP

SPINDLE (THtN)

SPINDLE

SPUR

23 &

24

SPUR,

KNOCKOUT

2s

&

26)

KNOCKOUT

TEARDROP

FACE

PLATE,

(OPT|ONAL)

PLATE,

45

-

s)

15132"

x

19,,

STEP

22)

CAP,

HEAD

FAFNIR

X

114

R.16ZZ

CUP

CONE

& PtN

'1,'

No.924

PLATE

RIGHT

STEP

PLGR.

519,,

CONE

X 4"

PT.,

HEAD

LONG

PT.,

ASSY.I

CONE

L

I lr

I T

HEAD

32 33

34

35 36

37 38

AREA

31

9301

3406208

651zm08

671415s

3250053

671506,4

6E1

3071

ASSEMBLY

6

8-',12" FACE

(OUTBoARD;OPTIONAL) KNOB, NUT,

HEX

SCR.,

SLOTTED

114-20

GUARD,

scR.,

sHouLDER, sPRlNG, x

.382

PLATE,

ROUND

lAM,114_20

't"

X

BELT

BEI.LVtLLE,

t.D.

X

.0275

LEFT

HD.

SET,

5/16_1

1 1/16

THK.

HAND

CUP PT.

I X

3t4

O.D.

t3l

MAINTENANCE

INSTRUCT

MODEL 45 LATHE _ STEP CONE

@--o..

@

).".

>t-

6

-----@

c-{D

gv

Y----_-jrA\

DRIVE AREA

-@

,^i'

ar-

€

--<e

s3

--4)

vl

r-@

\7

@

ft-, I

,,

..t{-1'.,'

ry*

a

'7

^th/

-.i

.. ) t-t-.r

,+1

/

-h

I

---------- --ty

/::\

i\

14

Fis.

MODEL

45 - 12"

(304.8mm)

WOOD LATHE

MAINTENANCE

INSTRUCTIONS

3{,

,r

)-

r

-.-

PART NO.

2698007 6420002

1

3703001

2

3

3709009

4

6716003

5

6

3406020

244sOO2 6420W2

7

671

8

3076007

9

671

10

302soo7

11

6861 101

12

6622009

13

374't2A'l

14

204200

3670020

15

3063066

16

',7

6861

18

19

6861 201

20

6336000

21 22

3584001

23

6861 200

24

651 5001

25 '26

6516009 6861301

27 28

29 30

6716003

31 32

6807083

45

340620

6716031 6715A32

3042023

67"t6039

3797077 3797063

NfrODEt

ITEM NO.

_

STEP

3

501

5035

300

CONE DRIVE

DEScRTPnoN

SELECTOR (rrEMS

KEY,WOODRUFF SHAFT, KNOB, SPEED SHAFT, SCR., 3/8-16 X 3/8" KNOB, SPEED

LINKAGE (rrEMS

KEY,

scR.,

s/16-18 CAM, scR.,

x 314"

ARM, WASHER,

PtN, COTTER,3l32X 1-'t14

3t16"

SPACER,

o.D. x 1/8" THICK

BASE ASSY.,

coNE ROD,

MOUNTING

BASE

WASHER, scR.,

(FOR scR.,

ASSY.,4 SPEED

rHRU 6)

1

CAM SPEED

SOC. SET, CUP

ASSY.,

7 rHRU

WOODRUFF no'608

soc. sET, cuP

X 3/8" BELT HEX HD. CAP,5/16-18

BELT

FLAT

RUEBER, 7/16

(rrEMS

MOTOR

LOCK,3/8"

HEX HD. 3/8-16 X r"

ROD,

HD.

HEX

AREA

No.608

SELECTOR

PT.,

SELECTOR

BELT

TENS.

14)

PT.,

TENSION

14"

,'t

X

l.D. X

MOTOR STEP

rHRU 28)

1s BASE ADJUST.

BRACKET, MOTOR

MOTOR

BASE ADf .)

CAP, 5/16-18

x1"

WASHER, FLAT,5/16" GROMMET, BLACK

5116"

BASE, MOTOR PtN,

PIVOT,

WASHER, LOCK,

NUT,

NUT, HEX WASHER, scR.,

x

1-114"

BED, STRAIGHT,45 LATHE

W/GAP,45 LATHE

BED,

SCR.,

3t8-16 x

SHEAVE,

Browning, SCZ3 - 5/8"

5/16

HEX, 5/26"

JAM,3/8-16

FLAT,3/8"

HEX HD. CAP, 318-16

SET, CUP

SOC.

3/8" STEP CONE,

RUBBER

DlA. X 5/16"

PT.,

BORE

1"

L

tl

lqrt

I | I

I I

I |

I

I I

I

I I

I

1

I

| I

I

I I

|

I

I I

I

I I

| I |

I

I I I I

I

||tM

\o.

1 1 1

rAK I NO.

33 6470700

6470702 6470707

74707't2

DESCRTP'.N

MOTOR,

1800RPM,

;t;:*,

1800RPM,575V, MOTOR, 1800RPM,

IntJr?*r

l8(nRPNr,200v,

ELEC., 3/4HP, 1PH,

1151230V,56

ELEc.,

ELEC.,3/4HP,

rt Ec.,

3r4HP,3PH,l

56

23O1460V,56

3 | 4HP,3PH,

56

lor"

I

FR.

I

FR. TEFC 1

3PH,

I

FR.

I

t* ttt]

I

1

t

I

tl

1 2

rl

4 8

4 1

1 4 4 4

1

lr

rl

lt

it

ll

21

MODEL 45 -

(304.8mm)

12"

WOOD LATHE

MAINTENANCE

INSTRUCTIONS

MQpEL

VARIABLE

45_

SPEED DRlffi

6?

tj)

:l\

€9

^r

-T[

22

Fi

.

"!5

4i

/'

M ODEL

45 -'12"

(304.8mm)

WOOD

LATHE

MAINTENANCE

INSTRUCT

MODEL

r

ITEM NO.

1

2 3 4 5

6

7

8 9 10 lt 12 13

'14 15

.t6

17 18 19

20

,-

21

22

23 24 25

26

27 28

29 30

3l 32 33 34

35

36 37

38 39 40

_

45

V.S.

PART NO.

2698003 6420002

3703001 3406201

3

709009

I I

67.t6003 3406019

2063014 67150't6

302s006

6420002

3703002

6s1

8008

671

8046

3063067

651

5007

6861

200 302so27 6T5A37 3673032 6095043 6ffi1201

2298030

2s95003 651401

1

NUT,

3070201

BUt\4PER,

xl"LG.

6714040 6714056 3598005

606001

35esoo5 271eoo8

6807040

6060010 32e8016

338801s 3388004

37040371

2042006 36700s1

671so32

6861201 6336000 3042022

6861300

SCR., FILLISTER

SCR.,

Itt

3

BEARING, No.9106NPP PLATE,

|

SHEAVE

I

SHEAVE,

|

7/8" BORE

BEARING,

No.205NPP

I

HOUSING,

I

KEY,

I

KE

I

SHAFT,

BASE

i

(ITEMS ROD,

|

SCR.;

xl"

|

WASHER, FLAT,

|

GROMMET'BLACK

|

BASE,

|

WASHER,

|

DRIVE

DESCRIPTION SELECTOR

(ITEMS KEY, SHAFT, KNOB, SHAFT. SCR., 3/8-16 KNO8,

BRACKET swlTCH SCR.,

sl16-18X ARM, KEY, WOODRUFF SHAFT, NUT, scR., BRACKET, NUT,

WASHER, ARM, scR., ROLLER, BUSHING, WASHER,

HOUSING SHEAVE PLATE (TTEMS

BUSHITS,

-29x

!l!

;,

Y,

AREA

ASSY.,

1 THRU

WOODRUFF

CAM

SPEED

SOC.

X 3/8"

SPEED

(|TEMS

SOC.

PIVOT,

CAM

HEX

sQ. HD,

HEX

V.S.

HEX

(|TEMS

ASSY.,

21 THRU

HEX

6)

SELECTOR

SET,

CUP PT.,

SELECTOR

ASSY.,

SET,

CUP PT.,

s116"

V.S.

ARM

112_13

lAM,

112_13 X

V.S.

MOUNTTNG

AM,5/16_18

.f

LOCK,

CAM

HD.,

5/16_18

V.S,

CAM

PS-R

306

FLAT, ASSY.,

V.S.

1

JAM,

BLACK RUBBER

114 t.D.

1.1t2"

FLAT

HD.

MACH.,

v.s.

BEARTNG

BALL, FAFNIR

BEARING

ASSY.,

BROWNING

sQ., SQ.,

LOWER

ASSY.,V.S.

3s rHRU V.S. HEX

V.S.

BALL, FAFNIR V.S.

SHAFT,

3116

X

116

HD.

3116

X 3116

V.S.

MOTOR

46)

CAP,

3

MOTOR

7

5/16"

5116"

V.S.

21 THRU

27 14_20

X 1/2 O.D.

HD. I\IACH.,

5/16"

MOTOR

LOCK,3/8"

V.S.

No.608

V.S. W/MtCR(

THRU

20)

No.608

1_314"

X

1-112

X

3/8"

LOWER

EEARING

BASE

34)

(PLTD)I

114-2d

LOWER

AK-54,

LOWERI

X

2-t

14"

X

1"

5/16-18

RUBBER

QTY.

l')

li

lt

li

ll li

l1

,'1

l I

I | I |

I I

I

2

I

I I

1

I

1

I I

I

1

I

2

I

1'

1

I

1

I I

I

I I

2

I |

4

I

8

I

4

I

1

I

)

I

ITEM

\o.

1 I I I

I I

1 1 1

2

1 1 I

I

PART NO.

41

671 603

42

3691

43

65

44

6861

45

6861

46

6s1

47

671

48

6626029

49

3076008

50

681 3033

51

3797077

52

3797063

53

6420002

54

3062007

))

681

56

6s06001

57

6706043

58

6077007

59

6807027

60

67't6032

6.1

6861

62

6861

63

686',t401

64

6717016

65

686

66

6517006 NOTE:

ASSY. BASIC

67

6746001 3604008

68 69

3747217

70

6747000 NOTE:

ASSY.

71

64707oo

6470702 6410707

6470712

009

1 6001

301 200

s007

6003

6005

300 301

400

1

No

UI\

lT

No

DESCRIPTION

1

scR., HEX

16x1" I

scR.,

NUT,

WASHER,

WASHER, NUT,

SCR., 3/8-16 Pf N, cAM, SPRING, BED, STRAIGHT,45 BED, KEY, WOODRUFF BRACKET, MOUNTING SWITCH, MICRO NUT, SCR., 6-32X BELT, SHEAVE, s/8" BORE scR., x

1.112" WASHER, WASHER, WASHER,

scR., HEX

14X2" WASHER, NUT,

I

lT

EMS

47

s.

2419018

HD.

r\4oToR

,AcK,

HEX,

3/g-16

FLAT,

LOCK,

HEX

,lAM,

SOC. SET,

X 318"

SPRING

W/GAP,45

,3116

M|CRO

HEX,

ROUND

HEX

THRU

SWTTCH

COMP;. No.

MICRO

No.6-32

1"

_

"V''

4L280

BROWNING,

(r\4OTOR)

HD.

LOCK,3/8'' FLAT, FLAT,7116"

HD.

LOCK,

lAM,7116"

66 ARE

&

24"t9019

CAP,3/8-

3/8"

5/16"

5/16-18

CUP PT.,

X

LATHE

No.

SWITCH

No.BZ2G82l

HD.

MACH.,

CAP,

3/8"

CAP,

7/16"

ilT, v.s.)

SCR., PAN

] I

6X1t4"

POINiER

|

PLATE,

|

SCR.,

|

4

X

3116"

I

FMS

67

23880s4

I\4OTOR.

I I

l800RPM,

TEFC

I

MOTOR,

|

18OORPM,

I

MOTOR,

|

1800RPM,

I

TEFC

I

|

MOTOR, l8OORPM,

HD.

SELF

SPEED,

RD.

THRU

(KtT,

V.S.

HD.

DRIVE

70

ARE PART

PLATE,

ELEC..

3/4HP.

1151230V,56

ELEC.,

575V,

ELEC.,

tLEC.,

56

3/4HP,

230146OV,56

3/4HP,

2OOV,

56

3/4HP,

FR.

BASE

1"

18156 LATHE

608

AK-25

3/8-16

7/16_

PART

(LATHE

TAPPIN

V.S.)

IPH.

FR.

3PJ

FR,

TEFC

3PH,

FR.

3PH,

TEFC

|

I

| I i

I I | I l

O

l

G

l

I

O

| I

I I

QTY.

2

,| 2

2 4 4

3 I

1

I

1 1

I

.l

1

,| 2

2

1

I

1

4 4 4 4

2 2 2

F

I

,|

4

F

1

23

L 45

-'.12"

MAINTENANCE

INSTRUCTI

MODEL

o-

45 LATHE

_

TA!LSTOCK

ASSEMBLY

@-r

or

etl

t tJ

y

s

rD,

\,-/

/ ?L_-- |

5

I.-*-#

frt$\"sY

\K\\\\\

I

ru)ll

|

I

l-?

^

| I

cl

@

-rt

MODEL

ITEM NO.

PART NO.

2800001

727L0t3

6624p,06

1

3268201

2

327't048

3

65 1 6001

4 )

6861 3s3000'l

6

369001

7

6626005

8

3268001

9

45

_

300

LSTOCK

TAI

DESCRIPTION

TAILSTOCK r-HRU 13) HANDWHEEL (TTEMS

GROOVE,I

Pf N, HANDLE, HANDWHEEL,4"

HEX,318-16

NUT, wAsHER, NUT,

3

QUTLL SCREW, Pf N, SPRf HANDLE,

CLAMP

ASSEMBLY

ASSY.

ASSEMBLY

3)

THRU

1

14

NYLON

LOCK,3/8"

QUILL

NG,llSX

TAI

DlA.

ADI. SCREW

ADJUST

LSTOCK

(ITEMS

3"

X

718"

QUI

H

ll--@

v

G*

-<-y'

'

OTY

1

1 1 1

1 1 1 1 1

LL

1

24

ITEM

\o.

10 11 't2 13

14 15

16 17 18

19

PART NO.

372800s 3799001 3640001 6626028

2092003 369s030

3092004 3s26204

3868001

6112002 6112004

DESCRIPTION

SLEEVE,

TAILSTOCK,

QUILL, PtN, SPRING

CLAMP

(TTEMS SCREW, CLAMP.

NUT, WRENCH, CENTER, SHANK

CENTER,

QUILL

L-103

TAILSTOCK

,3116

ASSY.,

& 1s)

14

LOCK

TAILSTOCK

TAILSTOCK,

HEX,

TAILSTOCK

CUP

W/CENTER

LIVE,

16

Fig.

LOCK

X

112"

TAILSTOCK

SP.

M.T.

No.

2

BRG.

BALL

tTi

TY.

1 1 1 1

'l 1

.l

1 1

1

MODEL

45

-"12"

WOOD

LATHE

MAINTENANCE

INS

Fig.17

MOpEL

45

LATHE

TOOL

-

REST

ITEM

NO.

1 2 3

4 )

6

1

8

9

10 11

't2

't3 14

15

ASSEMBLY

PART NO.

2440003

DESCRIPTION LOCK

(rrEMs

2695016 3406016

3058005 3268002

3448008

3448009 206301

3268003 609s038

3708006 6626032

6s20009 3092005

30s8001 3658001

3658010 36s8009

scREw

THRU

1

KNOB,

BOLT,

HANDLE LOCK,

LOCK,

1

BRACKET (rrEMS

HANDLE, BUSHtNG, x 1" o.D. SHAFT,

Pf N, NUT, THIN CLAMP, BOLT, REST,

TOOL TOOL

ASSY.

TOOL

r rHnu

ASSY.,

3)

HANDLE

TOOL

SUPPORT

TOOL REST, TOOL

REST

ASSY.,

6 THRU

TOOL

BRONZE,

X

7/9" LG.

TOOL

SPRING

HEX,

HEIGHT,

TOOL

TOOL REST,6''

REST,

REST

,31"16

LOCK,

TOOL REST

SUPPORT

12''

REST

s)

(tTEMS

LOCK

CLP.

PLAIN

THRD.

,

TOOL

13) REST

718 CLPNG.

,t-114"

X 5/g_11

FLEXLOC

CLP.

)TY

! 1 1

1 1

RES

t.D.

1 1

2

I

1 I

1 1

ITEM NO.

1 2

3 4 5 6

7 8

PA

RT

NO.

2250123 3578240

3578239 3578242

671sA32 3063289 3063288 3063287 3578241

MODEL

DESCRIPTION

Guard

Items PANEL, FRONT PANEL, PANEL, scR., BRACKET, BRACKET, BRACKET,

PANEL,

Assy.

1 thru

FRON END

HEX

HD.,

MOUNTING MOUNTING MOUNTING

REAR

B

45

RIGHT

LEFT

5/16_18

LATHE

X

1"

END

LATCH

_

GUARD

Y.

OT

1 ! 1

6

I 1

,|

1.

ASSEMBLY

@-

e

IA

*g)

Ifl

f

\?/-__l

gAh

..

1L/--

Fig.

18

25

MODEL

45 -

(304.8mm)

12"

WOOD LATHE

MAINTENANCE

INSTRUCTIONS

MODEL

ITEM NO.

1

2 3

4

5

6

7 8 9

MODEL 45 TOOL

45 LATHE

PART NO.

2397049

DESCRIPTION METAL

(rrEMS 1 rHRU 4)

2658001 358501 1

6"a12004 682901

2658002 3658007

2658007 36s8006 3607001

6716020

6"

(WELDMENT) PlN, TOOL BALL

(NOT

3

SET (NOT

12'' (wFLDMENT)

9OV 24''

24'' TOOL

soc.,

_

TOOL

REST &

(OPTIONAL)

SPINNING

METAL SPINNING

REST,

BRG., TAILSTOCK

SHOWN)

OF 6, METAL

SHOWN)

METAL TOOL

TOOL

SPINNING

REST REST

REST

REST POST

HD. cAP

REST

scR.,318-16X3"

&

(ITEMS

CONVERSION

KIT

REST

TOOL

X

X .495

518

CENTER

SPINNING

TOOL

7 THRU 9)

PARTS

3-112"

TOOLS

REST

PARTS

QTY.

I

1

I

2

1

1 1

,|

2 2

-

-ri

26

Fis.

19

TT--

MODEL

45

2025016 2695026 3406016

1 |

2 | 369s017

3 | 3268002 4

3658006

|

5 | 6626044

6

1358/1014

27s9009

26s8003

269s016

7

3406016

8

3058005 3268002

9

328901

l0 11

2096035

'12

6718034 3042063

13

(3M.8

-

12"

mm) WOOD LATHE

MODEL 45 LATHE

DESCRIPTION

OFFSET

(rTEMs

OFFSET

scR.

AssY. KNOB, HANDLE SCR.,

OFFSET

s/8-18 X 2-s18"

HANDLE

SCR., ARM,

TOOL REST, OFFSET

PtN,

SPRTNG

PIN,

SWIVEL, OFFSET

REST

OUTBOARD

STD.,

(TTEMS

TOOL TOOL REST (TTEMS LOCK

SCREW ASSEMBLY

(TTEMS KNOB, HANDLE

SGR.,

OUTBOARD

8

REST

BOLT,

TOOL

HANDLE

HOLDER

coLUMN ASSY.

scR., soc.

112-13 X

STAND

_

TOOL REST ARM

rHRU

1

TOOL REST

7 7 THRU

BASE,

6)

(TTEMS

TOOL

LOCK

114 X 2-'.112"

,

TTHRU

OFFSET

THRU

10)

9)

SUPPORT

LOCK

SWIVEL

&

(WELDMENT)

Doc PT.,

1/2

112"

TOOL REST

ARM LOCK

1 THRU 3

REST

TURNING

ASSY.

OUTBOARD

(OPTIONAL)

| |

1

I

ARM

1 1

1

TOOL

13)

CLAM

TOOI

1 1

2 2 2

1 1

MAINTENANCE INSTRUCTIONS

TURNING PARTS

MODEL

45

OUTBOARDTURNING

ASSEMBLY

STAND

27

Fig'

:-,,

zo

.

-t

.!

;'

*,

E

l

I

BetterByDesign"

tn

McMINNVILLE,

TENNESSEE

37110

!

AC

615-473-55s1

4tt

OSTANWICH

INDUSTRIES, INC.

+

February 1980