Powermatic 2800 User Manual

Operating Instructions and Parts Manual

18-inch Variable Speed Drill Press

Model 2800

WMH TOOL GROUP

Warranty and Service

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your POWERMATIC

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit powermatic.com.

WARRANTY

POWERMATIC products carry a limited warranty which varies in duration based upon the product.

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.

We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.

Table of Contents

Warranty and Service ..............................................................................................................................2

Table of Contents .................................................................................................................................... 3

Warning...................................................................................................................................................4

Introduction .............................................................................................................................................6

Specifications..........................................................................................................................................6

Unpacking ............................................................................................................................................... 7

Contents of the Shipping Container...................................................................................................... 7

Assembly ................................................................................................................................................8

Column................................................................................................................................................8

Table Bracket....................................................................................................................................... 8

Head Assembly....................................................................................................................................9

Installing the Fence.............................................................................................................................. 9

Installing Arbor and Chuck .................................................................................................................10

Chuck and Arbor Removal ................................................................................................................. 10

Grounding Instructions........................................................................................................................... 10

Extension Cords.................................................................................................................................12

Adjustments .......................................................................................................................................... 12

Table Movement................................................................................................................................ 12

Changing Spindle Speeds.................................................................................................................. 13

Depth Stop.........................................................................................................................................13

Return Spring..................................................................................................................................... 13

On/Off Switch.....................................................................................................................................14

Laser Adjustment............................................................................................................................... 14

Operation.............................................................................................................................................. 15

Installing the Bit.................................................................................................................................. 15

Positioning the Workpiece.................................................................................................................. 15

General Inspection............................................................................................................................. 15

Setting Rotation Speed ......................................................................................................................15

Optional Accessory................................................................................................................................17

Replacement Parts................................................................................................................................ 17

Model 2800 Drill Press ....................................................................................................................... 18

Parts List: Model 2800 Drill Press....................................................................................................... 19

Electrical Connections ........................................................................................................................... 23

Electrical Connections ........................................................................................................................... 24

Warning

1. Read and understand the entire owners manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This drill press is designed and intended for use by properly trained and experienced personnel only.

If you are not familiar with the proper and safe operation of a drill press, do not use until proper training and knowledge have been obtained.

5. Do not use this drill press for other than its intended use. If used for other purposes, WMH Tool

Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this drill press. Everyday eyeglasses

only have impact resistant lenses; they are not safety glasses.

7. Before operating this drill press, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighting.

18. Keep the floor around the machine clean and free of scrap material, oil and grease.

19. Keep visitors a safe distance from the work area. Keep children away.

20. Make your workshop child proof with padlocks, master switches or by removing starter keys.

21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

22. Maintain a balanced stance at all times so that you do not fall or lean against the drill bit or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not designed. The right tool will do the job better and safer.

24. Use recommended accessories; improper accessories may be hazardous.

25. Maintain tools with care. Keep bits sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

26. Whenever possible, use the fence. Also use jigs or fixtures where needed to secure the workpiece. A

drill bit can seize up, causing the workpiece to rotate with the spindle and can cause injury.

27. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to

remove chips or debris — do not use your hands.

28. Do not stand on the machine. Serious injury could occur if the machine tips over.

29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

30. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

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Introduction

This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Powermatic Model 2800 Drill Press. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtoolgroup.com.

Specifications

Model Number................................................................................................................................... 2800

Stock Number...............................................................................................................................1792800

Swing (in.) ............................................................................................................................................. 18

Maximum Drilling Capacity (in.)............................................................................................................. 5/8

Chuck Size (in.).................................................................................................................................... 5/8

Spindle Travel (in.) ............................................................................................................................ 4-3/8

Chuck Distance to Table (in.)................................................................................................................. 30

Chuck Distance to Base (in.).................................................................................................................. 46

Table Size (LxW)(in.)......................................................................................................................16 x 14

Table Size Fully Extended (LxW)(in.) ..............................................................................................16 x 26

Spindle Taper............................................................................................................................MT2 x JT3

Column Diameter (in.)........................................................................................................................ 3-1/8

Range of Spindle Speed (RPM)...............................................................................................400 to 3000

Base Size (in.)....................................................................................................................11-7/8 x 19-5/8

Motor............................................................................................TEFC, 1HP, 115/230V (pre-wired 115V)

Overall Dimension (HxWxD)(in.) ................................................................................. 68-1/2 x 20 x 31-1/2

Approximate Net Weight (lbs.) ............................................................................................................. 209

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WMH Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Unpacking

Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Drill Press is assembled and running properly.

Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Contents of the Shipping Container

1 Column Assembly with Rack and Ring 1 Head Assembly 1 Base 1 Table Bracket and Table

The smaller accessories are shown in Figure 1:

3 Downfeed Handles (A) 1 Chuck (B) 1 Drift Key (C) 1 Arbor (D) 1 Shift Knob (E) 1 Locking Handle (F) 2 Lock Knobs (G) 2 T-Nuts (G) 2 Flat Washers (G) 2 Socket Head Cap Screws, M6x12 (G) 2 Hex Nuts, M6 (G) 1 Worm (H) 1 Large Handle (I) 4 Hex Cap Screws, M10x40 (J) 3 Hex Wrenches, 3,5 and 6mm (K) 1 Dust Port (L) 1 Fence Assembly (M) 1 Owner's Manual (not shown) 1 Warranty Card (not shown)

Figure 1

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure to comply may cause serious injury.

Assembly

Tools required for assembly:

Cross-point (Phillips) screwdriver Rubber mallet Wrenches – 17, 18 and 24 mm Set of hex (Allen) wrenches

Exposed metal surfaces on the drill press have been factory-coated with a protectant. Remove this with a soft rag moistened with kerosene or a light solvent. Do not use an abrasive pad and do not use gasoline, paint thinner or acetone, as these will damage plastic components and painted surfaces.

The drill press should be placed in a dry area with a level floor and good lighting. Provide enough space around the drill press to allow for operations and any adjustments or servicing.

Assembly is a two person

operation to avoid injury from accidental dropping.

Figure 2

Column

1. Place the base (Figure 2) upon a level floor.

It may be secured to the floor with lag screws (not provided) through the four holes in the base.

2. If you do not wish to permanently secure the

drill press to the floor, it should be bolted to a plywood panel which will serve as its base. Use a high grade of plywood at least 3/4" thick. It should be large enough to prevent vibration, sliding or moving of the drill press during operation. Do not use a mobile base with this machine.

3. Attach the column assembly (Figure 2) to

the base with four M10x40 hex cap screws.

Table Bracket

1. Remove the ring from the column by

loosening the set screw and sliding the ring off. Also remove the rack. See Figure 3.

2. Set the table bracket (attached to the table)

over the column while sliding the rack down through the slot in the table bracket and against the column (Figure 3). The lower end of the rack should rest in the lip of the holder, as shown in Figure 5. Make sure the rack is oriented properly; the long flat section should be toward the top and the short flat section toward the bottom. (The arrow inscribed on the rack should point upward, as shown in Figure 3.)

Figure 3

Figure 4

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