Powermatic 2700 User Manual

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Operating Instructions and Parts Manual

Model 2700 Shaper

Model: 2700

WALTER MEIER (Manufacturing) Inc.

Warranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your POWERMATIC® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.

MORE INFORM ATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit powermatic.com.

WARRANTY

POWERMATIC products carry a limited warranty which varies in duration based upon the product.

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the except ions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general POWERM ATIC warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspect ion discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.

We w ill return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scop e of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. M embers of Walter Meier reserve the right to effect at any time, without prior notice, those alterat ions to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

Warranty and Service..........................................................................................................................2

Table of Contents ...............................................................................................................................3

Warnings............................................................................................................................................4

Warning .............................................................................................................................................6

Introduction ........................................................................................................................................7

Specifications .....................................................................................................................................7

Unpacking ..........................................................................................................................................8

Shipping Contents ...........................................................................................................................8

Installing ............................................................................................................................................8

Assembly ...........................................................................................................................................9

Mounting the Fence .........................................................................................................................9

Electrical Connections.........................................................................................................................9

General Information .........................................................................................................................9

Extension Cords ............................................................................................................................ 10

Adjustments ..................................................................................................................................... 11

Fence Assembly Movement ........................................................................................................... 11

Coplanar Alignment ....................................................................................................................... 12

Ram Dial Calibration ...................................................................................................................... 13

Spindle Gib Adjustment ................................................................................................................. 14

Featherboard Hold-downs .............................................................................................................. 14

Spindle Assembly Installation ......................................................................................................... 15

Spindle Assembly Removal ............................................................................................................ 15

Shaper Cutter Installation............................................................................................................... 16

Router Collet (Optional) Installation ................................................................................................ 16

Changing Cutter Speed ................................................................................................................. 17

Drive Belt Tension ......................................................................................................................... 17

Precision Miter Gauge ................................................................................................................... 18

Handwheel Adjustments ................................................................................................................ 11

Belt Replacement .......................................................................................................................... 17

Operating Controls............................................................................................................................ 19

Start/Stop ..................................................................................................................................... 19

Safety Key .................................................................................................................................... 19

Digital Readout ............................................................................................................................. 19

Operations ....................................................................................................................................... 20

Special Cuts ..................................................................................................................................... 29

Troubleshooting ................................................................................................................................ 32

Optional Accessories ........................................................................................................................ 33

Parts ................................................................................................................................................ 33

Ordering Replacement Parts .......................................................................................................... 33

Table – Parts List .......................................................................................................................... 34

Table – Assembly Drawing............................................................................................................. 35

Fence – Parts List ......................................................................................................................... 36

Fence – Assembly Drawing ............................................................................................................ 37

Frame and Motor – Parts List ......................................................................................................... 38

Elevator – Parts List ...................................................................................................................... 40

Elevator – Assembly Drawing ......................................................................................................... 41

Caster Assembly – Parts List ......................................................................................................... 42

Caster Assembly Drawing .............................................................................................................. 43

Spindle Assembly – Parts List ........................................................................................................ 44

Spindle Assembly Drawing- ........................................................................................................... 45

Cabinet and Base – Parts List ........................................................................................................ 46

Cabinet and Base .......................................................................................................................... 48

Wiring Diagrams ............................................................................................................................... 49

3HP/5HP, 230V, 1Phase................................................................................................................ 49

5HP, 230V, 3Phase ....................................................................................................................... 50

5HP, 460V, 3Phase ....................................................................................................................... 51

Warnings

1. Read and understand the entire owner's manual before attempting assembly or operation.

2. Read and understand the warnings posted on t he machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This shaper is designed and intended for use by properly trained and experienced personnel only. If

you are not familiar wit h the proper and safe operation of a shaper, do not use until proper training and knowledge have been obtained.

5. Do not use this shaper for other than its intended use. If used for other purposes, Walter Meier

(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this shaper. Everyday eyeglasses only

have impact resistant lenses; they are not safety glasses.

7. Before operating t his shaper, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, shaping, grinding, drilling and other construction activities

contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your

exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source. A

machine under repair should be RED TAGGED to show it must not be used until maintenance is complete.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighting.

18. Keep the floor around the machine clean and free of scrap material, oil and grease.

19. Keep visitors a safe distance from the work area. Keep children away.

20. Make your workshop child proof with padlocks, master switches or by removing safety keys.

21. Keep visitors a safe distance from the work area. Keep children away.

22. Make your workshop child proof with padlocks, master switches or by removing safety keys.

23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not desig ned. The right tool will do the job better and safer.

26. Use recommended accessories; improper accessories may be hazardous.

27. Maintain tools with care. Keep cutter sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

28. Check the cutter for cracks or missing teeth. Do not use a cracked cutter or one with missing teeth or

improper set. Make sure the cutter is securely locked on the arbor.

29. Keep hands clear of the cutter area. Do not reach past the cutter to clear parts or scrap with the

shaper running. Avoid awkward operations and hand positions where a sudden slip could cause your hand to contact the cutter.

30. Do not attempt to shape boards with loos e knots or with nails or other foreign material, on its surface.

Do not attempt to shape twisted, warped, bowed or “in wind” stock unless one edge has been jointed for guiding purposes prior to shaping.

31. Do not attempt to shape long or wide boards uns upported where spring or weight could cause the

board to shift position.

32. Always use safety devices for all operations where they can be used.

33. Be sure to check the direction of spindle rotation before use.

34. Turn off the machine before cleaning. Use a brush or compressed air to remove c hips or debris — do

not us e your hands.

35. Do not stand on the machine. Serious injury could occur if the machine tips over.

36. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

37. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

Warning

Short stock – Never shape stock less than 12 inches in length without special fixtures. Where practical, shape longer stock and cut to size.

12 inch rule – When shaping, never allow your hands to come closer than 12 inches to the cutters.

Hand safety – Never pass the hands directly over, or in front of, the cutters (Figure A). As one hand approaches the 12 inch radius point, remove it (or the push stick) in an arc motion and reposition hands 12 inches beyond the cutters.

Blind cut – When blind cutting, the workpiece is positioned on top of the template. This keeps the cutter(s) cutting only the underside of the workpiece and provides a "distance" guard for the operator.

Cutter Clearance – With the power disconnected, always rotate the spindle by hand with any new set-up to ensure proper clearance with the cutters. At the same time, check to be sure the cutterhead is turning in t he correct direction.

Stock feed – Feed stock opposite to the direction of the cutter rotation (Figure B). Never back stock out of the cutter once the c ut has been started. Instead, pull the stock straight out away from cutter and begin the cut again.

Guide pin – Whenever possible, use a guide pin when performing pattern shaping and collar shaping operations.

Tool maintenance – Clean and sharp tools give safer and better performance. Dull tools can cause kickbacks and excessive chatter. Before making a cut, always check the condition and adjustment of the tools. Never use a tool that is not balanced and rated for the selected RPM.

Spindle speed – Do not operate tools at speeds higher than rated by the manufacturer.

Cutt er sele ction – Use only those cutters designed to be used on the machine, and mount only safety type cutters on the spindle.

Stock condition – The danger of kicked-back stock can occur when t he stock has knots, holes, or foreign objects such as nails. Warped or in-wind stock should first be jointed on one surface before attempting to use it on the shaper.

Figure A

Figure B

Introduction

This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures for a Powermatic Model 2700 Shaper. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web site: www.waltermeier.com.

Specifications

Model Number .............................................................................................................................. 2700

Motor Stock Number

3HP, 230V, 60Hz, 1 Phase .................................................................................................. 1280100C

5HP, 230V, 60Hz, 1 Phase .................................................................................................. 1280101C

5HP, 230V/460V-prewired 230V (for 460V see Note below), 60Hz, 3 Phase........................... 1280102C

Table Size (L x W) .................................................................................................................. 40" x 30"

Spindle Size (Standard) .............................................................................. 3/4", 1-1/4" Interchangeable

Router Bit Collet Size (Optional) .............................................................................................. 1/4", 1/2"

Spindle Capacity Under Nut:

3/4” Spindle (provided)........................................................................................................ 3-3/4"

1-1/4” Spindle (provided)...........................................................................................................6”

1” Spindle (optional accessory)............................................................................................ 5-3/4”

1/2” Spindle (optional accessory) ......................................................................................... 3-1/8”

30mm Spindle (optional accessory) ..................................................................................... 3-1/2”

Spindle Travel ...................................................................................................................................4"

Spindle Speeds (RPM) ....................................................................................... 7500, 10000, reversing

Table Opening Diameter ............................................................................................................... 7.33"

Insert Opening Diameters........................................................................................... 2.55", 4.16", 5.75"

Fence Size x 2................................................................................................... 4-7/8" (H) x 18-3/4" (W)

Dust Collection Minimum CFM Required 4" Port ............................................................................... 600

Overall Dimensions ........................................................................................ 40" (L) x 37" (W) x 45" (H)

Weight ................................................................................................. 690 lbs (Shipping), 664 lbs (Net)

Note: For 460V operation, magnetic switch (Part No. PM2700-114C) must be purchased separately and installed. A qualified electrician is recommended.

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Walter Meier reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Read and understand the entire contents of this manual before attempting

assembly or operation! Failure to comply may cause serious injury

Unpacking

Remove box and wood crating completely from around shaper. Check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Shaper is assembled and running properly.

Compare the contents of your container with the parts lists on this page to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Shipping Contents

Referring to Figure 1: Main Shaper Container

1 Fence Assembly (A) 1 Cabinet and Base (B) Hardware and included tools consist of the

following items:

2 Lock Handle (C) 2 M13 Flat Washer (D) 1 Miter Assembly (E) 1 Draw Bar (F) 1 1-1/4" Spindle (G) 1 3/4" Spindle (H) 2 Spindle Nut (I) 3 Insert Rings – 2.55”, 4.16”, 5.75” (J) 4 M10 Socket Head Cap Screw (K) 4 M10 Lock Washer (L) 1 Starting Pin (M) 1 8 mm Hex Wrench (N) 1 Crosspoint/Flathead Screwdriver (O) 1 Wrench (P)

Main Shaper Container

Installing

1. Unbolt the shaper from the skid.

2. Carefully slide the shaper from the pallet onto

the floor.

Make sure that the casters do

not get damaged when removing from the skid.

The Shaper s hould be placed in an area wit h a sturdy level floor, good ventilation and sufficient lighting. Leave enough space around the machine for mounting extension wings and rail assemblies, and loading and off-loading stock and general maint e nance w ork.

Hardware

Figure 1

Cleaning

Exposed metal surfaces, such as the table top and extension wings, have been given a protective coating at the factory. This should be removed with a soft cloth moistened with kerosene. Do not use acetone, gasoline, or lacquer thinner for this purpose. Do not use solvents on plastic parts, and do not use an abrasive pad because it may scratch the surfaces.

Assembly

Mounting the Fence

Referring to Figure 2:

1. Place the fence assembly (A) on the table (B),

lining up the four mounting holes (C) on the bracket with the threaded holes (D) on the rear of the table above the dust port (E).

2. Hand fasten with four each M10 hex socket

cap screws (F) and M10 lock washers (G). Do not tighten at this time.

3. Place two M13 flat washers (H) on two lock

handles (J). Insert the lock handles through slots (K) on each side of the base. Partially thread the lock handles (J) into two mounting holes (L) on the table. Do not tighten at this

time.

4. Turn the adjust knob on the bracket to position

the fence all the way to the rear.

5. Tighten the lock handles (J) sufficiently to

prevent the fence from movement.

Figure 2

Electrical Connections

Electrical connections must be

made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

General Information

A power plug is not provided with the Model 2700. You may either connect the proper UL/CSA listed plug or “hardwire” the machine directly to your electrical panel provided there is a disconnect near the machine for the operator. Consult electrical drawings on pages 47-48 for further clarification of wiring setup.

This machine must be grounded. Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction.

Make sure the voltage of your power supply matches the specifications on t he motor plate of the machine.

The PM2700 Shaper should be connected to a dedicated circuit, and protected by a circuit breaker or time delay f use, with minimum amp ratings as shown in Table 1. Local codes take precedence

over recommendations.

Voltage Conversion (3 Phase Shaper only)

On the 3 phase model, to convert from 230V to 460V, replace the 230V switch with the 460V switch (not included, order part no. PM2700-114C), and re-wire the incoming leads to the motor as shown on the diagram inside the cover of the motor junction box. A similar diagram is also included in the back of this manual. (Figure 3 shows a summary of the lead changes for 230V to 460V conversion.)

Model Recommended circuit*

1280100C (3HP 1PH 230V)

1280101C (5HP 1PH 230V)

1280102C (5HP 3PH 230V)

1280102C (5HP 3PH 460V)

*subject to local codes

15 Amp

60 Amp

30 Amp

15 Amp

Table 1

Extension Cords

The use of extension cords is discouraged. Try to position equipment within reach of the power source. If an extension cord becomes necessary, make sure the cord rating is suitable for the amperage listed on the machine's motor plate. An unders ize cord will cause a drop in line voltage resulting in loss of power and overheating.

The chart in Table 2 shows the correct size cord to use based on cord length and motor plate amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Figure 3

Extension Cord Length *

100

150

Amps

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR

12 to 15 12 12 10 10 NR NR

15 to 20 10 10 10 NR NR NR

21 to 30 10 NR NR NR NR NR

*based on limiting the line voltage drop to 5V at 150% of the rated amperes. NR: Not Recommended.

feet

200 feet

Table 2

Adjustments

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Fence Assembly Movement

Referring to Figure 4:

The adjustment controls of the fence assembly are as follows:

A – Fence Assembly Lock Knob – to secure fence

assembly to table

B – Fence Adjustment Knob – moves fence

assembly forward or back

C – Lock Knob – to secure the infeed and outfeed

fences

D – Infeed/Outfeed Ram Adjust – fine adjustment

for infeed or outfeed fence

E – Lock Knob – loosening permits side to side

adjustment of infeed or outfeed fence

F – Lock Knob – loosening permits vertical

adjustment of guard (H)

G – Lock Knob – loosening permits

backward/forward adjustment of guard (H)

Handwheel Adjustments

Referring to Figure 5:

The front handwheel (B) controls the spindle heig ht.

The side handwheel (C) controls the casters. The Model 2700 has a retractable caster system that can be extended to permit the shaper to be rolled from one location to another.

Spindle height

1. Loosen the lock knob (B) on t he spindle height adjust handwheel (A).

2. Turn the handwheel (A) clockwise to raise and counterclockwise to lower the spindle.

3. Tighten the lock knob (B).

Ca ster system adju stment

Retractable casters can be extended permitting the shaper to be moved as follows:

1. Turn the handwheel (C) clockwise to extend the casters, raising the shaper.

Note: Because of the weight of the machine, both hands may be needed to turn the handwheel. Raise the shaper just enough to permit moving to another location.

When the shaper has been repositioned:

2. Retract the casters by turning the hand-

wheel (C) counterclockwise.

Figure 4

Figure 5

Coplanar Alignment

Follow steps 1–5 to determine if alignment is necessary. Steps 6–9 will guide you through the alignment if required.

Verifying that fences are coplanar

1. Remove the guard and spindle attachment.

2. Adjust the fence assembly (A) so it is positioned approximately at midpoint and lock (B).

3. Place a straightedge (F) on the table pressed against the infeed (E1) and outfeed fences (E2).

4. Unlock the fence lock knobs (D1, D2).

5. With t he ram adjust dials (C1, C2) adjust the position of either fence as required to bring both fences in-line (coplanar alignment) using the straightedge as the point of reference.

No adjustment is required if both fences are flush with the straightedge as shown in Figure 7. Pro-

cede to Ram Dial Calibration (step 00).

Adjustment is required if the fences appear skewed (Figure 8). Continue with Coplanar Adjust-

ment (following steps).

Coplanar Adjustment

Determine which fence is skewed (in t his example: G1, Fig. 8), which will require adjustment while the remaining fence (G2) will serve as the reference point.

6. Remove both fences and place t he straightedge against the infeed and outfeed fence castings (Figure 9).

7. Lock the reference fence (D2) and unlock the skewed fence (D1).

Read step 8 completely before attempting.

Figure 6

Figure 7

Figure 8

Figure 9

Figure 10

8. Maintain steady pressure of the straightedge against the fence castings (H, Fig. 9). At the same time, attempt to bring both fences into alignment as shown in Figure 10. This is accomplished by alternately making incremental adjustments to four setscrews (L, Fig. 11) on the front face of the casting (K, Fig. 11) with a 2mm hex wrench, followed by repositioning the casting with the micro adjust dial (J, Fig.

11) as required.

Important: It is recommended that the adjustment setscrews (K, Fig. 11) be rotated in 1/16th increments or less at a time.

Alignment is complete when the skewed and reference fence castings are coplanar (in-line) as shown in Figure 10.

9. Replace both fences and secure.

Figure 11

Ram Dial Calibration

The guard and spindle should be removed.

Referring to Figure 12:

1. Loosen the infeed fence lock knob (E), then turn the infeed ram dial (D) counterclockwise to bring the infeed fence (F) back all the way until the limiter setscrew (P) touches the head casting (M). Then retighten the lock knob (E).

2. If necessary, loosen two setscrews on the infeed ram dial (D) with a 2mm hex wrench and align the zero on the dial with the indicator mark. Then tighten the setscrews.

3. Next, loosen the outfeed fence lock knob (B) and turn the outfeed ram dial (A) counterclockwise to bring the outfeed fence (C) all the way back.

4. Place a straightedge (G) on the table against both fences.

If both fences are flush with the straightedge (K) and the outfeed ram dial (A) indicates zero, no

further action is necessary.

If alignment is necessary (J):

5. Slide the outfeed fence (C) aside to reveal the limiting setscrew (P) on the fence casting (N).

6. Loosen the hex locking nut (O) with a 10mm wrench and back out the limiting setscrew (P) with a 3mm hex wrench to permit a sufficient backward and forward adjustment range for the outfeed fence (C).

7. Slide the outfeed fence (C) back onto the casting and secure.

8. Loosen the outfeed fence lock knob (B).

9. While maintaining pressure (H) on the straightedge (G) against the fences (C, F), adjust the outfeed ram dial (A) unti l bot h fences

are in-line (K).

After proper alignment is made:

10. Slide the outfeed fence (C) aside again.

11. Turn the limiting setscrew (P) in (t ur n cw) until it comes in contact with the head casting (M)

12. Tighten the hex locking nut (O) with a 10mm wrench while maintaining the setscrew position with the 3mm hex wrench.

13. Replace the outfeed fence and secure.

14. Loosen the two set-screws (2mm hex wrench) on the outfeed ram dial (A) and align the zero on the dial with the indicator mark. Then tighten the setscrews.

Infeed side fence casting

-- Outfeed side is mirror image

Figure 12

Spindle Gib Adjustment

Referring to Figure 13: The spindle housing gib on your machine is factory

adjusted and initially should not require readjustment. After a period of use the gib may wear and become loose, introducing play and potentially causing the spindle (A) to vibrate. This requires adjustment.

To adjust (refer to Figure 13):

1. With a 12mm wrench, loosen four jam nuts (B) that secure the gib setscrews (C).

2. With a 4mm hex wrench, tighten eac h setscrew 1/8 or less tur n starting with the lowest one, followed by the uppermost one, then the two middle setscrews.

If this is not enough to remove the table play, repeat this step until the play is removed.

Note: If the gibs are too tight the front handwheel (A, Fig. 3) that controls the spindle height will be difficult to turn.

3. When adjustment is complete, hold the set- screws (C) in position with the 4mm hex wrench to maintain the setting while tightening the jam nuts (B) with the 12mm wrench.

Figure 13

Featherboard Hold-downs

Referring to Figure 14:

The 2700 Shaper comes equipped with two featherboard hold-downs (A, B) mounted on the

infeed and outfeed fences.

1. Loosen lock handles (C) and lock knobs (D).

2. Slide the hold-down guides to the desired position along the fence and tighten the lock handles (C).

3. Place t he workpiece (E) on the table against the fence and under the hold-down guide (A).

4. Adjust the featherboard stay to put moderate pressure on the workpiece, then tighten the

lock knob (D).

Figure 14

Spindle Assembly Installation

Refer to Figure 15. The fence guard (A) has been removed for clarity.

The spindle assembly (B) is mounted to the arbor (C) and secured with a draw bar (J) and nut (E). Use the following procedure to install the spindle assembly. Reverse the order to remove the spindle.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

1. Raise the arbor (C) all the way using the

handwheel located on the front of the cabinet.

Locking the Arbor

2. Locate the spindle lock (F) accessible through

the door on the right side of the cabinet. Pull out and rotate 90º right or left, resetting the

knob into the indent.

Turn the arbor (C) by hand until it locks, then verify that it will not rotate.

Installing the Spindle Assembly

3. Thread the nut (E) onto the t hreaded end of the

spindle (D) in the direction indicated by arrows

(A1, A2). Tighten securely by ha nd.

4. Thread t he spindle assembly (B) and nut (E)

onto the arbor (C) and hand tighten only.

5. Insert the draw bar (J) through the opening in

the shaft (H) just below the drive belt (G). Turn clockwise, fastening and securing it to the

spindle. Tighten the draw bar (J) with the provided wrench (K).

6. Tighten the nut (E) with the wrench (K).

Shaper Cutter installation is described in the following sectio n. Note that at this time the

spind le ho lder is still locked.

Spindle Assembly Removal

Referring to Figure 15:

The spindle holder must be locked as described in Spindle Assembly Installation, step 2.

1. Remove the draw bar (J).

2. Loosen the nut (E) then, using the wrench (K)

continue to t urn until the spindle attachment breaks free of the arbor.

Figure 15

Shaper Cutter Installation

Note: Spindle installation is described in the

previous section.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Locking the Spindle

1. Locate the spindle lock (F, Fig. 15) accessible

through the door on the right side of the cabinet. Pull out and rotate 90º right or left,

resetting the knob into the indent.

Attempt to turn the spindle (B, Fig. 15) by hand to verify that it is locked and will not rotate.

Installing the Shaper Cutter

Referring to Figure 16:

1. Place t he shaper cutter (A) ( not included) onto

the spindle, oriented in the proper direction.

2. Place the spacers (B) and keyed collar (C) onto

the spindle.

Note: Spacers come in several widths and the stacked selection (B) must be such that the top

of the keyed collar (C) sits slightly above the top of the spindle (D). This will ensure sufficient pressure to properly secure the shaper cutter (A) when installation is complete.

3. Install the pronged washer (E) and socket head

cap screw (F). Tighten screw with the 8mm hex wrench provided.

Unlocking the Spindle

Figure 16

4. Pull out the spindle lock (F, Fig. 15) accessible

through the door on the right side of the cabinet. Rotate 90º right or left, resetting the

knob into the indent.

Using gloves to prevent injury from the shaper cutter, turn the spindle (B) by hand to

verify that it turns freely.

Router Collet (Optional) Installation

1. Locate the spindle lock (F, Fig. 15) accessible

through the door on the right side of the cabinet. Pull out and rotate 90º right or left,

resetting the knob into the indent.

Attempt to turn the spindle (B, Fig. 15) by hand to verify that it is locked and will not rotate.

2. Place the router collet (A, Fig. 17) onto the

spindle (B, Fig. 17) and secure with the wrench (K, Fig. 15) provided.

Figure 17

3. Unlock the spindle by pulling out the lock knob (F, Fig. 15) accessible through the door on t he

right side of the cabinet. Rotate 90º right or left, resetting the knob into the indent.

Turn the router collet (A, Fig. 17) by hand to verify that it turns freely.

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