Powermatic 1791267 User Manual

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Operating Instructions and Parts Manual
22-inch Planer
Models 201 and 201HH
Powermatic
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-0460224 Ph.: 800-274-6848 Revision J 02/2014 www.powermatic.com Copyright © 2014 Powerm atic
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Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provid e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.
More Information
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
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Table of Contents

Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 4
Introduction ............................................................................................................................................. 6
Specifica tions ................................................................................................................ .......................... 6
Recei ving ................................................................................................................................................ 7
Installation ............................................................................................................................................... 7
Installing Dust Hood ............................................................................................................................. 8
Grounding Inst r uc tions ............................................................................................................................. 8
Inspection ................................................................................................................................................ 9
Adjustments ................................................................................................................... ......................... 9
Depth of Cut......................................................................................................................................... 9
Feed Rate Adjustment ......................................................................................................................... 9
Belt Tension ......................................................................................................................................... 9
Opening Hood .................................................................................................................................... 10
Knife Installation and Adjustment (Straight Cutterhead only) .............................................................. 10
Replacing or Rotating Knife Inserts (Heli c al Cutt er head only) ............................................................. 11
The Planer’s Feed System ..................................................................................................................... 12
Anti-Kickback Fingers ........................................................................................................................ 12
Infeed Roller ...................................................................................................................................... 12
Chipbre aker ....................................................................................................................................... 13
Pressure Bar ...................................................................................................................................... 13
Outfeed Roll er .................................................................................................................................... 14
Table Roller s ...................................................................................................................................... 14
Table Adj ustments ............................................................................................................................. 15
Operating Controls ................................................................................................................................ 16
Test Cutting and T r oubleshooting .......................................................................................................... 16
Maintenance .......................................................................................................................................... 18
Lubrication ......................................................................................................................................... 18
Troubleshooting: Planer Operating Problems ......................................................................................... 19
Troubleshooting: Mechanical and Electrical Problems ............................................................................ 20
Replacement Parts ................................................................................................................................ 21
Parts List: Base Assembly .................................................................................................................. 22
Gearbox Assembly ............................................................................................................................. 24
Parts List: Gearbox Assembly ............................................................................................................ 25
Column Assembly .............................................................................................................................. 26
Parts List: Column Assembly .............................................................................................................. 27
Table Assembly ................................................................................................................................. 28
Parts Lis t: Ta b le Assembly ................................................................................................................. 29
Parts List: Top Cover Assembly ......................................................................................................... 30
Cutterhead Assembly ......................................................................................................................... 31
Parts List: Cutt er head A ssembly ........................................................................................................ 32
Electri c al Connec tions – 1 Phase, 230 Volt ............................................................................................ 34
Electri c al Connec tions – 3 Phase, 230 Volt ............................................................................................ 35
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Warning
1. Read and understand the ent ire owner’s manual befor e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This planer i s designed and intended f or use by properly trai ned and experienced personnel only. If
you are not familiar with the proper and safe operation of a planer, do not use until proper training and knowledge have been obtained.
5. Do not use this planer for other than its intended use. If used for other purposes, Powermatic
disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom that use.
6. Al ways wear ap prov ed saf ety glasses/face shields whil e usi ng thi s planer. Ev er yday eyegl asses onl y
have impact resistant lenses; they are not safety glasses.
7. Before operating t his planer, remove tie, rings, watches and other jewelr y, and roll sleeves up past
the elbows. Remove all loose clothing and c onfine long hair. Non-sli p footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:
Lead from lead based paint.  Crystalline silica from bricks, c em ent and ot her m asonry pr oducts.  Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medication.
11. M ak e c er tain the machine is properl y grounded.
12. W ith the exception of feed rate adjustm ent, make all machine adjustments or maint enance with the
machine disconnec ted from t he power source. A mac hine under repair should be RED T AGGED to show it should not be used until the maintenance is complet e.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately after c om pletion of maintenance.
15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.
16. P r ov ide for adequate space surroundi ng work ar ea and non-glare, ov er head lighting.
17. K eep the floor around the machi ne cl ean and fr ee of scrap material, oil and grease.
18. K eep v isitors a safe distance fr om the work area. K eep chi ldren away.
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19. M ak e y our workshop child proof wit h padloc k s, m aster swit c hes or by r em ov ing starter keys.
20. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e
careless acts that can r esul t in serious injury.
21. M aintain a balanc ed stance at all t imes so that you d o not fall or lean against mov ing parts. Do not
overreach or use excessiv e force to perform any machine operation. Stand to the side out of li ne with the table and make sure no one el se i s standi ng in line with the table.
22. Use the ri ght t ool at the cor rect speed and feed r ate. Do not for ce a tool or attachment to do a job for
which it was not designed. T he ri ght tool will do the job better and m or e safely.
23. Mai ntain t ools with care. Keep kniv es sharp and clean f or the best and saf est perf ormanc e. Dull tool s
increase noise lev els and can cause ki ckbacks and glazed surf aces. Broken gi bs/kniv es that are not securely loc ked in the cutterhead c an be thrown out of the planer causing severe or fatal injury as well as severe damage to the machine. Follow instructions for lubricating machine and changing accessories. Use recommended accessories; improper accessories may be hazar dous.
24. Do not attempt to pl ane boards shorter than 10” (254mm) in length wit hout butting a board of equal
thickness behind i t to help it thr ough the planer . Be sure the last board of a butted sequence i s 10” or longer.
25. Do not feed stacked boards through a planer; a kickback may occur causing severe or fatal injury.
26. Do not pl ane a board with l oose knots or with nail s or any foreign m aterial on its surface. Twisted,
warped, or wind- in stock should f irst be joint ed on one surface bef ore attempting to pl ane a parallel surface on the planer . Serious stock flaws cannot be rem ov ed by use of a planer alone.
27. If the board bei ng planed stops feedi ng, disengage or t urn the f eed off and turn the power off . Wait
until the cutt erhead comes to a complete stop before lowering the t able to remove the board. Never lower the tabl e with t he power on and the stoc k st ill in the machine, as a kickback can occur.
28. Keep hands outside of the machine. Never reach under the guards to try to clear stock that has
stopped feedi ng. When star ti ng a cut , do not hav e any part of the hand s under that par t of t he board that is over the table; the infeed roller will engage the board and force it down against the table causing a pinching action.
29. Disconnect machine from power source before cl eaning. Use a brush or compressed air to remov e
chips or debris — do not use your hands.
30. Do not stand on the machine. Seri ous i njury could occur if the machine tips over.
31. Never leave the mac hine r unning unattended. Turn the power off and do not leav e the m ac hine until it
comes to a complete stop.
32. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiariz e you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result i n mi nor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
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Introduction
This manual is provided by Powermati c covering the safe operat ion and maintenance pr ocedures for a Powermatic Model 201 and 201HH Planer. This manual contains instructions on installation, safety precautions, gener al oper ati ng procedur es, mai ntenance i nstructi ons and parts breakdo wn. Thi s mac hine has been designed and con structed t o provide year s of troubl e free operation if used in accordanc e with instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your local supplier or Powermatic. Powermati c can also be reached at our web site: www.powermati c .com.

Specifications

Model Number ....................................................................... 201................................................... 201HH
Stock Number (7.5HP , 1Ph, 230V) ................................ 1791261.................................................1791267
Stock Number (7.5HP , 3Ph, 230V) ...............................................................................................1791268
Working Wid th (in.) .................................................................. 22.......................................................... 22
Maximum Depth of Cut (in.) .................................................. 3/16....................................................... 3/16
Minimu m Thicknes s (in.) ......................................................... 1/8......................................................... 1/8
Maximum Thickness (in.) ..................................................... 9-1/4...................................................... 9-1 /4
Segmented Infeed Roller Diameter (in.) ..................................... 3............................................................ 3
Steel Outfeed Roller Diameter (in.) ............................................ 3 ............................................................ 3
Feed Speeds (FPM) .................................................... 20 and 30............................................... 20 and 30
Bed Rollers, Front Adjustable .................................................... 2............................................................ 2
Minimum Lengt h Work piec e (i n.).............................................. 10.......................................................... 10
Cutterhead Style .............................................................. stra ight.................................................... helical
Cutterhead Diameter (in.) .................................................... 3 -1/4...................................................... 3-1/4
Number of Knives ...................................................................... 4............................. 125 four-sided inserts
Number of Cutterhead Rows................................................... n/a............................................................ 5
Cutterhead Speed (RP M ) .................................................... 4800...................................................... 4800
Cuts per Minute ................................................................ 19,200......................................... not applicable
Table Size (LxW)(in.) ................................................. 32-1/2 x 24............................................. 32- 1/2 x 24
Table Support ............................................................... 2-column................................................ 2-column
Manual Table Height Adjustment (in.) ...................... 1 turn = 1/16.......................................... 1 turn = 1/16
Readout Scale ................................................................... mm/ in..................................................... mm/in
Dust Port Diameter (in.) ............................................................. 5............................................................ 5
Dust Collecti on Minimum CFM Required ................................ 900........................................................ 900
Shipping Weight , approximate (lbs.)..................................... 1430...................................................... 1430
Net Weight, approximate (lbs.) ............................................. 1350...................................................... 1350
Overall Dimensions (LxWxH)(in.) .............................. 42 x 49 x 59........................................... 42 x 49 x 59
The above specifications were current at the tim e this manual was publi shed, but because of our policy of continuous im provement, Powerm atic reserves the right t o change specific ations at any time and without prior notic e, wit hout incurring obligati ons.
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Receiving

Open shipping crate and check for shipping damage. Report any damage immediately to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.
Contents of crate: 1 planer 1 dust chute w/ fasteners
4 screws w/ hex nuts (for leveling feet) 4 leveling feet 1 knife-setting gauge (201 only)
2 star point screwdriv er s (201HH only) 1 set of 10 knife inserts (201HH only) 10 knife insert screws (201HH only) 1 6mm hex wrench 1 8mm hex wrench 1 10mm hex wrench 1 12mm & 14mm wrench 1 22mm & 24mm wrench 1 Operating Instruct ions and Parts Manual 1 Warranty Card

Installati on

Remove the screws holding the base of the machine to the ski d. Use the lif ting eyes on fr ont and back of the pl aner f or hoisti ng it off the ski d. See Figure 1. Make sure the hex nuts are tightened bef ore lifting. The lifting eyes can be removed once the planer is situated.
Place the planer on a solid foundation, preferably a concrete floor. The four leveling feet should be placed beneat h the corners, and the screws and hex nuts used for leveling adjustments. See Figure 2. Alternatively, you can secure the mac hine t o the fl oor by usi ng l ag screws through the holes in the base.
The machine area should be clean, dry, well ventilated, and well lighted. Since planers can create noise probl ems, the site selecti on should be one which mi nim izes rev erberant sound f rom walls, ceilings and other equipment. Electricals should be installed so that they are protected from damage and exposure.
Exposed metal parts have been given a protectiv e coating at the fact ory. This should be removed wit h a soft rag and k erosene or a good commercial solvent. Do not use an abrasive pad, as it may scratch polished metal surfaces.
Figure 1
Figure 2
IMPORTANT: All knives or knife inserts on the cutterhead should be checked for tightness before operating the planer.
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Installing Dust Hood

Mount the dust hood with t he eight M6 x 10mm hex screws, eight spring washer s, and eight flat washers. See Figure 3.
It is strongly recomm ended that a dust collection system be connected to the 5” port on the planer’s dust hood. The system should be of sufficient volume for this size planer. If a dust collection system is not used, the user is cautioned against the health hazard and the limitati ons in the OSHA regul ation for empl oyee or student exposure t o dust par ticles.
Contact your deal er or visit waltermeier.com for a line of availabl e dust c ollec tors.

Grounding Instructions

Electrical connections must
be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.
This mac hine m ust be grounded. I n the event of a malfuncti on or break down, groundi ng prov i des a path of least r esistance f or electric current to reduce the ri sk of el ectri c shock .
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes, is the equipment­grounding conduct or . If r epair or replac em ent of the electric cord or plug is necessary, do not connect the equipment-groundi ng c onduc tor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Make sure the voltage of your power supply matches the specif ications on the m otor plate of the Planer. T he m achi ne shoul d be c onnec ted to a dedicated cir c uit.
You may eit her install a pl ug or “hard-wire” the Planer dir ectly t o a contr ol panel. If the Pl aner is to be hard-wired to a panel, make sure a disconnect is available for the operator. During hard-wiring of the Planer, make sure the fuses have been rem oved or the breakers have been tripped i n the circuit t o whic h the machine will be connected. Pl ace a warning placard on t he fuse holder or circuit breaker to prevent it being turned on while t he Pl aner is bei ng wir ed.
Figure 3
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Inspection

Before putt ing power to t he m achi ne, c heck that all screws are tight, that all mec hanic al functions work freel y and that the cutter head turns freel y without knife contact with the chipbreaker or pressure bar. On the helical cutterhead model, check that all k nife inserts are properly torqued.

Adjustments

Tools required:
Philips screwdriver Hex wrenches (provided) Open-end wrench (provi ded)

Depth of Cut

Depth of cut is controll ed by raising or l owering the table. This is done by using the handwheel (A), shown in Figure 4.
1. Loosen the lock knob (B , Fi gur e 4).
2. Raise or lower the table to the desired
position (c lockwise to raise). One revol ution of the handwheel equals 1/16" . The distance can be read on the scale (C, Fi gur e 4).
3. Retighten loc k knob (B, Fi gur e 4) .
Figure 4
4. The pointer (D, Figure 4) can be adjusted
slightly if the scale should ever need recalibrating.

Feed Rate Adjustment

The Model 201 i s equi pped wit h select abl e f eed speed roller s that feed stoc k at 20 and 30 feet per minute. To adjust speed, turn l ever shown in Figure 5, while the planer is r unning.
Alw ays change sp eeds whi le
the planer is running to avoid damage to the gearbox.

Belt Tension

1. Disconnect machine from power source.
2. Remove lower rear cover of machine, and
use the hex nuts to adjust tension. See Figure 6. A djust motor plate up or down until correct belt tension is achieved. To lower motor plate, loosen lower nuts and tighten upper nuts. To raise motor plate, do the opposite.
Figure 5
3. Correct tension is obtained when there is
approximately 1/4" deflection in the center span of the belts using light finger pressure.
4. Re-tighten the nuts and re-install cov er.
Figure 6
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Opening Hood

To open the hood f or access to t he cutterhead, remove the two hex screws with the 22mm wrench provided. See Figure 7.

Knife Installation and Adjustment (Straight Cutterhead only)

Use care when p lacing hands
near knives as they are extremel y sharp and can cause severe cuts.
Installing knives on a planer is an exacting process. If the knives are not to be joi nted and ground, end-to-end and knife-to-knife relationship m ust be held within .001" (.03mm) for accur ate and smooth plani ng. To help avoid cutterhead distortion when changing out a set of knives, rem ove and r eplac e the knife in one slot before changing the next knife. Snug down each knife until all four are ready to fully tighten, as described below. It may be helpful to number the knives with a f elt- tip marker to keep t rack of progress. Any knife adjustm ent or replacement should be done to all four knives at t he same time. Failure to do this may result in an out-of-balance cutterhead which c an lead to bearing failure.
1. Disconnect machine from power source.
Figure 7
2. To remove a knife, loosen the ei ght screws
along its gib. See Fi gur e 8.
3. The springs will cause the knife to rise in the
slot. Carefull y remove knife from cutt erhead by lifting straight out. Remove gib and springs, and clean any dust, pitch or accumulated foreign matter from the slot and the gib.
4. Replace the springs and gib into the slot,
then insert new knife and lightly snug the eight gib screws.
5. Place the knife-setting gauge on the
cutterhead as shown in Figure 9, with the flanges resting upon t he cutterhead and the center protr usion pu shing down upon t he ti p of the knife. This will hold the high point of the knife to the proper height above the cutterhead (appr ox imately 1/8” or 3.18mm).
6. Use the gauge at both ends of the knife,
then check the center secti on to be sure it is even. If the knife is low in the center, try backing off slightl y on the center gib screw to allow the blade to come up. Gently tap blade down with a piece of wood until it conform s to the gauge height. Re- check the full length of the k nife.
Figure 8 – Model 201 only
Figure 9 – Model 201 only
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7. Rotate the cutterhead using the belt or
pulley, and repeat steps 2 through 6 for each of the remaining three knives.
8. When all four knives have been installed
and made snug, begin the tightening process.
NOTE: All knives and gibs should be in place before tightening. Tightening one knife in without the others in position can cause cutterhead distortion.
9. The tightening process should proceed
working from the center outward on each knife. Go onc e ar ound the cutterhead f ur ther tightening all gib screws in sequence. Then repeat the same sequence a second time, this time full y tightening all screws.
After installing knives, re-
check all gib screws for tightness. Loose gib screws can resu lt in knives b eing th rown from the cu tterhead, cau sing severe damage to the mach ine and possibl e serious or fat al injury to t he ope r a t or or by s ta nders.

Replacing or Rotating Knife Inserts (Helical Cutterhead only)

The knife insert s on the model 201HH are f our­sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re- install it.
No set-up gauge is necessary for the inserts. Use the provided star point screwdriver to remove the knif e insert screw. See Figure 10. It is advisable to rotate all insert s at the same time to maintain consistent cutting. However, if one or more knife inserts develops a nic k , rotate only those inserts that are affected.
Each knife insert has an etched referenc e mark so that you can keep track of rotations.
IMPORTANT: When removing or rotating inserts, clean saw dust from the screw, the insert, and the cutterhead platform. Dust accumulation between these elements can prevent the insert from seating properly, and may affect the quali ty of the cut.
Before installing each screw, lightly coat the screw threads wit h m achine oi l and wi pe off any excess.
Figure 10 – Model 201HH only
Securely tighten each screw which holds the knife inserts before operating the planer!
Make sure all knife insert
screws are tigh ten ed secu rely. Loo se inserts can be propelled at high speed from a rotating cutterhead, causing injury.
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The Planer’s Feed System

(Refer to Figure 11)
1. Anti-kickback fingers
2. Infeed roller
3. Chipbreaker
4. Cutterhead
5. Pressure bar
6. Outfeed roller

Anti-Kickback Fingers

Anti-kickback fingers help prevent stock from being thrown from the machine. These fingers operate by grav ity and should be inspected f or pitch or gum buildup befor e eac h day ' s us e. The fingers must operate freely and move independently for correct operation.

Infeed Roller

The function of the infeed roller is to feed the material into the machine. It is a corrugated, sectional roller with approximately 1/4" independent movement of each section to accommodate multiple board surfacing.
To provide pr oper drive, the infeed roll er should be set so that the bottom of its arc is 1/16" (1.6mm) bel ow the arc of t he cutt erhead k niv es. The infeed r oller is under spring t ensi on and this tension must be sufficient to feed the stock uniformly through t he pl aner without slippi ng but should not be so ti ght that i t causes damage to the stock. T he tension should be equal at both ends of the roller.
To adjust the infeed roller:
1. Disconnect machine from power source.
2. Place a dial gauge (not provided) under a
knife i n the c utt erhead. If a di al gauge i s not available, use a finished block of wood with notches cut out for the table rolls, in conjunction wit h a feeler gauge. S ee Figure 13 for an exam ple of a wood block you can make and use as a gauge.
3. Raise the tabl e with t he handwheel unt il the
gauge contacts a knife at the apex of its curve. Zero the gauge at t hat position.
4. Move the gauge to the extreme left end of
the infeed roller and check the measurement. It should be 1/16” bel ow the knife measurement.
5. If it is not 1/16” below the k nife, correct by
loosening the hex nut and turning the adjustment screw (A, Figure 14) with a hex wrench.
Figure 11
Figure 12
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6. Move the gauge to t he extreme right end of
the infeed roller and check. Make similar adjustments if needed.
7. Tighten hex nuts (A, Figure 14) when
finished.
IMPORTANT: The setting on both ends of the infeed roll er must be the same to avoi d skewing of the material as it is fed through the machine.

Chipbreaker

The chipbreak er is a sectionaliz ed type made of spring-loaded secti ons mounted on a bar , which complements the sectional infeed roller. The functions of the chipbreaker are to break chips into small pieces, help avoid splintering of the wood, help avoid board bounce on thinner boards, to direct the flow of chips out of the machine, and to permi t multiple board surfacing.
The chipbreaker has been factory set at 1/32” (0.8mm) below the cut ti ng arc of t he knives, and has been spring-tensioned pr oper ly.
Figure 13
User-made Gauge Bloc k
A chipb reaker set too low or
with excessive tension may prevent stock from feeding into th e machi ne.

Pressure Bar

Most planing problems can be traced to improper sett ing of the pressure bar. It s f uncti on is to hold down the mat eri al after it passes under the cutter head and throughout the remainder of the cut. I ts basic setting i s to be in li ne with the arc of the cutterhead knives.
If the pressure bar is too high, a shallow "clip" will occur at each end of the board. If it is too low, stock will not f eed through.
Use a gauge to set the full length of the pressure bar to be .000-.001" (.02mm) below the arc of the cutter head.
Figure 15 shows the height adjustment screw (C) and the spri ng ten sion adj ustm ent scre w (D) for the pressure bar. Loosen the hex nut and rotate the screw as needed. Make sure the setting on both end s of the pressure bar is the same. Tight en the hex nuts when adj ustment i s complete.
Figure 14
This initial setup is a starting point and final adjustment may have to be made during a test cut.
Figure 15
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Outfeed Roller

The outfeed roller is of smooth, one-piece construction to help avoid marring the finished surface of the material being cut. It is spring tensioned, and i ts f unct ion is to c onti nue to feed the materi al through the machi ne after it leav es the infeed roller. The correct free position setting is 1/32" (0.8mm) below the arc of the cutterhead knives.
Use a gauge, such as a bed and feed r oll gauge or wood gauge block (see Figure 13) to check the outf eed roll er i n the sam e manner as f or t he infeed roller. Adjust as necessary using the screws (E, Figur e 15). When fini shed adjusting, tighten the hex nuts on the screws.

Table Rollers

The Planer has two table rollers which help reduce friction of the stock on the table as it feeds through t he machine. It is not possibl e to give exact height setting of the table rollers because each ty pe of wood beh aves di fferent ly. As a general rule, however, the table rollers should be set high when planing rough stock, and set low for fi nish cut s.
The planer is equipped with a quick set table roller adjustment. With a single lever, you can raise the roll s from their fi nishing board hei ght to a roughing board height. The range is 0.00 to
0.05”.
Figure 15 (repeated)
To adjust the hei ght of the table rollers, loosen the handle (A, Figure 16) and move the quick­set lever (B, Figure 16) until the indicator is at the desired setti ng on the scale. Re-tighten the handle (A, Figure 16) to lock the setting.
NOTE: The handle (A) is adjustable. To re­position it , simply lift out on the handle, rotat e it on the pin and release, making sure it seats itself properly on the pin.
The table rollers are adjusted at the factory. If they should need further or “fine” adjustment:
1. Disconnect machine from power source.
2. Loosen lock handle and positi on the quick-
set lever (Fi gur e 16) to zero.
3. Use a dial gauge (not provi ded) to find the
distance from table top to the apex of the table roller. Zero the gauge at this position.
4. Place t he gauge over the ex treme right side
of the t able roller and fi nd the high point of the table roller arc. The gauge should still read zero.
Figure 16
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Page 15
5. If the gauge reading i s greater or le ss than
zero, reach beneat h the table with a wrench and loosen the hex nut (C, F i gure 17) which is above the cam (D, Figure 17) near the end of the roller that needs adjusti ng. Rotate the hex cap screw (E, Figure 17) until the gauge reads zero.
6. Repeat the process for the left side of the
table roll er, and then r e-check the right side. It is important that both ends of the table roller be the same height to help prevent skewing of t he board a s it f eeds through t he machine.
7. Re-tighten the hex nuts (C, Figure 17) on
both ends of the table roller.
8. Repeat the procedure for the second table
roller.

Table Adjustments

The planer table is raised and lowered by twin screws supported on beari ngs, and is guided by machined surfaces on the side panels. The fit­up to prevent the table from rocking is cont roll ed by two gibs in front . See Figure 18. These gibs are pre-set at the factory and require no attention. If, after extensive use of the planer, some looseness in the table develops, these gibs can be adjusted individually using the gib screws provided so that the ways are lightly contacti ng on all four surfaces. The gibs sho uld be tight enough t o prevent rocki ng or m ovem ent of the table when the pl aner is i n operation.
Figure 17
Figure 18
To perform accurate planing, t he table must be parallel wit h the cutter head. Lack of parall elism results in a taper ov er the width of the board. T o check parallelism do the following:
1. Pl ace a gauge on t he table and c ontacti ng a
knife at t he apex of its arc. Do t his at each end of the cutterhead and compare the measurements.
2. If the table is not parall el to the cutterhead,
place the gauge at the end t hat needs to be raised.
3. Loosen the three socket head cap screws
(A, Figure 19) beneath the table.
4. Place a rod-like object (such as a hex
wrench) into one of the open holes (B, Figure 19) and t urn the shaft ( C, Figure 19) to raise the t able until the gauge reads the proper measurement. Or, the same effect can be achiev ed by lowering the other side of the table.
5. Re-tighten the screws (A, Figure 19). NOTE: Thi s adjustment may generate the need
to recalibrate the table height pointer.
Figure 19
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Page 16

Operating Controls

The stop button is a mushroom style button which is conv enient for “ emergency ” shutdowns. After being pushed, the stop button remains engaged. To re-start the planer, twist the stop button clockwise until it pops back out.

Test Cutting and Troubleshooting

Using a piece of semi-finished stock, set up for a 1/16" (1.59mm) deep cut with t he quick-set table roller adjustment (shown in Figure 16) set at zero. Start the machine and, standing to one side of the table, begin feeding the stock into the machine.
Never stand directly in line
with stock or al lo w anyone else to do so, and do not bend down to see how stock is feeding. Shoul d a kickback occur, seriou s or fatal injury could resul t .
The infeed roller should take the material and force it under the chi pbreaker and cut terhead. I f the materi al feeds through effortlessly, examine the finished cut carefully for imperfections. Learning to read a board for imperfections will save hours in adjusting a planer to operate properly.
Following are some problems that may arise and their probable remedies. The Figure illustrations are exaggerated for clarity. (Pages 19-21 also contai n Troubleshooting remedies).
Washboard Finish
A very pronounced washboard finish down the full length of the board results from one knife being too high and forced to do all the cutting. See Figure 20. Re-set the high knife accordingly.
Clip Marks
If "clip" marks occur 6" (152mm) in from each end of the board, the pressure bar is too high. See Figure 21. Turn both right and left hand adjusting screws (see Figure 15) the same amount, 1/4 turn clockwise or less, and take another 1/16" (1.59mm) deep cut. Re-examine the board.
Continue the operat e-adjust procedure until t he clip marks disappear. Should the board fail to feed through, back off sli ghtly on both adj usting screws until feeding is smooth and the imperfections do not re-appear. Lock the pressure bar adj usting scre ws with t he jam nuts provided.
Figure 20
(washboard)
Figure 21
(clip marks)
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Page 17
Snipe
Some amount of snipe may be inevitable with many planer operations, but proper planer adjustments can so minimize snipe as to make it negligible.
If noticeabl e snipes appear on each end of the material, as shown in Fi gure 22, a tabl e rol ler is too high causing a sl ight lift of t he material as it passes through the machine. Normally these snipes are more notic eable on the traili ng end of the board than on the l ead end, and most of ten occur during planing of rough lumber.
Table roll ers must be el ev ated for runni ng r ough or resaw lumber through the machine. When material i s turned over t o surf ace the ot her side, and you neglect to lower the table rollers for a finish cut, then def init e snipes will appear on the ends of the material.
Chatter
Chatter marks usually appear on thin material. See Figure 23. Even at their lowest point, the table roll ers are too high to handle t hin material. Solve the problem by either using a slav e board or making an auxiliary table out of Formica countertop m aterial with cleati ng at each end to keep it stati onar y ov er the planer table.
Figure 22
(snipe)
Figure 23
(chatter)
Tapers
If the machine planes a taper across the full width of the board, as shown in Fi gure 24, the table is not parallel with the cutterhead. First check that al l knives are properly inst alled with equal protrusi on from the c utterhead. If they are, then the table itself must be adjusted. See “Table Adjustm ents” on page 15.
Twisting
If material twists while feeding through the planer, the pr essure bar, out feed roller or table rollers may be out of level. Ref er to adj ustment settings on pages 13 and 14.
Feed Restriction
This is caused either by the table rollers being set too low for roughi ng operations or by a low pressure bar. A bout 90 percent of t he time the pressure bar is too l ow. As the sharp edge of the planer knives wear, you must compensate for this wear by raising the pressure bar an equal amount on each side. Your first indication of knife wear is hesitation in feed of the material through the machine after it leaves the corrugated infeed roller on its way out of the machine. Disconnect machine from power and adjust the pressure bar acordingly. The material will free up and feed thr ough smoothly when the planer is restart ed.
Figure 24
(taper)
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Page 18
Never attempt pressure bar
adjustment while planer is connected to power.
Feed restriction can also occur due to pitch buildup on the table. Be sure the table surface is clean. Occasi onally dusti ng the surface with talc will aid in smoother feeding and help prevent pitch buildup.
Halted Feeding
If the infeed roller takes the stock, the chipbreakers l ift, and just as you hear t he kniv es contact the material, it stops feeding, then the pressure bar i s too low. Re set the pressure bar (see page 13).

Maintenance

Periodic inspecti ons are required to ensure that the machine is in proper adjustment, that all screws are tight, that belt s are in good condition, that dust has not accumulated in the electrical enclosures, and that t here are no loose or worn electric al c onnec tions.
Buildup of sawdust and other debris can cause your machine to plane inaccurately. Periodic cleaning is not only recommended but mandatory for accurate planing.
Close-fitting parts, such as the table locking rods, the cutterhead slot and gibs, should be cleaned with a cloth or brush and non­flammable solvent and freed from clinging foreign matter.
Lubrication
The gear box oil should be changed at least once a year. Rem ove the drain pl ug (A, Figure
25) to drain t he oi l i nt o an appropri ate c ontai ner. Replace the drai n plug and f ill t he gear box wit h 60 to 90 weight gear oi l through the fill hole (B, Figure 25). Capacit y is 0.494 gall on (1. 87L). The sight glass (C, Figure 25) should be checked periodical ly and oil topped off as necessary.
Figure 25
The recommended lubrication for roller chains used in medium to slow speed operation is to simply wipe the chain clean. When there is an appreciable buildup of dust, dirt or wood shavings, use an oi l clot h but never pour t he oil directly on the chain. Over-oiling defeats the purpose of t he l ubricati on, sinc e it t ends to i nvite the collection of dust, shavings, etc. and works into members of the chain. This hastens wear and leads to prematur e r eplac em ent.
Use caution and proceed slowly when working with or around the cutterhead kni ves.
Remove resin and other accumulations from feed rolls and table with a non-flammable solvent.
Periodically check all the chains and belts for proper tension and adjust accordingly if required.
TIP: If a f oreign object nicks the kniv es on the straight cutterhead (Model 201), instead of throwing them away or trying to grind out the deep nick, simply stagger the knives in the head, moving one k nife no mor e than 1/4” to the right and another knif e no m ore than 1/4” t o the left. The nick will not be noti c eable.
The bearings on the cutterhead are factory lubricated and sealed. They require no further attention.
Periodically oil the bearings on the infeed and outfeed roll ers, through the oil cups located on the bearing block s (Fi gur e 26) .
Figure 26
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Page 19
Troubleshooting: Planer Operating Problems
Trouble Probable Cause Remedy
Table rollers not set pr oper ly. Adjust tabl e rollers to proper height.
Snipe.
Fuzzy grain.
Torn grain.
Inadequate support of long boards.
Uneven feed roller pr essure front to back.
Dull knives.
Lumber not butt ed pr operl y .
Planing wood with a high moisture content.
Dull knives.
Too heavy a cut. Adjust proper dept h of cut. Knives cutti ng against grain. Try to cut with the grai n for finish cut.
Dull knives.
Dull knives.
Support long boar ds with a r oller stand.
Adjust feed roller tension.
Sharpen or replac e k niv es. Rotate or replace k nife inserts.
Butt end-t o- end eac h piec e of stock as they pass through.
Remove moisture from wood by drying, or use different stock.
Sharpen or replac e k niv es. Rotate or replace k nife inserts.
Sharpen or replac e k niv es. Rotate or replace k nife inserts.
Sharpen or replac e k niv es. Rotate or replace k nife inserts.
Rough/raised grai n.
Rounded, glossy surface.
Poor feeding of lumber.
Excessive dept h of cut. Decrease cutti ng depth.
Moisture cont ent too high.
Dull knives.
Inadequate f eed r oller pressure.
Planer table r ough or dir ty.
Belts are slipping.
Surface of feed rollers has been worn too smooth.
Remove moisture from wood by drying, or use different stock.
Sharpen or replac e k niv es. Rotate or replace k nife inserts.
Adjust feed roller tension. If proper tension cannot be achieved, replace feed roller(s).
Clean off pitch and r esi due; apply light coat of paste wax to planer table.
Check belt tension and m ak e any needed adjustments.
Lightly roughen t he feed roller surface with sandpaper.
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Page 20

Troubleshooting: Mechanical and Electrical Problems

Trouble Probable Cause Remedy
Uneven depth of cut side to side.
Board thickness does not match dept h of cut scale.
Chain is jumpi ng.
Machine will not start/restart or repeatedly trips circuit breaker or blo ws fuses.
Knives not set corr ec tly.
Planer table not parallel to cutterhead.
Depth of cut scale is inc or r ect. Adjust pointer on depth of cut scale.
Inadequate chain tension. Adjust chai n tension. Sprockets mi sali gned. Align sprockets. Sprockets worn. Replace sprockets. No incoming power. Verify machine is connected to power. Stop button is stil l engaged. Rotate stop button to disengage.
Overload automatic reset has not reset.
Planer frequently trips.
Building circuit breaker trips or fuse blows.
Loose electri c al c onnec tions.
Make sure knives are set correctly and securely in c utt er head.
Adjust tabl e parallel to cutterhead. See page 15.
When the planer overloads on the circuit breaker built into the motor starter, it takes time for the machine to cool down before restar t. Allow machine to adequately cool before attempting r estar t. If problem persists, check amp setting on t he m otor starter insi de the electrical box.
One cause of overl oad trips which are not electrical in nature is too deep a cut. The solution is to take a lighter cut. If too deep a cut is not the problem, check the amp setting on the overload r elay . Match the full load amps on the motor as noted on the motor plate.
If amp setting is corr ec t, then t here is probably a loose electrical lead or a failed component . S ee items below.
Verify that planer is on a circuit of correct size. If circuit size is correct, there is probabl y a loose el ectr ic al lead. Check am p setting on motor starter.
Go through all of the electrical connections on the planer including motor connecti ons, verifying the tightness of eac h. Look for any signs of electrical ar ci ng whic h is a sure indicator of loose connections or circuit overload.
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Page 21
Trouble Probable Cause Remedy
Machine will not start/restart or repeatedly trips circuit breaker or blo ws fuses.
(continued)
Starter or motor failure (how to distinguish).
Motor failure. If electri c mot or i s suspect, you have
Examine motor star ter for burned or failed component s. If dam age is found, replace motor starter.
If you have access to a voltmeter, you can separate a starter f ailure from a motor fai lu re by fi r st, verifyin g incoming volt age at 220+/-20 and second, checking the voltage between starter and motor at 220+/-
20. If incoming voltage is incorrect, you
have a power supply probl em . If voltage between starter and motor
is incorrect, you have a starter problem.
If voltage between starter and motor is correct, you hav e a motor pr oblem.
two options: Have a qualified electrican test the motor for function or remove the motor and take it t o an electric motor repai r shop and have it tested.
Machine incorr ec tly wired. Double check to confi rm all electrical
connections are cor r ec t. Refer to appropriate wir ing diagrams on pages 34-36 to make any needed corrections.
Start/ stop switc h failure. If a start or stop switch is suspect, you
have two options: Have a qualified electrician test the switch for function, or purchase a new switch and establish if t hat was the problem on changeout.
Planer does not come up to speed.
Low current. Contact a qualified electrician.

Replacement Parts

Replacement par ts are li sted on the f ollowing page s. To order parts or reac h our servi ce depar tm ent, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your mac hine available when you cal l will allow us to serve you quickly and accurately.
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Page 22

Parts List: Base Assembly

Index No. Part No. Description Size Qty
1 ............... 6012068...................Rubber Boot .......................................................................................... 2
2 ............... 6012069...................Lead Screw ........................................................................................... 1
3 ............... 6293370...................Key.....................................................................5 x 5 x 10 ................... 2
4 ............... 6012070...................Screw w/ Washer............................M4x0.7Px8Lg / 4mmx10x0.8T ......... 4
5 ............... 6012071...................Bushing ................................................................................................. 2
6 ............... 6012072...................R-Ring ................................................................RTW-68 ...................... 2
7 ............... 6012073...................Ball Bearing ........................................................6008-2NSE ................. 2
8 ............... 6012074...................Bearing...............................................................51105 ......................... 4
9 ............... 6012066...................Socket Head Cap Screw .....................................M8 x 1.25P x 25Lg .... 11
10 ............. 6012075...................Bracket .................................................................................................. 2
11 ............. 6012076...................Sprocket ................................................................................................ 3
12 ............. 6012077...................Washer...............................................................25mm ......................... 2
13 ............. 6012078...................Nut .....................................................................M25 x 1.5 ................... 2
14 ............. 6012079...................Hex Nut .............................................................M10 x 1.5P ................. 5
15 ............. 6012080...................Flat Washe r ........................................................10mm x 25 x 3T .......... 1
16 ............. 6012081...................Rocker Arm ........................................................................................... 1
17 ............. 6012082...................Shaft ..................................................................................................... 1
18 ............. 6012083...................Flat Washe r ........................................................8.5mm x 19 x 2T ......... 2
19 ............. 6012067...................Spring Was her....................................................8.2 mm x 15.4.............. 5
20 ............. 6012084...................Lead Screw ........................................................................................... 1
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Page 23
21 ............. 6292745...................Key.....................................................................5 x 5 x 16 ................... 2
22 ............. 6012085...................Chain .................................................................#40 x 79pcs ................ 1
23 ............. 6012086...................Bevel Gear ............................................................................................ 1
24 ............. 6012087...................Screw .................................................................M5 x 0.8P x 10Lg........ 4
25 ............. 6012088...................Strain Relief Clip .................................................ACC-3 ........................ 4
26 ............. 6012089...................Pin......................................................................................................... 4
27 ............. 6012090...................Base ...................................................................................................... 1
28 ............. 6012091...................Screw .................................................................M6 x 1.0P x 10Lg...... 12
29 ............. 6012092...................Cover .................................................................................................... 2
30 ............. 6012093...................Special Hex Screw ................................................................................ 4
31 ............. 6012094...................Hex Nut ..............................................................M16 x 2.0 ................... 4
32 ............. 6012095...................Foot ....................................................................................................... 4
33 ............. 6012096...................Set Screw ...........................................................M8 x 1.25P x 30Lg ...... 1
34 ............. 6012097...................Hex Nut ..............................................................M8 x 1.25 ................... 3
35 ............. 6012098...................Set Screw ...........................................................M5 x 0.8P x 5Lg ......... 2
36 ............. 6012099...................Bevel Gear ............................................................................................ 1
37 ............. 6012100...................S-Ring ................................................................STW-20 ...................... 1
38 ............. 6012101...................Ball Bearing ........................................................6204-ZZ ..................... 1
39 ............. 6012102...................Support Block ........................................................................................ 1
40 ............. 6012103...................Shaft ..................................................................................................... 1
41 ............. 6012104...................Key.....................................................................8 x 7 x 18 ................... 1
42 ............. 6012105...................Ball Bearing ........................................................6005-ZZ ..................... 1
43 ............. 6012106...................Chain .................................................................#40 x 107pcs .............. 1
44 ............. 6012107...................Sprocket ................................................................................................ 1
45 ............. 6012052...................S-Ring ................................................................STW-25 ...................... 1
46 ............. 6012109
47 ............. 6012110...................Power Cord ........................................................1Ph ............................ 1
................. 6012267...................Power Cord ........................................................3Ph ............................ 1
48 ............. 6012111...................Switch ................................................................ 460V/3Ph ................... 1
................. 6012045...................Switch ................................................................230V/1Ph ................... 1
................. 6012294...................Switch ................................................................230V/3Ph ................... 1
49 ............. 6012112...................Switch Plate .......................................................................................... 1
50 ............. 6012113...................Strain Relief Bushing ..........................................M20 ............................ 1
51 ............. 6012114...................Cover .................................................................................................... 1
52 ............. 6012115...................Motor Cord .........................................................1Ph ............................ 1
................. 6012266...................Motor Cord .........................................................3Ph ............................ 1
53 ............. 6012048...................Socket Head Cap Screw .....................................M10 x 1.5P x 20Lg ...... 1
54 ............. 6012116...................Washer.................................................................................................. 1
55 ............. 6012117...................Belt.....................................................................A56 ............................ 1
56 ............. 6012118...................Motor Pulley .......................................................................................... 1
57 ............. 6012108...................Motor ..................................................................7.5HP 1Ph 230V ......... 1
................. 6012108-SC.............Start Capacitor ...................................................200MFD, 250VAC ...... 2
................. 6012108-RC ............Run Capacitor ....................................................20μF,450VAC ............. 1
................. 6012108-RC2 ..........Run Capacitor ....................................................35μF,450VAC ............. 1
................. 6012119...................Motor ..................................................................7.5HP 3Ph 230/460V .. 1
................. 2210-271 .................Key.....................................................................8x7x40 mm.................. 1
58 ............. 6012120...................Flat Washe r ........................................................10.3mm x 23 x 2T ....... 8
59 ............. 6012121...................Hex Nut ..............................................................M12 x 1.75 ................. 4
60 ............. 6012122...................Flat Washe r ........................................................13mm x 28 x 3T .......... 4
61 ............. 6012123
62 ............. 6012124...................Set Screw ...........................................................M8 x 1.25P x 12Lg ...... 5
63 ............. 6012125...................Spacer................................................................................................... 2
64 ............. 6012126...................Shaft ..................................................................................................... 2
65 ............. 6012127...................Motor Plate ............................................................................................ 1
66 ............. 6012128...................Hex Screw ..........................................................M10 x 1.5P x 40Lg ...... 4
67 ............. 6012129...................Set Screw ...........................................................M8 x 1.25P x 20Lg ...... 2
68 ............. 6012130...................Flat Head Screw .................................................M6 x 1.0P x 20Lg........ 4
69 ............. 6012269...................Terminal Cover ...................................................................................... 1
70 ............. 6012270...................Screw .................................................................3/16-24NC x 1/4 ......... 1
71 ............. 6012271...................Screw .................................................................M5 x 0.8P x 20L ......... 2
72 ............. 6012272...................Termina l Plate ....................................................................................... 1
...................Switch Cord ........................................................................................... 1
...................Adjusting Bolt ........................................................................................ 2
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Page 24

Gearbox Assembly

24
Page 25

Parts List: Gearbox Assembly

Index No. Part No. Description Size Qty
................. 201-100 ...................Gearbox Assembly ................................................................................ 1
1 ............... 6012034...................Gearbox Body ....................................................................................... 1
2 ............... 6012035...................Ball Bearing ........................................................6201-2NSE ................. 6
3 ............... 6012036...................S-Ring ................................................................STW-16 ...................... 2
4 ............... 6012037...................Gear ...................................................................................................... 2
5 ............... 6012038...................Ball Bearing ........................................................6204-2NSE ................. 2
6 ............... 6012039...................Oil Seal ..............................................................TC24 x 40 x 8 ............. 1
7 ............... 6012040...................Shaft ..................................................................................................... 1
8 ............... 6293370...................Key.....................................................................5 x 5 x 10 ................... 4
9 ............... 6012041...................Gear ...................................................................................................... 2
10 ............. 6012042...................Gasket................................................................................................... 1
11 ............. 6012043...................Pin......................................................................................................... 4
12 ............. 6012044...................Gearbox Cover ...................................................................................... 1
13 ............. 6012142...................Hex Socket Ca p Sc re w .......................................M10 x 1.5P x 25Lg ...... 4
14 ............. 6012046...................Pulley .................................................................................................... 1
15 ............. 6012047...................Flat Washe r ........................................................10mm x 25 x 3T .......... 2
16 ............. 6012048...................Socket Head Cap Screw .....................................M10 x 1.5P x 20Lg ...... 1
17 ............. 6012049...................Socket Head Cap Screw .....................................M8 x 1.25P x 20Lg ...... 1
18 ............. 6012050...................Sprocket ................................................................................................ 1
19 ............. 6292789...................Oil Plug ..............................................................PT1/4"-19UNF ............ 2
20 ............. 33-1051-00-1 ...........Oil Seal ..............................................................TC20 x 40 x 7 ............. 1
21 ............. 6012051...................Shaft ..................................................................................................... 1
22 ............. 6012052...................S-Ring ................................................................STW-25 ...................... 1
23 ............. 6292745
24 ............. 6012053...................Shaft ..................................................................................................... 1
25 ............. 6012054...................Gear ...................................................................................................... 1
26 ............. 6012055...................Shaft ..................................................................................................... 1
27 ............. 6012056...................Gear ...................................................................................................... 1
28 ............. 6012057...................Gear Assembly ...................................................................................... 1
29 ............. 6012058...................Set Screw ...........................................................M5 x 0.8P x 5Lg ......... 1
30 ............. 6012059...................Spring Pin...........................................................4mm x 25Lg ............... 1
31 ............. 6012060...................Shift Fork ............................................................................................... 1
32 ............. 6012061...................Lever ..................................................................................................... 1
33 ............. 6012062...................E-Ring ................................................................ETW-12 ...................... 1
34 ............. 6012063...................Shift Shaft.............................................................................................. 1
35 ............. 6012064...................Eye Glass Oil Lev el ............................................................................... 1
36 ............. 6012065...................Spring Pin...........................................................5mm x 26Lg ............... 1
37 ............. 6012066...................Socket Head Cap Screw .....................................M8 x 1.25P x 25Lg ...... 3
38 ............. 6012067...................Spring Was her....................................................8.2 mm x 15.4.............. 4
39 ............. 6012082...................Shaft ..................................................................................................... 1
40 ............. 6012286...................Idle Sprocket ......................................................................................... 1
41 ............. 6012287...................Bracket .................................................................................................. 1
42 ............. 6012079...................Hex Nut ..............................................................M10 x 1.5P ................. 1
43 ............. 6012288...................Stand Off ............................................................................................... 1
44 ............. 6012289...................Check Nut ..........................................................M10 x 1.5P ................. 1
45 ............. 6012290...................E-Ring ................................................................ETW-7 ........................ 1
46 ............. 6012291...................Spring .................................................................................................... 1
47 ............. 6012292...................Stand Off ............................................................................................... 1
...................Key.....................................................................5 x 5 x 16 ................... 2
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Page 26

Column Assembly

26
Page 27

Parts List: Column Assembly

Index No. Part No. Description Size Qty
1 ............... 6012193...................Lifting Eye ..........................................................M20 x 2.5P x 30Lg ...... 2
2 ............... 6012194...................Left Column ........................................................................................... 1
3 ............... 6012195...................Pin......................................................................................................... 4
4 ............... 6012079...................Hex Nut ..............................................................M10 x 1.5P ................. 1
5 ............... 6012080...................Flat Washer ........................................................10mm x 25 x 3T ........ 1 7
7 ............... 6012066...................Socket Head Cap Screw .....................................M8 x 1.25P x 25Lg ...... 6
8 ............... 6012067...................Spring Washe r....................................................8.2mm x 15.4.............. 7
9 ............... 6012083...................Flat Washer ........................................................8.5mm x 19 x 2T ......... 2
10 ............. 6012082...................Shaft ..................................................................................................... 1
11 ............. 6012197...................Sprocket ................................................................................................ 3
12 ............. 6012157...................Spring Was her....................................................10 .2mm x 18.4.......... 1 6
13 ............. 6012198...................Socket Head Cap Screw .....................................M10 x 1.5P x 40Lg ...... 2
14 ............. 6012199...................Pan Head Machine Screw ..................................M4 x 0.7P x 10Lg........ 4
15 ............. 6012200...................Spring Was h e r....................................................4.1 m m x 7.7 ............... 4
16 ............. 6012201...................Flat Washe r ........................................................4.3mm x 10 x 1T ......... 5
17 ............. 6012202...................Switch Box ............................................................................................ 2
18 ............. 6012203...................Left Sidecover ....................................................................................... 1
19 ............. 6012091...................Screw .................................................................M6 x 1.0P x 10Lg...... 16
20 ............. 6012204...................Hex Nut ..............................................................5/16”-18NC ................. 1
21 ............. 6012205...................Idler Assembly ....................................................................................... 1
22 ............. 6012206...................Stand Off ............................................................................................... 2
23 ............. 6012207...................Stop Switch ........................................................................................... 1
24 ............. 6012208...................Start Sw itch ........................................................................................... 1
25 .............
26 ............. 6012210...................Spring .................................................................................................... 1
27 ............. 6012211A ................Shifter Hub ............................................................................................ 1
28 ............. 6012212...................Set Screw ...........................................................M6 x 1.0P x 12Lg........ 1
29 ............. 6012213...................Shaft ..................................................................................................... 1
30 ............. 6012214...................Handle................................................................................................... 1
31 ............. 6012087...................Screw .................................................................M5 x 0.8P x 10Lg........ 4
32 ............. 6012088...................Cord Clip ............................................................A CC-3 ........................ 4
33 ............. 6012156...................Socket Head Cap Screw .....................................M10 x 1.5P x 35Lg .... 14
34 ............. 6012215...................Right Column......................................................................................... 1
35 ............. 6012216...................Ball Bearing ........................................................6004ZZ....................... 1
36 ............. 6293370...................Key.....................................................................5 x 5 x 10 ................... 1
37 ............. 6292745...................Key.....................................................................5 x 5 x 16 ................... 1
38 ............. 6012217...................Shaft ..................................................................................................... 1
39 ............. 6012218...................Housing ................................................................................................. 1
40 ............. 6012219...................Sleeve ................................................................................................... 1
41 ............. 6012220...................Socket Head Cap Screw .....................................M6 x 1.0P x 16Lg........ 2
42 ............. 6012221...................Rocker Arm ........................................................................................... 1
43 ............. 6012222...................Right Cover ........................................................................................... 1
44 ............. 6012223...................Handwheel ............................................................................................ 1
45 ............. 6012224...................Lock Knob ............................................................................................. 1
46 ............. 6012225...................Handwheel Swiv el A ssembly ................................................................. 1
47 ............. 6012226...................Label Shift er .......................................................................................... 1
48 ............. 6012227...................Rivet ...................................................................................................... 6
49 .............
51 ............. 6012230...................Scale ..................................................................................................... 1
52 ............. 6012293...................Hex Nut ..............................................................M20 x 2.5 ................... 1
53 ............. 6012231...................Height Adjust Label ............................................................................... 1
54 ............. 6012201...................Flat Washe r ........................................................4.3 x 10 x 1T .............. 1
55 ............. 6012232...................Screw .................................................................M4 x 0.7P x 8Lg ......... 1
6012209...................Ball Detent..........................................................6mm ........................... 1
6012228...................Pointer................................................................................................... 1
27
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Table Assembly

28
Page 29

Parts List: Table Assembly

Index No. Part No. Description Size Qty
1 ............... 6012233...................Bracket .................................................................................................. 4
2 ............... BB-6203ZZ ..............Ball Bearing ........................................................6203-ZZ ..................... 4
3 ............... 6012234...................Roller Assembly .................................................................................... 2
4 ............... 6012079...................Hex Nut ..............................................................M10 x 1.5P ................. 4
5 ............... 6012235...................Hex Screw ..........................................................M10 x 1.5P x 30Lg ...... 4
6 ............... 6012236...................Hex Screw ..........................................................M8 x 1.25P x 16Lg ...... 2
7 ............... 6012237...................Hex Screw ..........................................................M6 x 1.0P x 16Lg........ 2
8 ............... 6012238...................Hex Screw ..........................................................M10 x 1.5P x 50Lg ...... 2
9 ............... 6012239...................Pointer................................................................................................... 2
10 ............. 6012240...................Plate ...................................................................................................... 2
11 ............. 6012241...................Plate ...................................................................................................... 2
12 ............. 6012097...................Hex Nut ..............................................................M8 x 1.25P ................. 9
13 ............. 6012242...................Set Screw ...........................................................M8 x 1.25P x 35Lg ...... 6
14 ............. 6012243...................Table ..................................................................................................... 1
15 ............. 6012244...................Table Adjusting Hub .............................................................................. 2
16 ............. 6012245...................Bushing ................................................................................................. 2
17 ............. 6012070...................Screw w/Washer..........................M4 x 0.7P x 8Lg/4mm x 10 x 0.8T ...... 4
18 ............. 6012083...................Flat Washe r ........................................................8.5mm x 19 x 2T ....... 10
19 ............. 6012067...................Spring Was her....................................................8.2 mm x 15.4.............. 6
20 ............. 6012246...................Socket Head Cap Screw .....................................M8 x 1.25P x 40Lg ...... 6
21 ............. 6012048...................Socket Head Cap Screw .....................................M10 x 1.5P x 20Lg ...... 2
22 .............
23 ............. 6012098...................Set Screw ...........................................................M5 x 0.8P x 5Lg ......... 6
24 ............. 6012247...................Special Screw........................................................................................ 2
25 ............. 6012248...................Linking Plate .......................................................................................... 3
26 ............. 6012249...................Shaft ..................................................................................................... 1
27 ............. 6012250...................E-Ring ................................................................ETW-24 ...................... 1
28 ............. 6012251...................Set Screw ...........................................................M6 x 1.0P x 12Lg........ 1
29 ............. 6012252...................Hub ....................................................................................................... 1
30 ............. 6012213...................Shaft ..................................................................................................... 1
31 ............. 6012214...................Handle................................................................................................... 1
32 ............. 6293370...................Key.....................................................................5 x 5 x 10 ................... 3
33 ............. 6012253...................Handle................................................................................................... 1
34 ............. 6012254...................Fixing Pla te ........................................................................................... 1
35 ............. 6012255...................Fixing Pla te ........................................................................................... 1
36 ............. 6012256...................Pointer ................................................................................................... 1
37 ............. 6012257...................Flat Washe r ........................................................5.3mm x 12 x 1T ......... 1
38 ............. 6012087...................Screw .................................................................M5 x 0.8P x 10Lg........ 1
39 ............. 6012258...................Special Screw........................................................................................ 1
40 ............. 6012259...................Socket Head Cap Screw .....................................M8 x 1.25P x 16Lg ...... 4
41 ............. 6012260...................Shaft ..................................................................................................... 4
42 ............. 6012261...................Cam ...................................................................................................... 4
43 ............. 6012262...................Transfer Rod ......................................................................................... 2
44 ............. 6012263...................Spring Pin...........................................................5mm x 26L ................. 4
45 ............. 6012264...................Label ..................................................................................................... 1
46 ............. 6012227...................Rivet ...................................................................................................... 2
47 ............. 6012228...................Pointer ................................................................................................... 1
48 ............. 6012265...................Name Label ........................................................................................... 1
49 ............. 6012201...................Flat Washe r ........................................................4.3mm x 10 x 1.0 T ...... 1
50 ............. 6012232...................Screw .................................................................M4 x 0.7P x 8 Lg ........ 1
6012080...................Flat Washer ........................................................10mm x 25 x 3T .......... 2
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Parts List: Top Cover Assembly

Index No. Part No. Description Size Qty
1 ............... 6012181...................Dust Hood ............................................................................................. 1
2 ............... 6012091...................Screw .................................................................M6 x 1.0P x 10Lg...... 1 8
3 ............... 6012182...................Spring Washe r....................................................6.1mm x 12.3............ 18
4 ............... 6012183...................Flat Washer ........................................................6.6mm x 13 x 1T ....... 18
5 ............... 6012184...................Upper Cover .......................................................................................... 1
6 ............... 6012066...................Socket Head Cap Screw .....................................M8 x 1.25P x 25Lg .... 10
7 ............... 6012185...................Cast Hinge Half ..................................................................................... 4
8 ............... 6012079...................Nut .....................................................................M10 x 1.5P ................. 4
9 ............... 6012186...................Socket Head Cap Screw .....................................M10 x 1.5P x 60Lg ...... 2
10 ............. 6012187...................Deflection Plate ..................................................................................... 1
11 ............. 6012188...................Top Cover ............................................................................................. 1
12 ............. 6012189...................Handle................................................................................................... 1
13 ............. 6012067...................Lock Wash e r ......................................................8.2mm x 15.4.............. 6
14 ............. 6012097...................Hex Nut ..............................................................M8 x 1.25P ............... 10
15 ............. 6012190...................Special Screw........................................................................................ 2
16 ............. 6012191...................Cylinder ................................................................................................. 2
17 ............. 6012192...................Warning Label ....................................................................................... 1
18 ............. 6012282...................Screw w / Wash e r................................................M 6 x 1.0P x 10Lg........ 4
19 ............. 6012283...................Shoulder Screw ..................................................................................... 2
20 ............. 6012284...................Shoulder Screw ..................................................................................... 2
21 ............. 6012285...................Check Nut ..........................................................M8 x 1.25P ................. 2
30
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Cutterhead Assembly

31
Page 32

Parts List: Cutterhead Assembly

Index No. Part No. Description Size Qty
1 ............... 6012131...................Socket Head Cap Screw .....................................M10 x 1.5P x 75Lg ...... 2
2 ............... 6012080...................Flat Washer ........................................................10mm x 25 x 3T ........ 10
3 ............... 6012132...................Spring.................................................................................................... 2
4 ............... 6012133...................Socket Head Cap Screw .....................................M10 x 1.5P x 50Lg ...... 2
5 ............... 6012079...................Hex Nut ..............................................................M10 x 1.5P ................. 8
6 ............... 6012134...................Pressure Bar Casti ng............................................................................. 1
7 ............... 6012048A ................Socket Head Cap Screw (LH Thread) .................M10 x 1.5P x 20Lg ...... 2
8 ............... 6012135...................Washer.................................................................................................. 2
9 ............... 6012136...................Sprocket ................................................................................................ 3
10 ............. 6012137...................Chain (infeed r oller to outfeed roller) ...................#40 x 60 pcs ............... 1
................. 201-BHA ..................Bearing Housing Assembly (index #11-15,18,72,78) .............................. 4
11 ............. 6012138...................Socket Head Cap Screw .....................................M6 x 1.0P x 16Lg........ 8
12 ............. 6012139...................Plate
................. 6012139A ................Plate
13 ............. 6012140...................Set Screw ...........................................................M8 x 1.25P x 25Lg ...... 4
14 ............. 6012097...................Hex Nut ..............................................................M8 x 1.25P ................. 4
15 ............. 6012141...................Bearing Housing .................................................................................... 4
................. 6012141A ................Bearing Housing
16 ............. 6012104...................Key.....................................................................8 x 7 x 18 ................... 1
17 ............. 6012143...................Outfeed Roller ....................................................................................... 1
18 ............. 6012144...................Needle Bearing ...................................................NA-6906 ..................... 4
19 ............. 6012048...................Hex Socket Cap Screw (LH Threads) .................M10 x 1.5P x 20Lg ...... 7
20 ............. 6012116...................Washer.................................................................................................. 1
21 ............. 6012145...................Belt.....................................................................A81 ............................ 2
22 ............. 6012146...................Cutterhead Pulley .................................................................................. 1
23 ............. 6012147...................Bushing ................................................................................................. 1
24 ............. 6012148...................R-Ring ................................................................RTW-85 ...................... 1
25 ............. 6012149...................Ball Bearing ........................................................6209-2NSE ................. 1
26 ............. 6012150...................Set Screw ...........................................................M8 x 1.25P x 10Lg ...... 8
27 ............. 6012151...................Cutterhead Casting Left ......................................................................... 1
28 ............. 6012152...................Shaft ..................................................................................................... 2
29 ............. 6012153...................Shaft ..................................................................................................... 2
30 ............. 6012154...................Cutterhead * .......................................................................................... 1
31 ............. 6012155...................Ball Bearing ........................................................6007-2NSE ................. 1
32 ............. 6012156...................Socket Head Cap Screw .....................................M10 x 1.5P x 35Lg ...... 6
33 ............. 6012157...................Spring Was her....................................................10 .2mm x 18.4............ 4
34 ............. 6012158...................Cutterhead Casting Right....................................................................... 1
35 ............. 6012159...................Screw *...............................................................M5 x 0.8P x 12Lg...... 12
36 ............. 6012160...................Knife Gib * ............................................................................................. 4
37 ............. 6012161...................Washer.................................................................................................. 8
38 .............
6012162...................Spring.................................................................................................... 4
39 ............. 6012163...................Shaft ..................................................................................................... 4
40 ............. 6012150...................Set Screw ...........................................................M8 x 1.25P x 10Lg ...... 4
41 ............. 6012164...................Spacer................................................................................................... 2
42 ............. 6012165...................Key.....................................................................8 x 7 x 30 ................... 1
43 ............. 6012166...................Infeed Shaft ........................................................................................... 1
44 ............. 6012167...................Infeed Roller ........................................................................................ 22
45 ............. 6012168...................Shaft ................................................................................................. 132
46 ............. 6012169...................Spring ................................................................................................ 132
47 ............. 6012170...................Shaft ..................................................................................................... 2
48 ............. 6012098...................Set Screw ...........................................................M5 x 0.8P x 5Lg ......... 1
49 ............. 6012171...................Stock Limiter ......................................................................................... 1
50 ............. 6012172...................Shaft ..................................................................................................... 2
51 ............. 6012173...................Bracket, Left Hand ................................................................................. 1
52 ............. 6012174...................Sectional Chipbreaker ......................................................................... 10
53 ............. 6012175...................Spring .................................................................................................. 10
(s/n 1306201HH0429 and higher)
(s/n 1301201HH0426 and lower)........................................................ 4
(s/n 1306201HH0429 and higher) ...................................................... 4
(s/n 1306201HH0429 and higher) . ................................... 4
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54 ............. 6012176...................Bracket, Right Hand .............................................................................. 1
55 ............. 6012177...................Spacer................................................................................................. 7 2
56 ............. 6012178...................Anti-Kic kb a c k Finger ............................................................................ 62
57 ............. 6012179...................Knife (set of 4) * ..................................................................................... 1
58 ............. 6012180...................Gib Screw * ......................................................................................... 32
59 ............. 6012273...................Spring .................................................................................................... 2
60 ............. 6012274...................Chain (gearbox to outfeed roller).........................#40 x 72 pcs ............... 1
61 ............. 6012275...................Shaft ..................................................................................................... 1
62 ............. 6012276...................Idle Sprocket ......................................................................................... 1
63 ............. 6012277...................Bracket .................................................................................................. 1
64 ............. 6012278...................Shaft ..................................................................................................... 1
65 ............. 6012279...................Check Nut ..........................................................M8 x 1.25P ................. 1
66 ............. 6012083...................Flat Washe r ........................................................8.5mm x 19 x 2T ......... 1
67 ............. 6012280...................Socket Head Cap Screw .....................................M8 x 1.25P x 50Lg ...... 1
68 ............. 6012281...................Spring .................................................................................................... 1
69 ............. 6012097...................Hex Nut ..............................................................M8 x 1.25P ................. 2
70 ............. 6012296...................Spring * ................................................................................................. 8
71 ............. 201-KGA ..................Knife Setting Gauge Assembly (i ndex #71- 1 thru #71- 3) (not shown)* .... 1
71-1 .......... 6012295...................Knife Setting Gauge (not shown) * ......................................................... 2
71-2 .......... 6284833...................Shaft (not shown) * ................................................................................ 1
71-3 .......... 6284834...................E-Ring (not shown) *.............................................................................. 4
72 ............. 201-672 ...................Retainer Ring ........................................................................................ 4
73 ............. 201-673 ...................Retainer Ring ........................................................................................ 4
................. 1791225A ................Helical Cutter
74 ............. 201HH-674A ............Helical Cutterhead ** ............................................................................. 1
75 ............. 1791212...................Knife Insert (sold in set of 10) ** .................................................. 125 total
76 ............. JWP208HH-111 .......Knife Insert Screw ** ...........................................#10-32 x 1/2” .......... 125
77 ............. JJ6HH-113 ...............Star Point Screwdriver (not shown)** ..................................................... 2
78 ............. WP2510-71 ..............Oil Cup
head Assembly (index #74 thru #76) ** ............................. 1
(s/n 1306201HH0429 and higher) ................................................... 4
* Index # 30, 35, 36, 57, 58, 70, 71 are used only with the straight cutterhead on Model 201.
** Index # 74, 75, 76, 77 are used only wit h the helical cutterhead on Model 201HH.
33
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Electrical Connections – 1 Phase, 230 Volt
34
Page 35
Electrical Connections – 3 Phase, 230 Volt
35
Page 36
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848 www.powermatic.com
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