Pitco LJFBG24 Parts Manual

5 (1)

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment:

Model #: ___________________________

Serial #: ___________________________

Date Purchased: ____________________

Exploded Parts Manual

ENGLISH

MODELS

LJ-FBG18

LJ-FBG24

LJ-FBGD14

LJ-FBGD18

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.

WARNING

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.

WARNING

Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by unauthorized or unqualified personnel will void the warranty.

WARNING

Installation and all connections must be made according to national and local regulations and codes in force.

WARNING

During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.

WARNING

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.

WARNING

Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.

WARNING

An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.

WARNING

DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.

WARNING

This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.

WARNING

If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.

WARNING

The power supply must be disconnected before servicing, maintaining or cleaning this appliance.

WARNING

The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.

WARNING

DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.

WARNING

DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

WARNING

NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.

WARNING

The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.

WARNING

The particles, crumbs and cracklings from the crumb tray/catch (if supplied) in a filtering system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.

WARNING

Completely shut the appliance down when shortening/oil is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.

WARNING

This appliance is intended for indoor use only.

WARNING

DO NOT operate appliance unless all panels and access covers are attached correctly.

WARNING

It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.

WARNING

There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.

WARNING

DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.

WARNING

DO NOT use an open flame to check for gas leaks!

WARNING

If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.

WARNING

Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

2

L22-297 Rev 0 (06/06)

 

Exploded Parts-FBG Gas Models for

 

Long John Silver’s

 

TABLE OF CONTENTS

FRYER EXPLODED VIEW ..............................................................................................................................

4

FRYER EXPLODED VIEW PARTS LIST ..............................................................................................................................................................................

4

FRYER EXPLODED VIEW ................................................................................................................................................................................................

5

A) TANK ..........................................................................................................................................................

6

TANK DRAWING A PARTS LIST .......................................................................................................................................................................................

6

TANK DRAWING A .........................................................................................................................................................................................................

7

B) TANK JACKET EXTERNAL .......................................................................................................................

8

TANK JACKET EXTERNAL DRAWING B PARTS LIST...........................................................................................................................................................

8

TANK JACKET EXTERNAL DRAWING B.............................................................................................................................................................................

9

C) TANK JACKET INTERNAL ......................................................................................................................

10

TANK JACKET INTERNAL DRAWING C PARTS LIST..........................................................................................................................................................

10

TANK JACKET INTERNAL DRAWING C............................................................................................................................................................................

11

D) DRAIN LINE..............................................................................................................................................

12

DRAIN LINE DRAWING D PARTS LIST ............................................................................................................................................................................

12

DRAIN LINE DRAWING D ..............................................................................................................................................................................................

13

E) ENTRANCE BOX......................................................................................................................................

14

ENTRANCE BOX DRAWING E PARTS LIST......................................................................................................................................................................

14

ENTRANCE BOX DRAWING E........................................................................................................................................................................................

15

F) FRYER CABINET .....................................................................................................................................

16

FRYER CABINET DRAWING F PARTS LIST .....................................................................................................................................................................

16

FRYER CABINET DRAWING F........................................................................................................................................................................................

17

G) RETURN LINE..........................................................................................................................................

18

RETURN LINE DRAWING G PARTS LIST.........................................................................................................................................................................

18

RETURN LINE DRAWING G...........................................................................................................................................................................................

19

H) PUMP ASSEMBLY ...................................................................................................................................

20

PUMP ASSEMBLY DRAWING H PART LIST .....................................................................................................................................................................

20

PUMP ASSEMBLY DRAWING H......................................................................................................................................................................................

21

I) PUMP BOX ................................................................................................................................................

22

PUMP BOX DRAWING I PARTS LIST ..............................................................................................................................................................................

22

PUMP BOX DRAWING I ................................................................................................................................................................................................

23

J) CONTROL BOX/FRONT PANEL ..............................................................................................................

24

CONTROL BOX/FRONT PANEL DRAWING J PARTS LIST ..................................................................................................................................................

24

CONTROL BOX/FRONT PANEL DRAWING J ....................................................................................................................................................................

25

K) FILTER PAN .............................................................................................................................................

26

FILTER PAN DRAWING K PARTS LIST............................................................................................................................................................................

26

FILTER PAN DRAWING K..............................................................................................................................................................................................

27

L) IN LINE CRUMB DUMP ............................................................................................................................

28

IN LINE CRUMB DUMP DRAWING L PARTS LIST .............................................................................................................................................................

28

IN LINE CRUMB DUMP DRAWING L................................................................................................................................................................................

29

M) ACCESSORIES........................................................................................................................................

30

ACCESSORIES DRAWING M PARTS LIST .......................................................................................................................................................................

30

ACCESSORIES DRAWING M .........................................................................................................................................................................................

31

L22-297 Rev 0 (06/06)

3

Exploded Parts-FBG Gas Models for

Long John Silver’s

FRYER EXPLODED VIEW

 

 

Fryer Exploded View Parts List

 

 

 

ITEM#

PART#

PART DESCRIPTION

1

60125801

SCREW 10 - 24 X 3/8 TRUSS HEAD STAINLESS SLOTTED

2

A4109302-C

SPLASH BACK FLUE SHIELD FBG18 CANOPY HOOD

A4109304-C

SPLASH BACK FLUE SHIELD FBG24 CANOPY HOOD

 

3

P0075400

SCREW 10 - 24 X 1/2 SELF TAP

4

A1908702-C

CHANNEL STRIP JOINING FBG TO FBG

A1908704-C

CHANNEL STRIP JOINING FBG TO SG

 

 

B3634901

FRONT PANEL TOP DECK FBG18

 

B3634902

FRONT PANEL TOP DECK FBG24

 

B3634903

FRONT PANEL TOP DECK FBG24-2

 

B3634904

FRONT PANEL TOP DECK FBG18-2

 

B3634905

FRONT PANEL TOP DECK FBG18/24

 

B3634906

FRONT PANEL TOP DECK FBG18/24-2

5

B3634907

FRONT PANEL TOP DECK SG14FBG

B3634908

FRONT PANEL TOP DECK SG18FBG

 

 

B3634909

FRONT PANEL TOP DECK SG14FBG/FBG18

 

B3634910

FRONT PANEL TOP DECK SG14FBG/FBG24

 

B3634911

FRONT PANEL TOP DECK SG18FBG/FBG18

 

B3634912

FRONT PANEL TOP DECK SG18FBG/FBG24

 

B3634913

FRONT PANEL TOP DECK SG14FBG-2

 

B3634914

FRONT PANEL TOP DECK SG18FBG-2

6

60113401

CAP 3/4 NPT

7

P7037350

NIPPLE 3/4 NPT CLOSE BLACK IRON

8

P7037350

NIPPLE 1 NPT CLOSE BLACK IRON

9

P7036970

REDUCER COUPLING 1 NPT X 3/4 NPT

 

B8040101

REAR TEE MANIFOLD WELDMENT DUAL

 

B8040102

REAR TEE MANIFOLD WELDMENT FBG24-3 OR FBG18/FBG24-2

 

B8040103

REAR TEE MANIFOLD FBG18-3 OR 24/18-2 OR 24-2/18 OR 18/24/18

 

B8040104

REAR TEE MANIFOLD WELDMENT FBG24/18/24 OR 18-2/24

 

B8040105

REAR TEE MANIFOLD WELDMENT FBG18/SG OR FBG24/SG

10

B8040106

REAR TEE MANIFOLD WELDMENT SG/FBG18

B8040107

REAR TEE MANIFOLD WELDMENT SG/FBG24

 

 

B8040108

REAR TEE MANIFOLD WELDMENT FBG DUAL/SG

 

B8040109

REAR TEE MANIFOLD WELDMENT SG/FBG18/FBG24

 

B8040110

REAR TEE MANIFOLD WELDMENT SG/FBG24-2

 

B8040111

REAR TEE MANIFOLD WELDMENT SG/FBG18-2

 

B8040112

REAR TEE MANIFOLD WELDMENT SG/FBG24/FBG18

11

P7036904

UNION 3/4 NPT BLACK IRON

12

PP10479

PLUG 1-1/4 NPT HEX HEAD BLACK IRON

13

60134201

EYEBOLT 1/4 - 20 FULL THREAD (PART OF GAS HOSE KIT)

14

P0093300

NUT 1/4 - 20 KEP HEX

15

P0007300

SCREW 8 - 32 X 1/4 HEX HEAD

16

A7021102

FILTER PAN COVER

17

P6071516

CHROME HANDLE 3"

4

L22-297 Rev 0 (06/06)

Pitco LJFBG24 Parts Manual

Exploded Parts-FBG Gas Models for

Long John Silver’s

Fryer Exploded View

L22-297 Rev 0 (06/06)

5

Exploded Parts-FBG Gas Models for

Long John Silver’s

A) TANK

 

 

Tank Drawing A Parts List

 

 

 

ITEM#

PART#

PART DESCRIPTION

1

B3326201

TANK FBG18

B3326301

TANK FBG24

 

2

A3344804-C

TANK PROBE SHIELD FBG18

A3344806-C

TANK PROBE SHIELD FBG24

 

3

PP10084

HI-LIMIT LCHM05030

4

P5045829

CONNECTOR 2 POSITION MOLEX PLUG

5

PP10916

COMPRESSION FITTING PROBE

6

60146201

PROBE 3.69 X 5.00 X 1.27

7

A1407402-C

CLIP PROBE

8

A1407002-C

CLIP HI-LIMIT

9

PP11366

SCREW 10 - 24 5/8 STAINLESS

10

B3326401

DRAIN PLUG

11

B6700607-C

PROBE SVC KIT (60146201,P5045829,PP10916,S2016134)

6

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

Tank Drawing A

L22-297 Rev 0 (06/06)

7

Exploded Parts-FBG Gas Models for

Long John Silver’s

B) TANK JACKET EXTERNAL

 

 

Tank Jacket External Drawing B Parts List

 

 

 

ITEM#

PART#

PART DESCRIPTION

1

PP10693

SCREW 10 - 24 X 3/8

2

B2005401

SOLID STATE THERMOSTAT FBG

3

P0092300

NUT HEX KEP 10-24

4

P7037678

ELBOW 90 DEGREE 1/2 NPT BLACK IRON

5

P7037095

NIPPLE 1/2 NPT X 3 BLACK IRON

6

P7037771

ELBOW 45 DEGREE STREET 1/2 NPT BLACK IRON

7

60127601

ADAPTER FEMALE 15/16 SWIVEL FLARE X MALE 1/2 NPT

8

60125901

GAS VALVE VENT TUBE

9

60113501

GAS VALVE FAST ACTING 24V VR8204 NATURAL

60113502

GAS VALVE FAST ACTING 24V VR8204 PROPANE

 

10

P7037750

ELBOW 90 DEGREE STREET 1/2 NPT BLACK IRON

11

P7037090

NIPPLE 1/2 NPT X CLOSE BLACK IRON

12

60127501

ADAPTER FEMALE 1/2 NPT X MALE 15/16 FLARE

13

60127601

ADAPTER FEMALE 15/16 SWIVEL FLARE X MALE 1/2 NPT

14

60128101

GAS SUPPLY SHUTOFF VALVE

60128015

FLEXIBLE GAS ONLY 22" TUBING WITH FITTINGS POST 5/05

 

15

60128014

FLEXIBLE GAS ONLY 22" TUBING WITH FITTINGS PRIOR TO 5/05

16

A8029105

GAS SUPPLY FITTING SHORT POST 5/05

A8029103

GAS SUPPLY FITTING LONG PRIOR TO 5/05

 

17

60129301

SCREW 10-24 X 5/8 W/LOC-TITE

18

A3347201-C

TANK JACKET REAR SUPPORT

19

A3347101-C

TANK JACKET FRONT SUPPORT

20

A3344901-C

TANK JACKET FRONT EXHAUST FBG18

A3344903-C

TANK JACKET FRONT EXHAUST FBG24

 

21

A3345601-C

TANK JACKET UPPER COVER

22

A3345001-C

TANK JACKET LOWER COVER FBG18

A3345003-C

TANK JACKET LOWER COVER FBG18

 

23

A8003001

SIGHT GLASS 1.25 OD

24

A8003301-C

SIGHT GLASS RETAINING WASHER

25

PP10391

SCREW #6 X 3/8 TYPE B

26

P0075400

SCREW 10 - 24 X 1/2 SELF TAP

 

P6071343

#43 ORIFICE NATURAL FBG18

27

A7513701

1.45 MM ORIFICE PROPANE FBG18

P6071340

#40 ORIFICE NATURAL FBG24

 

 

P6071309

.0625 ORIFICE PROPANE FBG24

28

A8036501-C

BURNER BRACKET RETAINER

29

60138901

BURNER 1.25 DIAMETER

30

B8039701

GAS MANIFOLD WELDMENT FBG

31

60129701

BURNER FITTING

8

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for Long John Silver’s

Tank Jacket External Drawing B

L22-297 Rev 0 (06/06)

9

Exploded Parts-FBG Gas Models for

Long John Silver’s

C) TANK JACKET INTERNAL

 

 

Tank Jacket Internal Drawing C Parts List

 

 

 

ITEM#

PART#

PART DESCRIPTION

1

A3347702-C

TANK JACKET AIR PLATE FBG

2

A3345701-C

TANK JACKET BURNER MOUNT BRACKET FRONT FBG18

A3345703-C

TANK JACKET BURNER MOUNT BRACKET FRONT FBG24

 

3

A3345202-C

TANK JACKET BURNER MOUNT PLATE FBG18

A3345204-C

TANK JACKET BURNER MOUNT PLATE FBG24

 

4

PP10877

INSULATION RETAINING WASHER (FOR PIN ON ITEMS 43 AND 44)

5

A3346001

TANK JACKET INSULATION FBG

6

A3345901-C

TANK JACKET SIDE INSERT LEFT-HAND FBG

7

A3345903-C

TANK JACKET SIDE INSERT RIGHT-HAND FBG

8

A3527401-C

FLUE DRAFT RESTRICTOR FBG18

A3527403-C

FLUE DRAFT RESTRICTOR FBG24

 

9

B3504501

FLUE WELDMENT FBG18

B3504601

FLUE WELDMENT FBG24

 

10

A3527301-C

FLUE BOX FBG18

A3527303-C

FLUE BOX FBG24

 

11

A3345501-C

TANK JACKET BURNER MOUNT BRACKET REAR FBG18

A3345503-C

TANK JACKET BURNER MOUNT BRACKET REAR FBG24

 

12

A3347601-C

TANK JACKET BURNER MOUNT STIFFENER FBG18

A3347603-C

TANK JACKET BURNER MOUNT STIFFENER FBG24

 

13

A7031301-C

FILTER RETURN BRACKET UPPER FBG

14

60131801

FILTER RETURN VALVE 3 WAY

15

A7031701-C

FILTER RETURN BRACKET LOWER FBG

16

60128010

FLEXIBLE TUBING WITH FITTINGS 22" .56 OD

17

60129902

ADAPTER MALE 15/16 FLARE X MALE 1/2 NPT

18

P7037678

ELBOW 90 DEGREE 1/2 NPT BLACK IRON

19

P7037750

ELBOW 90 DEGREE STREET 1/2 NPT BLACK IRON

20

60130101

ADAPTER MALE 1/2 NPT X FEMALE 7/8 SWIVEL

21

A8036403

FLAME SENSOR FBG

22

P0075200

SCREW 8 - 18 X 1/2 HEX SELF DRILL

23

A8037001-C

PILOT ELECTRODE ALIGNMENT BRACKET

24

60128804

PILOT REVERSE STANDING 2.67 HOOD NAT FBG

60128805

PILOT REVERSE STANDING 2.67 HOOD LP FBG

 

25

60119001

FLEXIBLE TUBING WITHOUT FITTINGS 18" 1/4 OD

26

A8036701-C

PILOT BRACKET FBG

27

60088001

SCREW, 10 - 32 X 1/4 HEX STAINLESS

28

A8037102-C

PILOT MOUNTING BRACKET FBG

29

A3345103-C

TANK JACKET SPACER RIGHT-HAND FBG18

A3345107-C

TANK JACKET SPACER RIGHT-HAND FBG24

 

30

A3345101-C

TANK JACKET SPACER LEFT-HAND FBG18

A3345105-C

TANK JACKET SPACER LEFT-HAND FBG24

 

31

PP10266

SCREW 4 - 40 X 1/4

32

B5305001

DRAIN VALVE INTERLOCK ASSEMBLY

33

A7028501-C

RETURN HANDLE BRACKET

34

P0007300

SCREW 8 - 32 1/4 HEX

35

PP10687

SCREW 10 - 24 X 5/16

36

A8036801-C

HI-LIMIT BRACKET FBG

37

PP10084

HI-LIMIT LCHMO5030

38

B6745502

HI-LIMIT WIRING 24VAC FBG

39

A6050401

HI-LIMIT LABEL (REFERENCE LABEL SHEET A6064801)

40

P0075400

SCREW 10-24 X 1/2 SELF TAP

41

A8036601-C

BURNER BRACKET FRONT FBG18

A8036603-C

BURNER BRACKET REAR FBG24

 

42

A3347802-C

TANK JACKET AIR PLATE FRONT FBG

43

B3326601

TANK JACKET SIDE WELDMENT LEFT-HAND FBG

44

B3326602

TANK JACKET SIDE WELDMENT RIGHT-HAND FBG

45

A3345301-C

TANK JACKET BOTTOM FBG18

A3345303-C

TANK JACKET BOTTOM FBG24

 

10

L22-297 Rev 0 (06/06)

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