Pit Boss 71340 User Manual
Pit Boss 340
BLACK
(PB340)
pit bo
owners manual
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Pit Boss 440 Deluxe
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COPPER
(PB440D)
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WARNING: Please read the entire manual before installation and use of this pellet fuel-burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or re ocials about restrictions and installation inspection requirements in your area.
Dangers & Warnings
“A MAJO
R CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR
SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS
PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.”
WARNING:
DO NOT touch any part of your “Pit Boss Pellet Smoker/Grill” while the smoker is HOT.
Serious bodily injury could result.
YOU MUST keep the entire grill a minimum 12 inches, or a safe distance, from all combustibles.
DO NOT install or operate grill under a combustible ceiling or overhang.
DO NOT use indoors, or in an enclosed, unventilated area.
YOU MUST clean and maintain your grill on a regular basis.
After a period of storage, and/or non-use, the Pit Boss Smoker should be checked for burn grate obstructions, foreign
objects both inside the grill and the hopper, and air blockage, before use. See instructions in this manual for correct
procedures.
DO NOT put a barbeque cover or anything flammable, on or in the storage space area under the barbeque.
Children should never use your Pit Boss barbeque while unattended. Accessible parts of the barbeque may be very
hot. Keep young children and pets away while it is in use.
WARNING:
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
DO NOT use lava rock, wood chucks or charcoal in your Pit Boss.
DO NOT use accessories not specified for use with this appliance.
Should a grease fire occur, turn “Off” the control and leave lid closed until the fire is out. DO NOT unplug the power
cord. DO NOT throw water on it. DO NOT try to smother the fire.
DO use heat-resistant barbeque mitts or gloves when operating barbeque.
WARNING:
DO NOT transport your “Pit Boss” while operating or while the grill is HOT. Make sure the fire is completely out
and that the grill is completely “Cool to the Touch”
DO NOT enlarge burn grate orifices, igniter holes or burn pots.
DO NOT use your grill in the rain or around any water source.
ALWAYS unplug the grill before performing any service or maintenance .
If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that
water does not get into the pellet hopper. Wood pellets, when wet or exposed to high humidity, expand greatly,
break apart, and could jam the feed system.
DISPOSAL OF ASHES — Ashes should be placed in a metal container with a tight-fitting lid. The closed container
of ashes should be placed on a non-combustible floor or on the ground, well away from ALL combustible materials,
pending final disposal. When ashes are disposed by burial in soil or other wise loc ally dispersed, they should be
retained in the closed container until all cinders have thoroughly cooled.
CAUTION!
To prevent fingers, clothing or other objects from coming in contact with the auger, your appliance has been
equipped with a metal screen, mounted inside the h op per. T his screen MUST NOT be removed unless directed
by Dansons Customer Service or Authorized service personal.
Page 2
Dangers & Warnings
WARNING:
DO NOT over-fire your “Pit Boss”. Improper Use Can Cause Uncontrolled Fire.
FUEL—WOOD PELLETS
This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of
fuel burned in this appliance will void the warranty and safety listing.
ONLY USE all natural wood pellets, designed for burning in pellet bbq grills.
DO NOT use fuel labeled as having additives.
At this time of printing, there is no “Standard” for BBQ wood pellets, although most pellet mills do use the same
standards used to make “Home Heating” wood pellets. Further information on this “Standard” can be found at
www.pelletheat.org or the Pellet Fuel Institute.
Check with your local dealer on the quality of pellets in your area and for information on what can be expected from
various brands.
NOTE: Since Dansons Inc. has no control over the quality of pellets, that you use, we assume no liability
caused by the quality of fuel used.
CAUTION:
DO NOT use spirit or petrol for lighting or re-lighting your “Pit Boss”.
CREOSOTE
DO NOT operate the appliance if the flame becomes dark and sooty or if the burn pot overfills with pellets. Turn the
unit OFF, let the appliance cool completely, and then inspect the unit. Soot or Creosote may accumulate in the main
barrel and along any air leakage or exhaust areas when the appliance is operated under incorrect conditions, such as
incorrect burn grate position, blockage of the combustion fan, failure to clean and maintain the burn area, etc.
Soot or creosote is formed when pellets are burned without the correct amount of air to fuel. or incomplete combustion,
thus producing a tar like substance and other organic vapours that combine with expell ed moisture. The smoke will
have a black color to it and the residue left behind on surfaces, will also be black in color.
When ignited, this creosote makes an extremely hot and out of control fire, similar to a grease fire.
If creosote has formed within the unit; allow the unit to warm up at a LOW temperature, turn OFF the appliance, then
wipe out any formation with a hand towel. Creosote is similar to tar, when warmed it will become like liquid, and is
much easier to clean in this state.
Should a grease or creosote fire occurs, turn “Off” the control and leave lid closed until the fire is out. DO NOT unplug
the power cord.
WARNING:
IF A UNCONTROLLED FIRE DOES OCCURE: CALL FIRE DEPARTMENT.
DO NOT: try to move appliance, try to smother the fire, or put water on the fire.
CARBON MONOXIDE: “The Silent Killer”
FOLLOW THESE GUIDELINES TO PREVENT THIS COLORLESS, ODORLESS GAS FROM POISONING YOU, YOUR
FAMILY OR OTHERS:
Know the symptoms of carbon monoxide poisoning: Headaches, Dizziness, Weakness, Nausea, Vomiting, Sleepiness,
and Confusion. Carbon Monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in
loss of consciousness and death.
See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon
monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected to late.
Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and peo ple
with blood or circulatory system problems, such as anemia, or heart disease.
Page 3
THANK YOU!
INTRODUCTION
Congratula
With the proper set-up, operation and maintenance, this BBQ will provide you with years of cooking
enjoyment, never ending compliments and will allow you to produce “Competition Quality BBQ In
Your Own Back Yard”.
Think of your “Pit Boss” as an extra stove available to bake, roast, grill and smoke food.
Barbecuing provides a form of entertainment, which is relaxed and casual. Your meals can be
completely cooked outdoors and it is where the chef (Pit Boss) is one of the crowd.
We’d like to take this opportunity to pass on a few im
1. Initial set-up of our “
2.
3.
4. Ensure you
tions on your purchase of this “Pit Boss” Pellet Smoker/Grill.
portant tips concerning grilling with wood pellets.
Pit Boss” is the most important step to ensure the efficient and
satisfactory operation of your barbecue for many years to come
Be diligent i
years of life a
Use only all natural wood pellets designed to burn in pellet grills.
airtight container and empty the hopper if you are not using the grill over longer period
n your cleaning and maintenance program. Taking care of your grill will a
nd keeps it looking grea
r pellet fuel stays moisture free. Open bags of fue l should be stored in an
t.
.
s of time.
Again, Thank You!,
dd
IMPORTANT NOTE:
Be sure to inspect entire grill after removing the protective shipping carton.
Report any damage to your local dealer immediately.
Shipping damage is not covered under warranty.
Page 4
CONTENTS
DANGERS & WARNINGS 2
S
AFETY TESTING 4
U
NPACKING YOUR PIT BOSS SMOKER 6
A
SSEMBLY INSTRUCTIONS
EGS & SHELF 7
L
ART & STOPPER 8
C
H
ANDLE, THERMOMETER, & STACK 9
IDE SHELF & BUCKET 10
S
W
ORKING COMPONENTS 11
OWER & PREPERATION 12
P
KNOWLEDGE IS POWER
OW YOUR PIT BOSS SMOKER WORKS 13
H
PECS 14
S
A
BOUT WOOD PELLETS 22
O
PERATION
ETTING STARTED 15
G
IT BOSS CONTROL 16
P
L
IGHTING - AUTOMATIC / MANUAL 19
HUTTING OFF YOUR SMOKER 21
S
M
AINTENANCE
RILLING TIPS AND TECHNIQUES
G
ROUBLE SHOOTING
T
ARTS LIST
P
RILL RECIPES
G
IMITED WARRANTY
L
21
22
26
29
31
38
Page 5
Section One: ASSEMBLY INSTRUCTIONS
When you open your smoker/grill, please ensure you have and can identify all the following parts:
NOTE: Numbers following part names throughout this manual refer to the component diagram below.
Parts List
Item Part# Description QTY
1. xxxx Lid Stopper 1
2. Upper Cooking Rack 1
3. Cooking Grids 2
4. Grease Tray / Spout 1
5. Flame Diffuser 1
2pc Flame Broiler (optional)
6. Main Barrel 1
7. Serving Tray (440D only) 1
8. Side Handle
340—black
440D—Stainless
9. 74400 Grease Bucket 1
10. Rear Leg with Wheel 1
11. Front Leg with Wheel
w/ bottle opener (440D)
12. Bottom Shelf
340—Open Grid
440D—Solid
13. Rear Leg 1
14. Front Leg 1
1
1
1
Note: some models may include the
“2 Pc Flame Broiler” and not Parts 3 & 4
15. Hopper Assembly 110 Volt 1
16. Lid Handle 1
17. Bezel (decorative washer) 2
Dome Thermometer 1
Owners Manual 1
Hardware List— #
Part No. Description Diagram Qty
A
B
C
Screw 1/4”- 20* 1/2”
Washer 12.5 x 24
Lock Nut 7/16” - 20
31
2
2
Page 6
Section One: ASSEMBLY INSTRUCTIONS
Parts Needed:
ASSEMBLING & MOUNTING THE LEGS & SHELF
2 Legs w/ wheels
#10, #11
2 Legs
#13, #14
Hardware Required:
Screw 1/4”- 20* 1/2” x 20 (A)
Tools Required:
1– Phillips Screwdriver
Installation Steps
Step 1 Attach legs to barrel:
To ease installation, gently lay the barrel on its end,
not the hopper end.
A piece of cardboard or blanket should be placed under
the grill to prevent scratching the finish.
Usi
BOTTOM SHELF.
Install the 2 legs WITH the
ng the proper tool, install the 2 legs WITHOUT the
wheel to the top of the barrel. (hopper end)
Part # 13 & 14
Fasten all four 1/4” - #20 x 1/2” screws (A) through the
four pre-drilled screw holes both on the leg and
on the bottom of the barrel. Hand start, then use tool.
FASTEN ONLY, DO NOT TIGHTEN AT THIS POINT.
THIS ALLOWS FOR EASIER INSTALLATION OF
wheels to the bottom of the
barrel. Part # 10 & 11
Reminder: Leg with Bottle Opener faces out
toward the front of the grill. (model 440D only)
Fasten all four 1/4” - #20 x 1/2” screws (A) through the four
pre-drilled screw holes both on the leg and
on the bottom of the barrel. Hand start then use tool.
FASTEN ONLY, DO NOT TIGHTEN AT THIS POINT.
1 Barrel
1 Bottom Shelf
340—Open Grid
440D—Solid
# 6
#12
Page 7
Section One: ASSEMBLY INSTRUCTIONS
ASSEMBLING & MOUNTING THE CART … CON’T
Step 2 Install Bottom Shelf Assembly:
Models 340—Open Shelf Model 440D—Solid Shelf
Install the Bottom Shelf (#12) to all four legs.
Using 4 of the 1/4” x #20 x 1/2” screws (A) and your
Screw driver, hand start then secure the screws firmly to the leg
Note: Ensure the shelf is installed so the flat surface is facing up
NOW, securely tighten ALL 16 leg screws (A)
Part Needed:
frame.
ASSEMBLING—HOPPER TO BARREL
1. Hopper Assembly
110 Volt
15
Hardware Required:
Screw 1/4”- 20* 1/2” x 4 (A)
Installation Steps
Step 1
Begin by slipping the burn put end (15) into the slot provided on the end of
the barrel. Do not slide in all the way.
Connect the Grill Probe Temperature wires, extruding from the barrel,
to the wire connections coming from the hopper. Slide excess wire
back into the hopper assembly.
Slide the hopper into the barrel completely.
Using a screw driver, secure the hopper to the barrel, from the inside of the barrel,
using 4 (four) 1/4” - #20 x 1/2” (A) screws.
Take care not to over-tighten or strip the screws.
ASSEMBLING—LID STOPPER
Part Needed:
Hardware Required:
Screw 1/4”- 20* 1/2” x 1 (A)
Installation Steps
Step 1 Attach Lid Stopper
Slip the Lid Stopper (17) front lip into the slot provided
Located at the top of the barrel in the middle.
Using the screw driver, secure the Lid Stopper
to the barrel with one 1/4” - #20 x 1/2” (A) screw.
Take care not to over-tighten.
Page 8
Section One: ASSEMBLY INSTRUCTIONS
ASSEMBLING THE LID HANDLE
Parts Needed:
16 1 x Stainless Handle
17 2 x Decorative Bezel
4 x Insulation Washers
Hardware Required:
Screw 1/4”- 20* 1/2” x 2 (A)
Installation Steps
Insert one screw (A) from inside the lid, through the hole
provided in the lid.
Place one insulation washer, then a Bezel (6) and finally
another washer over the screw, then line-up the handle
(5) with the threaded end of the screw.
Hand start the screw into the handle,
Repeat procedure for other end of handle.
Using your wrench securely tighten ALL screws (A)
ASSEMBLING THE DOME THERMOMETER
Part Needed:
Dome Thermometer
Installation Steps
The thermometer comes complete with its own threaded nut
already installed on the thermometer.
Simply spin off the threaded nut, and insert the thermometer
through the hole provided in the top of the hood,
Then firmly hand tighten the nut back onto the thermometer.
Note: Take care not to turn the face of the thermometer. This
will result in incorrect readings.
Page 9
Section One: ASSEMBLY INSTRUCTIONS
ATTACHING THE SIDE SHELF HANDLE
Part Needed:
# 7 Side Handle—340
Or Stainless Tray Holder— 420D
2 Insulated Felt Spacers
Hardware Required:
Screw 1/4”- 20* 1/2” x 4 (A)
Installation Steps
Using your wrench secure all four screws (A)
through the handle (7) and insulated felt
spacers, onto the barrel.
Ensure a tight fit, without over tightening.
IMPORTANT: DO NOT use the Chrome Side Shelf Handle to move or lift the unit.
Because of the size, it will break. This is not a warranty item.
ATTACHING THE GREASE BUCKET ATTACHING THE SERVING TRAY
4
PLACING THE COOKING COMPONENTS
COOKING GRIDS (2)
Your Pit Boss Deluxe grill comes with Cast Iron cooking grids. Cast Iron is
an excellent heat absorber and is still the best way to produce those “steak
house’ sear markings.
NOTE: To maintain the searing and grilling performance of your cook-
ing grids, as well as their longevity, some special care and maintenance
UPPER COOKING RACK (1)
Is required as with any cast iron cooking tools.
Place this Porcelain Coated steel grid on to the two brackets found
on either end of the barrel
Page 10
Section One: ASSEMBLY INSTRUCTIONS
PLACING THE COOKING COMPONENTS
Parts Included:
Model 330
Upper Cooking Rack
Cooking Grids
Flavor / Grease Tray
Flame / Heat Deflector
FLAME DIFFUSER (4)
The Flame Diffuser is used to direct flame and heat evenly to the ends of the
barrel.
Placement is directly over the burn pot and grate area.
Ensure both notches fit over the tabs found inside the bottom of the
barrel
GREASE TRAY / FLAVOR ENHANCER (3)
Used to channel the extra grease toward the grease bucket.
When hot the excess grease and juice evaporates to add more
natural flavor back into whatever you are cooking.
Place the shorter of the two angles ends into the holder on the hopper
end, just below the cooking grid standoffs.
Place the larger angle into the grease catch tray.
Model 440D
Upper Cooking Rack
Cooking Grids
2 pc Flame Broiler
FLAME BROILER / SLIDER (5A & 5B)
Replaces parts 4 & 3.
Flamer Broiler allows you to choose from either indirect or direct cooking, as well as to
channel the extra grease toward the grease bucket.
5
When hot the excess grease and juice evaporate to add more natural flavor back into
whatever you are cooking.
Hook the longer arched and slotted steel broiler, on to the holder located at the hopper
end, just below the cooking grid standoffs. The other end will sit in the notches found on
the grease catch tray.
The smaller plate is used to slide over the openings of the larger plate, to open or close
the access to the flame.
NOTE: When using the direct cooking method, DO NOT leave grill unattended.
Page 11
Section One: ASSEMBLY INSTRUCTIONS
HOOKING UP TO POWER
NOTE: Before plugging your Pit Boss into any electrical outlet ensure the
Temperature Dial is in the “OFF” position.
AT HOME
This appliance requires 110 Volt, 60Hz, 5 amp service.
It must use a 3 prong grounded plug.
The control uses a 5 amp 120Volt Fast-Blow fuse to protect the board from the igniter.
GFI Outlets
This appliance will work on most GFI Outlets. Recommended size 15 amp.
If your GFI outlet is highly sensitive to power surges, it will very likely trip during the ignition phase of
operation. During the ignition phase, the igniter is drawing 300—700 watts of electricit y which can
be too much power for a GFI outlet to handle. The quality of the GFI does not matter, rather the
sensitivity matters. Each time a GFI trips it does increase in sensitivity.
Solution: 1. Install a brand new GFI .
ON THE ROAD
By disconnecting the Igniter, from the main wiring harness, your Pit Boss can be run
using a 12 volt , 100 watt inverter plugged into your automobile outlet.
Then light your smoker using the manual method. (found in lighting instructions)
If you do want to continue to use the automatic igniter, it is recommended to use a
minimum of a 1000 watt inverter.
2. Plug the appliance into a non-GFI outlet.
GRILL PREPERATION
INITIAL FIRING INSTRUCTIONS
These instructions should be followed the first time the grill is ignited
and each time the grill runs out of pellets.
STEP 1
Remove Cooking Grids, Grease Tray and Flame Diffuser from the interior of the grill.
STEP 2
Open the Pellet Hopper Lid. Make sure there are no foreign objects in the Auger or Hopper.
STEP 3
With the Temperature Dial in the OFF position, plug the power cord into a grounded outlet.
STEP 4
Turn the Temperature Dial to the SMOKE position.
Check the following items:
A. That the Auger is turning.
DO NOT place fingers or objects in the Auger Tube. This can cause injury.
B. Place your hand OVER the Fire Pot and feel for air movement.
DO NOT place your hand in the Fire Pot. This can cause serious injury.
C, Wait approximately 1 minute you should smell the igniter burn off and start to feel the
Air getting warmer. The igniter tip does not glow red hot.
DO NOT touch the Igniter. This item gets extremely HOT and will burn.
STEP 5
Turn the Temperature Dial to OFF.
STEP 6
Fill the Pellet Hopper with all natural BBQ pellets.
STEP 7
Turn the Temperature Dial to HIGH. The Auger will take some time to deliver the pellets to the
burn pot. Once you see pellets in the pot, turn the Temperature Dial to OFF.
STEP 8
Turn the Temperature Dial to SMOKE. Allow the pellets to come to full flame. Once flames are
coming out of the Fire Pot, turn the Dial to OFF, and let the grill cool down.
Step 9
After grill has cooled, re-install the Flame Diffuser, Grease Tray, and Cooking Grids into
grill.
Page 12
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