Pioneer XVHTD-630 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

DVD

TV/

TUNER

/CD

L1/L2

FM/AM/ST.

STANDBY/ON

TIMER CD MODE DISC 1 2 3 4 5

PHONES

DIRECT PLAY DISC SKIP EXCHANGE

XV-HTD530

12345

OPEN/CLOSE

VOLUME

DOWN UP

DVD/CD RECEIVER

XV-HTD530

XV-HTD630

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2785

Model Type Power Requirement

XV-HTD530 KUCXJ AC120V 1

XV-HTD630 KUCXJ AC120V 1

Regional restriction

codes (Region No.)

Remarks

For details, refer to "Important symbols for good services" .

T-ZZR JULY 2003 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

B

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT)

C

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground

(water pipe, conduit, etc.) by connecting a leakage

D

E

current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

Reading should not be above

0.5 mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

Leakage current tester

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

on the schematics and

F

2

1234

XV-HTD530

5 678

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

A

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

B

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

3

4

12

10

14

5

6

7

8

13

D

E

FRONT

15

11

9

2

1

F

6

1234

XV-HTD530

>

5 678

PACKING parts List

Mark

No. Description Part No.

1Power Cord ADG7021

2 Video Cord (L = 1.5m) VDE1065

3 Remote Control Unit See Contrast table(2)

4 Battery Cover AZN7933

NSP 5 Dry Cell Battery (R6P, AA) VEM1031

6 FM Antenna ADH7004

7 AM Loop Antenna ATB7009

8 Operating Instructions ARB7294

(English)

9 Operating Instructions ARC7516

(French)

No. Description Part No.

NSP 10 Warranty Card ARY7045

NSP 11 Polyethylene Bag Z21-038

(0.03 x 230 x 340)

12 Packing Sheet AHG7010

13 Front Pad HTM AHA7412

14 Rear Pad HTM AHA7413

15 Packing Case HTM See Contrast table(2)

(2) CONTRAST TABLE

XV-HTD530/KUCXJ and XV-HTD630/KUCXJ are constructed the same except for the following :

Mark No Symbol and Description XV-HTD530/KUCXJ XV-HTD630/KUCXJ

3 Remote Control Unit AXD7353 AXD7354

A

B

15 Packing Case HTM AHD8231 AHD8232

C

D

56

XV-HTD530

E

F

7

8

7

1234

2.2 EXTERIOR SECTION

A

36

46

41

34

47

40

B

C

Refer to "2.4 TABLE MECHANISM SECTION".

D

48

E

39

F

15

20

45

46

34

B

D

6

47

31

48

J

53

F

48

8

D

48

29

28

G

24

48

Q

48

Refer to

"2.3 FRONT PANEL SECTION".

50

17

49

52

44

50

48

H

48

O

M

11

G

48

I

K

48

21

49

38

50

A

G

XV-HTD630 ONLY

48

50

19

L

M

48

50

48

18

48

32

48

E

D

C

48

43

48

H

I

B

42

52

49

37

22

48

E

C

30

23

7

P

14

16

F

M

A

N

10

2

L

25

J

3

48

26

48

27

K

4

5

L

51

I

J

E

1

58

M

48

H

12

59

54

33

31

48

58

55

58

35

13

55

K

59

58

51

56

9

57

58

M

57

58

51

55

58

56

58

NON-CONTACT

SIDE

CONTACT SIDE

8

1234

XV-HTD530

>

5 678

EXTERIOR SECTION parts List

Mark

No. Description Part No.

1DVDM Assy AWM7814

2 DSP Assy AWX8251

3 AF Assy See Contrast table(2)

4 DIODE L Assy AWU8070

5 DIODE S Assy AWU8071

6 SSIB Assy AWU8157

7 PRIMARY Assy AWU8057

8 DISPLAY Assy AWU8058

9 AMP TRADE Assy AWU8059

10 DSP TRADE Assy AWU8060

11 VIDEO JACK Assy AWU8061

12 DVD TRADE Assy AWU8072

13 6CH AMP Assy AWM7720

14 FM/AM TUNER Module AXQ7228

15 Power Transformer (T1) ATS7354

16 Fuse (FU1 : 6.3A/125V) REK1069

>

17 30P F.F.C/60V ADD7414

(DVDM CN953 - AF CN5105)

18 17P F.F.C/30V ADD7410

(AF CN5103 - VIDIO JACK CN8001)

19 13P F.F.C/30V ADD7411

(AF CN5701 - TUNER CN201)

20 27P F.F.C/60V ADD7412

(AF CN5711 - DISPLAY CN5721)

NSP 21 Chassis HTM ANA7153

22 Rear Panel HTM WAL See Contrast table(2)

23 Mecha Frame HTM ANG7451

24 Front Frame HTM ANG7452

25 DSP Holder HTM ANG7455

26 DVD Angle HTM ANG7457

27 PCB Angle XNG3057

Mark

No. Description Part No.

28 Push Rivet AEC7370

29 Barrier A HTM AEC7469

30 Wire Saddle AEC7477

31 PCB Holder HTM AMR7450

32 Fan Cover HTM AMR7451

33 Disc Guard PNM1245

34 Mech. Spacer(T1.5) VEB1339

NSP 35 PC Support VEC1749

36 Rotary Tray VNK4923

37 Bonnet Cushion XEB3027

NSP 38 PCB Support XEC3020

39 Tray Cap Assy HTM AXG7199

40 Tray Cap HTM AAK8099

41 Name Plate VAM1129

42 Bonnet HTM AZN7932

43 Speaker Label HTM AAX7976

44 65 Label ARW7050

45 Screw ABA7069

46 Screw ABA7094

47 Screw ASZ40P060FMC

48 Screw BBZ30P060FMC

49 Screw BBZ30P060FZK

50 Screw BPZ30P100FZK

51 Screw IPZ30P080FMC

52 Screw VPZ30P100FZK

53 Screw Z39-019

54 DC Fan Motor AXM7025

55 FET Bracket A ANG7418

56 Fan Plate ANG7462

NSP 57 Heat Sink ANH7166

58 Screw BBZ30P140FMC

59 Screw BBZ30P300FZK

A

B

C

D

(2) CONTRAST TABLE

XV-HTD530/KUCXJ and XV-HTD630/KUCXJ are constructed the same except for the following :

Mark No Symbol and Description XV-HTD530/KUCXJ XV-HTD630/KUCXJ

3 AF Assy AWU8074 AWU8075

22 Rear Panel HTM ANC8203 ANC8237

56

XV-HTD530

7

E

F

9

8

1234

2.3 FRONT PANEL SECTION

A

19

A

6

19

T

1

3

14

A

9

7

19

R

20

2

13

16

(1/2)

S

20

11

B

21

12

15

18

C

17

16

(2/2)

19

D

E

8

5

10

Q

19

4

F

10

1234

XV-HTD530

5 678

FRONT PANEL SECTION parts List

Mark

No. Description Part No.

1 FUNCTION KEY Assy AWU8062

2 DISC KEY Assy AWU8063

3H. P MIC Assy AWU8064

4 JOG Assy AWU8065

5VOL Ring ABH7230

6 GND Plate L HTM ANG7453

7Top Frame XNG3077

8 Leg AEB7090

9 Sensor Cushion XEB3026

10 VOL Knob HTM AAK8098

11 FL Fiiter HTM AAK8100

No. Description Part No.

12 Front Panel Assy HTM See Contrast table(2)

13 Disc Button HTM AAD7701

14 Func. Button HTM AAD7702

15 Power Cap HTM AAK8095

16 Lens HTM AAK8096

17 Display Window HTM See Contrast table(2)

18 Front Panel HTM AMB7845

19 Screw BPZ30P100FZK

20 Screw BPZ30P100FMC

(2) CONTRAST TABLE

XV-HTD530/KUCXJ and XV-HTD630/KUCXJ are constructed the same except for the following :

Mark No Symbol and Description XV-HTD530/KUCXJ XV-HTD630/KUCXJ

12 Front Panel Assy HTM AXG7217 AXG7218

A

B

17 Display Window HTM AAK8101 AAK8173

C

D

E

56

XV-HTD530

F

7

8

11

1234

2.4 TABLE MECHANISM SECTION

A

37

(1/6)

36

37

(2/6 - 5/6)

[Roller Cover]

35

28

2

NON-CONTACT

B

30

44

20

30

14

16

18

43

14

7

8

45

31

40

C

39

34

D

30

33

38

41

30

Refer to "2.5 TRAVERSE MECHANISM ASSY-S".

32

B

4

37

(6/6)

[PCB Cover]

19

6

(3/3)

SIDE

1

To DVDM

CN121

To SSIB

CN1

19

CONTACT SIDE

29

CN2

14

30

(2/3)

30

3

A

19

(1/3)

15

23

30

21

E

F

12

1234

XV-HTD530

To DVDM

CN124

17

9

13

27

5

C

10

From DVDM CN123

11

12

26

30

25

24

30

22

5 678

TABLE MECHANISM SECTION parts List

Mark

No. Description Part No.

NSP 1 5C Mech. Base Assy AXA7129

NSP 2 5C Table Mech. Assy AXA7130

NSP 3 TRSB Assy AWU8154

NSP 4 SSRB Assy AWU8155

NSP 5 LOMB Assy AWU8156

6Traverse Mechanism Assy-S VXX2871

7 Flexible Cable 24P ADD7418

8 Flexible Cable 17P ADD7419

9 Flexible Cable 8P ADD7420

10 Housing Assy 2P VKP2249

11 Slider Motor (LOADING) VXM1033

12 Motor Pulley PNW1634

13 Spring VBH1333

14 Floating Rubber VEB1351

15 Load Belt VEB1316

16 Clamper Plate VNE2251

17 Mech. Base VNK5340

18 Clamper VNL1935

19 Float Base VNL1933

20 Clamper Holder VNL1939

A

B

C

21 Clamp Cam VNL1934

22 Planet Base ANW7258

23 Gear Pulley ANW7261

24 Loading Gear (1) ANW7262

25 Loading Gear (2) ANW7263

26 Drive Gear ANW7264

27 Change Gear ANW7260

28 CR cushion T2 XEB3020

29 Screw BPZ30P100FMC

30 Screw Z39-019

31 Motor (TRAY) DXM1143

32 Flexible Cable (7P) VDA1835

33 Motor Pulley PNW1634

34 Tray Belt VEB1317

35 Rubber Roller VEB1318

36 Roller Shaft VLL1511

37 Slide Table VNK4751

38 Motor Holder ANW7259

39 Worm Gear ANW7269

40 Tray Gear ANW7265

41 Screw JGZ17P028FMC

42 • • • • •

43 Cap VNL1936

44 TM Stopper ANG7460

45 Thrust Spring VBH1339

D

E

56

XV-HTD530

F

7

8

13

1234

2.5 TRAVERSE MECHANISM ASSY-S

A

15 (Torque : 0.12 ± 0.01 N•m)

17

8

10

B

17

1

17

10

7

6

Silicon Adhesive GEM1037

3

To DVDM CN101 (Pickup Assy)

12

C

13

16

4 (Adjustment Screw)

14

9

Silicon Adhesive

5

D

5

To SSIB CN1

(Spindle Motor)

Screw Tight GYL1001

15 (Torque : 0.12 ± 0.01 N•m)

GEM1037

16

2

E

To

SSIB CN2

(Stepping Motor)

11

NON-CONTACT

F

14

1234

XV-HTD530

SIDE

CONTACT SIDE

5 678

TRAVERSE MECHANISM ASSY-S parts List

Mark

No. Description Part No.

1 Spindle Motor VXM1099

2 Stepping Motor VXM1101

3 Pickup assy-S OXX8005

4 Skew Screw VBA1080

5Skew Spring VBH1335

6 Guide Bar VLL1514

7 Sub Guide Bar VLL1515

8 Leaf Spring VNC1023

9 Joint Spring VNC1019

10 Support Spring VNC1020

NSP 11 Mechanism Chassis VNE2248

12 Damper Sheet VEB1335

13 Spacer VNL1913

14 Joint 03 VNL1949

15 Tapping Screw OBA8021

16 Screw BBZ20P050FZK

17 Screw PMA26P100FMC

A

B

C

D

E

56

XV-HTD530

F

7

8

15

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM DVD SECTION

A

DVDM ASSY

E

X301

20MHz

SPINDLE

MOTOR

OEIC

B

C

H1+

H1-

H2+

H2-

H3+

STEPPING

MOTOR

D

H3-

ST1+

M

ST1-

ST2+

ST2-

D

+–

M

LOADING

MOTOR

CN1013

(24P)

9 7

17 19 16 15

PICKUP ASSY-S

CN1

(12P)

9 8 7 6 5 4

2

CN2

(4P)

22 21

4 3 2 1

V+5S

SSIB ASSY

CN31

(2P)

E

C

LOMB ASSY

B

SSRB ASSY

PC21

PC22

S21

LOADING

POSITION

DET. SW

F

+-

M

TRAY

MOTOR

CN21

(7P)

DISC SENS

5

TRAY POS

7

LOAD POS LOAD POS

3

6

4

+3.3V

2

LD (780)

LD (650)

A

C

B1

B2

B3

B4

TRKG DRV

TRKG RTN

FOCS DRV

FOCS RTN

CN3

(17P)

9 10 11 12 13 14

ST1+

13

ST1-

24

ST2+

4

ST2-

51

V+5S

16

LOAD-

2

LOAD+

1

SEDR+

SEDR-

V+3D

H1+

H1-

H2+

H2-

H3+

CN121

(24P)

Q201,Q202

16 18

Q211,Q212

8 6 9

10

3 4

21 22 23 24

CN122

(17P)

9 10 11 12 13 14

1

2

4

5

16

V+5D

CN123

(2P)

1 2

A

TRSB ASSY

CN12

(7P)

S11

3

DISC CLAMP DET. SW

1 5

2

4

+3.3V

89 90

21 20

6

8 14 12

TO-

30

TO+

31

FO-

34

FO+

35

HU+

21

HU-

20

HV+

19

HV-

18

HW+

17

HW-

16

9

SL1+

10

SL1-

SL2+

5

SL2-

6

9 8

BA5912AFP-Y

6

Carousel Driver

5

CN11

(8P)

4 3 5 6

7

8

+3.3V

166

86 87

LD1 LD2

E

STM6316ATXXZ

F

A

B

C

D

SPIN

LOIN+

IC101

M63018FP

FTS Driver

IC151

DISC SENS

CLAMP

TRAY POS

SEDR+

SEDR-

V+3D

RFSACD

IC301

Front End IC

OUT_DATA

44 55

SPDL PDM

26

40

22

17

CN124

(8P)

4 3 5 6

7

8

16

V+3D

PC (6)

PD (0)

LOAD DRV

ROT DRV

LOAD DRVC

99

64

SACD_RF

Q191

Q193

FE DATA FE DATA

16

114

116

RF_SACD

SACD_27MHz

(1/3)

71

TC7WU04FU

120

PIXCLK

IC601

STI5588CVB

Back End IC

PWM2

PWM0

DISCSNS

SAA7893HL/C2

35 21

IC691

TC7WU04FU

265 3

IC604

PIO4[3]42PIO3[3]9PIO4[1]

PIO4[5]

44

CLAMP

TRYPOS

DISCSNS

CLAMP

TRYPOS

OPENC

K4S641632F-TC75

64M SDRAM

IC801

SACD IC

AGCINP

SYS_CLK

(3/3)(2/3)

X6401

27MHz

PCMDATA2

PCMDATA1

PCMDATA0

CV_OUT

Y_OUT

C_OUT

R_OUT

G_OUT

B_OUT

SPDIF

40

OPENC

V+1R8_FED

IC802

DSD_PCM_0

DSD_PCM_1

DSD_PCM_2

DSD_PCM_3

DSD_PCM_4

DSD_PCM_5

PCM_LSRS_IN

PCM_LERI_IN

PCM_CELF_IN

54 53 52

V

34

S_Y

32

S_C

33

R/Cr

27

G/Y

26

B/Cb

25

VYW2089

Flash ROM

K4S281632D-TC75

DOUT DOUT

57

V+1R8_FEA

108 109 110 111 113 114 40 39 41

IC603

IC602

SDRAM

System Control

DSD L/PCMDATA0

DSD R

DSD C/PCMDATA1

DSD LFE

DSD LS/PCMDATA2

DSD RS

IC411

PQ018EZ01ZP

1.8V Reg.

A DATA2

A DATA1

13

A DATA0

V

S_Y

S_C

R/Cr

G/Y

B/Cb

16

1234

XV-HTD530

5 678

A

DAC L/D0

DAC R

DAC C/D1

DAC LFE

DAC LS/D2

DAC RS

V

S_Y

S_C

R/Cr

G/Y

B/Cb

Audio DAC (L, R)

PDATA

3

DSD_L

25

DSD_R

24

Audio DAC (Ls, Rs)

PCMDATA

4

DSD_L

1

DSD_R

2

Audio DAC (C, Lfe)

PCMDATA

4

DSD_L

1

DSD_R

2

Video Driver Amp.

V

4

S_Y

6

S_C

2

R/Cr

14

G/Y

10

B/Cb

12

IC851

DSD1791DBR

VOUTL+

VOUTL–

VOUTR+

VOUTR–

IC861

DSD1702EG

VOUTL

VOUTR

IC871

DSD1702EG

VOUTL

VOUTR

IC501

MM1623AF

V OUT

V IN

Y OUT

Y IN

C OUT

C IN

Cr OUT

Cr IN

CY OUT

CY IN

Cb OUT

Cb IN

IC741

BA4560F-HT

Audio LPF & Amp.

17 18 13 12

9

10

9

10

V

23

S_Y

21

S_C

26

R/Cr

16

G/Y

20

B/Cb

18

5

7

2/2

6 3

1

1/2

2

IC761

BA4560F-HT

Audio LPF & Amp.

3

1

1/2

2 6

7

2/2

5

IC781

BA4560F-HT

Audio LPF & Amp.

3

1

1/2

2 6

7

2/2

5

CN953

(30P)

11

28 30 26

24 20 22

FL

1

FR

3

SL

9

SR

C

5

LFE

7

CN5105

G

V

S_Y

S_C

R/Cr

G/Y

B/Cb

B

C

D

DOUT

V+1R8_BE

DVD TRADE ASSY

H

DOUT

IC901

21

TC74VHCT125AFT

IC421

13

3V → 5V Converter

IC911

TC74VHC08FT

5V → 3V Converter

V+3R3V+3R3_FEDV+3R3_FEA

V+3D

VDVD+12V+12

Q451

IC401

R1224N102H

3.3V Reg.

VPR+8

63

IC431

MM1565AF

V+5

V+5VV+5D

5V Reg.

30

29 28

71

VPR+8M

27

13

26

CN911

(30P)

V+6

IC441

PQ20WZ11

6V Reg.

System Control System Control System Control

PQ018EH01ZP

1.8V Reg.

VDVD+12

VPR+8

VPR+8M

21

30

29 28

27 26

CN5107

(30P)

XV-HTD530

56

DOUT

VDVD+12

VPR+8

VPR+8M

7

2

19

CN5106

(19P)

1

2

CN5108

(4P)

DOUT

VDVD+12

VPR+8

VPR+8M

G

8

CN5104

E

J5105

F

17

1234

3.2 BLOCK DIAGRAM MAIN SECTION

A

V

S_Y

E

S_C

CN953

R/Cr

G/Y

B/Cb

B

CN5104

DOUT

G

CN5105

(1/2)(30P)

28 30 26

24

20

22

(19P)

2

AF ASSY

CN5103

(17P)

V

9

S_Y

11

S_C

7

R/Cr

5

G/Y

1

B/Cb

3

VIDEO JACK ASSY

O

CN8001

(18P)

9

11

7

5

1

3

JA8802

P

R

PB

Y

JA8851

VIDEO OUT

S-VIDEO OUT

COMPONENT VIDEO OUT

VIDEO

FM FM

ANTENNA

FM/AM TUNER

F

MODULE

1

20

IC201

BA1451F

FMIF IN

AM RF IN

BN201

(4P)

3 2

L-ch

R-ch

CN201

11 10

V10

(13P)

7 9 3

Lch

Rch

+10V

CN5701

(13P)

7 5

11

VX+10

HPL

CN5106

VDVD+12

VPR+8

VPR+8M

TV

19

J5105

(4P)

JA3001 (1/2)

L

R

L

R

1 2

VDVD+12

VPR+8

IC3001

BU4052BCF

Audio Input Select

11

4

15 13

14

5

32

IC3003

(1/2)

NJM4558MD

Buffer

3

1

2

Q3009,Q3005

10dB Attenuator

IC5501

PDC111A

System µ-com

DOUT

H

CN5108

H

C

AUDIO

IN

LINE1

CN5105

(2/2)(30P)

FL

1

FR

3

SL

LFE

9

SR

11

C

5 7

J51

(8P)

3 3

E

CN953

D

AN1

LIVE

1

AC IN

NEUTRAL

2

E

CN1

1 2

PRIMARY

P

ASSY

3 5

IC3062

BU4053BCF 1

2

13 12

3 5

VE+56

VFDP

VH

GND

VH

VL

T1

VL

AC5V

FLAC

POWER TRANSFORMER

FLAC

XV-HTD630 ONLY

F

WIRELESS

OUT

CN51

(8P)

CN11

(10P)

JA3801

L

R

BU4053BCF

4

15

14

4

1 2 3 4 5 6 7 8 9

10

IC3061

VE+56

VFDP VH

VH VL VL

AC5V

AC5V FLAC2 FLAC1

13

3

IC3801

BU4052BCF

X (L ch)

Y (R ch)X0Y1

IC3101 (1/2) NJM4558MD

LPF & Gain

2 3

IC3131 (1/2) NJM4558MD

LPF & Gain

2 3

IC3161 (1/2) NJM4558MD

LPF & Gain

2 3

IC3161 (2/2) NJM4558MD

LPF & Gain

5 6

X1

14

Y0

1

12

5

1

7

PRESL

SBLO

IC3121

BU4066BCF

SW Mix / Gain

11 10

3 4

IC3051

BU4052BCF

X (L ch)

13

Y (R ch)X0Y1

3

LIN

FL

SL

C

SW

SBLO

HPL

FL

INN1

2

FLOUT

SW

INN2

6

SL

SLIN

13

C

CIN

15

SW

SWIN

9

FL

FLIN

19

BD3814FV

MIXL

X0

12

Y0

1

SBLO

14

5

SLOUT

SWOUT

IC3181

E-VOL

27 30

COUT

29 32

OUT1

3

IC3821 (2/2)

NJM4558MD

Wireless

6dB AMP

7

IC3731 (2/2)

NJM4558MD

7

Andrew

IC3252 (2/2)

NJM4558MD

5

6

5

6

6 5

5

6 3

2 2

3

IC3201 (2/2) NJM4558MD

7

IC3241 (2/2) NJM4558MD

7

IC3261 (1/2) NJM4558MD

1

5

1

6

IC3261 (2/2)

NJM4558MD

FL

SL

C

SW

7

PRESL

MIXL

SBLO

18

1234

XV-HTD530

5 678

FLAC1 FLAC2

VD+5 VFDP VE+5

VA+12

VA-12

5 6

IC3901 (2/2)

NJM4560M

HP Amp.

VA+5

CN5602

VD+5

CN5603

CN5711

(27P)

7

8 13 14 19 21 25

24

7

22

(23P)

22 23

19

(23P)

4 2

8 6

12 10

16 14 20

18

VA+5 VD+5

OPTIN

LIN

RIN

FLO FRO

SLO

SRO

CO

SWO

SBLO SBRO

FLAC1

FLAC2

VD+5

VFDP

VE+5

VA+12

VA-12

HPR HPL

CN5612

(23P)

CN5613

(23P)

DISPLAY ASSY

Q

CN5721

(27P)

FLAC1

7

FLAC2

8

VD+5

13

VFDP

14

VE+5

19

VA+12

21

VA-12

25

24 22

DSP TRADE

N

ASSY

VA+5

22

VD+5

23 19

4 2

8 6

12 10

16 14 20

18

JOG KEY SR

IC5651

HEF4794BT

LED Driver

VD+5

VA+5

V5601

XAV3020

FL TUBE

IC5601

MSM9202-01

FL Driver

Remote Sensor Unit

CN5621

(13P)

8 9

12

3

CN5623

(19P)

CN5622

(19P)

3 1

7 5

11

9 15 13 19

17

5951

VD+5 VD+5

VA+5

OPTIN

LIN RIN

FL FR

SL SR

C

SW

SBL

SBR

VA-12 VA+12

VD+5

CN8003

(13P)

8 9

12

3

CN8011

(19P)

CN8007

(19P)

3 1

7 5

11

9 15 13 19

17

CN5803

(13P)

VA-12

11

VA+12

10

VD+5

2

HPR

8

HPL

6

DSP ASSY

L

V5D1

V5A

U

HP MIC ASSY

J5801

(13P)

VA-12

11

VA+12

10

VD+5

2 8

6

RX0

43

RX7

7

TC74VHCT244AFT

3V → 5V Converter

TC74LVX244FT

5V → 3V Converter

LIN

31

RIN

32

LOUT1

27

ROUT1

28

LOUT2

25

ROUT2

26

LOUT3

23

ROUT3

24

LOUT4

21

ROUT4

22

JA3901

PHONES

IC8201

AK4114VQ

DIR & DIT

IC8702

IC8701

IC8401

AK4529VQ

8ch CODEC

J5803

(5P)

SDTO

DAUX

SDTO

SDTI1

SDTI2

SDTI3

SDTI4

T

FUNCTION KEY ASSY

KEY KEY

FDTI

25 28

9

FDTO

6

SDTO

7

CDTO

8

BDTO

12

NJM2391DL1-33

V5D1

3V Reg.

IC8901

SDI1

10

DSPD56367PV150

4 5 6 7

V3D

31

V5D1

R

J5805

(4P)

S

IC8501

DSP

SDO0

SDO1

SDO2

SDO3

IC8902

NJU7223DL1-18

1.8V Reg.

JOG ASSY

JOG

J5811

(3P)

DISC KEY ASSY

COAXIAL IN

JA8103

V1R8

12

A

B

C

D

UN+8V

VD+5

VA-12

VP+15

VPR+8

CN3032

(23P)

14 17

20 21

18 19

2 3 8

9 10 22 23

FLIN FRIN

SLIN SRIN

CIN

SWIN

UN+8V

VD+5

VA-12

VP+15

VPR+8

CN3012

(23P)

14 17

20 21

18 19

2 3 8

9 10 22 23

CN3022

(23P)

14 17

20 21

18 19

2 3 8

9 10 22 23

FLIN FRIN

SLIN SRIN

CIN

SWIN

UN+8V

VD+5

VA-12

VP+15

VPR+8

CN3002

(23P)

14 17

20 21

18 19

2 3 8

9 10 22 23

UN+8V

VD+5

VA-12 VP+15 VPR+8

CH1 IN

1

CH2 IN

15

CH3 IN

16

IC3301

STK402-270

Power Amp.

CH1 IN

1

CH2 IN

15

CH3 IN

16

IC3401

STK402-270

Power Amp.

CH1+VE CH2+VE

CH3+VE

CH1+VE CH2+VE

CH3+VE

CN3001

6

10 18

6

10 18

VH+

VH-

(23P)

22 23

18 19

14 15

10 11

12 13

7 8

3 4

1 2

FLOUT FLOUT

FROUT FROUT

SLOUT SLOUT

SROUT SROUT

COUT COUT

SWOUT SWOUT

VH+ VH+

VHVH-

M

6CH AMP ASSY

AMP TRADE ASSY (1/2)

56

K

M

XV-HTD530

CN3021

CN3011

(23P)

7 8

3 4

22 23

18 19

14 15

10 11

12 13

1 2

(23P)

7 8

3 4

22 23

18 19

14 15

10 11

12 13

1 2

FROUT FROUT

SROUT SROUT

SWOUT SWOUT

AMP TRADE ASSY (2/2)

7

FLOUT FLOUT

SLOUT SLOUT

COUT COUT

VH+ VH+

VHVH-

CN3031

(23P)

7 8

3 4

22 23

18 19

14 15

10 11

12 13

1 2

VH+

VH-

CN3301

JA3001

(2/2)

L

FRONT

R

L

SURROUND

R

CENTER SUBWOOFER

L

LINE1

R

AUDIO OUT

8

SPEAKER

19

E

F

1234

3.3 OVERALL WIRING DIAGRAM

Note : When ordering service parts, be sure to refer to

A

B

C

"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

T1

POWER

TRANSFORMER

(ATS7354)

J51

POWER CORD (ADG7021)

PRIMARY ASSY

SYSTEM DOWNLOAD

(AWU8057)

P

J

DIODE S ASSY (AWU8071)

I

DIODE L ASSY (AWU8070)

AMP MODULE 6CH (AXQ7242)

6CH AMP ASSY

K

(AWM7720)

AMP TRADE ASSY

M

(AWU8059)

SSRB ASSY

(AWU8155)

B

MOTOR (TRAY) (DXM1143)

D

MOTOR (LOADING) (VXM1033)

E

C

LOMB ASSY (AWU8156)

TRSB ASSY

(AWU8154)

A

PICKUP ASSY-S

(OXX8005)

VNK1277

E 1/4 - E 4/4

E

DVDM ASSY

(AWM7814)

DVD TRADE ASSY

H

(AWU8072)

SPINDLE MOTOR

(VXM1099)

F

STEPPING MOTOR (VXM1101)

TRAVERSE MECHA. ASSY-S (VXX2871)

5C MECH BASE ASSY (AXA7129)

20

1234

SSIB ASSY

(AWU8157)

D

XV-HTD530

5 678

AKE7097

DC FAN MOTOR

(AXM7025)

XV-HTD630 ONLY

A

VIDEO JACK ASSY

(AWU8061)

O

FM/AM TUNER

MODULE

(AXQ7228)

B

C

F

G

G 1/4 - G 4/4

AF ASSY (XV-HTD630 : AWU8075) (XV-HTD530 : AWU8074)

DSP TRADE ASSY

N

(AWU8060)

Q

DISPLAY ASSY (AWU8058)

HP MIC ASSY

U

(AWU8064)

D

E

L 1/2 - L 2/2

L

DSP ASSY (AWX8251)

56

XV-HTD530

JOG ASSY

(AWU8065)

R

7

DISC KEY ASSY

(AWU8063)

S

FUNCTION KEY

ASSY

(AWU8062)

T

8

21

F

1234

3.4 TRSB, SSRB, LOMB and SSIB ASSYS

A

TRSB ASSY (AWU8154)

A

B

CN124

E 1/4

SSRB ASSY (AWU8155)

B

C

D

TRAY MOTOR

DXM1143

LOMB ASSY (AWU8156)

C

E

CARRIAGE MOTOR (LOADING)

: VXM1033

F

A B C

22

E 1/4

CN123

: The power supply is shown with the marked box.

XV-HTD530

1234

5 678

A

(RF)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

E 1/4

CN121

D

SSIB ASSY (AWU8157)

PICKUP ASSY-S

B

(OXX8005)

(RF)

C

(T) (T) (F) (F)

D

E 1/4

CN122

CN3

(S) (S) (S) (S) (S)

(S) (S) (S) (S)

XV-HTD530

56

STEPPING MOTOR : VXM1101

(S) (S) (S) (S)

SPINDLE MOTOR : VXM1099

7

E

F

D

23

8

1234

3.5 DVDM ASSY (1/4)

A

CN11

B

C

CN31

7

6

C

(S) (S) (S) (S) (S)

D

CN3

E

(S) (S) (S) (S)

4

(F)

(F) (T)

(T)

(S)

(F)

(T)

F

CN1013

PICKUP ASSY-S

E 1/4

24

(RF) (RF) (RF)

(RF)

(RF) (RF)

XV-HTD530

1234

5 678

E 1/4

(RF)

(DVD)

(F)

(T)

(S)

(DVD) (DVD)

DVDM ASSY (AWM7814)

: RF SIGNAL ROUTE

: DVD DATA SIGNAL ROUTE

: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE

A

B

E 2/4

C

(DVD)

3

D

2

Z

E

1

(RF)

E 4/4

(RF)

: The power supply is shown with the marked box.

(RF)

XV-HTD530

56

(RF)

7

F

E 1/4

25

8

1234

3.6 DVDM ASSY (2/4)

A

E 2/4

B

DVDM ASSY (AWM7807)

7

C

D

E

F

E 2/4

26

(AD) (AD) (AD)

(DVD)

(CY/G)

(Cb/B)

(Cr/R)

(AD)

(CV)

(C)

(Y)

(AD)

(DVD)(DVD)

XV-HTD530

1234

5 678

(DVD)

(Cr/R)

(CY/G)

(Cb/B)

(Y)

(C)

(C/V)

(AD)

(AD) (AD) (AD)

(C) (C)

: DVD DATA SIGNAL ROUTE

: VIDEO SIGNAL ROUTE (Cr/R)

: VIDEO SIGNAL ROUTE (CY/G)

: VIDEO SIGNAL ROUTE (Cb/B)

: S VIDEO SIGNAL ROUTE (Y)

: S VIDEO SIGNAL ROUTE (C/V)

: AUDIO DATA SIGNAL ROUTE

A

B

E 3/4

C

E 3/4

(C/V) (C/V)

(Y) (Y)

(CY/G)

(Cb/B)

(Cr/R)

(Cb/B)

(C)

(C/V)

(Y)

(C/V)

(CY/G)

(Cb/B)

(Cr/R) (Cr/R)

(C)

D

(C)(C)

(Y)

(C/V)

(Y)

(CY/G) (Cb/B)

(Cr/R)

(C/V)

(CY/G)

(Cb/B)

(Cr/R)

(Y)

E

E 4/4

56

XV-HTD530

F

(DVD)(DVD)(DVD)

7

E 1/4

E 2/4

27

8

1234

3.7 DVDM ASSY (3/4)

A

B

E 2/4

C

E 2/4

D

E

(AD) (AD)(AD)

F

E 3/4

28

1234

XV-HTD530

5 678

E 3/4

(AD) (AD)

DVDM ASSY (AWM7814)

A

(AD)(AD)

B

CN5107

H

(AD) (AD)

C

E 4/4

E 2/4

D

E

: The power supply is shown with the marked box.

XV-HTD530

56

(AD)

: AUDIO DATA SIGNAL ROUTE

7

F

E 3/4

29

8

1234

3.8 DVDM ASSY (4/4)

A

E 3/4

E 2/4

B

C

D

E

(FL) (C)

(SW) (SL)

(AD)

F

30

E 2/4

E 2/4, 3/4 E 2/4

E 1/4

E 4/4

1234

(AD) (AD)

(AD) (AD) (AD)

XV-HTD530

Pioneer XVHTD-630 Service manual

XV-HTD530

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 FRONT PANEL SECTION

2.4 TABLE MECHANISM SECTION

2.5 TRAVERSE MECHANISM ASSY-S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM DVD SECTION

3.2 BLOCK DIAGRAM MAIN SECTION

3.3 OVERALL WIRING DIAGRAM

3.4 TRSB, SSRB, LOMB and SSIB ASSYS

3.5 DVDM ASSY (1/4)

3.6 DVDM ASSY (2/4)

3.7 DVDM ASSY (3/4)

3.8 DVDM ASSY (4/4)