Pioneer XVHTD-510-B, XVHTD-510 Service manual
DVD RECEIVER
XV-HTD510
XV-HTD510-B
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJ – AC120V 1
KCXJ – AC120V 1
KUCXJ – AC120V 1
This product is component of system.
XV-HTD510 XV-HTD510-B
Model
Power Requirement Region No. Remarks
ORDER NO.
RRV2452
Component System Service Manual Remarks
DVD SURROUND SYSTEM
DVD RECEIVER
SPEAKER SYSTEM S-HTD510 S-HTD510-B RRV2444
XV-HTD510 XV-HTD510-B RRV2452 This service manual
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE
7.1.2 TEST POINTS LOCATION
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
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10
46
66
73
74
74
74
75
2
3
7.1.3 TEST MODE SCREEN DISPLAY
7.1.4 POWER ON SEQUENCE
7.1.5 TROUBLE SHOOTING
7.1.6 ERROR CODE
7.1.7 DISASSEMBLY
7.1.8 TROUBLE SHOOTING FOR
MECHANISM SECTION
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
8. PANEL FACILITIES AND SPECIFICATIONS..118
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T – IZK MAY 2001 Printed in Japan
76
78
79
80
84
95
98
98
117
XV-HTD510, XV-HTD510-B
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
XV-HTD510, XV-HTD510-B
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
KUXJ
Type
Only
KCXJ,
KUCXJ
Types
Only
12
6
13
14
10
7
2
3
1
15
11
4
5
8
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Power Cord ADG7022
2 FM Antenna ADH7004
3 Video Cord (L = 1.5m) VDE1053
4 Remote Control Unit See Contrast table (2)
5 Battery Cover XZN3117
NSP 6 Dry Cell Battery (R6P, AA) VEM-013
7 Pad F XHA3124
8 Pad R XHA3125
9 Packing Case See Contrast table (2)
10 Packing Sheet AHG7010
NSP 11 Polyethylene Bag Z21-038
NSP 12 Warranty Card ARY7045
13 Operating Instructions (English) See Contrast table (2)
14 Operating Instructions See Contrast table (2)
(English/French)
15 AM Loop Antenna ATB7009
9
FRONT
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
4
Remote Control Unit
9
Packing Case
13
Operating Instructions (English)
14
Operating Instructions
(English/French)
XV-HTD510
/KUXJ
XXD3033
XHD3171
XRB3009
Not used
XV-HTD510
/KCXJ
XXD3033
XHD3171
Not used
XRE3039
XV-HTD510-B
/KUCXJ
XXD3032
XHD3192
Not used
XRE3039
Remarks
DSP Button
3
XV-HTD510, XV-HTD510-B
2.2 EXTERIOR
31
Refer to
"2.4 TABLE MECHANISM SECTION".
26
43
25
43
42
42
12
41
23
44
47
47
38
22
11
J
M
43
43
C
D
16
2
A
T
D
B
13 17
39
43
O
15
20
K
1
F
33
O
L
43
E
M
I
L
9
K
43
7
N
43
L
J
I
N
43
19
G
K
21
44
37
44
48
43
43
48
48
48
48
48
8
10
M
32
H
44
H
4
45
J
I
45
F
G
3
40
29
43
A
B
43
24
5
N
Refer to
"2.3 FRONT PANEL SECTION".
44
49
O
H
30
G
34
40
28
28
27
40
E
43
18
6
46
43
F
40
14
44
35
C
43
44
36
4
(1) EXTERIOR PARTS LIST
XV-HTD510, XV-HTD510-B
Mark No. Description Part No.
1 DVDM Assy XWX3034
2 PRIMARY Assy XWZ3432
3 FRONT AMP Assy XWZ3438
4 REAR AMP Assy XWZ3442
5 DISPLAY Assy XWZ3446
6 MIC HP Assy XWZ3450
7 INPUT Assy XWZ3455
8 VIDEO Assy XWZ3459
9 MAIN Assy XWX3030
10 DSP Assy XWX3040
11 TUNER MODULE AXQ7228
12 T1 Power Transformer XTS3051
13 FU1 Fuse (5A) REK1067
14 DC Fan Motor AXM7014
15 13P F.F.C/60V XDD3089
(MAIN CN5701 – TUNER CN201)
16 19P F.F.C/60V XDD3090
(MAIN CN5509 – DISPLAY CN5801)
17 27P F.F.C/60V XDD3091
(MAIN CN5511 – DISPLAY CN5802)
18 5P F.F.C/60V XDD3093
(MAIN CN5501 – MIC HP CN5807)
19 7P F.F.C/60V XDD3094
(MAIN CN8902 – DVDM CN55)
20 Connector Assy 3P XDE3041
(INPUT CN5207 – DSP CN3703)
NSP 21 Chassis XNA3008
Mark No. Description Part No.
27 DV Bracket XNG3064
28 Heat Sink XNH3021
NSP 29 Spacer XEB3019
30 Fan Mold AMR7321
31 Rotary Tray VNK4739
32 Barrier H XEC3016
NSP 33 PCB Support XEC3020
34 Rear Mold XMR3038
35 DVDV Badge XAM3003
36 Tray Cap See Contrast table (2)
37 65 Label ARW7050
NSP 38 Large Label XAX3217
39 Cord Clamper RNH-184
40 Screw ABA1021
41 Screw ABA7069
42 Screw ASZ40P060FMC
43 Screw BBZ30P060FMC
44 Screw BBZ30P080FZK
45 Screw BBZ30P160FMC
46 Screw BPZ30P350FZK
47 Screw PBA1106
48 Screw VPZ30P080FZK
49 Washer VEC1254
22 Rear Panel See Contrast table (2)
23 Bonnet Case See Contrast table (2)
24 Front Frame XNG3056
25 PCB Angle XNG3057
26 Mecha Frame XNG3059
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
22
Rear Panel
23
Bonnet Case
36
Tray Cap
XV-HTD510
/KUXJ
XNC3094
XZN3118
XAN3032
XV-HTD510
/KCXJ
XNC3094
XZN3118
XAN3032
XV-HTD510-B
XNC3097
XZN3119
XAN3033
Remarks
/KUCXJ
5
XV-HTD510, XV-HTD510-B
2.3 FRONT PANEL SECTION
12
13
7
6
9
14(1/2)
Q
15
19
10
16
19
19
18
11
8
5
P
14(2/2)
2
3
S
19
R
1
4
17
17
(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
NSP 1 JOG Assy XWZ3448
2 KEYB Assy XWZ3447
NSP 3 DISC KEY Assy XWZ3449
NSP 4 STBY SWITCH Assy XWZ3453
NSP 5 Front Panel Assy See Contrast table (2)
6 Front Cap See Contrast table (2)
7 Display Panel See Contrast table (2)
8 Front Panel See Contrast table (2)
9 Volume Knob See Contrast table (2)
10 Disc Button See Contrast table (2)
Mark No. Description Part No.
11 Function Button See Contrast table (2)
12 Power Button See Contrast table (2)
13 Pioneer Badge XAM3001
14 Lens XAX3216
15 FL Filter XEC3015
16 Top Frame XNG3063
17 Leg AEB7090
NSP 18 Small Label XAX3291
19 Screw VPZ30P080FZK
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
NSP
5
Front Panel Assy
6
Front Cap
7
Display Panel
8
Front Panel
9
Volume Knob
10
Disc Button
11
Function Button
12
power Button
XV-HTD510
/KUXJ
XXG3070
XAK3212
XAK3213
XMB3047
XAA3020
XAD3093
XAD3100
XAD3101
XV-HTD510
/KCXJ
XXG3070
XAK3212
XAK3213
XMB3047
XAA3020
XAD3093
XAD3100
XAD3101
XV-HTD510-B
Remarks
/KUCXJ
XXG3071
XAK3227
XAK3229
XMB3048
XAA3021
XAD3099
XAD3094
XAD3095
6
2.4 TABLE MECHANISM SECTION
37
(1/6)
37
(2/6 - 5/6)
[Roller Cover]
37
(6/6)
[PCB Cover]
36
35
2
1
16
29
20
18
14
30
28
21
14
14
19
32
13
14
11
12
26
25
30
30
27
22
15
17
38
33
40
34
42
39
31
10
5
7
8
3
4
42
9
6
From
DVDM CN555
From
DVDM CN2
Refer to
"2.5 TRAVERSE MECHANISM ASSY-S".
43
42
41
24
23
30
B
A
C
XV-HTD510, XV-HTD510-B
7
XV-HTD510, XV-HTD510-B
TABLE MECHANISM SECTION PARTS LIST
Mark No. Description Part No.
NSP 1 5C Mech. Base Assy XXA3027
NSP 2 5C Table Mech. Assy VWT1175
NSP 3 TRSB Assy XWZ3461
NSP 4 SSRB Assy XWZ3462
NSP 5 LOMB Assy XWZ3463
6 Traverse Mechanism Assy-S VXX2653
7 Flexible Cable 24P XDD3074
8 Flexible Cable 8P (T) XDD3075
9 Flexible Cable 8P (M) XDD3076
10 Housing Assy 2P XDE3039
11 Slider Motor (LOADING) VXM1033
12 Motor Pulley PNW1634
13 Spring VBH1333
14 Floating Rubber VEB1286
15 Load Belt VEB1316
16 Clamper Plate VNE2162
17 Mechanism Base VNK4826
18 Clamper VNL1738
19 Float Base VNL1907
20 Clamper Holder VNL1872
21 Clamp Cam VNL1873
22 Planet Base VNL1874
23 Gear Pulley VNL1876
24 Loading Gear (1) VNL1877
25 Loading Gear (2) VNL1908
26 Drive Gear VNL1879
27 Change Gear VNL1904
28 Screw ABA7009
29 Screw BPZ30P080FMC
30 Screw Z39-019
31 Motor (TRAY) DXM1118
32 Flexible Cable (7P) VDA1835
33 Motor Pulley PNW1634
34 Tray Belt VEB1317
35 Rubber Roller VEB1318
36 Roller Shaft VLL1511
37 Slide Table VNK4751
38 Motor Holder VNL1880
39 Worm Gear VNL1881
40 Tray Gear VNL1882
41 Screw JGZ17P028FMC
42 Screw Z39-019
43 CR Cushion 2 XEB3020
8
2.5 TRAVERSE MECHANISM ASSY-S
XV-HTD510, XV-HTD510-B
• Top View
17
37
32
29
18
26
11
25
27
7
3
36
35
30
16
9
31
37
21
17
24
34
19
8
6
20
12
9
37
4
21
22
33
33
23
28
10
15
2
E
10
5
10
13
37
10
14
7
18
7
1
D
To
DVDM Assy
CN3
TRAVERSE MECHANISM ASSY-S PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 SMEB Assy VWG2048
NSP 2 FGSB Assy VWG2009
NSP 3 Motor (CARRIAGE) VXM1079
NSP 4 Motor (SPINDLE) VXM1084
NSP 5 Pickup Assy VWY1055
6 Table Sheet DEC2040
7 Screw VBA1058
8 Centering Spring VBH1278
9 Hook Spring VBH1317
10 Skew Spring VBH1303
11 Gear Spring VBH1308
NSP 12 Reflected Sheet VEC1959
13 Guide Bar VLL1504
14 Sub-guide Bar VLL1505
15 Hold Spring VNC1017
NSP 16 Magnet Holder VNE2070
NSP 17 Motor Base VNE2154
NSP 18 Cover VNE2155
19 Centering Ring VNL1746
NSP 20 Disc Table VNL1747
NSP 30 Magnet VYM1024
21 Hook VNL1770
22 FFC Holder VNL1802
23 Mechanism Base VNL1806
24 FG Holder VNL1807
25 Gear A VNL1808
26 Gear B VNL1809
27 Gear C VNL1810
28 Slider VNL1811
29 Gear D VNL1814
31 Screw JFZ17P025FZK
32 Screw JGZ17P028FMC
33 Screw VBA1051
34 Magnet Holder Assy VXX2507
35 Spindle Motor Assy VXX2649
36 Carriage Motor Assy VXX2650
37 Screw PBA1069
9
1
23
XV-HTD510, XV-HTD510-B
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
DVDM ASSY
S11
CN555
10
3
2
7
6
24
23
22
21
CN3
(8P)
7
8
5
3
CN2
1
2
F
(24P)
RF
B1
B2
B3
B4
LOADLOAD+
CN11
(8P)
3
6
7
8
9
31
32
34
35
4
3
5
6
7
8
DISC SENS
TRAY POS
LOAD POS
54
IC1
LA9701M
RF IC
9 12 13 10
IC3
M56788FP
SPDL & FTS
DRIVER
15 14 17
46
56
57
42
35
3
20
37
28
LODDRV LODDRV
I 1/2
MAIN ASSY
5
CLAMP
6
4
3
SEDR+
2
12
SEDR-
1
13
CN8903
(8P)
3
2
1
RFO
DSP RF
BH
PH
FE
TE
32 33 30 31 39
FDO
47
48
45
SERVO DSP
46
16M
DISC SENS
SEDO
34 125
54 763
25
LC78652W
14
CLAMP
TDO
SLDO
SPDO
IC8901
BA6195FP
5DISC
TURN DRIVER
KEYB ASSY
J5811J5811
3
2
1
IC2
TRAY POS
LOAD POS
CN55
CN8902
(7P)
(7P)
170
27M
4
DVD DECODER
16M
107
12
3
PD3410A
42
SYSTEM
CONTROL CPU
JA5201
TV/VCR
IN
AUX IN
AUX OUT
P
IC12
PE5108A
BY CHIP
IC15
MN414800CSJ-07
4M DRAM
IC11
IC5231
AUDIO SELECTOR
K
ANT
A
(24P)
Spindle
Motor
OEIC
PICKUP
ASSY
CN202
(8P)
+-
M
Carriage
Motor
B
D
SMEB
RF
15
B1
22
B2
23
B3
18
B4
19
F DRV
1
T RTN
2
T DRV
3
F RTN
4
SPDL+
7
SPDL-
8
SLDR R
5
SLDR F
3
ASSY
CN31
2
+-
1
M
Loading
Motor
LOMB ASSY
C
A
PC21
PC22
S21
LOADING
POSITION
DET. SW
C
+-
M
TRAY
Motor
SSRB ASSY
TRSB ASSY
3
5
1
7
5
3
2
6
4
4
CN12
CN21
(7P)
(7P)
B
DISC
CLAMP
DET. SW
SD0-SD7
57-60
63-66
111
56
55
CDDATA
SREQ
XSACK
80-84
78,86,87
54
91
89
MB811171622A-100FN
IC14
KM68V1000CLT-7L
WORK SRAM
(1M)
27M1316M936/16M
3
IC21
BU2288FV
CLOCK
GENERATOR
BU4052BCF
11
1314
15
INPUT ASSY
TUNER
J
MODULE
4
IC18
MB86373B
MPEG2
DECODER
AV-1
197
205
27M
36/16M
IC19
16M SDRAM
MEMORY (8M)
IC5352-1/2
CN5207
2
1
3
CN5208
IC13
VYW3003
FLASH
(3P)
(FL)
3
(19P)
(TX)
6
CN201
(13P)
7
45
39
36
64
L
TXL
L CH
STBY SWITCH
Q
ASSY
J5805
3
2
1
D
DISC KEY ASSY
S
J5808
J5808
CN5806
3
2
1
VOLUME
JOG ASSY
R
S5801
JOG
1
3
2
1
3
2
J5804
(5P)
4
3
2
4
3
2
DISPLAY ASSY
N
V5801 XAV3011
CN5803
(5P)
FL TUBE
REMOTE
SENSOR
CN5801
(19P)
CN5802
(27P)
10
1234
(DVD)
CN15
(30P)
Q83
Q81
Q85
5
678
XV-HTD510, XV-HTD510-B
VIDEO ASSY
L
CN8501
CN5352
(30P)
11
29
7
9
(VCB)
(DVD)
IC8351
V/Cb
7
Y
11
C/Cr
9
AODAI
AC-3
29
(11P)
(Y)
(C)
13
12
TC74HCT7007AF
11
CN3001
(21P)
15
21
17
11
4
8
6
3
1
VIDEO
Y
C/Cr
DIN
DIN
AODAI
SW
C
SL
FL
CN5351
(11P)
4
8
6
11
CN3702
(21P)
(DI)
3
(DVD)
1
15
21
17
11
CN3703
(3P)
3
(VCB)
(Y)
(C)
3
4
W24257AJ-12
256k SRAM
(SW)
(C)
(SL)
(FL)
VIDEO
FILTER
IC8801
LC89056W-E
DIR
IC3851
(FL)
IC5351 LA7138M
VIDEO AMP
(VCB)
3
(Y)
10
(C)
6
IC5104-2/3 IC5104-1/3
16
85
IC3801
YSS912C-F
AMP
AMP
AMP
DSP
21
23
13
15
17
19
45
84
(VCB)
(Y)
(C)
IC3751
647
AK4527BVQ
746
6 ch
8
CODEC
9
30
JA5351
VIDEO OUT
Y
C
(DI)(DI)
M
JA5103
DIGITAL IN
IC8701-2/2
67
27
IC8703-1/2
21
25
IC8705-1/2
21
24
IC8705-2/2
6
23
DSP ASSY
CN5352
S-VIDEO OUT
(FL)
(SL)
(C)
(SW)
7
A
B
CN5209
(19P)
6
CN5701
(13P)
7
CN5509
(19P)
CN5511
(27P)
(FL)
17
(SL)
(C)
(SW)
(TX)
IC3001
9
M62446FP
E-VOL
11
6
IC5501
PDC076A
MICROCOMPUTER
IC3151,IC3152,IC3161,IC3171:
BA4558F
IC3151-1/2
31
36
34
33
5
6
IC3171-2/2
5
6
IC3161-1/2
5
6
IC3161-2/2
3
2
IC3902-1/2
5
6
7
7
7
1
7
IC3151-1/2
6
5
(FL)
7
(SW)
CN3051
(15P)
CN3052
(13P)
(SL)
(C)
(HP)
CN5501
(5P)
FRONT AMP ASSY
G
IC3301
CN3301
(15P)
FL IN
2
6
6
10
5
SW IN
SL IN
C IN
LOUT
2
6
CN3501
(13P)
6
10
1
CN5807
(5P)
REAR AMP ASSY
H
MIC HP ASSY
O
STK413-000
POWER AMP
13
18
IC3401
STK402-230
POWER AMP
1
15
PHONES
8,9
20,21
6,7
18,19
CN3303
(FL)
(SW)
CN3401
(SL)
(C)
(6P)
(6P)
6
5
2
1
FL
SP
SW
SP
C
1
2
5
6
SL
SP
C
SP
(VCB)
: VCB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
I 2/2
(DVD)
MAIN ASSY
: DVD AUDIO SIGNAL ROUTE
(DI)
: DI AUDIO SIGNAL ROUTE
(FL)
: FL AUDIO SIGNAL ROUTE
(HP)
: HP AUDIO SIGNAL ROUTE
(SL)
: SL AUDIO SIGNAL ROUTE
(C)
: C AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE
(TX)
: TX AUDIO SIGNAL ROUTE
11
D
5
6
7
8
1
XV-HTD510, XV-HTD510-B
3.2 OVERALL WIRING DIAGRAM
A
23
TUNER MODULE
J
(AXQ7228)
FM
AM
INPUT ASSY
K
(XWZ3455)
4
AC 120V
50/60Hz
POWER CORD
ADG7022
LIVE
NEUTRAL
PICKUP ASSY
(VWY1055)
T
B
C
PRIMARY ASSY
(XWZ3432)
(F)
(T)
(T)
(F)
E
TRAVERSE MECHANISM ASSY-S (VXX2653)
FGSB ASSY
(VWG2009)
5CH MECH.BASE ASSY
(XXA3027)
B
SSRB ASSY
(XWZ3462)
D
SMEB ASSY
(VWG2048)
LOMB ASSY
C
(XWZ3463)
A
TRSB ASSY
(XWZ3461)
(F)
(T)
(T)
(F)
: RF SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
D
: SLIDER SERVO LOOP LINE
Q
STBY SWITCH
ASSY
(XWZ3453)
DISPLAY ASSY
N
(XWZ3446)
KEYB ASSY
P
(XWZ3447)
12
1234
5
678
XV-HTD510, XV-HTD510-B
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
M
DSP ASSY (XWX3040)
F
M 1/2- M 2/2
F 1/3- F 3/3
DVDM ASSY
(XWX3034)
VIDEO ASSY
L
(XWZ3459)
I 1/3- I 3/3
I
MAIN ASSY (XWX3030)
DC FAN MOTOR
AXM7014
G
FRONT AMP
ASSY
(XWZ3438)
A
B
H
C
D
R
JOG ASSY
(XWZ3448)
MIC HP ASSY
O
(XWZ3450)
REAR AMP
ASSY
(XWZ3442)
S
DISC KEY ASSY
(XWZ3449)
13
5
6
7
8
1
23
XV-HTD510, XV-HTD510-B
3.3 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS
4
A
: The power supply is shown with the marked box.
TRSB ASSY (XWZ3461)
A
CN8903
SSRB ASSY (XWZ3462)
B
I 3/3
B
C
LOMB ASSY (XWZ3463)
C
CARRIAGE MOTOR (LOADING)
D
: VXM1033
F 1/3
CN2
14
A
B C
1234
5
678
XV-HTD510, XV-HTD510-B
A
(S)
: SLIDER SERVO LOOP LINE
FGSB ASSY
E
(VWG2009)
SMEB ASSY (VWG2048)
D
B
F 1/3
CN3
(S)
(S)
CARRRIAGE MOTOR
ASSY : VXX2650
SPINDLE MOTOR ASSY
: VXX2649
C
D
D
5
6
7
E
8
15
1
XV-HTD510, XV-HTD510-B
3.4 DVDM ASSY (1/3)
A
23
F
2/3
1/2
F
2/3
4
2
4
(V)
1
B
F
2/3
F
2/3
C
(V)
(A)
(A)
(A)
(F)
(F)
(T)(T)
(V)
F
2/3
(S)
PICKUP ASSY
F
2/3
(F)
(T)
(T)
(F)
(F)
(T)
(T)
(F)
F
2/3
7
(S)
(S)
C
CN31
D
(S)
(S)
(F)
16
D
CN202
1/3
F
1234
(S)
(S)
(T)
(T)
(F)
(F)
(T)
5
678
XV-HTD510, XV-HTD510-B
F 1/3
(V) (V)
DVDM ASSY (XWX3034)
2/2
F
2/3
: RF SIGNAL ROUTE
(V)
: RF VIDEO SIGNAL ROUTE
(A)
: RF AUDIO SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
F
2/3
F
3/3
F
2/3
F
2/3
(AD)
6
A
B
(T)
(F)
(A)
(S)
(F)
(T)
F
2/3
F
2/3
F
2/3
(T)
(F)
(A)
5
(S)
(F)
(T)
F
2/3
F
2/3
8
9
F
2/3
F
19 20
2/3
VNK1493
I 3/3
2/2
1/2
10 11
F
2/3
C
D
CN8902
18
5
6
: The power supply is shown with the marked box.
F
7
1/3
8
17
1
XV-HTD510, XV-HTD510-B
3.5 DVDM ASSY (2/3)
23
4
A
F 2/3
VYW3003
B
F
3/3
DVDM ASSY (XWX3034)
(V)
: RF VIDEO SIGNAL ROUTE
(VD)
: VIDEO DATA SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
F
3/3
3/3
F
1/3
F
F
3/3
(VD)
C
D
F
3/3
(VD)
(AD)
F
1/3
F
1/3
F
1/3
(V)
F
1/3
F
3/3
F
1/3
F
1/3
18
F
3/3
2/3
F
1234
(AD)
F
1/3
5
678
XV-HTD510, XV-HTD510-B
F
1/3, 3/3
F
1/3, 3/3
F
F
3/3
20MHz
F
3/3
F
3/3
3/3
A
B
F
1/3
F
3/3
F
F
1/3
F
1/3
F
1/3
F
1/3
F
3/3
1/3
C
VNK1626
CN8502
I 3/3
F
F
1/3
F
1/3
5
6
3/3
D
F
1/3
: The power supply is shown with the marked box.
2/3
F
7
8
19
1
XV-HTD510, XV-HTD510-B
3.6 DVDM ASSY (3/3)
A
B
23
F
2/3
F
2/3
F
2/3
F
4
2/3
(VD)
AV-1
MPEG2 DECODER
(DVD)
1417
1316
F
2/3
F
2/3
F
C
2/3
(Y)
(C)
(VCB)
1215
(AD)
F
2/3
(DVD)
(VCB)
(Y)
(C)
D
20
3/3
F
1234
5
678
XV-HTD510, XV-HTD510-B
A
F
F
F
2/3
F 3/3
2/3
2/3
1/3
(VCB)
F
2/3
F
2/3
(DVD) (DVD) (DVD)
F
(VCB)
DVDM ASSY (XWX3034)
(VD)
: VIDEO DATA SIGNAL ROUTE
(VCB)
: VCB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
(DVD)
: DVD AUDIO SIGNAL ROUTE
B
(VCB)
(V/Cb)
(Y)
(VCB)
(Y)
(C)
(Y)
(C)
(Y)
C
(C)
(DVD)
(VCB)
VNK1626
(C)
(Y)
CN8501
I 3/3
D
(DVD)
3/3
F
5
6
7
8
21
1
XV-HTD510, XV-HTD510-B
3.7 FRONT AMP ASSY
A
CN3051
G
I 2/3
B
23
FRONT AMP ASSY (XWZ3438)
4
CN3053
I 2/3
C
D
22
: The power supply is shown with the marked box.
G
1234
5
678
XV-HTD510, XV-HTD510-B
A
SPEAKERS
B
C
DC FAN MOTOR
D
(FL)
: FL AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE
G
5
6
7
8
23
1
XV-HTD510, XV-HTD510-B
3.8 REAR AMP ASSY
A
CN3052
H
I 2/3
B
23
REAR AMP ASSY (XWZ3442)
4
CN3054
I 2/3
C
D
: The power supply is shown with the marked box.
24
H
1234
5
678
XV-HTD510, XV-HTD510-B
A
(SL)
: SL AUDIO SIGNAL ROUTE
(C)
: C AUDIO SIGNAL ROUTE
SPEAKERS
B
C
D
H
5
6
7
8
25
1
XV-HTD510, XV-HTD510-B
3.9 MAIN ASSY (1/3)
23
4
A
B
I 1/3
MAIN ASSY (XWX3030)
C
D
: The power supply is shown with the marked box.
26
1/3
I
1234
5
678
XV-HTD510, XV-HTD510-B
I
3/3
I
2/3
I
3/3
I
2/3, 3/3
I
2/3
I
3/3
I
2/3, 3/3
I
2/3
A
B
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY
LITTELFUSE INC. FOR IC13 AND IC14 (AEK7022).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY
LITTELFUSE INC. FOR IC15 AND IC5004 (AEK7019).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. 4910.75 MFD, BY
LITTELFUSE INC. FOR IC5001 (AEK7007).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. 49103.5 MFD, BY
LITTELFUSE INC. FOR IC5005 (AEK7017).
I
I
3/3
I
2/3, 3/3
3/3
I
2/3
C
D
1/3
I
5
6
7
8
27
1
XV-HTD510, XV-HTD510-B
3.10 MAIN ASSY (2/3)
A
CN3702
M1/2
B
23
I
3/3
I 2/3
MAIN ASSY (XWX3030)
4
I
1/3
I
C
3/3
(VCB)
I
1/3
K
CN5208
D
28
2/3
I
1234
L
CN5351
5
678
XV-HTD510, XV-HTD510-B
A
CN3301
G
B
CN3501
H
CN3302
G
C
CN3502
H
(VCB)
: VCB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
CN201
J
(DVD)
: DVD AUDIO SIGNAL ROUTE
(DI)
: DI AUDIO SIGNAL ROUTE
(FL)
: FL AUDIO SIGNAL ROUTE
5
6
(HP)
: HP AUDIO SIGNAL ROUTE
(SL)
: SL AUDIO SIGNAL ROUTE
(C)
: C AUDIO SIGNAL ROUTE
7
(SW)
: SW AUDIO SIGNAL ROUTE
(TX)
: TX AUDIO SIGNAL ROUTE
I
2/3
8
29
D
1
XV-HTD510, XV-HTD510-B
23
4
3.11 MAIN ASSY (3/3)
I 3/3
A
CN15
MAIN ASSY (XWX3030)
F 3/3
B
(VCB)
I
1/3
I
2/3
I
I
2/3
1/3
I
2/3
I
1/3
I
1/3
C
CN5
F 2/3
I
1/3
D
30
T
N
N
CN5801
3/3
I
1234
CN5802
J13
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