Pioneer XVHA-5 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

STANDBY/ON KARAOKE

TIMER

DVD/CD

MIC PHONES INPUT

MIN MAX

VOL MAIN

DVD/CDINPUTFM/AM VOLUME



SUB

 

STEREO DVD RECEIVER

F. AUDIO USB

HA5DVD

+

-

ORDER NO.

RRV3217

XV-HA5

DVD/CD RECEIVER

XV-HA5

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement

XV-HA5 WLXJ AC220-240V 3

XV-HA5

XV-HA5 NTXJ AC220V 3

AC110V 3

Regional restriction

codes (Region No.)

Remarks

For details, refer to "Important Check Points for Good Servicing".

T-ZZR AUG. 2005 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

B

CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

FOR CD : MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 650 nm

WAVELENGTH : 780 nm

LABEL CHECK

C

D

E

WLXJ, NTXJ types VRW1699

(Printed on the Rear Panel HAL)

LFXJ type VRW2159

Additional Laser Caution

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock mechanism of the laser. When this switch turned ON in SW2 (CLOSE) side (OPEN signal is 0V and CLOSE signal is 3.5V), a laser becomes the status which can completely oscillation. Furthermore, the laser completely oscillates in the disc judgment and disc playback. When player is power ON state and laser diode is not completely oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD) on the DVDM Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. The interlock mechanism mentioned above becomes invalid in this mode.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

F

2

1234

XV-HA5

∗ : Refer to page 63.

5678

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

A

B

C

D

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

56

XV-HA5

E

F

3

7

8

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B

16

1

C

8

6

7

5

4

2

11

3

14

XV-HA5

D

12

15

13

E

10

9

F

6

1234

XV-HA5

5678

(1) PACKING SECTION PARTS LIST

No. Description Part No.

Mark

1 Operating Instructions See Contrast table(2)

2 Remote Control XXD3100

3 Battery Cover AZN7933

4 AM Loop Antenna ATB7013

5Power Cord See Contrast table(2)

6 FM Antenna ADH7030

7 Video Cable VDE1065

NSP 8 Dry Cell Batteries(R6P,AA) VEM1031

NSP 9 Warranty Card See Contrast table(2)

NSP 10 Vinyl Bag See Contrast table(2)

No. Description Part No.

Mark

NSP 11 Literature Bag AHG1180

12 Packing Sheet AHG7053

13 Front Pad XHA3154

14 Rear Pad XHA3155

15 Packing Case See Contrast table(2)

NSP 16 Service Map See Contrast table(2)

A

(2) CONTRAST TABLE

XV-HA5/WLXJ, LFXJ and XV-HA5/NTXJ are constructed the same except for the following:

Mark No. Description

1 Operating Instructions XRE3112 XRE3112 Not used

(English/Chinese)

1 Operating Instructions Not used Not used XRC3208

(Thai)

Power Cord

5

NSP 9 Warranty Card Not used Not used XRY3004

NSP 10 Vinyl Bag Not used Not used AHG7031

15 Packing Case XHD3551 XHD3551 XHD3553

NSP 16 Service Map Not used Not used XRY3005

XV-HA5

/WLXJ

ADG1154 ADG7097 ADG1154

>

XV-HA5

/LFXJ

XV-HA5

/NTXJ

B

C

D

56

XV-HA5

E

F

7

8

1234

2.2 EXTERIOR SECTION

A

B

C

D

E

NON-CONTACT

SIDE

CONTACT SIDE

Refer to "2.3 FRONT PANEL SECTION"

52

45

42

C

18

M

59

19

52

57

23

36

10

26

27 50

33

51

58

39

50

51

C

15

4

33

25

G

25

H

M

35

33

6

A

58

K

J

G

17

47

57

A

5

52

F

H

G

50

38

50

51

26

37

26

51

To "2.3 FRONT PANEL

C

SECTION

K

E

8

13

F

I

12

51

Cleaning paper GED-008

F

E

48

56

51

54

51

D

24

29

2

11

J

I

D

44

1

58

51

C

21

3

30

59

N

41

O

P

H

51

58

51

58

40

51

35

I

K

9

53

L

14

31

28

35

43

20

60

M

60

F

Refer to "2.4 05 LOADER ASSY"

22

60

8

1234

B

7

N

O

P

L

XV-HA5

32

34

5678

(1) EXTERIOR SECTION PARTS LIST

No. Description Part No.

Mark

1 IF Assy See Contrast table (2)

2 PRIMARY Assy See Contrast table (2)

3 SECONDARY Assy XWZ4042

4 KARAOKE Assy XWZ4043

5 REGULATOR Assy XWZ4039

6POWER Assy XWZ4040

7DVDM Assy AWM7966

8 FM/AM TUNER Unit AXX7173

9Power Transformer XTS3098

10 FU2 Fuse (T5.0A/ 250V) REK1029

11 FU1 Fuse See Contrast table (2)

12 DC Fan Motor AXM7025

13 11P FFC/30V XDD3174

14 25P FFC/30V XDD3175

15 27P FFC/30V XDD3176

16 • • • • • •

17 CAUTION Label See Contrast table (2)

NSP 18 DVD ASSY XXA3036

NSP 19 05 Loader Assy VWT1219

20 Adaptor 05L XNW3014

21 Adaptor 05R XNW3015

22 Connector Assy PG05KK-E07

NSP 23 FUSE Card See Contrast table (2)

NSP 24 FUSE Card AAX7098

25 Insulation Plate AND7055

26 FET Bracket A ANG7432

27 Heat Sink ANH7169

NSP 28 Chassis HAL XNA3025

29 Rear Panel HAL See Contrast table (2)

30 Mecha Frame XNG3136

No. Description Part No.

Mark

31 Leg AEB7090

NSP 32 Spacer AEB7092

33 Insulation Rubber AEB7256

34 S Cover AEB7262

35 Push Rivet AEC7205

36 Mica Sheet A AEE7049

37 Mica Sheet B AEE7050

38 Rear Mold AMR7437

39 Fan Mold AMR7470

40 Cord Clamper RNH-184

41 DVD Barrier XEC3060

42 FFC Barrier XEC3061

43 FFC Cover XEC3067

44 PCB Suppor t XMR3096

45 Tray Cap XAK3491

46 • • • • • •

47 Bonnet Case XZN3177

NSP 48 SISIR Label See Contrast table (2)

49 • • • • • •

50 Screw 3*10 ABA7117

51 Screw BBZ30P060FTC

52 Screw BBZ30P080FNI

53 Screw BBZ40P060FTC

54 Screw BCZ30P060FTC

55 • • • • • •

>

56 Screw PPZ30P080FNI

57 Screw VPZ30P080FNI

58 Screw VPZ30P080FTC

59 Screw XBA3015

60 Screw BPZ30P080FNI

A

B

C

D

(2) CONTRAST TABLE

XV-HA5/WLXJ, LFXJ and XV-HA5/NTXJ are constructed the same except for the following:

Mark No. Description

1 IF Assy XWZ4033 XWZ4049 XWZ4050

2 PRIMARY Assy XWZ4041 XWZ4044 XWZ4041

>

NSP 23 FUSE Card AAX2367 AAX2377 AAX2367

NSP 48 SISIR Label XAX3525 Not used Not used

11 FU1 Fuse REK1021 REK1024 REK1021

17 CAUTION Label VRW1699 VRW2159 VRW1699

29 Rear Panel HAL XNC3342 XNC3388 XNC3389

XV-HA5

/WLXJ

(T800mA/ 250V) (T1.6A/ 250V) (T800mA/ 250V)

XV-HA5

56

XV-HA5

/LFXJ

XV-HA5

/NTXJ

7

E

F

9

8

1234

2.3 FRONT PANEL SECTION

A

NON-CONTACT

SIDE

CONTACT SIDE

B

24

1

D

To "2.2 EXTERIOR SECTION

A

4

22

14

C

8

5

D

11

15

26

16

20

24

21

23

17

25

3

12

6

B

C

To "2.2 EXTERIOR SECTION

24

2

E

9

10

B

E

19

18

F

10

1234

XV-HA5

7

13

5678

(1) FRONT PANEL SECTION PARTS LIST

No. Description Part No.

Mark

1 DISPLAY Assy XWZ4034

2 HP2 Assy XWZ4035

3 13P FFC/30V XDD3171

4 29P FFC/30V XDD3173

5 Door Spring XNG3138

6 Gnd Plate B XNG3140

7 Leg AEB7090

8 Pioneer Name Plate AAM7012

9 Func Button A XAD3219

10 Func Button B XAD3222

11 Tray Cap XAK3491

12 Standby Button Assy XXG3212

13 Front Panel Assy XXG3215

14 Display Window XAK3489

15 Sealing Panel XAK3495

16 Door Cover XAK3517

17 Timer Lens XAK3500

18 Door XAN3055

19 Sub Cushion XEB3048

20 Door Cushion XEB3049

A

B

C

21 Front Panel XMB3202

NSP 22 Standby Button XAD3221

NSP 23 Standby Lens XAK3490

24 Screw VPZ30P080FTC

25 DM Screw DBA1260

26 MIC Knob XAA3031

D

E

56

XV-HA5

F

11

7

8

1234

2.4 05 LOADER ASSY

A

B

C

Note :

Refer to " Application of Lubricant".

Daifree GEM1036

23

Lubricating Oil GYA1001

13

22

Pickup leneses

Cleaning liquid GEM1004 Cleaning paper GED-008

8

12

16

8

2 Refer to "2.5 Traverse Mechanism Assy-S".

6

8

To DVDM CN101 (Pickup)

To DVDM CN104 (Stepping Motor)

To DVDM CN102 (Spindle Motor)

8

18

17

3

A

24

19

20

22

15

14

D

05 LOADER ASSY PARTS LIST

Mark

No. Description Part No.

NSP 1 LOAB Assy VWG2346

2Traverse Mechanism Assy-S DXX2568

3 Loading Motor Assy VXX2912

E

4• • • • •

5• • • • •

6 Flexible Cable (24P) VDA2008

7 Connector Assy 2P VKP2253

8 Floating Rubber VEB1351

9 Belt VEB1358

10 Stabilizer VNE2253

22

To

DVDM CN103

9

21

22

7

A

11

1

A

Mark

No. Description Part No.

16 Drive Gear VNL1923

17 SW Lever VNL1925

18 Clamper Plate 04 VNE2342

19 Bridge 04 VNE2343

20 Clamper 04 VNL1969

21 Screw JGZ17P028FTC

22 Screw VBA1094

23 Tray VNL1920

24 Clamp Magnet VMG1029

10

Lubricating Oil GYA1001

11 Loading Base VNL1917

12 Float Base 04 VNL1968

F

13 Drive Cam VNL1919

14 Gear Pulley VNL1921

15 Loading Gear VNL1922

12

1234

XV-HA5

5678

Application of Lubricant

Lubricating Oil GYA1001

No. 11 Loading Base

No. 13 Drive Cam

Lubricating Oil GYA1001

Around the shaft

Lubricating Oil GYA1001

Inner side of a ditch

A

B

Lubricating Oil GYA1001

Inner side of a ditch

C

Lubricating Oil GYA1001

Front View Rear View

No. 23 Tray

Daifree GEM1036

Concave of unevenness

No. 23 Tray

Top View Bottom View

Concave of unevenness

Daifree GEM1036

Inner side of a ditch

Daifree GEM1036

No. 13 Drive Cam

D

Daifree GEM1036

Concave of unevenness

E

Side of the rib

Daifree GEM1036

F

56

XV-HA5

13

7

8

1234

2.5 Traverse Mechanism Assy-S

Note :

A

B

C

Refer to " Application of Lubricant".

Note : When part #2 is replaced,

2

11

To DVDM CN102

(Spindle Motor)

part #13 also need to be replaced at the same time.

4

3

10

11

1

5

6

9

Silicone Adhesive GEM1037

To DVDM CN101 (Pickup Assy)

D

8

Note : Spindle screw (DBA1252) of No.13 is the screw which applied special bond.

E

13

Therefore the adhesion becomes ineffective when takes it off once. Spindle screw is the part which cannot recycle. When part #2 is replaced, part #13 also need to be replaced at the same time.

Traverse Mechanism Assy-S PARTS LIST

No. Description Part No.

Mark

1 05SD Pickup Assy-S OXX8014

2 Spindle Motor N200 DXM1197

3 Guide Shaft VK1 DLA1940

4 Sub Guide Shaft VK1 DLA1941

NSP 5 Joint VK1B DNK4272

F

6 Joint Spring VK1 DBK1235

7 Stepping Motor VK1 DXM1201

12

>

NON-CONTACT

SIDE

Mark No. Description Part No.

NSP 8 Mechanism Frame VK1 DNK4160

9 Precision Screw VK1 DBA1209

10 Skew Screw VK1 DBA1211

11 Skew Spring VK1 DBH1516

NSP 12 Stepping Screw DBA1205

13 Spindle Screw VK1(for Service) DBA1252

7

To

DVDM CN104

(Stepping Motor)

CONTACT SIDE

14

XV-HA5

1234

5678

A

B

C

D

E

56

XV-HA5

F

15

7

8

1234

+ -

SC

Sy

FL

POWER SUPPLY

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

SPINDLE

Motor

05SD PU

FOCS/TRKG

PlCK UP

ASSY

Stepping

M

Motor

+ -

B

Loading

Motor

+ -

M

A

LOAD ASSY

CN1013

(24P)

CN103

(4P)

CN104

(5P)

DVDM ASSY

B

CN101

(24P)

CN102

(12P)

FTS&SPDL

DRlVER

IC101

BD7995EFS

IC204

16K

EEPROM

IC202

64M SDRAM

IC203

16M

FLASH ROM

MT1389FE/C2-L

·System Control

·RF Amp

·Servo Control

·AV Decoder

·108MHz 12bit Video DAC

C

27MHz

BACK END IC

IC201

MIC

8

ECHO

IC8401

9

Bu9255FS

VlDEO AMP

8

2

DRlVER

IC401

MM1623BF

2CH DAC

IC501

PCM1753

POWER SUPPLY

1.8V:IC711

3.3V:IC731 5V:IC751

6.5V:IC761

12V:Q701

VOCAL

2

FADER

IC8301

BA3838F

16

20

18

23

26

21

CN902

(27P)

DVDPOWER VDET

VPR+8

VPR+8M

VDVD+12

6

3

16

12

14

10

25

13

23 24 21 22

25

11

8

6

4

1

16

FL

CN901

(25P)

V

SC

Sy

CN5952

(25P)

DOUT

16 13

4

23 24 21 22

25

CN3101

(21P)

11

1

VDET

FL IN

L OUT

3

DVD

LINE IN

TUNER

KEY

CON

IC8201

M65847AFP

7

1

3

7

9

11

5

CN8301

(1/2)

(21P)

25

CN8502

(27P)

AUDIO INPUT SELECT

BD3841FS

IC3001

BUFFER

CN3101

(1/2)

(21P)

ATTENUATOR

RECA

26

IN1

18

20

OUT

-6dB

-6 dB ATT (u-p)

REC MUTE

(u-p)

2

CN5105

(4P)

K

1/2

D

CN8301(2/2)

(21P)

CN3101(2/2)

J9911

MIC

AMP

(u-p)

AXA7173

(4P)

1

3

CN5421

(1/2)

(15P)

3

2

3

CN5921

D

LINE IN

(15P)

2/2

USB

RECEIVER

IC5201

PCM 2900EG

DISP ASSY

MIC SW

MIC IN

FRONT IN

E

USB IN

HP2 ASSY

2/2

E

M

TUNER MODULE

TUNER

2

IC9402

HA17558AF

FRONT IN DETECT

TUNER MODULE

(21P)

CN5911

(2/2)(2/2)

(29P)

6

F

KARAOKE ASSY

27

17

CN5951

(2/2)

(29P)

6

CN5701

(11P)

FRONT AUDIO IN

USB AUDIO

16

LINE OUT

XV-HA5

1234

5678

16

12

14

8

6

10

CN8502

(27P)

KEY

14.15

MICROPROCESSOR

K

PDC 125

IC5501

KARAOKE ASSY

2/2

IR SENSOR

13

COMPOSITE VIDEO OUT

S-VIDEO OUT

CN5951(2/2)

(29P)

CN5911(2/2)

(29P)

IC3911

NJM4565M

3

HP. AMP

CN5911(1/2)

1

22

CN5951(1/2)

(29P)

A

D

DISPLAY ASSY

1/2

B

LCD

With COG DRIVER Positive: XAV3029-

1/2

E

(2/2)

(15P)

HP DETECT

(u-p)

HP2 ASSY

HEADPHONE

OUT

C

CN5921

(1/2)

(15P)

22

CN5421

8

ON/OFF

(u-p)

3

BASS

BOOST

IC3271

HA17558AF

1

SYSTEM MUTE

(u-p)

XPROTECT

(u-p)

9

CN42(1/2)

(11P)

J21(1/2)

(11P)

9

R3033, R3034

15

E-VOLUME

IC3201

BD3814FV

-VOLUME

-ST-WIDE

-TONE

-SFC

27

H

C

IF ASSY

56

XV-HA5

AMP SECTION

POWER

G

ASSY

IC3301

1

13

2ch

Power Amp

LOW POWER AMP

TDA8560Q

MODULE

1

CN23

(15P)

CN3302

(15P)

SECONDARY ASSY

ANALOG AUDIO & VIDEO SIGNAL DIGITAL AUDIO SIGNAL

CONTROL SIGNAL

OTHER

7

7 9

CN3301

(5P)

CN42

4

5

J21(2/2)

(2/2)

(11P)

21212

(11P)

CN24

(5P)

4

5

• R ch is same as L ch.

CN3352

(4P)

1

8

D

L/R OUT

E

F

17

1234

3.2 OVERALL WIRING CONNECTION DIAGRAM

A

JA9903

XKN3016

HP2 ASSY

JA9902

AKN7005

JA9901

AKN7005

JA9401

MIC

(MAIN)

AKN7005

JA9402

MIC

(SUB)

B

AKN7005

E

(XWZ4035)

2mm PITCH WIRE

GNDA

MIC SW

2143

MIC

VA+12

51048-0400

D20PYY0435E

J9911

CN9421

52045-1345

FA(R)

1

GNDA

FA(L)

3

GNDA

FADET

5

HPR

GNDHP

7

HPL

HPDET

9

GNDC

D-

11

D+

VBUS

13

CN5921

52044-1345

2

4

6

8

10

12

2

4

6

8

10

12

FFC (1.25mm PITCH)

XDD3171

FA(R)

1

GNDA

3

FA(L) GNDA FADET

5

HPR GNDHP

7

HPL HPDET

9

GNDC D-

11

D+ VBUS

13

CN5911

DIMMER

GLED

1

52044-2945

2

1

GLED

HLEM295-1

DIMMER

CN5951

C 1/2,CC 2/2,

C

CN8301

XKP3081-

1

LOUT

2

GNDA

3

ROUT

4

GNDA

5

DVDR

6

GNDA

7

JA8502

AKB7146

D

VIDEO OUTPUT

(COMPOSITE+S OUT)

CN5105

52147-0410

VA+12

1

MIC

2

MIC SW

3

4

GNDA

K

KARAOKE ASSY (XWZ4043)

DVDL

GNDA

FRIN

GNDA

FLIN

VA+12 KEYCONSTB KEYCONCLK

KEYCONDATA

ECHOVOL

VOCAL A VOCAL B VOCAL C

GNDU GNDU

8

9

10

11

12

13

14

15

16

17

18

19

20

21

CN3101

XKP3070-

LOUT

1

GNDA

2

ROUT

3

GNDA

4

DVDR

5

GNDA

6

7

DVDL

8

GNDA FRIN

9

GNDA

10

FLIN

11

VA+12

12

13

KEYCONSTB

14

KEYCONCLK

BOARD TO BOARD (1.25mm PITCH)

15

KEYCONDATA

16

ECHOVOL

17

VOCAL A

18

VOCAL B

19

VOCAL C GNDU

20

GNDU

21

IF ASSY (XWZ4033:XV-HA5/WL) (XWZ4049:XV-HA5/LF) (XWZ4050:XV-HA5/NT)

P/XI

SQUEEZE

VSEL1SCASPECT

VSEL2

GNDDVGNDDSYGNDD

CY/G

Cb/B

GNDD

Cr/R

GNDDBG

GNDD

GNDA

GNDDRGNDDFRGNDA

FL

573

1

VKN1258-

2

CN8502

E

LOADING MOTOR ASSY : VXX2912

F

2

1

P/XI

VKN1258-

SQUEEZE

CN902

LOAD-

S5B-PH-SM3

CN104

1

CN602

LOAD-

2 1

3

VSEL2

LOAD+

A

9

13

4

11

6

10

17

15

16

1481820222624

12

XDD3176 FFC (1mm PITCH)

8

4

567

SC

VSEL1

ASPECT

SW2

LOAD+

342

21345

SW2

V+3D

LOAB ASSY (VWG2346)

GNDD

V+3D

9

V

GNDDSYGNDD

SW1

5

SW1

CN601

12

10

CY/G

CN103

S5B-PH-K-S

14

131911

Cb/B

GNDD

AKN7035

171615

Cr/R

GNDD

ST1-

ST1+

2

STEPPING

GNDD

19

18

20

B

G

GNDD

B

ST2-

ST2+

413

MOTOR

232125

27

22

26

24

27

25

23

21

R

FL

FR

GNDA

GNDD

DVDM ASSY

(AWM7966)

H2+

H1-

H1+

A2A3A1

9

7

11

8

12

10

CN105

8

12

10

9

711351

A1A2A3

H1-

H2+

H1+

SPINDLE

H2-

H3+

H3-

6

RKN1053

4

6

H3-

H2-

H3+

MOTOR

GNDS 345

GNDS

V+5S

2

V+5S

INSIDE 1

INSIDE

A

18

XV-HA5

NCNCNCNC

VKN1256-

1

2

XDD3175

2104

VKN1256-

CN901 CN5952

FOCS RTN

CN101

241720

FOCS RTN

CN1013

VDET

345

3

NCNCNC

VDET

TRKG RTN

FOCS DRV

222324

TRKG RTN

FOCS DRV

GNDD

6

5

GNDD

TRKG DRV

VSHF

21

20

212223

VSHF

TRKG DRV

MDATA2

SDATA2

SCLK2

ACK

7

DVDPOWER

XDVDRST

XREADY

GNDD

9

8

10

121116

FFC (1mm PITCH)

8

12

719

11

ACK

GND

19

GND

MDATA2

LD(650)

18

LD(650)

GNDD

SCLK2

SDATA2

XREADY

XDVDRST

DVDPOWER

PD

LD(780)

GND

MDB2B1ACB4B3

MPD(780)

MPD(650)

171619

ADD7418

24P FFC

16

1312151411

PD

MD

GND

LD(780)

MPD(650)

MPD(780)

PICKUP ASSY

GNDD

DOUT

GNDD

1718151413

181422

16

17

151319

DOUT

GNDD

VREF(2.1V)

11

896

1013121514

VKN1482

89456

10

A

B1

B2

VREF(2.1V)

GNDM

OEICG

745

7

OEICG

GNDM

20

GNDM

C

VPR+8M

21

221920

21

VPR+8M

780/650

B4

780/650

VPR+8

VDVD+12

23

25

24

FFC (1.25mm PITCH)

24

23

25

VPR+8

VDVD+12

VCC

GND

3

1

2

1

3

B3

VCC

GND

DVD MODULE

GND

VSM

RDS

TXR

+9V

TXLDOGND

7

9

11

856

10

XDD3174

8

6104

9

+9V

TXL

TXR

RDS

VSM

GND

M

(AXX7173)

TUNER MODULE

XXA3036

GND

CN5701

CLKDICE

52045-1145

3

1

2

4

2

5117

1

3

DI

CE

DO

CLK

52045-1145

1234

5678

V5901

posi:XAV3029- nega:XAV3030-

LCD

WITH COG DRIVER

51048-0900

DISP ASSY

D

(XWZ4034)

XLCDRST

VP+12

TMRLED

LCDCS

LCDCLK

VE+5

LCDDATA

GNDU

GNDD

REMOCON

VESW+5

7109

345

8

6

XDD3173 FFC (1.25mm PITCH)

8

4

6

10

7

5

VP+12

LCDCS

LCDCLK

XLCDRST

CN51

SYS U-COM DOWNLOAD

9

VE+5

LCDDATA

WEN/DI

HLEM7S-1

1

VESW+5

WD0

2

3

TMRLED

121116

12

11

GNDD

GNDU

REMOCON

WCLK

RST

VCC

3

5

4

XSUSPEND

KEY2

KEY1

16

151319

KEY2

KEY1

XSUSPEND

VSS

NC

7

6

VDDNCVSS

VREF

RESET

STB

SCK

DATA

NC

215437869

GNDA

USBL

USBR

1718151413

181422

17

USBL

USBR

GNDA

HPDET

20

HPDET

GNDA

21

GNDA

HPL

221920

HPL

GNDHP

23

GNDHP

CABLE HOLDER

(FOR LCD

INSERTION)

FADET

GNDA

HPR

FA(L)

25

27

24

262928

242628

252927

HPR

FA(L)

GNDA

FADET

JA4601

TOTX177PL

JA3001

VKB1047

CN3352

CN43

52147-1210

SYSPOW

CN42

52147-1110

XPROTECT

FA(R)

GNDA

FA(R)

GNDA

AKE7086-

GNDU

GNDM

GNDD

AC

UN+56

GLED

VA-12

VP+8

RIN

GNDA

MUTE

VP+15

GNDP

L+-+

L-

R-

LIN

R+

R-

L-

L+

÷

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

÷

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷

-

+R+

12

11

10

9

8

7

6

5

4

3

2

1

11

10

9

8

7

6

5

4

3

2

1

: The power supply is shown with the marked box.

OPTICAL OUTPUT

L

LINE IN

R

L

LINEOUT

R

SPEAKER

J22

51048-1200

D20PYY1225E

12

GNDU

11

GNDM

10

GNDM

9

GNDD

8

GNDD

7

SYSPOW

6

AC

5

UN+56

4

GLED

3

VA-12

2mm PITCH WIRE

VP+8

2

1

VP+8

J21

51048-1100

D20PYY1125E

11

RIN

10

GNDA

9

LIN

8

XPROTECT

7

MUTE

6

VP+15

5

R+

R-

4

2mm PITCH WIRE

3

GNDP

2

L-

1

L+

CN24

2.5mm pitch

KM250NA5L

CN3301

HELP

52147-0510

CN26

2.0mm PITCH WIRE

1212543

J11

HELP

D20PYY0520E

51048-0500

KP250NA5

R+L-GNDPR-L+

13425

CN23

BtoB

12345

L-

R-

GNDP

L+

R+

SYSPOW

AC

GNDU

354

AC

SYSPOW

GNDA

LIN

KP250NA15

LIN

GNDA

KM250NA15L

CN3302

AN1

XKP3084

CN3

B5P9-VH

115

XTS3098

UN+56

* T2

12 5643

UN+56

SUB2

GNDU

SECONDARY ASSY

H

(XWZ4042)

STBY

GNDA

RIN

MUTE

321 45678910

2.5mm pitch

321 4567891011 12 1513 14

RIN

STBY

MUTE

GNDA

POWER ASSY

G

(XWZ4040)

AC POWER CORD

AC INLET

2

1

5

412

3

0

115

SUB2

SUB1

SUB2

SUB1

SUB2

SUB1

REF5V

(VP+15V)

SENSE

VP+15V

BtoB

REF5V

SENSE

VP+15V

(VP+15V)

I

PRIMARY ASSY

(XWZ4041: WL, NT) (XWZ4044: LF)

MAIN

SUB1

MAIN

B6P-VH

CN21

GNDP

H/LCONT

GNDVP+15+B+B

GNDP

11 12 1513 14

GNDP

H/LCONT

GNDVP+15

LOW POWER AMP ASSY

+B

CN22

+B

CN3303

UVP+8

VP+8

KP250NA10

BtoB

VP+8

UVP+8

KM250NA10L

F

2

1

CN3651

KM200SA2L

SENSE

VP+15

GNDVP+8

H/LCONT

2.5mm pitch

VP+15

GNDVP+8

REF5V

H/LCONT

(VP+8)

321 45678910

(VP+8)

SENSE

REGULATOR ASSY

(XWZ4039)

XPROTECT

FANGND

XPROTECT

A

B

C

D

E

+B(FAN)

F

56

XV-HA5

19

7

8

1234

3.3 DVDM ASSY (1/2)

A

(RF)

B

LD Driver for CD

(RF)

(T) (T) (F) (F)

LD Driver for DVD

C

FTS DRIVER

3

2

(F)

(T)

D

E

F

20

MOTOR

STEPPING

CN601 PICKUP ASSY CN1013SPINDLE MOTOR

A

B

1/2

A

1234

(S) (S) (S) (S)

(RF)

: RF SIGNAL ROUTE

(D)

: AUDIO SIGNAL ROUTE(DIGITAL)

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

(C/V)

: VIDEO SIGNAL ROUTE

(R/Cr)

: VIDEO SIGNAL ROUTE(R/Cr)

(G/Y)

: VIDEO SIGNAL ROUTE(G/Y)

(B/Cb)

: VIDEO SIGNAL ROUTE(B/Cb)

(S_Y)

: S VIDEO SIGNAL ROUTE

(S_C)

: S VIDEO SIGNAL ROUTE

1

(F)

(T)

(S)

XV-HA5

(T)

AYW7069

5678

(D)

!

(R/CY)

(B/Cb)

B

DVDM ASSY

1/2

A

(AWM7966)

(S_Y)

(S_C)

(G/Y)

(C/V)

B

C

MT1389FE/C2-L

D

E

56

XV-HA5

F

B

1/2

21

7

8

1234

3.4 DVDM ASSY (2/2)

B

A

B

C

DVDM ASSY

2/2

(AWM7966)

(D)

D

E

F

B

2/2

A

22

1234

XV-HA5

5678

A

1.8V Regulator

5.0V

3.3V Regulator

5V Regulator

7.8V

6.4V

Video Driver Amp

6.5V Regulator

(D)

CN5952

B

C 2/2

7.8V

C

NC

(D)

: AUDIO SIGNAL ROUTE

(C/V)

: VIDEO SIGNAL ROUTE

(S_Y)

: S VIDEO SIGNAL ROUTE

(S_C)

: S VIDEO SIGNAL ROUTE

(S_C)

(C/V)

(C_Y)

(Y) (Cb) (Cr)

(S_C)

(C/V)

(S_Y)

(Y)

(Cb)

(Cr)

Y

Cb

Cr

NC

FL

FR

R521

0

R522

0

DAC 2CH

FL

FR

D

CN8502

K

E

F

56

XV-HA5

B

2/2

A

23

7

8

1234

3.5 IF ASSY (1/2)

JA3001

VKB1047-

A

B

LINEIN

LINEOUT

CN5701

52045-1145

GND

RDS

VSM

TXR

+9V

TXL

GND

CLK

L

R

L

R

DO

CE

TO TUNER MODULE

C

46 45

10

8

6

4

2

DI

VOLCLK VOLDATA

(LINEL)

CHASSIS_GND

11

9

7

5

3

1

47p

C5724

GNDU

(LINEOUTL)

GNDA

100p

CH

C5723

STBY

C3016

VX+9

CH

100pCHSTBY

C5721

66 61 62 57

CH

C5722

STBY

C3015

+9.7V

(TXL)

XPROTECT

C5792

STBY

R3226 D3225

R3005

L3005

R3004

L3004

L3006

R3006

R3007

L3007

R3009

L3009

L3008

R3008

1k 1SS355

STBY

220

STBY

220

C5793

2SC4081(QR) Q5711

0.1

C5713

C5795

R3212 R3211

STBY

C5712

UDZS10B

STBY

C5794

C3005

C3006

(LINEOUTL)

CH

C3009

CH

C3010

R5712

CH

220p

CH

220p

820p

10

D5711

STBY

1k 1k

C3013

D5713

DAN217-

C5791

LIN

RIN

R3013

STBY

C3012

R3014

R3017

R3018

STBY

REC MUTE

+9V REG.

VA+12

STBY

330

Q3001 IMX9-

(1/2)

STBY

Q3001 IMX9-

(2/2)

R5711

C5711

220

10/50

C3007

C3008

CH

3300p

CH

3300p

R3015

1.8k

R3021

4.7k R3022

4.7k

R3016

1.8k

R3025

R3026

RECMUTE

47k

R3019

R3020

220k 220k

R3072

100k R3071

100k

AUDIO

FAR

(FAL)

(TXL)

(LINEOUTL)

FAL

0

R3050

C

AUDIO

C 2/2

USBL

USBR

1 2 3 4

(USBL)

5 6 7 8

9 10 11 12 13 14 15 18 16

(DVDL)

0

R3051

IF ASSY

1/2

(XWZ4033 / WL) (XWZ4049 / LF ) (XWZ4050 / NT)

AUDIO INPUT SELECT

IC3001

BD3841FS-

DVDR MDL MDR TXL TXR VCC LINEL LINER FAL FAR USBL USBR ING1 ING2 INH1 INI1 INH2

DGNDDVDL

VEE

BIAS

RECA1 RECA2 RECB1 RECB2 RECC1 RECC2

LOUT

ROUT

INI2

+7.1V

32 31

CL

30

DA

29 28 27 26 25 24 23 22 21 20 19

17

-7.1V

(LCH)

VA+7

VA-7

0.1

C3017

C3018

47

R3040

C3040

100p CH

0.1

100 100

SELDATA

100

R3011 R3012

48

SELCLK

100

R3039

C3039

100p CH

10k

R3209

10k

R3210

0.068

0.068 4700p 4700p

PCB Binder

C3202

0.01

R3214

4.7k R3215

4.7k

B2B1

VEF1040-

C3201

0.01

C3203

C3204

C3245

STBY

RT1P241M

100p

GNDD

Q3221

CH

(FL)

VA-12V

GNDUGNDM

VP+8

R3234

D3223

R3275

Q3293

RT1P241M

2.2k

UDZS4.7B

12

GNDU

47k

+12.4V

11

GNDM

R3276

10k

R3279

10k

10

GNDM

(FL)

GNDD

IC3271

8

GNDD

R3277

STBY

IC3271

HA17558AF

+

4

3

(1/2)

-

STBY

C3271

2SD2114

Q3291

Q3292

RIN

C3272

HA17558AF

BASS BOOST CIRCUIT

2 R3271 C3273 C3275

0.1 0.1

R3273

22k

R3274

22k

2SD2114

0.1 0.1 R3272

6

STBY

5

R3278 STBY

UN+56

697

AC

SYSPOW

(2/2)

-

+

VA-12

5

UN+56

8

27k

C3276C3274

8

4

VA-12V

27k

GLED

1

7

341

VA-12

VA+12V

C3277

C3278

VP+8

2

VP+8

VA+12

R3263

0.1 C3257

0.1 C3258

VP+8

22

47/16

R3264

VA-12

+8.4V

GLED

CN43

52147-1210

H

22

J22

R3218

R3217

FLOUT

10k

ST-WIDE CIRCUIT

R3251

2.7k

VA+7

220/10

R3255

R3256

C3243

C3244

R3259

4.7k

STBY

R3257

STBY

R3258

0.1

C3251 1000p

C3254

C3253

R3250

10/50

R3249

STBY

R3260

4.7k

C3252

1000p

10/50

R3253 10k

SLOUT

D

E

VA+12

D3221

D3222

VA-12

34

38

22

FROUT

10k R3252

R3254

10k

SROUT

150

R3232

1/2W VM

C3241

UDZS6.8B

C3242

UDZS6.8B

150

R3233

1/2W VM

BBCTRL

XSYSMUTE

XPROTECT

AC SYSPOW

VA-7

NOTES

F

C

ALL CAPACITORS ARE IN µF UNLESS OTHERWISE SPECIFIED

CH :CCSRCH :CEAL

AL

1/2

(OTHER :CKSRYB)

:CEAT

24

100

RIN

LIN

STBY

R3262

STBY

R3261

-7.1V

ALL RESISTORS ARE IN Ω

ALL INDUCTORS ARE IN µH

1

INP1

2

INN1 VCC(+7V)

3

OUT1

4

GNDA

5

INP2

6

INN2

7

OUT2

8

GNDA

9

DTSR DTSRO

10

GNDA

11

SRIN

12

GNDA

13

SLIN

14

GNDA

15

DTSL

16

GNDA

17

FRIN

18

GNDA

19

FLIN

20

VEE(-7V)

IC3201

BD3814FV

E-VOL

1/2W RD1/2PM* 1/16W(CHIP)

LCYA

GNDA

CLK

DATA MUTE GNDD GNDA

SROUT

SLOUT DTSLO FROUT

FLOUT

BNF2L

BNF1L BNF2R BNF1R

TNFL

TNFR

+7.1V

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

PCB Binder

R3213

STBY

C3206 C3207 C3208 C3209 C3210 C3211

VEF1040-

XV-HA5

1234

5678

A

C3019

GNDA

(LINEOUTL)

11

RIN

0.1

GNDA

R3035

R3036

R3033

C3903

STBY

C3904

STBY

(FL)

C3021 10/50

C3022 10/50

0

(FL)

STBY STBY

39k

R3905

39k

R3906

0

R3034

C3905

R3907

C3907

C3908

R3908

C3906

47/16

VP+15

IC3911

NJM4565M

3

CH

47p

2

1k

R3909

C3909

47/16

100p 100p

C3910

R3910

1k

6

CH

(2/2)

47p

5

IC3911

NJM4565M

+

(1/2)

-

+

R3027

R3028

(DVDL)

4

8

4

+15.8V

** 100k100k100k100k100k100k100k100k

**

39k

42

6dB ATT

ATT6dB

Q3043

RT1P241M

R3913

1

(FL)

39k

10/50

C3913

CH CH

C3914

10/50

7

R3914

R3315

C3301

*

R3301

R3303

**

*

C3303

*

C3304

R3302 R3304

**

C3302

*

R3316

(FL)

R3041 15k

R3045 10k

R3046 10k

R3047

100k R3042

15k

GNDU

VA+12

22

STBY

R3915

TS

47/16

C3911

R3931

NP

2.2k

STBY

R3911

R3923

0.1

2.2k

C3915

R3924

0.1

C3916

2.2k R3932

STBY

R3912

2.2k

NP

C3912

47/16 TS

22

STBY

R3916

VA-12

ANDREW CIRCUIT

STBY

0

IC3301

+

3

STBY

-

C3305

2

R3307

STBY

R3305

STBY

R3306

R3308

-

6

+

C3306

STBY

5

IC3301 STBY

0

R3301 R3302

R3303 R3304

R3307 R3308

C3301 C3302 C3303 C3304

R3043

R3044

R3917

100 100

R3919

100 100

R3921 R3929

100 100

R3922 R3930

100 100

R3920 R3928

100 100

R3918 R3926

100

(1/2)

4

8

*

8

4

(2/2)

*

STBY

1

R3309

C3307

C3308

R3310

7

15k

Q3041

2SC4081(QR)

Q3042

15k

2SC4081(QR)

R3925

R3927

Q3901

IMX9-

(1/2)

Q3901

IMX9-

(2/2)

100

C3311 10/50

STBY

STBY C3312

10/50

VA-12V

C3025

10/50

C3026

10/50

VA+12V

C3309

C3310

R3313

STBY

R3314

220k

R3029

220k

R3030

HPMUTE

HPL

Q3903

IMX9-

(1/2)

GNDA

Q3903

IMX9-

(2/2)

HPR

C 2/2

6.8k

(FL)

AUDIO

R3225 D3224

CHASSIS_GND

OPTOUT

1k 1SS133

VP+8

58 59 60 72 65 64 63

:AUDIO SIGNAL ROUTE

LIN

MUTE

XPROTECT

697108

VP+15

5

R-

R+

2

341

L-

GNDP

CN42

L+

52147-1110

H

(LINEL)

J21

:FLch AUDIO SIGNAL ROUTE

(FL)

:LINE Lch AUDIO SIGNAL ROUTE :TX Lch AUDIO SIGNAL ROUTE

(TXL)

:MD Lch AUDIO SIGNAL ROUTE

(MDL)

XV-HA5

56

R4621

1

R4623

C4621

VP+8

IC8881

AEK7014

Q4621

2SC4081(QR)

470

R4622

D4621

47/10

GNDD

VP+8

R3285

STBY

R3287

STBY

R3289

STBY

R3291

STBY

R3290

STBY

R3292

STBY

+5.0V

L4603

STBY

R4602

0

47

0.1

C4608

C4603

UDZS5.6B

R3284 R3282 R3283 R3281

GNDP

C3287 C3285

STBY 1000p

C3291 C3289

STBY 1000p

C3288 C3286

STBY

C3292

STBY

(DVDL)

(USBL)

(FAL)

(LINEOUT L)

7

47/10

(DVDL)

U-COM

C4604

LOUT

ROUT

95

STBY

DIGPOW

R4605

U-COM

Q4601 STBY

STBY

R4604

STBY

Q4602

C4611

C4612

C4605

STBY

C 2/2

STBY

R4624

0.01

STBY

C4614

JA4602

STBY

312

R4603

R4616

JA4601

TOTX177PL

C4615

1000p

GNDC

CN3101

1

3

5

7

9

11

FLIN

C3282

GNDU

C3284

4700/25

13

15

17

19

21

1

2

3

4

4700/25

VA+12

10k 10k 10k 10k

1000p C3290

1000p

+7.8V

C3281

C3283

4700/25

:DVD Lch AUDIO SIGNAL ROUTE :USB LCH Audio SIGNAL ROUTE :FA LCH AUDIO SIGNAL ROUTE :LINE OUT LCH AUDIO SIGNAL ROUTE

STBY

231

22

STBY

R4601

XKP3070-

LOUT GNDA

2

ROUT GNDA

4

DVDR GNDA

6

DVDL GNDA

8

FRIN GNDA

10

FLIN VA+12

12

KEYCONSTB KEYCONCLK

14

KEYCONDATA ECHOVOL

16

VOCAL A VOCAL B

18

VOCAL C

20

GNDU GNDU

CN3352

AKE7086-

L+

L-

R-

R+

8

TO KARAOKE ASSY

KARAOKE ASSY

CN8301

K

SPEAKER

C

1/2

25

B

C

D

E

F

1234

3.6 IF (2/2) and DISP ASSYS

ALL CAPACITORS ARE IN µF UNLESS OTHERWISE SPECIFIED

A

CH : CCSRCH

(OTHER : CKSRYB)

AL : CEAL TS : CE*-TS

(OTHER : CEAT)

ALL RESISTORS ARE IN Ω

RS1/16S***J

ALL INDUCTORS ARE IN µH

LCYA

B

WEN/DI

C

WD0

WCLK

RST VCC VSS

NC

*

DEST.

1

2

3

4

5

6

7

CN51

HLEM7S-1

LF

47k NT WL

D

E

F

C

2/2

A

26

VE+56

**

R5615

R5515

R5515R5615

-15k 47k47k

-47k

RESET

R5803

2.2K

C5807

0.01

D5802

R5617

GNDU

+15.8V

VU+5

R5802

STBY

C5502

1000p R5601

47k

C5507

STBY

1M

C5517 C5518 C5519

VESW+5

47k

C5804

RT1N431M

Q5802

NOTES

98 99

100

8

0.01

IC301

TA7812S

13

2

0.1

C301

VE+56

Q5801

2SC4081(QR)

+4.8V

L5801

22u

100/6.3

0.01

C5803

C5805 10/50

STBY

C5806

GNDU

R5602

1 2

7 8

CH

C5509

17 18 19

22

26

27 28

30

OUTIN

GNDA

0.1

C5802

VESW+5

100k

12p

C5510

10p

VA+12VP+15

C302

1SS355

C504

R5508

220

CH

270k

R5622

D5801

R5801

C5801

+5.6V

10/50

C

X5502

R5510 680k

TS

47/16

100

ACH1246-

VSS1143-

IF ASSY (XWZ4033/WL,XWZ4049/LF,XWZ4050/NT)

2/2

98

99

C5808

IC511

R5501 R5502

R5507

R5509 STBY

X5501 10MHz

ASS7034-

R5517 R5518 R5519

R5522

R5527 R5528

R5530

R5807

2SC4081(QR)

100p CH

Q5803

2

31

OUT IN

BA178M05FP

220 220

VU+5

220

1M

R5512

C5514

0.1

220 220 220

5

220

220 220

220

4

0.01

C5522

AC PULSE

10K

R5806

0

C502

D511 1SS355

100

R5698 10k

C5598

220

STBY

R5600

100

DVDON/OFF

2

HPDET

31

NC ACPULSE NC NC

REMOCON

XRESET

947865

XT1 XT2 VSS1

CF1 CF2

14 1513121110

VDD1 SIMUKE

NC VDET

KEY1 KEY2

20 221716 211918

NC NC XPROTECT SDATA0 MDATA0 SCLK0 LCDDATA LCDCS

2827262523 24

LCDCLK

29 30

SYSCS2 SYSCS1

220

R5531

47k

R5805

C5809

UN+56

C501

STBY12125

95

220

R5598

R5595

R5599

96

97

98

99

NC

FLASHCLK

XHPMUTE

1

BASS_BOOST

XMDRST

3231333534

220

R5533

R5532

R5534

323134

33

HPMUTE

VP+12 VP+15

R5804

10k

1/50

Q5804

STBY

93

R5693

47k

0.1C5589

220

R5593

R5592

92

93

94959190898887868584827981

NC

DIGPOW

XDVDRST

SYSPOW2

SPDIFPOW

FLASHDO

FLASHE/D

VDD3

VSS3

NC

85

220

R5585

NC

XSUSPEND

NC

83

NC

ECHCNT2 ECHCNT1

IC5501

PDC125

µ-COM

2

3

XHPMUTE2

XRECMUTE

XLCDRST

TMRLED

XSYSMUTE

373639384041424445434647485049

220

R5537

R5594

R5536

38

37

36

SHORT for TEST POINT

R5933R5932

D3953

DAN202K-

47k

R3936

2SA1576A(QR)

VA-12

0

R5808

7

VDD4

VSS4

SYSPOW

ATT6dB

220

0.1

220

C5540

R5591

R5542

R5543

41

42464548475049

STEST

1010

R3934

Q3951

1k

+4.9V

SELCLK

STEST

220

R5544

%

$

#

SDATA2

MDATA2

UTEST

VOLDATA/CE

220

R5597

R5596

JP1

JP2

R3937

C3932

R3933

R3935

C3930

TXIDATA

TXODATA

KCONDATA

KCONCLK KCONSTB

9

6

VOLCLK

SELDATA

220

R5574

R5575

R5644

R5643

UTEST

Q3952

2SC4081(QR)

6.8k R3938

0.1

15k

1k

47k

R3010

Q3003 RT1P241M

10/50

DIMMER

FADET

DVDACK

VOCALA VOCALB

VOCALC

TXCLK

TXCE

VSS2

VDD2

8

SCLK2

220

@

R5549

10k

10

D3951

VE+5

80

NC NC

NC NC NC NC NC

73 727476 757778

NC

666769 6871 70

596062 61636465

NC

535456 5558 57

NC

52 51

NC

220

R5550

VMUTE+5

C3931

UDZS5.6B

GNDU

R5573 R5572

R5570

R5568 R5567 R5566 R5565 R5564 R5563 R5562 R5561 R5579 R5578 R5577 R5557

C5555

R5551

!

0.1

D3001

1SS355

0.1

VE+5

2SA1576A(QR)

0

Q3953

Q5831

R5831

R5832

1k Q5832 RT1N241M

8.2k

4.7k

220

220 220 220 220 220 220 220 1k 220 220 220 220

220

C5597 STBY C5596 STBY

2SA1576A(QR)

R3939

XHPMUTE2

47k

XRECMUTE

VESW+5

22k

12k

R5576

10k

R5626

XHPMUTE

RECMUTE

SYSPOW

72

70

68 67 66 65 64 63 62 61 60 59 58 57

51

33

31

32

C 1/2

AC

C

AUDIO

41

XV-HA5

1234

DE015WE0

CN5421

E

VBUS

D+

D-

GNDC

HPDET

HPL

GNDHP

HPR

FADET

GNDA

FAL

GNDA

FAR

VA+7

USBL

USBR

IC3191 HA17558AF

5678

1.5k

R5206

R5209

+5.1V

J1

GNDC

CN5921

52044-1345

12

10

68

4

2

HA17558AF IC3191

7

R3198

C3196

CH330p

330p CH

R3197

10k

1

R5210

C5214

0.1

Q5203(1/2)

R5212

VE+5

13

11

9

5

3

17

GNDA

VA-7

R3192

+

5

-

6

10k

C3194

3300p

27k

R3196

27k

R3195

C3193

3300p

-

2

R3191

+

3

4

(2/2)

8

C3195

8

(1/2)

4

56

USB RECEIVER

22

128

D+ XSUSPEND

22

C5204

C5205

0.1

C5208

STBY

GNDC

USBR

C5215

R5217

STBY

GNDA

STBY

1k

0.1

+1.7V

W624 W625

R3194

R3193

TS

10/50

0

C3192

2.2/50

C3191

2.2/50

10 11 12 13 14

R5214R5215

STBYSTBY

R5213

STBY L5201

10k

R5951

STBY

(FAL)

10k 10k

2

1

D-

3

2

VBus

4

DGNDUSB

5

HID0

6

HID1

7 8

SEL0 XT1

9

SEL1 Vcci Vccp2i AGNDC VinL VinR VoutL Vcom

C5216

R5216

STBY

(FL)

USBL

10/50

0

10k

R5961

GNDA

FAR

PCM2900E

R5204

R5205

TS

STBY

C5951

STBY

Q5203(2/2)

(USBL)

STBY

W623

292527

28

FAR

GNDA

28

292527

FAL

IC5201

27

Vddi

26

DGND

25

DOUT

24

DIN

23

Vccxi

22

AGNDXHID2

21 20

XTO

19 18

AGNDP

17

Vccp1i

16 15

VoutR

100

KARAOKE DVD/CD

POWER

R5952 R5953 R5954 R5956 R5957R5955

1k 1.2k 1.5k

VSG1009

S5951

RMC

+4.8V

W622

FAL

23

26

24

HPR

GNDA

FADET

GNDHP

26

24

23

GNDHP

(USBL)

HPR

68

(FL)

+3.3V

220

R5211 C5207

C5206

R5202

1M

R5203

2.2k

0.1

22p

C5201 C5202

X5201

C5210

C5213

CH

18p

ASS7047-

12MHz

Q5201 STBY

VESW+5

+3.4V

USBL

+1.7V

1.8k 2.7k 3.3k

S5953

S5954

S5962

470

C5942

10/50

15913

16

KEY2

XSUSPEND

16

15913

18

19

S5955

VSG1009

VOL+ VOL-

R5963 R5964

1.2k 1.5k

S5963

VSG1009

X5941

3

R5943

STBY

2 1

AL

11

12

14

KEY1

GNDU

GNDD

REMOCON

12

14

11

GNDD

7

S5952

C5961

R5942

47

(USBL)

HPL

22

HPL

22

HPL

VSG1009

STBY

R5941

21

20

GNDA

20

21

USBL

2

S5961

C5941

USBL

19

USBR

HPDET

19

VSG1009

R5962

1k

VSG1009

0.1

17

18

GNDA

18

17

USBL

85

:FLch AUDIO SIGNAL ROUTE

XV-HA5

R5218

DVD/CDFM/AM/LINEINPUT

S5964

VOUT VCC GND

10

VESW+5

10

D

STBY

R5219

STBY

C5217

S5956

VSG1009

GP1UM28XK

8

VE+5

LCDDATA

8

27

26

(USBL)

(FAL)

DISP ASSY ( XWZ4034 )

Switches

DISP ASSY

S5951 : STANDBY/ON S5952 : KARAOKE S5953 : DVD/CD 6

STBY

S5954 : INPUT S5955 : FM/AM/INPUT

LCD

WITH COG DRIVER

VESW+5

51048-0900

VP+12

0.1 C5902

R5907 R5908 R5909 R5910

SLI-343YCW

(RST)-TS

D5924

+4.8V

STBY

R5971

D5901

R5911

VSG1009

RT1N241M

STBY

C5901

Q5971

+15.3V

VP+8

00

R5982R5981

513

462

VP+12

XLCDRST

462

513

37

GLED

TMRLED

70

CN5911

DIMMER

CN5951

GLED

+8.4V

52044-2945

OPTOUT

1

93

HLEM295-1

30 51 49 50 67

17

SPDIF

:USB LCH Audio SIGNAL ROUTE :FA LCH AUDIO SIGNAL ROUTE

7

LCDCS

7

28

Q5202

STBY

GNDA

STOP

S5957

LCDCLK

36

S5956 : DVD/CD 0 S5957 : 7 (STOP) S5961 : 4 S5962 : ¢ S5963 : UP + S5964 : – DOWN

V5901

posi:XAV3029- nega:XAV3030-

NC

VSS

VDD

132547869

R5901

1k

AL

C5905

0.1 R5902

C5903

UDZS6.8B

47/6.3

220 220 220 220

CH

10k

R5927

STBY

R5929

RT1N431M

Q5924

RT1N241M

D5920:

0.1 STBY

C8884

C8881

R8881

220

0R8882

U-COM

22p

STBY

C5907

D5907

Q5922

2SA1576A(QR)

5.6k

R5926

10k

R5928

D5925

D5927

1SS355

NSPW500-4A05 NSPW510BS-2224D5921-D5923:

(DVD)

VA+12

C8885

1000/10

0.1 GNDM

STBY

C8883

STBY

L8881

0

R8883

GNDD

C5908

DAN217-

GNDU

Q5923

1.5k

C8882

VREF

STB

RESETNCDATA

000

15k

R5904

R5903

CH

22p

STBY

C5909

D5908

STBY

5.6k

R5922

R5921

0.1

R5925

D5921

C5921

D5923

27

Q5921

2SC4081(QR)

R5924

CN5952

VKN1256-

VDVD+12

25

VPR+8

24

VPR+8

23

VPR+8M

22

VPR+8M

21

GNDM

20

GNDM

19

GNDD

18

GNDD

17

DOUT

16

GNDD

15

GNDD

14

DVDPOWER

13

XDVDRST

12

XREADY

11

SCLK2

10

SDATA2

9

MDATA2

8

ACK

7

GNDD

6

GNDD

5

VDET

4

3

NC

2

NC NC

1

VOLUME

SCK

R5905

STBY

D5909

STBY

D5922

R5923

33

GLED

C 1/2

C

2/2

8

0

CABLE HOLDER

R5906

(FOR LCD INSERTION)

0.1 STBY

C5910

D5910

470

R5930

0.1

D5920

C5922

560

Q5925

2SC4081(QR)

R5931

CN901

B

D

27

A

B

C

D

E

F

1234

3.7 HP 2 ASSY

A

HP2 ASSY

E

(XWZ4035)

NOTES

ALL CAPACITORS ARE IN µF

B

UNLESS OTHERWISE SPECIFIED

CH : CCSRCH AL : CEAL (OTHER : CEAT)

TS : CE *-TS

ALL RESISTORS ARE IN Ω

RS1/16S***J

ALL DIODE

:1SS355 :1SS133

C

D

(OTHER : CKSRYB)

MIC (MAIN)

JA9401 AKN7005-

MIC (SUB)

JA9402 AKN7005-

JA9903 XKN3016

1

VBUS

2

D-

3

D+

4

GNDD

HP

5 4 2

3 7 8

1

JA9902 AKN7005-

FRONT AUDIO

5 4 2

3 7 8

1

JA9901 AKN7005-

5 4 2

3 7 8

1

5 4 2

3 7 8

1

D9901

R9429

D9902

UDZ6.8B

(FAL)

C9428

STBY

D9903

(FL)

100pF

C9946

STBY

CH

C9427

C9430

0.01

0.1

C9947

C9943

1000p

R9425

3.3k CH

100pF

C9429

47/16

C9948

C9944

TS

0.1

R9422

0.1

STBY

AL TS

C9426R9423

2.2/503.3k

STBY

+5.1V

R9960

R9959

C9945

0.01

STBY

R9426

C9425

1000p

C9953

KN9901

VNF1084-

GNDC

STBY

0

C9955

C9954

C9424

R9421

0.01

0.1

R9948

L9941 R9945

L9943

R9947 L9942

R9946

RT1P431MQ9401

C9423

R9420

21.5dB

2

-

3

STBY

+

IC9402(1/2)

10k

HA17558AF-

R9958

L9951

R9955

L9953

R9957

L9952

R9956

MIC AMP

1000p CH

39k

8

1

4

68

STBY

68

STBY

STBY STBY

C9413

C9951

C9952

C9941

C9942

STBY

C9412

AL

0.022

220p

C9422

VA+12V

0.1

2.2/50

VR9401

XCS3007-

R9951

68

R9953

68

R9954

68

R9952

68

R9943

STBY

R9944

STBY

R9419

C9421

2.2/50

GNDA

AL

TS

C9420

47/16

(FL)

(FAL)

R9418

C9436

0.1

47k

C9419

100p CH

E

F

E

28

1234

XV-HA5

5678

CN5105

K

KARAOKE ASSY

A

GNDA

MIC

MIC SW

VA+12

243 1

J9911 D20PYY0435E 51048-0400

R9416

R9417

3.3k 3.3k

R9415

2.2k

C9416

2.2/50 TS

IC9402(2/2)

HA17558AF-

5

STBY

6

R9414

C9415

C9414

1200p

(FL)

12k

R9413 STBY

R9412

STBY

MIC

16.2dB

4

+

7

-

8

B

GNDA

:FLch AUDIO SIGNAL ROUTE

(FL)

:FA LCH AUDIO SIGNAL ROUTE

(FAL)

(FL)

(FAL)

CN9421

52045-1345

13

12

11

10

9

8

7

6

5

4

3

2

1

V BUS D+ D-

GNDC HPDET HPL GNDHP HPR FADET GNDA FA L GNDA FA R

CN5921

D

C

(FAL)

D

E

F

56

XV-HA5

E

29

7

8

1234

3.8 REGULATOR and POWER ASSYS

REGULATOR ASSY

F

(XWZ4039)

W102

0

UVP+8

STBY

A

R52

Q81

W105

STBY

IRF9530

W101

+16.5V

R42

STBY R44

STBY R46

STBY

R48

STBY

S

D

W103

W106

G

B

100k

R81

R83

100

R41

STBY R43

STBY R45

0

STBY R47

STBY R49

STBY

R58

R59

STBY

Q53

D81

Q51

STBY

UDZS18B

R84

R82

STBY

C

R54

STBY

NJM78L05A

IC51

R55

(1%)

470

+4.9V

1/50

10/50

C54

C51

D

C55

STBY

Q54 2SC1740S(RS)

(1%)

470

R51

R61

1.8k

(1%)

STBY

C53

C56

R57

D3654 D3653

GNDPRE5

R3669

STBY

1SR154-400

+11.6V

D3656

D3658

KM200SA2L

CN3651

1

E

F

+

2

-

FAN MOTOR

R3659R3666

GNDFAN

C3654

33

R3665 R3670

0.022

C3653

22/50

R3658

47k

R3661

33k

Q3655 D3665

DTC114TK

33

R3660

C3652

FAN LOCK, SHORT, OPEN DETECT

D3664

10

100/10

10K

R3662

STBY

R3677

22k

30

+8.4V

STBY

STBY D3655

R3678

STBY

W107

6.8k (1%)

C52

R56

Q3654

2SC2412K(RS)

22k

XV-HA5

VPRE+5

SHORT DETECT(FAN+B,VP+8V,VP+15V)

Q71

2SA1037K(RS)

R71

0

47k

R74

D73

D71

D74

R78

4.7k

D3651

Q3651

2SB1237X

D72

R77

47/25

R76

D3652

R3681

C3655

STBY

390 390

R3664

390

R3663

390

R3657

390

R3651

C3656

47/35

Q3653

2SC2412K(RS)

STBY

22

R3655

Q3652

2SC2412K(RS)

R3652

R3653

D75

4.7k

R3654

D77

R3656

220

680

R3679

R3667

D3657

10k

1YF

C71

680

10k

R75

R73

R3680

1/50

100

470k

+B

R72

STBY

R3668

C3651

CN3303

KM250NA10L

1

2

3

4

5

6

7

8

9

10

47K

UVP+8

VP+8

SENSE5

GNDVP+8

VP+15

H/L CONT

REF5V

XPROTECT

FAN GND

+B

CN22

H

1234

Pioneer XVHA-5 Service manual

XV-HA5

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 FRONT PANEL SECTION

2.4 05 LOADER ASSY

2.5 Traverse Mechanism Assy-S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL WIRING CONNECTION DIAGRAM

3.3 DVDM ASSY (1/2)

3.4 DVDM ASSY (2/2)

3.5 IF ASSY (1/2)

3.6 IF (2/2) and DISP ASSYS

3.7 HP 2 ASSY

3.8 REGULATOR and POWER ASSYS