Pioneer XVHA-5 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

STANDBY/ON KARAOKE

TIMER

DVD/CD

MIC PHONES INPUT

MIN MAX

VOL MAIN

DVD/CDINPUTFM/AM VOLUME



SUB

 

STEREO DVD RECEIVER

F. AUDIO USB

HA5DVD

+

-

ORDER NO.

RRV3217

XV-HA5

DVD/CD RECEIVER

XV-HA5

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement

XV-HA5 WLXJ AC220-240V 3

XV-HA5

XV-HA5 NTXJ AC220V 3

AC110V 3

Regional restriction

codes (Region No.)

Remarks

For details, refer to "Important Check Points for Good Servicing".

T-ZZR AUG. 2005 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

B

CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

FOR CD : MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 650 nm

WAVELENGTH : 780 nm

LABEL CHECK

C

D

E

WLXJ, NTXJ types VRW1699

(Printed on the Rear Panel HAL)

LFXJ type VRW2159

Additional Laser Caution

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock mechanism of the laser. When this switch turned ON in SW2 (CLOSE) side (OPEN signal is 0V and CLOSE signal is 3.5V), a laser becomes the status which can completely oscillation. Furthermore, the laser completely oscillates in the disc judgment and disc playback. When player is power ON state and laser diode is not completely oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD) on the DVDM Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. The interlock mechanism mentioned above becomes invalid in this mode.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

F

2

1234

XV-HA5

∗ : Refer to page 63.

5678

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

A

B

C

D

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

56

XV-HA5

E

F

3

7

8

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B

16

1

C

8

6

7

5

4

2

11

3

14

XV-HA5

D

12

15

13

E

10

9

F

6

1234

XV-HA5

5678

(1) PACKING SECTION PARTS LIST

No. Description Part No.

Mark

1 Operating Instructions See Contrast table(2)

2 Remote Control XXD3100

3 Battery Cover AZN7933

4 AM Loop Antenna ATB7013

5Power Cord See Contrast table(2)

6 FM Antenna ADH7030

7 Video Cable VDE1065

NSP 8 Dry Cell Batteries(R6P,AA) VEM1031

NSP 9 Warranty Card See Contrast table(2)

NSP 10 Vinyl Bag See Contrast table(2)

No. Description Part No.

Mark

NSP 11 Literature Bag AHG1180

12 Packing Sheet AHG7053

13 Front Pad XHA3154

14 Rear Pad XHA3155

15 Packing Case See Contrast table(2)

NSP 16 Service Map See Contrast table(2)

A

(2) CONTRAST TABLE

XV-HA5/WLXJ, LFXJ and XV-HA5/NTXJ are constructed the same except for the following:

Mark No. Description

1 Operating Instructions XRE3112 XRE3112 Not used

(English/Chinese)

1 Operating Instructions Not used Not used XRC3208

(Thai)

Power Cord

5

NSP 9 Warranty Card Not used Not used XRY3004

NSP 10 Vinyl Bag Not used Not used AHG7031

15 Packing Case XHD3551 XHD3551 XHD3553

NSP 16 Service Map Not used Not used XRY3005

XV-HA5

/WLXJ

ADG1154 ADG7097 ADG1154

>

XV-HA5

/LFXJ

XV-HA5

/NTXJ

B

C

D

56

XV-HA5

E

F

7

8

1234

2.2 EXTERIOR SECTION

A

B

C

D

E

NON-CONTACT

SIDE

CONTACT SIDE

Refer to "2.3 FRONT PANEL SECTION"

52

45

42

C

18

M

59

19

52

57

23

36

10

26

27 50

33

51

58

39

50

51

C

15

4

33

25

G

25

H

M

35

33

6

A

58

K

J

G

17

47

57

A

5

52

F

H

G

50

38

50

51

26

37

26

51

To "2.3 FRONT PANEL

C

SECTION

K

E

8

13

F

I

12

51

Cleaning paper GED-008

F

E

48

56

51

54

51

D

24

29

2

11

J

I

D

44

1

58

51

C

21

3

30

59

N

41

O

P

H

51

58

51

58

40

51

35

I

K

9

53

L

14

31

28

35

43

20

60

M

60

F

Refer to "2.4 05 LOADER ASSY"

22

60

8

1234

B

7

N

O

P

L

XV-HA5

32

34

5678

(1) EXTERIOR SECTION PARTS LIST

No. Description Part No.

Mark

1 IF Assy See Contrast table (2)

2 PRIMARY Assy See Contrast table (2)

3 SECONDARY Assy XWZ4042

4 KARAOKE Assy XWZ4043

5 REGULATOR Assy XWZ4039

6POWER Assy XWZ4040

7DVDM Assy AWM7966

8 FM/AM TUNER Unit AXX7173

9Power Transformer XTS3098

10 FU2 Fuse (T5.0A/ 250V) REK1029

11 FU1 Fuse See Contrast table (2)

12 DC Fan Motor AXM7025

13 11P FFC/30V XDD3174

14 25P FFC/30V XDD3175

15 27P FFC/30V XDD3176

16 • • • • • •

17 CAUTION Label See Contrast table (2)

NSP 18 DVD ASSY XXA3036

NSP 19 05 Loader Assy VWT1219

20 Adaptor 05L XNW3014

21 Adaptor 05R XNW3015

22 Connector Assy PG05KK-E07

NSP 23 FUSE Card See Contrast table (2)

NSP 24 FUSE Card AAX7098

25 Insulation Plate AND7055

26 FET Bracket A ANG7432

27 Heat Sink ANH7169

NSP 28 Chassis HAL XNA3025

29 Rear Panel HAL See Contrast table (2)

30 Mecha Frame XNG3136

No. Description Part No.

Mark

31 Leg AEB7090

NSP 32 Spacer AEB7092

33 Insulation Rubber AEB7256

34 S Cover AEB7262

35 Push Rivet AEC7205

36 Mica Sheet A AEE7049

37 Mica Sheet B AEE7050

38 Rear Mold AMR7437

39 Fan Mold AMR7470

40 Cord Clamper RNH-184

41 DVD Barrier XEC3060

42 FFC Barrier XEC3061

43 FFC Cover XEC3067

44 PCB Suppor t XMR3096

45 Tray Cap XAK3491

46 • • • • • •

47 Bonnet Case XZN3177

NSP 48 SISIR Label See Contrast table (2)

49 • • • • • •

50 Screw 3*10 ABA7117

51 Screw BBZ30P060FTC

52 Screw BBZ30P080FNI

53 Screw BBZ40P060FTC

54 Screw BCZ30P060FTC

55 • • • • • •

>

56 Screw PPZ30P080FNI

57 Screw VPZ30P080FNI

58 Screw VPZ30P080FTC

59 Screw XBA3015

60 Screw BPZ30P080FNI

A

B

C

D

(2) CONTRAST TABLE

XV-HA5/WLXJ, LFXJ and XV-HA5/NTXJ are constructed the same except for the following:

Mark No. Description

1 IF Assy XWZ4033 XWZ4049 XWZ4050

2 PRIMARY Assy XWZ4041 XWZ4044 XWZ4041

>

NSP 23 FUSE Card AAX2367 AAX2377 AAX2367

NSP 48 SISIR Label XAX3525 Not used Not used

11 FU1 Fuse REK1021 REK1024 REK1021

17 CAUTION Label VRW1699 VRW2159 VRW1699

29 Rear Panel HAL XNC3342 XNC3388 XNC3389

XV-HA5

/WLXJ

(T800mA/ 250V) (T1.6A/ 250V) (T800mA/ 250V)

XV-HA5

56

XV-HA5

/LFXJ

XV-HA5

/NTXJ

7

E

F

9

8

1234

2.3 FRONT PANEL SECTION

A

NON-CONTACT

SIDE

CONTACT SIDE

B

24

1

D

To "2.2 EXTERIOR SECTION

A

4

22

14

C

8

5

D

11

15

26

16

20

24

21

23

17

25

3

12

6

B

C

To "2.2 EXTERIOR SECTION

24

2

E

9

10

B

E

19

18

F

10

1234

XV-HA5

7

13

5678

(1) FRONT PANEL SECTION PARTS LIST

No. Description Part No.

Mark

1 DISPLAY Assy XWZ4034

2 HP2 Assy XWZ4035

3 13P FFC/30V XDD3171

4 29P FFC/30V XDD3173

5 Door Spring XNG3138

6 Gnd Plate B XNG3140

7 Leg AEB7090

8 Pioneer Name Plate AAM7012

9 Func Button A XAD3219

10 Func Button B XAD3222

11 Tray Cap XAK3491

12 Standby Button Assy XXG3212

13 Front Panel Assy XXG3215

14 Display Window XAK3489

15 Sealing Panel XAK3495

16 Door Cover XAK3517

17 Timer Lens XAK3500

18 Door XAN3055

19 Sub Cushion XEB3048

20 Door Cushion XEB3049

A

B

C

21 Front Panel XMB3202

NSP 22 Standby Button XAD3221

NSP 23 Standby Lens XAK3490

24 Screw VPZ30P080FTC

25 DM Screw DBA1260

26 MIC Knob XAA3031

D

E

56

XV-HA5

F

11

7

8

1234

2.4 05 LOADER ASSY

A

B

C

Note :

Refer to " Application of Lubricant".

Daifree GEM1036

23

Lubricating Oil GYA1001

13

22

Pickup leneses

Cleaning liquid GEM1004 Cleaning paper GED-008

8

12

16

8

2 Refer to "2.5 Traverse Mechanism Assy-S".

6

8

To DVDM CN101 (Pickup)

To DVDM CN104 (Stepping Motor)

To DVDM CN102 (Spindle Motor)

8

18

17

3

A

24

19

20

22

15

14

D

05 LOADER ASSY PARTS LIST

Mark

No. Description Part No.

NSP 1 LOAB Assy VWG2346

2Traverse Mechanism Assy-S DXX2568

3 Loading Motor Assy VXX2912

E

4• • • • •

5• • • • •

6 Flexible Cable (24P) VDA2008

7 Connector Assy 2P VKP2253

8 Floating Rubber VEB1351

9 Belt VEB1358

10 Stabilizer VNE2253

22

To

DVDM CN103

9

21

22

7

A

11

1

A

Mark

No. Description Part No.

16 Drive Gear VNL1923

17 SW Lever VNL1925

18 Clamper Plate 04 VNE2342

19 Bridge 04 VNE2343

20 Clamper 04 VNL1969

21 Screw JGZ17P028FTC

22 Screw VBA1094

23 Tray VNL1920

24 Clamp Magnet VMG1029

10

Lubricating Oil GYA1001

11 Loading Base VNL1917

12 Float Base 04 VNL1968

F

13 Drive Cam VNL1919

14 Gear Pulley VNL1921

15 Loading Gear VNL1922

12

1234

XV-HA5

5678

Application of Lubricant

Lubricating Oil GYA1001

No. 11 Loading Base

No. 13 Drive Cam

Lubricating Oil GYA1001

Around the shaft

Lubricating Oil GYA1001

Inner side of a ditch

A

B

Lubricating Oil GYA1001

Inner side of a ditch

C

Lubricating Oil GYA1001

Front View Rear View

No. 23 Tray

Daifree GEM1036

Concave of unevenness

No. 23 Tray

Top View Bottom View

Concave of unevenness

Daifree GEM1036

Inner side of a ditch

Daifree GEM1036

No. 13 Drive Cam

D

Daifree GEM1036

Concave of unevenness

E

Side of the rib

Daifree GEM1036

F

56

XV-HA5

13

7

8

1234

2.5 Traverse Mechanism Assy-S

Note :

A

B

C

Refer to " Application of Lubricant".

Note : When part #2 is replaced,

2

11

To DVDM CN102

(Spindle Motor)

part #13 also need to be replaced at the same time.

4

3

10

11

1

5

6

9

Silicone Adhesive GEM1037

To DVDM CN101 (Pickup Assy)

D

8

Note : Spindle screw (DBA1252) of No.13 is the screw which applied special bond.

E

13

Therefore the adhesion becomes ineffective when takes it off once. Spindle screw is the part which cannot recycle. When part #2 is replaced, part #13 also need to be replaced at the same time.

Traverse Mechanism Assy-S PARTS LIST

No. Description Part No.

Mark

1 05SD Pickup Assy-S OXX8014

2 Spindle Motor N200 DXM1197

3 Guide Shaft VK1 DLA1940

4 Sub Guide Shaft VK1 DLA1941

NSP 5 Joint VK1B DNK4272

F

6 Joint Spring VK1 DBK1235

7 Stepping Motor VK1 DXM1201

12

>

NON-CONTACT

SIDE

Mark No. Description Part No.

NSP 8 Mechanism Frame VK1 DNK4160

9 Precision Screw VK1 DBA1209

10 Skew Screw VK1 DBA1211

11 Skew Spring VK1 DBH1516

NSP 12 Stepping Screw DBA1205

13 Spindle Screw VK1(for Service) DBA1252

7

To

DVDM CN104

(Stepping Motor)

CONTACT SIDE

14

XV-HA5

1234

5678

A

B

C

D

E

56

XV-HA5

F

15

7

8

1234

+ -

SC

Sy

FL

POWER SUPPLY

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

SPINDLE

Motor

05SD PU

FOCS/TRKG

PlCK UP

ASSY

Stepping

M

Motor

+ -

B

Loading

Motor

+ -

M

A

LOAD ASSY

CN1013

(24P)

CN103

(4P)

CN104

(5P)

DVDM ASSY

B

CN101

(24P)

CN102

(12P)

FTS&SPDL

DRlVER

IC101

BD7995EFS

IC204

16K

EEPROM

IC202

64M SDRAM

IC203

16M

FLASH ROM

MT1389FE/C2-L

·System Control

·RF Amp

·Servo Control

·AV Decoder

·108MHz 12bit Video DAC

C

27MHz

BACK END IC

IC201

MIC

8

ECHO

IC8401

9

Bu9255FS

VlDEO AMP

8

2

DRlVER

IC401

MM1623BF

2CH DAC

IC501

PCM1753

POWER SUPPLY

1.8V:IC711

3.3V:IC731 5V:IC751

6.5V:IC761

12V:Q701

VOCAL

2

FADER

IC8301

BA3838F

16

20

18

23

26

21

CN902

(27P)

DVDPOWER VDET

VPR+8

VPR+8M

VDVD+12

6

3

16

12

14

10

25

13

23 24 21 22

25

11

8

6

4

1

16

FL

CN901

(25P)

V

SC

Sy

CN5952

(25P)

DOUT

16 13

4

23 24 21 22

25

CN3101

(21P)

11

1

VDET

FL IN

L OUT

3

DVD

LINE IN

TUNER

KEY

CON

IC8201

M65847AFP

7

1

3

7

9

11

5

CN8301

(1/2)

(21P)

25

CN8502

(27P)

AUDIO INPUT SELECT

BD3841FS

IC3001

BUFFER

CN3101

(1/2)

(21P)

ATTENUATOR

RECA

26

IN1

18

20

OUT

-6dB

-6 dB ATT (u-p)

REC MUTE

(u-p)

2

CN5105

(4P)

K

1/2

D

CN8301(2/2)

(21P)

CN3101(2/2)

J9911

MIC

AMP

(u-p)

AXA7173

(4P)

1

3

CN5421

(1/2)

(15P)

3

2

3

CN5921

D

LINE IN

(15P)

2/2

USB

RECEIVER

IC5201

PCM 2900EG

DISP ASSY

MIC SW

MIC IN

FRONT IN

E

USB IN

HP2 ASSY

2/2

E

M

TUNER MODULE

TUNER

2

IC9402

HA17558AF

FRONT IN DETECT

TUNER MODULE

(21P)

CN5911

(2/2)(2/2)

(29P)

6

F

KARAOKE ASSY

27

17

CN5951

(2/2)

(29P)

6

CN5701

(11P)

FRONT AUDIO IN

USB AUDIO

16

LINE OUT

XV-HA5

1234

5678

16

12

14

8

6

10

CN8502

(27P)

KEY

14.15

MICROPROCESSOR

K

PDC 125

IC5501

KARAOKE ASSY

2/2

IR SENSOR

13

COMPOSITE VIDEO OUT

S-VIDEO OUT

CN5951(2/2)

(29P)

CN5911(2/2)

(29P)

IC3911

NJM4565M

3

HP. AMP

CN5911(1/2)

1

22

CN5951(1/2)

(29P)

A

D

DISPLAY ASSY

1/2

B

LCD

With COG DRIVER Positive: XAV3029-

1/2

E

(2/2)

(15P)

HP DETECT

(u-p)

HP2 ASSY

HEADPHONE

OUT

C

CN5921

(1/2)

(15P)

22

CN5421

8

ON/OFF

(u-p)

3

BASS

BOOST

IC3271

HA17558AF

1

SYSTEM MUTE

(u-p)

XPROTECT

(u-p)

9

CN42(1/2)

(11P)

J21(1/2)

(11P)

9

R3033, R3034

15

E-VOLUME

IC3201

BD3814FV

-VOLUME

-ST-WIDE

-TONE

-SFC

27

H

C

IF ASSY

56

XV-HA5

AMP SECTION

POWER

G

ASSY

IC3301

1

13

2ch

Power Amp

LOW POWER AMP

TDA8560Q

MODULE

1

CN23

(15P)

CN3302

(15P)

SECONDARY ASSY

ANALOG AUDIO & VIDEO SIGNAL DIGITAL AUDIO SIGNAL

CONTROL SIGNAL

OTHER

7

7 9

CN3301

(5P)

CN42

4

5

J21(2/2)

(2/2)

(11P)

21212

(11P)

CN24

(5P)

4

5

• R ch is same as L ch.

CN3352

(4P)

1

8

D

L/R OUT

E

F

17

1234

3.2 OVERALL WIRING CONNECTION DIAGRAM

A

JA9903

XKN3016

HP2 ASSY

JA9902

AKN7005

JA9901

AKN7005

JA9401

MIC

(MAIN)

AKN7005

JA9402

MIC

(SUB)

B

AKN7005

E

(XWZ4035)

2mm PITCH WIRE

GNDA

MIC SW

2143

MIC

VA+12

51048-0400

D20PYY0435E

J9911

CN9421

52045-1345

FA(R)

1

GNDA

FA(L)

3

GNDA

FADET

5

HPR

GNDHP

7

HPL

HPDET

9

GNDC

D-

11

D+

VBUS

13

CN5921

52044-1345

2

4

6

8

10

12

2

4

6

8

10

12

FFC (1.25mm PITCH)

XDD3171

FA(R)

1

GNDA

3

FA(L) GNDA FADET

5

HPR GNDHP

7

HPL HPDET

9

GNDC D-

11

D+ VBUS

13

CN5911

DIMMER

GLED

1

52044-2945

2

1

GLED

HLEM295-1

DIMMER

CN5951

C 1/2,CC 2/2,

C

CN8301

XKP3081-

1

LOUT

2

GNDA

3

ROUT

4

GNDA

5

DVDR

6

GNDA

7

JA8502

AKB7146

D

VIDEO OUTPUT

(COMPOSITE+S OUT)

CN5105

52147-0410

VA+12

1

MIC

2

MIC SW

3

4

GNDA

K

KARAOKE ASSY (XWZ4043)

DVDL

GNDA

FRIN

GNDA

FLIN

VA+12 KEYCONSTB KEYCONCLK

KEYCONDATA

ECHOVOL

VOCAL A VOCAL B VOCAL C

GNDU GNDU

8

9

10

11

12

13

14

15

16

17

18

19

20

21

CN3101

XKP3070-

LOUT

1

GNDA

2

ROUT

3

GNDA

4

DVDR

5

GNDA

6

7

DVDL

8

GNDA FRIN

9

GNDA

10

FLIN

11

VA+12

12

13

KEYCONSTB

14

KEYCONCLK

BOARD TO BOARD (1.25mm PITCH)

15

KEYCONDATA

16

ECHOVOL

17

VOCAL A

18

VOCAL B

19

VOCAL C GNDU

20

GNDU

21

IF ASSY (XWZ4033:XV-HA5/WL) (XWZ4049:XV-HA5/LF) (XWZ4050:XV-HA5/NT)

P/XI

SQUEEZE

VSEL1SCASPECT

VSEL2

GNDDVGNDDSYGNDD

CY/G

Cb/B

GNDD

Cr/R

GNDDBG

GNDD

GNDA

GNDDRGNDDFRGNDA

FL

573

1

VKN1258-

2

CN8502

E

LOADING MOTOR ASSY : VXX2912

F

2

1

P/XI

VKN1258-

SQUEEZE

CN902

LOAD-

S5B-PH-SM3

CN104

1

CN602

LOAD-

2 1

3

VSEL2

LOAD+

A

9

13

4

11

6

10

17

15

16

1481820222624

12

XDD3176 FFC (1mm PITCH)

8

4

567

SC

VSEL1

ASPECT

SW2

LOAD+

342

21345

SW2

V+3D

LOAB ASSY (VWG2346)

GNDD

V+3D

9

V

GNDDSYGNDD

SW1

5

SW1

CN601

12

10

CY/G

CN103

S5B-PH-K-S

14

131911

Cb/B

GNDD

AKN7035

171615

Cr/R

GNDD

ST1-

ST1+

2

STEPPING

GNDD

19

18

20

B

G

GNDD

B

ST2-

ST2+

413

MOTOR

232125

27

22

26

24

27

25

23

21

R

FL

FR

GNDA

GNDD

DVDM ASSY

(AWM7966)

H2+

H1-

H1+

A2A3A1

9

7

11

8

12

10

CN105

8

12

10

9

711351

A1A2A3

H1-

H2+

H1+

SPINDLE

H2-

H3+

H3-

6

RKN1053

4

6

H3-

H2-

H3+

MOTOR

GNDS 345

GNDS

V+5S

2

V+5S

INSIDE 1

INSIDE

A

18

XV-HA5

NCNCNCNC

VKN1256-

1

2

XDD3175

2104

VKN1256-

CN901 CN5952

FOCS RTN

CN101

241720

FOCS RTN

CN1013

VDET

345

3

NCNCNC

VDET

TRKG RTN

FOCS DRV

222324

TRKG RTN

FOCS DRV

GNDD

6

5

GNDD

TRKG DRV

VSHF

21

20

212223

VSHF

TRKG DRV

MDATA2

SDATA2

SCLK2

ACK

7

DVDPOWER

XDVDRST

XREADY

GNDD

9

8

10

121116

FFC (1mm PITCH)

8

12

719

11

ACK

GND

19

GND

MDATA2

LD(650)

18

LD(650)

GNDD

SCLK2

SDATA2

XREADY

XDVDRST

DVDPOWER

PD

LD(780)

GND

MDB2B1ACB4B3

MPD(780)

MPD(650)

171619

ADD7418

24P FFC

16

1312151411

PD

MD

GND

LD(780)

MPD(650)

MPD(780)

PICKUP ASSY

GNDD

DOUT

GNDD

1718151413

181422

16

17

151319

DOUT

GNDD

VREF(2.1V)

11

896

1013121514

VKN1482

89456

10

A

B1

B2

VREF(2.1V)

GNDM

OEICG

745

7

OEICG

GNDM

20

GNDM

C

VPR+8M

21

221920

21

VPR+8M

780/650

B4

780/650

VPR+8

VDVD+12

23

25

24

FFC (1.25mm PITCH)

24

23

25

VPR+8

VDVD+12

VCC

GND

3

1

2

1

3

B3

VCC

GND

DVD MODULE

GND

VSM

RDS

TXR

+9V

TXLDOGND

7

9

11

856

10

XDD3174

8

6104

9

+9V

TXL

TXR

RDS

VSM

GND

M

(AXX7173)

TUNER MODULE

XXA3036

GND

CN5701

CLKDICE

52045-1145

3

1

2

4

2

5117

1

3

DI

CE

DO

CLK

52045-1145

1234

5678

V5901

posi:XAV3029- nega:XAV3030-

LCD

WITH COG DRIVER

51048-0900

DISP ASSY

D

(XWZ4034)

XLCDRST

VP+12

TMRLED

LCDCS

LCDCLK

VE+5

LCDDATA

GNDU

GNDD

REMOCON

VESW+5

7109

345

8

6

XDD3173 FFC (1.25mm PITCH)

8

4

6

10

7

5

VP+12

LCDCS

LCDCLK

XLCDRST

CN51

SYS U-COM DOWNLOAD

9

VE+5

LCDDATA

WEN/DI

HLEM7S-1

1

VESW+5

WD0

2

3

TMRLED

121116

12

11

GNDD

GNDU

REMOCON

WCLK

RST

VCC

3

5

4

XSUSPEND

KEY2

KEY1

16

151319

KEY2

KEY1

XSUSPEND

VSS

NC

7

6

VDDNCVSS

VREF

RESET

STB

SCK

DATA

NC

215437869

GNDA

USBL

USBR

1718151413

181422

17

USBL

USBR

GNDA

HPDET

20

HPDET

GNDA

21

GNDA

HPL

221920

HPL

GNDHP

23

GNDHP

CABLE HOLDER

(FOR LCD

INSERTION)

FADET

GNDA

HPR

FA(L)

25

27

24

262928

242628

252927

HPR

FA(L)

GNDA

FADET

JA4601

TOTX177PL

JA3001

VKB1047

CN3352

CN43

52147-1210

SYSPOW

CN42

52147-1110

XPROTECT

FA(R)

GNDA

FA(R)

GNDA

AKE7086-

GNDU

GNDM

GNDD

AC

UN+56

GLED

VA-12

VP+8

RIN

GNDA

MUTE

VP+15

GNDP

L+-+

L-

R-

LIN

R+

R-

L-

L+

÷

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

÷

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷

-

+R+

12

11

10

9

8

7

6

5

4

3

2

1

11

10

9

8

7

6

5

4

3

2

1

: The power supply is shown with the marked box.

OPTICAL OUTPUT

L

LINE IN

R

L

LINEOUT

R

SPEAKER

J22

51048-1200

D20PYY1225E

12

GNDU

11

GNDM

10

GNDM

9

GNDD

8

GNDD

7

SYSPOW

6

AC

5

UN+56

4

GLED

3

VA-12

2mm PITCH WIRE

VP+8

2

1

VP+8

J21

51048-1100

D20PYY1125E

11

RIN

10

GNDA

9

LIN

8

XPROTECT

7

MUTE

6

VP+15

5

R+

R-

4

2mm PITCH WIRE

3

GNDP

2

L-

1

L+

CN24

2.5mm pitch

KM250NA5L

CN3301

HELP

52147-0510

CN26

2.0mm PITCH WIRE

1212543

J11

HELP

D20PYY0520E

51048-0500

KP250NA5

R+L-GNDPR-L+

13425

CN23

BtoB

12345

L-

R-

GNDP

L+

R+

SYSPOW

AC

GNDU

354

AC

SYSPOW

GNDA

LIN

KP250NA15

LIN

GNDA

KM250NA15L

CN3302

AN1

XKP3084

CN3

B5P9-VH

115

XTS3098

UN+56

* T2

12 5643

UN+56

SUB2

GNDU

SECONDARY ASSY

H

(XWZ4042)

STBY

GNDA

RIN

MUTE

321 45678910

2.5mm pitch

321 4567891011 12 1513 14

RIN

STBY

MUTE

GNDA

POWER ASSY

G

(XWZ4040)

AC POWER CORD

AC INLET

2

1

5

412

3

0

115

SUB2

SUB1

SUB2

SUB1

SUB2

SUB1

REF5V

(VP+15V)

SENSE

VP+15V

BtoB

REF5V

SENSE

VP+15V

(VP+15V)

I

PRIMARY ASSY

(XWZ4041: WL, NT) (XWZ4044: LF)

MAIN

SUB1

MAIN

B6P-VH

CN21

GNDP

H/LCONT

GNDVP+15+B+B

GNDP

11 12 1513 14

GNDP

H/LCONT

GNDVP+15

LOW POWER AMP ASSY

+B

CN22

+B

CN3303

UVP+8

VP+8

KP250NA10

BtoB

VP+8

UVP+8

KM250NA10L

F

2

1

CN3651

KM200SA2L

SENSE

VP+15

GNDVP+8

H/LCONT

2.5mm pitch

VP+15

GNDVP+8

REF5V

H/LCONT

(VP+8)

321 45678910

(VP+8)

SENSE

REGULATOR ASSY

(XWZ4039)

XPROTECT

FANGND

XPROTECT

A

B

C

D

E

+B(FAN)

F

56

XV-HA5

19

7

8

1234

3.3 DVDM ASSY (1/2)

A

(RF)

B

LD Driver for CD

(RF)

(T) (T) (F) (F)

LD Driver for DVD

C

FTS DRIVER

3

2

(F)

(T)

D

E

F

20

MOTOR

STEPPING

CN601 PICKUP ASSY CN1013SPINDLE MOTOR

A

B

1/2

A

1234

(S) (S) (S) (S)

(RF)

: RF SIGNAL ROUTE

(D)

: AUDIO SIGNAL ROUTE(DIGITAL)

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

(C/V)

: VIDEO SIGNAL ROUTE

(R/Cr)

: VIDEO SIGNAL ROUTE(R/Cr)

(G/Y)

: VIDEO SIGNAL ROUTE(G/Y)

(B/Cb)

: VIDEO SIGNAL ROUTE(B/Cb)

(S_Y)

: S VIDEO SIGNAL ROUTE

(S_C)

: S VIDEO SIGNAL ROUTE

1

(F)

(T)

(S)

XV-HA5

(T)

AYW7069

5678

(D)

!

(R/CY)

(B/Cb)

B

DVDM ASSY

1/2

A

(AWM7966)

(S_Y)

(S_C)

(G/Y)

(C/V)

B

C

MT1389FE/C2-L

D

E

56

XV-HA5

F

B

1/2

21

7

8

1234

3.4 DVDM ASSY (2/2)

B

A

B

C

DVDM ASSY

2/2

(AWM7966)

(D)

D

E

F

B

2/2

A

22

1234

XV-HA5

5678

A

1.8V Regulator

5.0V

3.3V Regulator

5V Regulator

7.8V

6.4V

Video Driver Amp

6.5V Regulator

(D)

CN5952

B

C 2/2

7.8V

C

NC

(D)

: AUDIO SIGNAL ROUTE

(C/V)

: VIDEO SIGNAL ROUTE

(S_Y)

: S VIDEO SIGNAL ROUTE

(S_C)

: S VIDEO SIGNAL ROUTE

(S_C)

(C/V)

(C_Y)

(Y) (Cb) (Cr)

(S_C)

(C/V)

(S_Y)

(Y)

(Cb)

(Cr)

Y

Cb

Cr

NC

FL

FR

R521

0

R522

0

DAC 2CH

FL

FR

D

CN8502

K

E

F

56

XV-HA5

B

2/2

A

23

7

8

1234

3.5 IF ASSY (1/2)

JA3001

VKB1047-

A

B

LINEIN

LINEOUT

CN5701

52045-1145

GND

RDS

VSM

TXR

+9V

TXL

GND

CLK

L

R

L

R

DO

CE

TO TUNER MODULE

C

46 45

10

8

6

4

2

DI

VOLCLK VOLDATA

(LINEL)

CHASSIS_GND

11

9

7

5

3

1

47p

C5724

GNDU

(LINEOUTL)

GNDA

100p

CH

C5723

STBY

C3016

VX+9

CH

100pCHSTBY

C5721

66 61 62 57

CH

C5722

STBY

C3015

+9.7V

(TXL)

XPROTECT

C5792

STBY

R3226 D3225

R3005

L3005

R3004

L3004

L3006

R3006

R3007

L3007

R3009

L3009

L3008

R3008

1k 1SS355

STBY

220

STBY

220

C5793

2SC4081(QR) Q5711

0.1

C5713

C5795

R3212 R3211

STBY

C5712

UDZS10B

STBY

C5794

C3005

C3006

(LINEOUTL)

CH

C3009

CH

C3010

R5712

CH

220p

CH

220p

820p

10

D5711

STBY

1k 1k

C3013

D5713

DAN217-

C5791

LIN

RIN

R3013

STBY

C3012

R3014

R3017

R3018

STBY

REC MUTE

+9V REG.

VA+12

STBY

330

Q3001 IMX9-

(1/2)

STBY

Q3001 IMX9-

(2/2)

R5711

C5711

220

10/50

C3007

C3008

CH

3300p

CH

3300p

R3015

1.8k

R3021

4.7k R3022

4.7k

R3016

1.8k

R3025

R3026

RECMUTE

47k

R3019

R3020

220k 220k

R3072

100k R3071

100k

AUDIO

FAR

(FAL)

(TXL)

(LINEOUTL)

FAL

0

R3050

C

AUDIO

C 2/2

USBL

USBR

1 2 3 4

(USBL)

5 6 7 8

9 10 11 12 13 14 15 18 16

(DVDL)

0

R3051

IF ASSY

1/2

(XWZ4033 / WL) (XWZ4049 / LF ) (XWZ4050 / NT)

AUDIO INPUT SELECT

IC3001

BD3841FS-

DVDR MDL MDR TXL TXR VCC LINEL LINER FAL FAR USBL USBR ING1 ING2 INH1 INI1 INH2

DGNDDVDL

VEE

BIAS

RECA1 RECA2 RECB1 RECB2 RECC1 RECC2

LOUT

ROUT

INI2

+7.1V

32 31

CL

30

DA

29 28 27 26 25 24 23 22 21 20 19

17

-7.1V

(LCH)

VA+7

VA-7

0.1

C3017

C3018

47

R3040

C3040

100p CH

0.1

100 100

SELDATA

100

R3011 R3012

48

SELCLK

100

R3039

C3039

100p CH

10k

R3209

10k

R3210

0.068

0.068 4700p 4700p

PCB Binder

C3202

0.01

R3214

4.7k R3215

4.7k

B2B1

VEF1040-

C3201

0.01

C3203

C3204

C3245

STBY

RT1P241M

100p

GNDD

Q3221

CH

(FL)

VA-12V

GNDUGNDM

VP+8

R3234

D3223

R3275

Q3293

RT1P241M

2.2k

UDZS4.7B

12

GNDU

47k

+12.4V

11

GNDM

R3276

10k

R3279

10k

10

GNDM

(FL)

GNDD

IC3271

8

GNDD

R3277

STBY

IC3271

HA17558AF

+

4

3

(1/2)

-

STBY

C3271

2SD2114

Q3291

Q3292

RIN

C3272

HA17558AF

BASS BOOST CIRCUIT

2 R3271 C3273 C3275

0.1 0.1

R3273

22k

R3274

22k

2SD2114

0.1 0.1 R3272

6

STBY

5

R3278 STBY

UN+56

697

AC

SYSPOW

(2/2)

-

+

VA-12

5

UN+56

8

27k

C3276C3274

8

4

VA-12V

27k

GLED

1

7

341

VA-12

VA+12V

C3277

C3278

VP+8

2

VP+8

VA+12

R3263

0.1 C3257

0.1 C3258

VP+8

22

47/16

R3264

VA-12

+8.4V

GLED

CN43

52147-1210

H

22

J22

R3218

R3217

FLOUT

10k

ST-WIDE CIRCUIT

R3251

2.7k

VA+7

220/10

R3255

R3256

C3243

C3244

R3259

4.7k

STBY

R3257

STBY

R3258

0.1

C3251 1000p

C3254

C3253

R3250

10/50

R3249

STBY

R3260

4.7k

C3252

1000p

10/50

R3253 10k

SLOUT

D

E

VA+12

D3221

D3222

VA-12

34

38

22

FROUT

10k R3252

R3254

10k

SROUT

150

R3232

1/2W VM

C3241

UDZS6.8B

C3242

UDZS6.8B

150

R3233

1/2W VM

BBCTRL

XSYSMUTE

XPROTECT

AC SYSPOW

VA-7

NOTES

F

C

ALL CAPACITORS ARE IN µF UNLESS OTHERWISE SPECIFIED

CH :CCSRCH :CEAL

AL

1/2

(OTHER :CKSRYB)

:CEAT

24

100

RIN

LIN

STBY

R3262

STBY

R3261

-7.1V

ALL RESISTORS ARE IN Ω

ALL INDUCTORS ARE IN µH

1

INP1

2

INN1 VCC(+7V)

3

OUT1

4

GNDA

5

INP2

6

INN2

7

OUT2

8

GNDA

9

DTSR DTSRO

10

GNDA

11

SRIN

12

GNDA

13

SLIN

14

GNDA

15

DTSL

16

GNDA

17

FRIN

18

GNDA

19

FLIN

20

VEE(-7V)

IC3201

BD3814FV

E-VOL

1/2W RD1/2PM* 1/16W(CHIP)

LCYA

GNDA

CLK

DATA MUTE GNDD GNDA

SROUT

SLOUT DTSLO FROUT

FLOUT

BNF2L

BNF1L BNF2R BNF1R

TNFL

TNFR

+7.1V

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

PCB Binder

R3213

STBY

C3206 C3207 C3208 C3209 C3210 C3211

VEF1040-

XV-HA5

1234

5678

A

C3019

GNDA

(LINEOUTL)

11

RIN

0.1

GNDA

R3035

R3036

R3033

C3903

STBY

C3904

STBY

(FL)

C3021 10/50

C3022 10/50

0

(FL)

STBY STBY

39k

R3905

39k

R3906

0

R3034

C3905

R3907

C3907

C3908

R3908

C3906

47/16

VP+15

IC3911

NJM4565M

3

CH

47p

2

1k

R3909

C3909

47/16

100p 100p

C3910

R3910

1k

6

CH

(2/2)

47p

5

IC3911

NJM4565M

+

(1/2)

-

+

R3027

R3028

(DVDL)

4

8

4

+15.8V

** 100k100k100k100k100k100k100k100k

**

39k

42

6dB ATT

ATT6dB

Q3043

RT1P241M

R3913

1

(FL)

39k

10/50

C3913

CH CH

C3914

10/50

7

R3914

R3315

C3301

*

R3301

R3303

**

*

C3303

*

C3304

R3302 R3304

**

C3302

*

R3316

(FL)

R3041 15k

R3045 10k

R3046 10k

R3047

100k R3042

15k

GNDU

VA+12

22

STBY

R3915

TS

47/16

C3911

R3931

NP

2.2k

STBY

R3911

R3923

0.1

2.2k

C3915

R3924

0.1

C3916

2.2k R3932

STBY

R3912

2.2k

NP

C3912

47/16 TS

22

STBY

R3916

VA-12

ANDREW CIRCUIT

STBY

0

IC3301

+

3

STBY

-

C3305

2

R3307

STBY

R3305

STBY

R3306

R3308

-

6

+

C3306

STBY

5

IC3301 STBY

0

R3301 R3302

R3303 R3304

R3307 R3308

C3301 C3302 C3303 C3304

R3043

R3044

R3917

100 100

R3919

100 100

R3921 R3929

100 100

R3922 R3930

100 100

R3920 R3928

100 100

R3918 R3926

100

(1/2)

4

8

*

8

4

(2/2)

*

STBY

1

R3309

C3307

C3308

R3310

7

15k

Q3041

2SC4081(QR)

Q3042

15k

2SC4081(QR)

R3925

R3927

Q3901

IMX9-

(1/2)

Q3901

IMX9-

(2/2)

100

C3311 10/50

STBY

STBY C3312

10/50

VA-12V

C3025

10/50

C3026

10/50

VA+12V

C3309

C3310

R3313

STBY

R3314

220k

R3029

220k

R3030

HPMUTE

HPL

Q3903

IMX9-

(1/2)

GNDA

Q3903

IMX9-

(2/2)

HPR

C 2/2

6.8k

(FL)

AUDIO

R3225 D3224

CHASSIS_GND

OPTOUT

1k 1SS133

VP+8

58 59 60 72 65 64 63

:AUDIO SIGNAL ROUTE

LIN

MUTE

XPROTECT

697108

VP+15

5

R-

R+

2

341

L-

GNDP

CN42

L+

52147-1110

H

(LINEL)

J21

:FLch AUDIO SIGNAL ROUTE

(FL)

:LINE Lch AUDIO SIGNAL ROUTE :TX Lch AUDIO SIGNAL ROUTE

(TXL)

:MD Lch AUDIO SIGNAL ROUTE

(MDL)

XV-HA5

56

R4621

1

R4623

C4621

VP+8

IC8881

AEK7014

Q4621

2SC4081(QR)

470

R4622

D4621

47/10

GNDD

VP+8

R3285

STBY

R3287

STBY

R3289

STBY

R3291

STBY

R3290

STBY

R3292

STBY

+5.0V

L4603

STBY

R4602

0

47

0.1

C4608

C4603

UDZS5.6B

R3284 R3282 R3283 R3281

GNDP

C3287 C3285

STBY 1000p

C3291 C3289

STBY 1000p

C3288 C3286

STBY

C3292

STBY

(DVDL)

(USBL)

(FAL)

(LINEOUT L)

7

47/10

(DVDL)

U-COM

C4604

LOUT

ROUT

95

STBY

DIGPOW

R4605

U-COM

Q4601 STBY

STBY

R4604

STBY

Q4602

C4611

C4612

C4605

STBY

C 2/2

STBY

R4624

0.01

STBY

C4614

JA4602

STBY

312

R4603

R4616

JA4601

TOTX177PL

C4615

1000p

GNDC

CN3101

1

3

5

7

9

11

FLIN

C3282

GNDU

C3284

4700/25

13

15

17

19

21

1

2

3

4

4700/25

VA+12

10k 10k 10k 10k

1000p C3290

1000p

+7.8V

C3281

C3283

4700/25

:DVD Lch AUDIO SIGNAL ROUTE :USB LCH Audio SIGNAL ROUTE :FA LCH AUDIO SIGNAL ROUTE :LINE OUT LCH AUDIO SIGNAL ROUTE

STBY

231

22

STBY

R4601

XKP3070-

LOUT GNDA

2

ROUT GNDA

4

DVDR GNDA

6

DVDL GNDA

8

FRIN GNDA

10

FLIN VA+12

12

KEYCONSTB KEYCONCLK

14

KEYCONDATA ECHOVOL

16

VOCAL A VOCAL B

18

VOCAL C

20

GNDU GNDU

CN3352

AKE7086-

L+

L-

R-

R+

8

TO KARAOKE ASSY

KARAOKE ASSY

CN8301

K

SPEAKER

C

1/2

25

B

C

D

E

F

1234

3.6 IF (2/2) and DISP ASSYS

ALL CAPACITORS ARE IN µF UNLESS OTHERWISE SPECIFIED

A

CH : CCSRCH

(OTHER : CKSRYB)

AL : CEAL TS : CE*-TS

(OTHER : CEAT)

ALL RESISTORS ARE IN Ω

RS1/16S***J

ALL INDUCTORS ARE IN µH

LCYA

B

WEN/DI

C

WD0

WCLK

RST VCC VSS

NC

*

DEST.

1

2

3

4

5

6

7

CN51

HLEM7S-1

LF

47k NT WL

D

E

F

C

2/2

A

26

VE+56

**

R5615

R5515

R5515R5615

-15k 47k47k

-47k

RESET

R5803

2.2K

C5807

0.01

D5802

R5617

GNDU

+15.8V

VU+5

R5802

STBY

C5502

1000p R5601

47k

C5507

STBY

1M

C5517 C5518 C5519

VESW+5

47k

C5804

RT1N431M

Q5802

NOTES

98 99

100

8

0.01

IC301

TA7812S

13

2

0.1

C301

VE+56

Q5801

2SC4081(QR)

+4.8V

L5801

22u

100/6.3

0.01

C5803

C5805 10/50

STBY

C5806

GNDU

R5602

1 2

7 8

CH

C5509

17 18 19

22

26

27 28

30

OUTIN

GNDA

0.1

C5802

VESW+5

100k

12p

C5510

10p

VA+12VP+15

C302

1SS355

C504

R5508

220

CH

270k

R5622

D5801

R5801

C5801

+5.6V

10/50

C

X5502

R5510 680k

TS

47/16

100

ACH1246-

VSS1143-

IF ASSY (XWZ4033/WL,XWZ4049/LF,XWZ4050/NT)

2/2

98

99

C5808

IC511

R5501 R5502

R5507

R5509 STBY

X5501 10MHz

ASS7034-

R5517 R5518 R5519

R5522

R5527 R5528

R5530

R5807

2SC4081(QR)

100p CH

Q5803

2

31

OUT IN

BA178M05FP

220 220

VU+5

220

1M

R5512

C5514

0.1

220 220 220

5

220

220 220

220

4

0.01

C5522

AC PULSE

10K

R5806

0

C502

D511 1SS355

100

R5698 10k

C5598

220

STBY

R5600

100

DVDON/OFF

2

HPDET

31

NC ACPULSE NC NC

REMOCON

XRESET

947865

XT1 XT2 VSS1

CF1 CF2

14 1513121110

VDD1 SIMUKE

NC VDET

KEY1 KEY2

20 221716 211918

NC NC XPROTECT SDATA0 MDATA0 SCLK0 LCDDATA LCDCS

2827262523 24

LCDCLK

29 30

SYSCS2 SYSCS1

220

R5531

47k

R5805

C5809

UN+56

C501

STBY12125

95

220

R5598

R5595

R5599

96

97

98

99

NC

FLASHCLK

XHPMUTE

1

BASS_BOOST

XMDRST

3231333534

220

R5533

R5532

R5534

323134

33

HPMUTE

VP+12 VP+15

R5804

10k

1/50

Q5804

STBY

93

R5693

47k

0.1C5589

220

R5593

R5592

92

93

94959190898887868584827981

NC

DIGPOW

XDVDRST

SYSPOW2

SPDIFPOW

FLASHDO

FLASHE/D

VDD3

VSS3

NC

85

220

R5585

NC

XSUSPEND

NC

83

NC

ECHCNT2 ECHCNT1

IC5501

PDC125

µ-COM

2

3

XHPMUTE2

XRECMUTE

XLCDRST

TMRLED

XSYSMUTE

373639384041424445434647485049

220

R5537

R5594

R5536

38

37

36

SHORT for TEST POINT

R5933R5932

D3953

DAN202K-

47k

R3936

2SA1576A(QR)

VA-12

0

R5808

7

VDD4

VSS4

SYSPOW

ATT6dB

220

0.1

220

C5540

R5591

R5542

R5543

41

42464548475049

STEST

1010

R3934

Q3951

1k

+4.9V

SELCLK

STEST

220

R5544

%

$

#

SDATA2

MDATA2

UTEST

VOLDATA/CE

220

R5597

R5596

JP1

JP2

R3937

C3932

R3933

R3935

C3930

TXIDATA

TXODATA

KCONDATA

KCONCLK KCONSTB

9

6

VOLCLK

SELDATA

220

R5574

R5575

R5644

R5643

UTEST

Q3952

2SC4081(QR)

6.8k R3938

0.1

15k

1k

47k

R3010

Q3003 RT1P241M

10/50

DIMMER

FADET

DVDACK

VOCALA VOCALB

VOCALC

TXCLK

TXCE

VSS2

VDD2

8

SCLK2

220

@

R5549

10k

10

D3951

VE+5

80

NC NC

NC NC NC NC NC

73 727476 757778

NC

666769 6871 70

596062 61636465

NC

535456 5558 57

NC

52 51

NC

220

R5550

VMUTE+5

C3931

UDZS5.6B

GNDU

R5573 R5572

R5570

R5568 R5567 R5566 R5565 R5564 R5563 R5562 R5561 R5579 R5578 R5577 R5557

C5555

R5551

!

0.1

D3001

1SS355

0.1

VE+5

2SA1576A(QR)

0

Q3953

Q5831

R5831

R5832

1k Q5832 RT1N241M

8.2k

4.7k

220

220 220 220 220 220 220 220 1k 220 220 220 220

220

C5597 STBY C5596 STBY

2SA1576A(QR)

R3939

XHPMUTE2

47k

XRECMUTE

VESW+5

22k

12k

R5576

10k

R5626

XHPMUTE

RECMUTE

SYSPOW

72

70

68 67 66 65 64 63 62 61 60 59 58 57

51

33

31

32

C 1/2

AC

C

AUDIO

41

XV-HA5

1234

DE015WE0

CN5421

E

VBUS

D+

D-

GNDC

HPDET

HPL

GNDHP

HPR

FADET

GNDA

FAL

GNDA

FAR

VA+7

USBL

USBR

IC3191 HA17558AF

5678

1.5k

R5206

R5209

+5.1V

J1

GNDC

CN5921

52044-1345

12

10

68

4

2

HA17558AF IC3191

7

R3198

C3196

CH330p

330p CH

R3197

10k

1

R5210

C5214

0.1

Q5203(1/2)

R5212

VE+5

13

11

9

5

3

17

GNDA

VA-7

R3192

+

5

-

6

10k

C3194

3300p

27k

R3196

27k

R3195

C3193

3300p

-

2

R3191

+

3

4

(2/2)

8

C3195

8

(1/2)

4

56

USB RECEIVER

22

128

D+ XSUSPEND

22

C5204

C5205

0.1

C5208

STBY

GNDC

USBR

C5215

R5217

STBY

GNDA

STBY

1k

0.1

+1.7V

W624 W625

R3194

R3193

TS

10/50

0

C3192

2.2/50

C3191

2.2/50

10 11 12 13 14

R5214R5215

STBYSTBY

R5213

STBY L5201

10k

R5951

STBY

(FAL)

10k 10k

2

1

D-

3

2

VBus

4

DGNDUSB

5

HID0

6

HID1

7 8

SEL0 XT1

9

SEL1 Vcci Vccp2i AGNDC VinL VinR VoutL Vcom

C5216

R5216

STBY

(FL)

USBL

10/50

0

10k

R5961

GNDA

FAR

PCM2900E

R5204

R5205

TS

STBY

C5951

STBY

Q5203(2/2)

(USBL)

STBY

W623

292527

28

FAR

GNDA

28

292527

FAL

IC5201

27

Vddi

26

DGND

25

DOUT

24

DIN

23

Vccxi

22

AGNDXHID2

21 20

XTO

19 18

AGNDP

17

Vccp1i

16 15

VoutR

100

KARAOKE DVD/CD

POWER

R5952 R5953 R5954 R5956 R5957R5955

1k 1.2k 1.5k

VSG1009

S5951

RMC

+4.8V

W622

FAL

23

26

24

HPR

GNDA

FADET

GNDHP

26

24

23

GNDHP

(USBL)

HPR

68

(FL)

+3.3V

220

R5211 C5207

C5206

R5202

1M

R5203

2.2k

0.1

22p

C5201 C5202

X5201

C5210

C5213

CH

18p

ASS7047-

12MHz

Q5201 STBY

VESW+5

+3.4V

USBL

+1.7V

1.8k 2.7k 3.3k

S5953

S5954

S5962

470

C5942

10/50

15913

16

KEY2

XSUSPEND

16

15913

18

19

S5955

VSG1009

VOL+ VOL-

R5963 R5964

1.2k 1.5k

S5963

VSG1009

X5941

3

R5943

STBY

2 1

AL

11

12

14

KEY1

GNDU

GNDD

REMOCON

12

14

11

GNDD

7

S5952

C5961

R5942

47

(USBL)

HPL

22

HPL

22

HPL

VSG1009

STBY

R5941

21

20

GNDA

20

21

USBL

2

S5961

C5941

USBL

19

USBR

HPDET

19

VSG1009

R5962

1k

VSG1009

0.1

17

18

GNDA

18

17

USBL

85

:FLch AUDIO SIGNAL ROUTE

XV-HA5

R5218

DVD/CDFM/AM/LINEINPUT

S5964

VOUT VCC GND

10

VESW+5

10

D

STBY

R5219

STBY

C5217

S5956

VSG1009

GP1UM28XK

8

VE+5

LCDDATA

8

27

26

(USBL)

(FAL)

DISP ASSY ( XWZ4034 )

Switches

DISP ASSY

S5951 : STANDBY/ON S5952 : KARAOKE S5953 : DVD/CD 6

STBY

S5954 : INPUT S5955 : FM/AM/INPUT

LCD

WITH COG DRIVER

VESW+5

51048-0900

VP+12

0.1 C5902

R5907 R5908 R5909 R5910

SLI-343YCW

(RST)-TS

D5924

+4.8V

STBY

R5971

D5901

R5911

VSG1009

RT1N241M

STBY

C5901

Q5971

+15.3V

VP+8

00

R5982R5981

513

462

VP+12

XLCDRST

462

513

37

GLED

TMRLED

70

CN5911

DIMMER

CN5951

GLED

+8.4V

52044-2945

OPTOUT

1

93

HLEM295-1

30 51 49 50 67

17

SPDIF

:USB LCH Audio SIGNAL ROUTE :FA LCH AUDIO SIGNAL ROUTE

7

LCDCS

7

28

Q5202

STBY

GNDA

STOP

S5957

LCDCLK

36

S5956 : DVD/CD 0 S5957 : 7 (STOP) S5961 : 4 S5962 : ¢ S5963 : UP + S5964 : – DOWN

V5901

posi:XAV3029- nega:XAV3030-

NC

VSS

VDD

132547869

R5901

1k

AL

C5905

0.1 R5902

C5903

UDZS6.8B

47/6.3

220 220 220 220

CH

10k

R5927

STBY

R5929

RT1N431M

Q5924

RT1N241M

D5920:

0.1 STBY

C8884

C8881

R8881

220

0R8882

U-COM

22p

STBY

C5907

D5907

Q5922

2SA1576A(QR)

5.6k

R5926

10k

R5928

D5925

D5927

1SS355

NSPW500-4A05 NSPW510BS-2224D5921-D5923:

(DVD)

VA+12

C8885

1000/10

0.1 GNDM

STBY

C8883

STBY

L8881

0

R8883

GNDD

C5908

DAN217-

GNDU

Q5923

1.5k

C8882

VREF

STB

RESETNCDATA

000

15k

R5904

R5903

CH

22p

STBY

C5909

D5908

STBY

5.6k

R5922

R5921

0.1

R5925

D5921

C5921

D5923

27

Q5921

2SC4081(QR)

R5924

CN5952

VKN1256-

VDVD+12

25

VPR+8

24

VPR+8

23

VPR+8M

22

VPR+8M

21

GNDM

20

GNDM

19

GNDD

18

GNDD

17

DOUT

16

GNDD

15

GNDD

14

DVDPOWER

13

XDVDRST

12

XREADY

11

SCLK2

10

SDATA2

9

MDATA2

8

ACK

7

GNDD

6

GNDD

5

VDET

4

3

NC

2

NC NC

1

VOLUME

SCK

R5905

STBY

D5909

STBY

D5922

R5923

33

GLED

C 1/2

C

2/2

8

0

CABLE HOLDER

R5906

(FOR LCD INSERTION)

0.1 STBY

C5910

D5910

470

R5930

0.1

D5920

C5922

560

Q5925

2SC4081(QR)

R5931

CN901

B

D

27

A

B

C

D

E

F

1234

3.7 HP 2 ASSY

A

HP2 ASSY

E

(XWZ4035)

NOTES

ALL CAPACITORS ARE IN µF

B

UNLESS OTHERWISE SPECIFIED

CH : CCSRCH AL : CEAL (OTHER : CEAT)

TS : CE *-TS

ALL RESISTORS ARE IN Ω

RS1/16S***J

ALL DIODE

:1SS355 :1SS133

C

D

(OTHER : CKSRYB)

MIC (MAIN)

JA9401 AKN7005-

MIC (SUB)

JA9402 AKN7005-

JA9903 XKN3016

1

VBUS

2

D-

3

D+

4

GNDD

HP

5 4 2

3 7 8

1

JA9902 AKN7005-

FRONT AUDIO

5 4 2

3 7 8

1

JA9901 AKN7005-

5 4 2

3 7 8

1

5 4 2

3 7 8

1

D9901

R9429

D9902

UDZ6.8B

(FAL)

C9428

STBY

D9903

(FL)

100pF

C9946

STBY

CH

C9427

C9430

0.01

0.1

C9947

C9943

1000p

R9425

3.3k CH

100pF

C9429

47/16

C9948

C9944

TS

0.1

R9422

0.1

STBY

AL TS

C9426R9423

2.2/503.3k

STBY

+5.1V

R9960

R9959

C9945

0.01

STBY

R9426

C9425

1000p

C9953

KN9901

VNF1084-

GNDC

STBY

0

C9955

C9954

C9424

R9421

0.01

0.1

R9948

L9941 R9945

L9943

R9947 L9942

R9946

RT1P431MQ9401

C9423

R9420

21.5dB

2

-

3

STBY

+

IC9402(1/2)

10k

HA17558AF-

R9958

L9951

R9955

L9953

R9957

L9952

R9956

MIC AMP

1000p CH

39k

8

1

4

68

STBY

68

STBY

STBY STBY

C9413

C9951

C9952

C9941

C9942

STBY

C9412

AL

0.022

220p

C9422

VA+12V

0.1

2.2/50

VR9401

XCS3007-

R9951

68

R9953

68

R9954

68

R9952

68

R9943

STBY

R9944

STBY

R9419

C9421

2.2/50

GNDA

AL

TS

C9420

47/16

(FL)

(FAL)

R9418

C9436

0.1

47k

C9419

100p CH

E

F

E

28

1234

XV-HA5

5678

CN5105

K

KARAOKE ASSY

A

GNDA

MIC

MIC SW

VA+12

243 1

J9911 D20PYY0435E 51048-0400

R9416

R9417

3.3k 3.3k

R9415

2.2k

C9416

2.2/50 TS

IC9402(2/2)

HA17558AF-

5

STBY

6

R9414

C9415

C9414

1200p

(FL)

12k

R9413 STBY

R9412

STBY

MIC

16.2dB

4

+

7

-

8

B

GNDA

:FLch AUDIO SIGNAL ROUTE

(FL)

:FA LCH AUDIO SIGNAL ROUTE

(FAL)

(FL)

(FAL)

CN9421

52045-1345

13

12

11

10

9

8

7

6

5

4

3

2

1

V BUS D+ D-

GNDC HPDET HPL GNDHP HPR FADET GNDA FA L GNDA FA R

CN5921

D

C

(FAL)

D

E

F

56

XV-HA5

E

29

7

8

1234

3.8 REGULATOR and POWER ASSYS

REGULATOR ASSY

F

(XWZ4039)

W102

0

UVP+8

STBY

A

R52

Q81

W105

STBY

IRF9530

W101

+16.5V

R42

STBY R44

STBY R46

STBY

R48

STBY

S

D

W103

W106

G

B

100k

R81

R83

100

R41

STBY R43

STBY R45

0

STBY R47

STBY R49

STBY

R58

R59

STBY

Q53

D81

Q51

STBY

UDZS18B

R84

R82

STBY

C

R54

STBY

NJM78L05A

IC51

R55

(1%)

470

+4.9V

1/50

10/50

C54

C51

D

C55

STBY

Q54 2SC1740S(RS)

(1%)

470

R51

R61

1.8k

(1%)

STBY

C53

C56

R57

D3654 D3653

GNDPRE5

R3669

STBY

1SR154-400

+11.6V

D3656

D3658

KM200SA2L

CN3651

1

E

F

+

2

-

FAN MOTOR

R3659R3666

GNDFAN

C3654

33

R3665 R3670

0.022

C3653

22/50

R3658

47k

R3661

33k

Q3655 D3665

DTC114TK

33

R3660

C3652

FAN LOCK, SHORT, OPEN DETECT

D3664

10

100/10

10K

R3662

STBY

R3677

22k

30

+8.4V

STBY

STBY D3655

R3678

STBY

W107

6.8k (1%)

C52

R56

Q3654

2SC2412K(RS)

22k

XV-HA5

VPRE+5

SHORT DETECT(FAN+B,VP+8V,VP+15V)

Q71

2SA1037K(RS)

R71

0

47k

R74

D73

D71

D74

R78

4.7k

D3651

Q3651

2SB1237X

D72

R77

47/25

R76

D3652

R3681

C3655

STBY

390 390

R3664

390

R3663

390

R3657

390

R3651

C3656

47/35

Q3653

2SC2412K(RS)

STBY

22

R3655

Q3652

2SC2412K(RS)

R3652

R3653

D75

4.7k

R3654

D77

R3656

220

680

R3679

R3667

D3657

10k

1YF

C71

680

10k

R75

R73

R3680

1/50

100

470k

+B

R72

STBY

R3668

C3651

CN3303

KM250NA10L

1

2

3

4

5

6

7

8

9

10

47K

UVP+8

VP+8

SENSE5

GNDVP+8

VP+15

H/L CONT

REF5V

XPROTECT

FAN GND

+B

CN22

H

1234

5678

NOTES

ALL CAPACITORS ARE IN µF

UNLESS OTHERWISE SPECIFIED

ALL RESISTORS ARE IN Ω

NO MARK DIODE

CH : CCSRCH YF : CKSRYF

(OTHER : CKSRYB)

CEAT***M##-TS

:1/16W

1SS355

CN3301

KM250NA5L

L+OUT

L-OUT

CN24

GNDP

H

R-OUT

R+OUT

+B

GNDP

H/L CONT

GNDVP+15

VP+15V

CN23

SENSE

H

(VP+15V)

REF5V

MUTE

STBY

GNDA

RIN

GNDA

LIN

CN3302

KM250NA15L

5

4

3

2

1

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

2SA1037K(RS) Q3656

R3676

R3674

+B

+26.8V

47k

R3307 STBY

GNDA

POWER ASSY

G

(XWZ4040)

D3659 R3671 IC3301

D3660 R3672

47k

R3675

4.7k

1k

R3673

R91

100k

R65

220

C64

Q3304

2SC2412K(RS)

R3311

R3314

C3305

1k

POWER AMP

1k

R66

(1%)

R3301

R3302

R67

STBY

C65

W126

STBY

0

+15.8V

6.8k (1%)

D3304

IRF9540A

Q62

D

S

G

UDZ18B

R92

R93

0

100

D91

Q63

2SC2412K(RS)

R68

STBY

2.2k

R3312 R3313

10k

47

22/50

C3307

Q3305 RT1N241M

STBY

R3308

STBY

Q3303

VP

C61

47/25

C63

STBY

10k

UDZ4R7B

0

R3303

STBY

R3304

STBY

Q3302

C62

STBY

+4.2V

C3306

10/50

Q3301

STBY

L IN

DIAGNOSTIC OUT

MODE

12910

13

11

STBY

R3309

C3308

C3359

STBY

VP

STBY

C3351

C3353

R3351

R3319

0.47/50

STBY

R3305

STBY

R3306

0.47/50

L+ OUT

GNDP

8

C3361

STBY

0.1

10

STBY

C3301

R3320

STBY

C3302

L- OUT

7

C3362

STBY

C3355

C3357

R3353

GNDP

R- OUT

6

5

GNDP

C3360

STBY

0.1

C3356

0.1

C3358

101010

R3354

R3317

1k

R3318

1k

TDA8560Q

R+ OUT

4

+15.8V

C3310

R3310

C3309

0.1

C3352

0.1

C3354

R3352

C3303

C3304

VP

GNDA

2

3

100/25

10

0.01

0.1

2200p

R IN

1

+2.1V

C3311

A

B

C

0.01

D

E

F

:AUDIO SIGNAL ROUTE

XV-HA5

56

G

31

7

8

1234

3.9 SECONDARY and PRIMARY ASSYS

A

B

CN22

KP250NA10

+B(FAN)

10

FANGND

REF5V

H/LCONT

VP+15

GNDVP+8

SENSE

(VP+8)

VP+8

UVP+8

CN23

GNDP

H/LCONT

VP+15V

SENSE

(VP+15V)

REF5V

MUTE

STBY

GNDA

RIN

GNDA

9

8

7

6

5

4

68k(F)

3

2

1

15

+B

14

+B

13

12

11

10

9

8

39k(F)

7

6

5

4

3

2

1

LIN

XPROTECT

CN3303

C

D

F

KP250NA15

GNDVP+15

CN3302

G

SECONDARY ASSY

H

(XWZ4042)

R60

GNDP

R99

+7.8V

CN24

KP250NA5

1R-2

R+

G

354

L-

GNDP

CN3301

B1

VEF1040-A

PCB Binder

KN2

VNF1084-

CHASSIS_GND

D56

1SS355-

5234178119106423187510961112

L-

L+

GNDP

R-

R+

(1/2)CN42

C

VP+15

MUTE

LIN

XPROTECT

GNDA

R94

47

51048-1100

D20PYY1125E

D20PYY1225E

J21

RIN

51048-1200

J22

VP+8

VA-12

GLED

C

R95

4.7k

AC

UN+56

SYSPOW

(1/2)CN43

VA-12

GNDD

Q92

2SC4081

R96

10k

GNDD

GNDM

GNDU

E

NOTES

ALL CAPACITORS ARE IN µF

UNLESS OTHERWISE SPECIFIED

CH :CCSRCH :CEAL

AL

(OTHER :CKSRYB)

:CEAT

ALL RESISTORS ARE IN Ω

ALL INDUCTORS ARE IN µH

:CQMA

M

1/16W(CHIP)

LCYA

F

H

32

1234

XV-HA5

5678

A

+26.8V

AKR7001

C45

*

IC31

TA79012S

OUT IN

C33

47/16

C22

4700/35

Q91

2SA1576A(QR)

+20.9V

D5SBA20(B)

D41

+

-

GNDD

GNDM

*FU2

H8

+21V

13

2

C32

0.047

S1WB(A)60SD-

4700/35

R53

15k

1SS355-

C41

6800/25

H7

AKR7001

1000/25

C31

D5SBA20(B)

C21

DAN202K-

C57

1/50 AL

D51

D55

UN+56

+16.5V

B6P-VH

CN21

W1

IC32

STBY

-

+

D31

D21

-

+

*

C25

R97 1k

51048-0500

D20PYY0520E

R98 1k

1

2

3

4

5

6

5

4

3

2

1

J11

UN+56

GNDU

AC

SYSPOW

HELP

* T2

SUB2

SUB1

MAIN

115

CN3

0

52147-0510

CN26

UN+56

GNDU

SYSPOW

HELP

B5P9-VH

AC

PRIMARY ASSY

5

4

3

2

1

STBY

DAN217D15

1k

R13

C11

5

4

3

2

R85

1

56(1W)

UDZS16B-

R19

R18

470

2SD1664(PQR)-

D13

10

12

R12 R11

12

Q11

C12

1000/25

STBY

D12 S1WB(A)60SD-

+12.4V

D14 1SR154-400-

Q12

W224 W225

D11

XSR3011-

1SS355-

2SD1859X(QR)-

5 6

-

+

7 8 9

SPECIFICATIONS TABLE

* FU1

* FU2

* T1 * T2

* L1 * C25 * C45

RY1

4

3

2

1

*T1

WL/NT230V LF

800mA/250V (REK1021)/J

5A/250V

(REK1029)/J

ATT7080ATS3098 XTF3003-

0.033/250V

(XWZ4041: WL,NT)

I

(XWZ4044: LF)

W223

W222

W219

W220 W221

C3

0.01

ACG7033-

W201 W202

STBY

C2

*

W203 W204

1.6A/250V

(REK1024)/J

5A/250V

(REK1029)/J

ATT7080XTS3098

XTF3003-

W212

W214

W213

W208

NEUTRAL

ACE7013-

0.01 XKP3084-

C1

H1 H2

L1

*FU1

H1-H2:AKR7001-

H3-H6:STBY

110V

VNE1948-

W206

LIVE

W218

AN1

2

1

W211

KN1

B

312

S2

STBY

C

D

(DVDL)

XV-HA5

56

:AUDIO SIGNAL ROUTE :DVD Lch AUDIO SIGNAL ROUTE

7

E

F

IH

33

8

1234

3.10 KARAOKE ASSY

A

B

C

LOUT GNDA ROUT GNDA DVDR GNDA

DVDL GNDA

FRIN

GNDA

FLIN

VA+12

KEYCONSTB KEYCONCLK

KEYCONDATA

ECHOVOL

VOCAL A VOCAL B VOCAL C

GNDU GNDU

CN3101

1/2

C

CN8301

XKP3081-

2

4

6

8

10

12

14

16

18

20

DVDR DVDL

1

3

5

7

9

11

13

15

17

19

21

LOUT

ROUT

R8534 R8533

6.8k 6.8k

C8532 C8531

680p 680p

R8532

2.2k

ECHOVOL

2.2k

R8531

FLIN

FRIN

GNDA

(VOC)

R8303 R8302 R8301

R8304

2.7k

R8311

C8303 C8302

C8301

R8305

22k

C8311

680

C8304

0.22

47k 47k 47k

C8305

0.1

R8307

2.7k

C8315

STBY

2.2/50

C8306

0.047

RIN

9 10 11 12

10/50

ROUT

13 14 15 16 1

BA3838F

VOCAL FADER

R8306

680

C8316

SW1

SW2

IC8301

STBY

LIN

R8317

8 7 6 5 4 3 2

GND

REF

LOUT

MIC IN

Vcc

C8313

22k

C8307

C8309

C8310

0.01

C8317

10/50

47/16

C8308

2.2/50

C8312

2.2/50

4.7/50

C8201

VA+12

47/16

R8308

C8202

10k

0.047

R8202

C8203

10k

C8204

0.01

(MIC)

R8203

C8205

R8204

10k

0.01

5.6k

C8218

R8205

R8201

10k

0.01

10k

470p CH

C8217

R8206

R8209

R8208

R8207

10k

C8216

R8217

15k

C8206

8200p

4.7k

15k

6.8k

4700p

D

DVD MODULE

E

CN902

1/2

B

F

K

34

FR

Cr/R

Cb/B

CY/G

P/XI

27

26

FL

25

24

23

22

R

21

20

B

19

18

G

17

16

15

14

13

12

11

SY

10

9

V

8

7

6

SC

5

4

3

2

1

C8501

1000/6.3

C8502

1000/6.3

R8507

150(F)1/10W 150(F)1/10W

R8501 R8502

150(F)1/10W 150(F)1/10W

R8509

R8511

STBY

R8503

R8504

R8505

C8504

C8503

STBY

R8506

C8505

STBY

75(F) 0

GNDC

0

JA8502

D

34

YC

NoAssign1

AKB7146-

2

1

5

GNDA

GNDA GNDD

GNDD

ASPECT

VSEL1 VSEL2

SQUEEZE

CN8502

VKN1258-

NOTES

ALL CAPACITORS ARE IN µF UNLESS OTHERWISE SPECIFIED

CH :CCSRCH (OTHER :CKSRYB) :CEAL

AL

:CEAT

ALL RESISTORS ARE IN Ω

1/16W(CHIP)

ALL INDUCTORS ARE IN µH

LCYA

XV-HA5

1234

VA+12

L8201 STBY

5678

R8216

2.2k

R8218

Q8201

2SD1858X(QR)

STBY

2.2k

R8220

R8215

KARAOKE ASSY

K

(XWZ4043)

10

A

6.8k

R8211

C8219

C8215

0.22

C8214

0.22

R8210

C8220

1000p

IC8201

4.7k

MIX OUT Vcc

15

MIX IN

16

LPF2OUT

17

1200p

LPF2IN

18

HPFOUT

19

HPFIN

20

LPF1OUT

21

LPF1IN

22

ADINT IN

23

ADINT OUT

24

DAINT IN KEYDOWN

25

DAINT OUT

26

MODE1

27

MODE2 ADCONT

28

M65847AFP-

C8221

10/50

STROBE

KEY CON

DACCONT2

DACCONT1

GND

REF

KEY5

KEY4

SCK

SDATA

CLKO

KEYUP

D8201

14 13 12 11 10

9 8 7 6 5 4 3 2 1

UDZS5R6B

C8222

C8223

0.047

C8213

C8212 R8214 C8211 R8213 R8212

C8210

C8209 C8208 C8207

47/16

AL

47/16

AL

1k STBY 1k 1k STBY

0.068

MIC ECHO

IC8401

116

GND ECHO VR

C8434

C8410

0.47

C8407

CH100p

0.01

R8409

10k

R8408

4.7k

R8407

15k

C8411

0.01

C8408

Q8402

2SJ103(GR)

2

STBY

BIAS

314

DAINT IN

4

DAINT OUT

5

DALPF IN

6 7

DALPF OUT

89

3300p

22/16

C8409

AL

(MIC)

C8432

2.2/50

S

D

22k

R8434

BU9255FS

CR

15

MUTE

Vcc

13

ADINT IN

12

ADINT OUT

ADLPF OUT

ADLPF IN

MIX INMIX OUT

C8433

G

0.22/50 R8432

1M

R8431

C8404 11 10

C8406

R8405

20k

C8431

2.2/50

VA+12

(MIC)

0.01

R8404

4700p

8.2k

R8406

C8403

20k

R8402

39k

100p

R8403

C8402

10k

C8405

0.012

0.1

L8401

C8401

STBY

100/16

B

C

MIC

MIC SW

J9911

CN5105

52147-0410

VA+12

HP2 ASSY

4132

GNDA

E

D

E

F

56

XV-HA5

K

35

7

8

1234

3.11 WAVEFORMS

Note : The encircled numbers denote measuring point in the schematic diagram.

DVDM ASSY

B

A

Measurement condition ;

No. 1 to 10 : reference A1 (DVD), T2-chp 19, Color-bar No. 11 to 14 : reference A1 (DVD), T1

IC201-pin47 [FG]

1

V: 1V/div. H: 2msec/div.

B

IC201-pin 39 [TROPENPWM]

2

V: 1V/div. H: 5µsec/div.

[Tray stops]

[Tray is opening] [Tray is closing]

GND

C

IC201-pin37 [DMSO]

3

V: 1V/div. H: 10µsec/div. V: 1V/div. H: 10µsec/div. V: 1V/div. H: 2sec/div.

D

CN102-pin 11, 10, 9 (IC101-pin 14, 13, 12)

4

[SPINDLE (WVU)]

V: 2V/div. H: 2msec/div.

[TRAY OPEN] [DVD PLAY] [DMSO]

GND

PLAY

Pless OPEN key Pless PLAY key

Braking a turn of disc

IC201-pin225 [ASPDIF AUDIO DIGITAL SIGNAL]

11

V: 2V/div. H: 500nsec/div.

Tray : opening

GND

E

IC401-pin23 [CompositeVideo Out]

8

V: 1V/div. H: 10µsec/div.

GND

F

36

IC401-pin21 [S VIDEO OUT - Y]

9

V: 1V/div. H: 10µsec/div.

IC401-pin26 [S VIDEO OUT - C]

10

V: 1V/div. H: 10µsec/div.

XV-HA5

9

10

GND

10

GND

1234

5678

Note : The encircled numbers denote measuring point in the schematic diagram.

IF ASSY

C

SYSTEM Microcomputer(IC)<–>Each part communication waveform

A

IC5501-pin 25 [SCLK0]

1

V: 2V/div. H: 20us/div.

IC5501-pin 28 [LCDCLK]

4

V: 2V/div. H: 5us/div.

[ANY FUNCTION]

IC5501-pin 51 [SCLK2]

10

V: 2V/div. H: 10us/div.

[MD]

[DVD]

IC5501-pin 23 [SDATA0]

2

V: 2V/div. H: 20us/div.

IC5501-pin 26 [LCDDATA]

5

V: 2V/div. H: 5us/div.

IC5501-pin 49 [SDATA2]

11

V: 2V/div. H: 10us/div.

1

GND

2

GND

4

GND

5

GND

IC5501-pin 25 [SCLK0]

1

V: 2V/div. H: 20us/div.

IC5501-pin 46 [VOLCLK]

6

V: 2V/div. H: 100us/div.

[VOL UP/DOWN]

IC5501-pin 51 [SCLK2]

10

V: 2V/div. H: 10us/div.

[MD]

[DVD]

IC5501-pin 23 [MDATA0]

3

V: 2V/div. H: 20us/div.

IC5501-pin 45 [VOLDATA]

7

V: 2V/div. H: 100us/div.

IC5501-pin 50 [MDATA2]

12

V: 2V/div. H: 10us/div.

1

GND

3

GND

6

GND

7

GND

IC5501-pin 48 [SELCLK]

8

V: 2V/div. H: 50us/div.

[FUNCTION CHANGE]

IC5501-pin 47 [SELDATA]

9

V: 2V/div. H: 50us/div.

8

GND

9

GND

B

C

IC5501-pin 61 [TXCLK]

13

V: 2V/div. H: 100us/div.

DISP ASSY

D

[TUNER]

14

USB Interface data waveform

10

GND

11

GND

IC5501-pin 62 [TXODATA]

V: 2V/div. H: 100us/div.

13

GND

14

GND

IC5501-pin 61 [TXCLK]

13

V: 2V/div. H: 100us/div.

IC5201-pin 1 [D+]

1

V: 2V/div. H: 500us/div.

[USB (At connecting PC)]

[TUNER]

IC5501-pin 66 [TXIDATA]

15

V: 2V/div. H: 100us/div.

IC5201-pin 2 [D-]

2

V: 2V/div. H: 500us/div.

10

GND

12

GND

13

GND

15

GND

1

GND

D

E

2

GND

XV-HA5

56

F

37

7

8

1234

A

B

C

D

E

F

38

1234

XV-HA5

5678

4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic diagrams.

2. A comparison between the main parts of PCB and schematic diagrams is shown below.

Symbol In PCB Diagrams

BCE

D

Symbol In Schematic Diagrams

BCEBCE

BCE

DGGSS

BCE

DGS

Part Name

Transistor

Transistor with resistor

Field effect transistor

Resistor array

3-terminal regulator

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.

4. View point of PCB diagrams.

Connector

P.C.Board

Capacitor

Chip Part

A

SIDE A

B

SIDE B

4.1 LOAB ASSY

SIDE A SIDE B

LOAB ASSY

A

LOAB

12

VWG2279VWG2346-

1

CN601

CN602

VNP1836-C

S101

5

51

VWG

5

(VNP1836-C)

LOAB ASSY

A

PNE-1B1

GND

(VNP1836-C)

(V+5D)

V+3D

15

SW2

C102

C101

51

LOAD+ LOAD-

CN601

CN602

C

D

E

CN601CN602 CN601 CN602

CN104

M

LOADING MOTOR

ASSY

B

A A

56

XV-HA5

7

8

F

39

1234

4.2 DVDM ASSY

A

B

DVDM ASSY

SIDE ASIDE A

To STEPPING MOTOR

To SPINDLE MOTOR

CN102

CN103

B

C

IC561

Q701

Q702

Q304

IC761

Q305 Q562

IC751

Q564

IC101

IC731

Q565 Q561

Q881 Q308

Q533Q534 Q731

Q801

Q307

IC531

Q535

Q532

Q531

IC711

Q506

CN901

CN5952

C

CN101

To PICKUP ASSY

Q503

Q502

Q401

Q504

IC591

IC501

IC204

Q501

Q505

IC201

Q851 Q821

Q481

A

CN104

CN601

CN8502

K

CN902

(ANP7527-A)

D

E

F

B B

40

1234

XV-HA5

5678

DVDM ASSY

B

SIDE BSIDE B

A

B

Q732

Q201

IC203

IC451

IC202

C

D

E

IC401

(ANP7527-A)

B B

56

XV-HA5

7

8

F

41

1234

W269

SPDIF

LITTELFUSE INC

4.3 IF ASSY

A

B

C

D

SIDE A

IF ASSY

C

IC301

IC8881

OPT-I

OPT-O

JA4601

JA4602

JA3001

W203

W172

W138

C4621

C4603

AUXI(R)

W139

W140

W141

AUXO(L)

W204

OUT

IC301

IN

AUXO(R)

W121

C302

B1

C3312

C3309 C3310 C3311

SIDE

PRINTED

TA7812S

IC3301

CN42

CN8301

K

TUNER MODULE

M

CN3101 CN5701

11.GND

7.+9V

6.TXL

8.TXR

CN5701

W179

XSYSMUTE

W127

CN43

5.GND

4.DO

3.CLK

21

W229

W180

W181

W147

XPROTECT

W129

W128

1

2.DI

W261

W145

1.CE

AUXI(R)

W230

W182

W130

W107

1

CONTACT

W262

AUXI(L)

W183

VUN+56

W131

AC

SIDE

W231

TX(R)

W132

W232

TX(L)

W233

SYSPOW

OPEN SIDE

W133

W213

W209

W211

W184

W185

W263

1.VA-12

W148

W134

VP+8

W264

2.VP+8

3.VP+8

4.GNDM

W212

IC3201

EVOLCLK

W149

EVOLDATA

GNDU

12

49102.5

GNDD

OPTIN

GNDM

W268

W266

W267

W265

CN3102

111

11.OPTOUT

10.OPTIN

9.OPTIN

8.GNDD

5.GNDM

6.GNDH

7.GNDD

B2

W210

CAUTION

MARKED.MFD BY

W295

C504

REPLACE IC LINKS AS

IC8881

10.RDS

W256

OPEN SIDE

W206

W293

VTX+9

W142

W294

1

11

W207

W257

W208 W177

W176 W175

W174

W173

C3913

C3914

W122

W223

C3908

C3903

W106

GNDA

W224

W258

1

W228

C5711

C3907

IC3911

W227

W226

W225

C3258

C3257

C5712

W123

C3904

HP(L)

CN3101

IC3271

W178

W124

W259

W260

VA+12

MD(R) MD(L)

DVD(R)

DVD(L)

W125

11

C3912

C3911

HP(R)

9.VSM

W146

HPMUTE

W126

CN42

C3281

E

CN3352

W104

W103

W101

W102

C3284

BOND

F

BOND

C3282

C3283

BOND

W105

BOND

FCICT

PRODUCTION CODE

IF ASSY

LF

H

J21

CN43

H

J22

R

C

42

1234

XV-HA5

5678

3

W133

ULE

SIDE A

A

C3026

W191

W276

USB(L)

W236

W195

W194 GNDU

W165

UTEST

W158

C3191

W193

W159

W280 W279 W278

W277

W237 W238

W243

W242

W241

W240

W217

W192

VE+5

STEST

W160

W244

W161

W136

W162

W281

W239

W163

W282

IC5501

C3930

W164

CONTACT

SIDE

W137

W283

1

W166

CN51

1.WEN/DI

2.WD0

3.WCLK

W167

W168

4.RST

5.VCC

W196

6.VSS

W218

7.NC

7

W245

W169

X5502

W197

W284

W285

X5501

W252

W251 W250

W249

W248

W247

W291

W219

FA(L)

C3021

W274

C3242

C5805

W275

USB(R)

C3022

R3232

W111

C3192

W235

W216

W215

W214

W190

W189

XDVDRST

IC3191

C3025

W157 W156

W155 W154

W153

GNDD

OPTIN

VP+8

GNDM

W263

W264

W265

OPEN

CN3102

SIDE

1.VA-12

2.VP+8

3.VP+8

5.GNDM

6.GNDH

4.GNDM

W213

W209

W211

W184

W185

W148

W134

W212

IC3201

EVOLCLK

W149

EVOLDATA

GNDU

W210

SPDIF

W270

W268

W269

W266

W267

111

11.OPTOUT

10.OPTIN

9.OPTIN

8.GNDD

7.GNDD

W234

B2

C3254

C3253

W188

W187

W186

VA+12

W151

CAUTION

W295

REPLACE IC LINKS AS

C5804

MARKED.MFD BY

LITTELFUSE INC.

C504

C5809

W271

W152

W135

VA-12

W272

FA(R)

R3233

C3241

W273

GNDA

IC3001

C5801

12

W288

W287

W253

W220

W286

W289

1

29

W290

CN5951

W221

W198

W170

1.DIMMER

2.GLED

3.TMRLED

4.VP+12

5.XLCDRST

6.LCDCLK

7.LCDCS

8.LCDDATA

9.VE+5

10.VESW+5

11.GNDD

12.GNDU

13.REMOCON

14.KEY1

15.KEY2

16.SUSPEND

17.USBL

18.GNDA

19.USBR

20.HPDET

21.GNDA

22.HPL

23.GNDHP

24.HPR

25.FADET

26.GNDA

27.FAL

28.GNDA

29.FAR

SIDE

CONTACT

W255

HP(L)

HP(R)

W254 W222

GNDHP

W292

W202 W200 W199

W201

W171

(XNP3094-B)

CN5951

B

CN5911

D

C

49102.5

CN43

H

J22

IC8881

C8885

W108

W109

GNDM

H:6

GNDH

W110

GLED

W112

XCLK2

W113

MDATA2

W114

DVDACK

W115

SDATA2

W116

VDET

W117

SYSCS1

W118

DVDON/OFF

CONTACT

SIDE

CN5952

W119

CN5952

B

W120

CN901

251

D

E

F

56

XV-HA5

C

43

7

8

A

N

XPROTECT

5 GND

0

18 SYSC1

2

N

SIDE B

1234

IF ASSY

C

R3071

R3072

5.VCC

3.WCLK

4.RST

6.VSS

7.NC

2.WD0

1.WEN/DI

R5502

R5510

R5501

C5523

R5598

R5602

R5523

C5598

R5626

R5698

R5509

R5524

R5693

R5512

R5525

CN51

R5600R5599

R5593

C5589

100

1

R5526

7

C5514

R5527

R3935

R3934

Q5831

R5592

R5585

R5528

Q3951

R3933

1020

CN5951

C5518

C5519

1

29

C5522

C5509

C5510

R5622

15.KEY3

C5502

R5623

1.DIMMER

2.GLED

3.TMRLED

4.VP+12

5.XLCDRST

6.LCDCLK

7.LCDCS

8.LCDDATA

9.VE+5

10.VESW+5

11.GNDD

12.GNDU

13.REMOCON

14.KEY1

GNDHP

R5519

R5522

20.HPDET

R5932

R5933

21.GNDA

15.KEY2

16.SUSPEND

17.USBL

18.GNDA

19.USBR

22.HPL

23.GNDHP

24.HPR

25.FADET

26.GNDA

27.FAL

28.GNDA

29.FAR

R5601

B

CN5951

HPL

HPR

R5508

R5507

C5507

R5617

C5517

C

R5515 R5615

R5517

R5518

(XNP3094-B)

D

C8881

C8883

25

R8881

CN5952

R5529

R5531

L8881

1

R5832

81

R5530

D3001

Q3003

R5831

Q5832

R5532

R5533

R5595

R5590

30

R5534

R5536

D3953

R3010

80

R5635

R5573

R5535

R5624

R5572

R5537

R3939

C8884

R5625

R5570

31

R5594

R3936

C8882

R5576

IC5501

Q3953

C5540

Q5804

C3931

Q3952

25.VDVD+12

R5643

R3938

VPR+8

R5567

C5555

R5644

D3951

1

VPR+8

51

50

C5597

C5596

R3937

VPR+8M

R3293

GNDM

20.GNDM

R5565

R5564

STEST

C3932

GNDD

R5562

R5563

R5568

R5566

R3194

R5578

R5577

R5551

R3044

R3045

R3046

Q3043

R5808

R5543

UTEST

SYSCS1

15.GNDD

DOUT

USB(L)

R5561

R5579

C3194

R3196

R5557

Q3042

R3043

R3047

R5597

R5574

VDET

GNDD

DVDPOWER

R3193

58

R3030

Q3041

R5591

DVDACK

SDATA2

10.SCLK2

XDVDRST

XREADY

R3195

C3195

14

C3193

R3191

IC3191

R3029

R3042

R3041

R5596

R5544

R5542

R5575

R5550

R5549

Q5801

D5801

XCLK2

MDATA2

VDET

SDATA2

MDATA2

ACK

GNDD

5.GNDD

GNDA

FA(L)

USB(R)

FA(R)

R3197

R3198

C3196

R3192

IC3001

16

17

R5801

NC

R3036

NC

1

C3017

R3035

R3027

R3028

D3222

D3221

Q5802

D5802

R5802

C5806

GNDM

GNDH

GLED

R5807

Q5803

C5808

R5806

MARKED.MFD BY LITTELFUSE INC.

1.NC

SPDIF

CN3102

R8882

9.OPTIN

10.OPTIN

11.OPTOUT

R3011

R3012

R3250

C3040

C3018

L5801

C3039

R3040

C5802

R5804

C3019

R3039

C3244

C5803

C3243

R3249

C503

IC501

R3262

2140

32

R5803

C5807

49102.5

CAUTION

R5805

REPLACE IC LINKS AS

OPTIN

8.GNDD

C3202

R3210

R3261

C3209

C3211

IC511

GNDD

7.GNDD

6.GNDH

C3207

C3208

R3215

C3210

GNDM

5.GNDM

4.GNDM

C3206

R3214

C501

D511

VP+8

111

3.VP+8

2.VP+8

1.VA-12

R3217 R3218

C3201

R3209

120

EVOLCLK

EVOLDATA

GNDU

11.GNDM

12.GNDU

C5721

C5722

C5792

R3253

IC3201

C3245

9.GNDD

10.GNDM

C5723

TX(L)

C3251

C3204

R3211

R3213

8.GNDD

R3260R3256 R3258

SYSPOW

C5724

TX(R)

C3252

R3254R3252

R3257

R3251

R3255

R3928

R3930

C3203

R3212

R3931

R3932

AC

6.AC

7.SYSPOW

1.CE

1

21.GNDU

AUXIL

R3926

Q3903

R3924 R3923

VUN+56

5.UN+56

4.GLED

3.CLK

2.DI

CN57

20.GNDU

AUX(R

10.GNDA

R3259

R3922

R3920

R3929

3.VA-12

4.DO

19.SYSC2

9.FRIN

R3918

R3912

P

R3927

2.VP+8

CN43CN5952

E

F

C

44

1234

XV-HA5

R3209

C3201

EVOLDATA

12

GNDU

VP+8

3.VP+8

2.VP+8

R3217 R3218

C5722

1

1.VA-12

1

40

EVOLCLK

GNDU

C5721

C5792

R3253

IC3201

C3245

R3213

C5723

TX(L)

R3260R3256 R3258

C3251

C3203

C3204

R3212

R3211

SYSPOW

C5724

TX(R)

C3252

R3254R3252

R3255

R3930

R3257

R3251

R3928

R3931

R3932

AC

R3923

R3924

1.CE

1

CN5701

21.GNDU

AUXIL

10.GNDA

R3926

R3922

Q3903

VUN+56

CN5701

4.DO

3.CLK

2.DI

6.TXL

5.GND

20.GNDU

17.XMDRST

18.SYSC1

19.SYSC2 21

AUX(R

9.FRIN

8.GNDA

(JJ)

R3259

R3918

R3912

R3920

R3925

R3929

R3927

XPROTECT

5678

SIDE B

A

CN3101

Q5711

8.TXR

7.+9V

15.MDATA0

16.SCLK0

5.DVDR

7.DVDL

6.GNDA

C3271

R3278

C3272

R3272

Q3293

R3917

XSYSMUTE

9.VSM

10.RDS

11.GND

11.FLIN

12.VA+12

14.SDATA0

13.SPDIFPOW

1.MDR

4.GNDA

2.GNDA

3.MDL

C3273

R3271

R3277

IC3271

58

C3276

C3274

NP NP

Q3901

R3921

R3919

R3911

HP(R)

HPMUTE

11

DVDL

R3274

C5713

MDR

D5713

VA+12

R3031

R3032

CN3101

MDL

DVDR

R3051

R3049

R3273

C3275

R3276

R3275

14

Q3291

R3264

C3277

R3263

Q3292

R3279

C3910

R3910

C3906

IC3911

14

HP(L)

R5712

R3033R3034

58

R3906

R3908

R3907

R5711

1

R3050 R3048

C3278

D5711

GNDA

1.MDR

(JJ)

19.VOCALC

18.VOCALB

9.FRIN

8.GNDA

10.GNDA

C3915

C3916

R3909

D3225

C5793

15.KCDATA

16.ECHOVOL

17.VOCALA

5.DVDR

6.GNDA

7.DVDL

(GEN)

R3915

R3913

R3916

R3914

C3909

R3905

C3905

R3226

11.RIN

C5795

C5794

21.GNDU

12.VA+12

13.KCSTB

14.KCCLK

2.GNDA

3.ROUT

4.GNDA

VTX+9

9.LIN

10.GNDA

C5791

20.GNDU

11.FLIN

1.LOUT

C3301

R3303

R3301

C3302

R3302

6.VP+15

7.MUTE

8.XPROTECT

C3305

R3304

5.L+

R3309

C3306

4.L-

R3310

2.R-

3.GNDP

R3315R3316

C3303

IC3301

58

C3304

1.R+

IC301

OUT

IN

R3305R3306

R3307

1

14

C3308

C3307

R3308

R3313

R3314

AUXOR

R3019

Q4621

R3017

R3015

R3021

C301

C3009

R3022

R3020

R4623

C3006R3014

R3018

R4622

R4616

R3025

L3004

L3006

C3010

C4608

R4604

R4605

R4603

C3007

R3004

R3006

AUXOL

NP

Q4602

R4624

C4605

R3026

C3008

D4621

AUXIR

Q3001

Q4601

C3005

R3007 L3007

R3009 L3009

C4614

R3013

R3016

R4621

C4612

ROUT

R3008

R4601

LIN

LOUT

RIN

L3008

L4603

R3005

R4602

L3005

C3012

C3013

C4604

C4611

C4615

C3015C3016

IC3191

IC3001

IC5501

IC3201

IC501

IC511

IC3271

IC3301 IC3911

Q5711

Q4621

Q3291

Q3292

Q3001

Q3041 Q3042

Q3043 Q3293

Q5802 Q3903 Q3901

Q5801

Q5831

Q5832

Q3953

Q3951 Q5952

Q3003

B

C

6.AC

9.GNDD

10.GNDM

8.GNDD

5.UN+56

7.SYSPOW

4.GLED

3.VA-12

2.VP+8

.

11.GNDM

CN43 CN42

CN43

1.VP+8

R3225

R3234

Q3221

D3224

IF ASSY

XWZ4030 XWZ4033

1

0

123456789

0

123

1

0

D3223

XWZ4049

R

CN42

C3287

R3289

C3285

R3281

R3292

C3292

R3284

C3289

C3291

R3291

R3282

C3290

+

C3286

+

C3288

R3290

R3287

R3285

+

R3283

+

LF

A B C

XV-HA5

56

D

Q5803 Q3221

E

F

C

45

7

8

1234

4.4 DISP ASSY

A

B

C

D

SIDE A

DISP ASSY

D

1

CONTACT

SIDEUPPER

C

CN5911

W613

W614

W615

W616

W617

W618

W619

W620

W621

CN5951

CN5911

W612

W622

V5901

SIDE A

CN9421

E

CN5921

CONTACT

SIDEUPPER

LF

W623

W625

C5216

C5215

W609

W628

W608

W630

W610

W626

J1

W624

W606

R

115

VOL+

S5963

W601

W602

W603

W604

FM/AM/LINE

S5955

IC5201

MD

S5954

S5953

DVD/CD

C5208

CN5921

VOL-

W605

13

S5964

S5957

S5962

S5961

29

W629

1

C5905

X5201

9

W611

C5942

DISPLAY ASSY

E

D5921

D5922

D5923

X5941

MD

S5952

ON/OFF

D5920

S5951

DVD/CD

S5956

D5924

(XNP3094-B)

F

D D

46

1234

XV-HA5

5678

SIDE B

DISP ASSY

D

CN5921

15

CN5921

R5964

R5963

R5962

C5961

R5957

R5956

R5952

R5971

C5951

F

D

R5955

E

R5210 C5214

C5204 C5205

R5954

R5953

1

9.HPDET

8.HPL

Q5925

C5922

7.GNDHP

5.FADET

6.HPR

15.KEY3

14.GNDU

R5206 R5209

114

R5205

R5204

R5931

4.GNDA

3.FAL

13.VBUS

12.D+

IC5201

R5214

R5215

Q5921

2.GNDA

11.D-

R5924 R5923

1.FAR

10.GNDD

R5212

C

SIDE B

A

B

CN5911

R5982

VE+5

LCDDATA

LCDCS

LCDCLK

XWZ4034

R

Q5971

1

CN5911

GLED

TMRLED

1.DIMMER

R5981

VP+12

5.XLCDRST

XWZ4031

DISPLAY ASSY

IC5201

XWZ4045

LF

R5922 R5921

R5930

Q5923

Q5971 Q5922

Q5924

Q5921

Q5925

C

D

E

29

HPL

FAR

GNDA

HPDET

FAL

GNDHP

GNDA

A

L5201

C5901

C5902

C5207

C5206

R5202

D5901

C5201

R5213

C5210 C5213

NP

Q5924

D5927

D5925

R5203

Q5203

R5942

C5202

R5218

R5901

Q5202

R5219

R5941

R5943

1528

Q5201

C5217

R5216 R5217

GNDA

25.FADET

R5211

19

USBR

GNDA

HPR

USBL

KEY1

REMCON

GNDU

GNDD

15.KEY2

SUSPEND

10.VESW+5

R5911

C5903 R5902 R5903

R5904 R5905 R5906

C5941

R5951

R5961

B

R5927

R5929

R5928

R5910

C5910

C5907

D5907

C5908

R5909 C5909 D5909

Q5922

R5926

R5925

C5921

G

D5910

R5907

R5908

D5908

Q5923

H

(XNP3094-B)

D D

56

XV-HA5

7

8

F

47

1234

4.5 HP2, REGULATOR and POWER ASSYS

4

SIDE A

A

1

J9911

CN5105

HP2 ASSY

E

K

W501

C9416

Q3651

VR9401

W504

Q81

C9421

B

REGULATOR ASSY

F

C

Q54

C9420

W514

W502

IC51

JA9401

C9422

C9413

MIC1

W503

IC9402

REGULATOR ASSY

Q3651

W125

C3652

FAN+

W110

GND FAN

JA9402

W505

MIC2

C3656

FAN+

GND FAN

W123

W124

R

W108

C3651

+B

W109

C9426

KN9901

W506

JA9902

HP

W507

JA9901

C9947

FA

R

W508

HP2 ASSY

USB

JA9903

W509

W510

LF

13.VBUS

12.D+

11.D-

10.GNDD

9.HPDET

8.HPL

7.HPGND

6.HPR

5.FADET

4.GNDA

3.FA(L)

2.GNDA

1.FA(R)

W511

W512

CONTACT

SIDE

CN9421

113

CN9421

CN5921

D

(XNP3094-B)

PRINTED SIDE

B

W106

W119

GNDPRE5

W120

W105

Q53

UPRE5V

W118

IRF9530

W101

SENS5V

W117

S

PRE5V

W116

D

W103

C52

G

PRE5V

W104

Q81

W102

Q54

Q51

E

C

W107

C55

REF5V

H/L CONT

W121

W122

IC51

C51

+B

OPEN SIDE

10

CN3303

XPROTECT

FAN GND

REF5V

VP+15V

H/L CONT

SENSE5

GNDVP+8V

VP+8V

D

CN3303 CN3651

1

UVP+8V

C3654

+

-

1

BLACK

OPEN SIDE

CN3651

RED

1

(XNP3095-B)

M

CN22

POWER ASSY

H

G

POWER ASSY

IC3301

R

W137

L+OUT

L-OUT

W138 W139 W140

GNDP

W141

R-OUT

E

OPEN SIDE

Q62

F

CN3301

W115

L+OUT

L-OUT

W113

W114

GNDP

W129

R-OUT

W130

R+OUT

VP

GNDP

C3307

C3306

W136

W133

R+OUT

15

CN3301

Q62

GDS

PRINTED SIDE

IRF9540A

GNDP

W132

CN3302

15

C3310

13

W131

+B

15

LIN

W135

FAN MOTOR

PRINTED SIDE

VP

MODE

GNDP

L+OUT

L-OUT

R-OUT

DIAOUT

+B

VP

C61

GNDP

H/L CONT

GNDP

C3305

PRE12V

GNDPRE12

CN3302

GNDP

R+OUT

W134

PRE12V

SENSE12

VP

W126

1

RIN

GNDA

W112

W111

OPEN

C3302

SIDE

REF5V

W127

MUTE

RIN

IC3301

GNDA

STBY

W128

GNDA

C3301

GNDA

LIN

1

GNDA

RIN

(XNP3095-B)

CN24

E F G GFE

48

H

XV-HA5

H

CN23

1234

5678

SIDE B

13 1

CN9421

7.HPGND

6.HPR

CN9421

5.FADET

4.GNDA

3.FA(L)

2.GNDA

1.FA(R)

HP2 ASSY

E

D9903 R9959

13.VBUS

R9960

12.D+

11.D-

10.GNDD

D9902

9.HPDET

8.HPL

REGULATOR ASSY

F

C9946 C9948

C9945

D9901

R9948

L9941 R9945 C9941

R9943 R9947 L9943

C9944

C9943

R9944

L9942 R9946 C9942

LF

R81

R83

C54

R51 R61 R55

D81

C53 C56 R56

C3653

+

C9954 C9953 C9955

Q54

R9958 L9951 R9955 R9953 R9951

C9951 L9953 R9957

Q81(Q52)

R57

-

L9952 R9956

C9952

REGULATOR ASSY

D

S

G

B

R58

R49

C52

Q53

R82

R54

UPRE5V

SENS5V

PRE5V

R52

PRE5V

C3654

UVP+8V

110

R48 R46 R44 R42

R84

R78

VP+8V

R9954 R9952

C51

GNDPRE5

SENSE5

C9427

R9425

C

R59

D74

R77

R9422

Q51

E

IC51

H/L CONT

R71

D72

GNDVP+8

VP+15V

C9428 R9423

R47 R45 R43

R41

R74

R75

5

C9429 C9430 R9429

REF5V

H/LCONT

Q71

C9425

R73

REF5V

R3655 R3652 R3679 R3680

Q3652

D77

R3656

R3667

I

OG

Q3654

D73

R72

XPROTECT

R

D3657

C55

R3677

D75

FAN GND

Q3653

R3668

D3665

D71

C71

+B

C9412

R9421 C9423 R9420 C9424

IC9402

1458

XWZ4039

+B

R3654

R3653

C3655

C3651

R3661

R3662

R3678

D3664

G FAN

R76

FAN+

D3658

R9413

C3656

D3656

FAN+

R3660

R3659

R9414 C9414

C3652

D3652

D3651

C9415

LF

Q3655

R3658 R3670 R3666 R3665

D3653

G FAN

D3654

GNDA

R

R3657

R3651

D3655

R9416

R9417 C9419 C9436

R9415

VA+12

R3681

R3664

R3663

R3669

(XNP3095-B)

J9911

HP2 ASSY

R9418

XWZ4035

R9419

(XNP3094-B)

Q3652

Q3653

Q3654

Q71 Q3655

41

Q9401

SIDE B

R9412

R9426

LF

A

B

C

D

CN3651 CN3303

POWER ASSY

G

5

R3309

R3310

R3307

GP

C3308

13

1

VP

RIN

Q3656

13

GNDA

R+OUT

VP

C61

C3310

R3313

D3304

Q63

15

SD

+B

GNDP

R3675

Q3305

R91

R-OUT

L-OUT

G

GNDP

D91

L+OUT

Q3304

10

VP

C3306

R92

MODE

R3673

DIAOUT

R3312

13

LIN

R3676

C3307

R3314

R93

D3659

R3671

R3311

R+OUT

1

R+OUT

1

R

C3303

POWER ASSY

XWZ4040

C3304

R3318

R3317

C3311

GNDA

MUTE

L

R3319

R3303

C3301

Q3301

R3301

R3305 R3302

Q3302

5

1

RIN

GNDA

LIN

STBY

GNDA

E F G GFE

GNDP

Q3303

R3308

R

R3306

MUTE

R3320

R3304

C63

REF5V

C3302

R67

SENSE

C3309

C3305

R65

C65

C64

R68

10

R66

C62

12

GP

H/L CONT

P12

G12

CN3302 CN3301

R3674

R3672

R-OUT

D3660

L-OUT

GNDP

L-OUT+BL+OUT

C3351

C3357

C3355

C3353

R3353

R3351

C3359

C3361

C3362

R3354

R3352

C3360

C3354

C3358

C3352

C3356

L+OUT

5

(XNP3095-B)

Q3656

Q3304

Q3305

Q63

XV-HA5

56

7

E

F

49

8

1234

4.6 SECONDARY ASSY

A

B

C

D

E

SIDE A

IC31

SECONDARY ASSY

H

D21

GNDUGNDU

W24

W41

W37

W36

VP+15

W8

C25

C45

H8

HELP

GLED

W10

W9

A

C57

+B

W4

BOND

C22

W33

W31

W32

W35W34

D41

W28

BOND

W27

C21

W6

CHASSIS GND

W7

BOND

D

BOND

C41

GNDU

GNDD

GNDM

KN2

(XNP3095-B)

GNDM

12

CN26

T2

CN21

6

FU2

W42

CN23

GNDD

J22

CN21

W40

1

W38

LIN

GNDA

115

W21

STBY

GLED

UN+56

AC

SYSPOW

H7

W12

+B(FAN)

W11

REF5V

STBY

(VP+15)

SENSE

REF+5

MUTE

RIN

GNDA

UVP+8

W25

GNDVP+8

VP+8

VA-12

VP+8

1

22

J

I

HELP

11

15

J

GNDU

HELP

W2

W22

W1

C31

+B(FAN)

101

FANGND

XPROTECT

W13

W14

W15

GNDVP+15

GNDP

H/LCONT

VP+15V

H/LCONT

GNDVP+15

CN23

GNDP

VA-12

VP+8

GNDP

+B

W19

W18

W20

J11

SYSPOW

REF+5V

+B

GNDU

AC

GND

TA79012S

VP+15V

H/LCONT

GNDU

UN+56

OUT

IN

IC31

PRINTED SIDE

SENSE

(VP+15)

VP+8V

GNDVP+8

VP+8V

GNDVP+8

W17

W26

VP+15V

W16

C

RIN

11

W3

UVP+8V

GNDA

C33

CN22

LIN

XPROTECT

MUTE

J21

VP+15

F

B

XPROTECT

W5

PRODUCTION CODE

CN24

15

L-

L+

R+R-GNDP

L+

R-

L-

R+

GNDP

1

21

J

SIDE A

CN3303

CN22

FCICT

R

SECONDARY ASSY

CN24

C

CN43

CN3302

G

C

CN42

CN3301

G

F

H H

50

1234

XV-HA5

5678

SIDE B

SECONDARY ASSY

H

CN22

E

Q92

C

B R95

R96

UVP+8V

1

VP+8V

CN22

UN+56

+

-

OUT

(VP+15)

SENSE

GNDVP+8

R60

IN

J11

GNDU

AC

GND

IC31

VP+15V

SYSPOW

D31

H/LCONT

REF+5V

HELP

15

C32

XPROTECT

J11

FANGND

+B(FAN)

10

SIDE B

A

CN21

MAIN

SUB1

SUB2

16

C31

FU2

D21

R98

D41

C21

D51

D55

R97

R53

E

C

Q91

B

Q91

Q92

B

C

R

SECONDARY ASSY

LF

5

GNDP

L+

J21

L-

L+

L-

1

XWZ4042

XWZ4037

CN24

R-

GNDP

SENSE

(VP+15)

REF+5

+B

1

CN24

R+

VP+15

MUTE

R+

R-

XPROTECT

RIN

10

15

R99

MUTE

J22

STBY

VP+8

1

H/LCONT

+B

11

GNDA

LIN

GNDVP+15

GNDA

VA-12

CN23

1

GNDA

LIN

RIN

C41

SYSPOW

UN+56

GNDM

GNDD

GNDU

12

GLED

AC

VP+15V

GNDP

CHASSIS

GND

C22

R94

D56

152

(XNP3095-B)

D

E

CN23

J21

J22

F

H H

56

XV-HA5

7

8

51

1234

4.7 PRIMARY ASSY

A

B

C

D

E

SIDE A

J11

H

Q11

PRIMARY ASSY

I

CN26

1

5

R85

W226

GNDU

Q11

C2

STBY

RISK OF FIRE

C11

SECONDARY SIDE

121

T2

CN3

W201

W202

W203

W204

CN2

FU4

H4

AS MARK

FUSEREPLACE

PRIMARY ASSY

CN3

H3

FU3

W225

W224

H6

LF/WL

W220 W221

C1

L1

H2

T1

PRIMARY

SIDE

JJ ONLY

W227 W228

5

WL ONLY

W222

W223

NEUTRAL

FU1

LF/JJ

W206

W214W213

W208

WL

W205

RY1

R

LF ONLY

W218

W211

LF ONLY

W212 W219

H5

LF ONLY

W215

H1

W207

W209

AN1

LIVE

W216

S2

STBY

C3

LF/WL

W217

S1

STBY

SIDE A

AC IN

115V

230V

115V

230V

KN1

(XNP3095-B)

F

I I

52

1234

XV-HA5

5678

SIDE B

PRIMARY ASSY

I

NEUTRAL

AN1

LIVE

RISK OF FIRE

FU1

FUSE

LF/JJ

WL

C1

L1

AS MARKREPLACE

T1

PRIMARY

CEB

SIDE B

A

B

CN26

1

HELP

SYSPOW AC GNDU

UN+56

5

D14

R19

R18

Q12

D13

R14

CN26

Q12

C

C3

LF/WL

LF ONLY

RY1

LF ONLY

LF

D11

SECONDARY

R

PRIMARY ASSY

JJ ONLY

LL ONLY

CN3

FU3

XWZ4036 XWZ4041 XWZ4044

CN2

LF/WL

(XNP3095-B)

R13

R12

C12

D12

C

B

E

-

R11

+

D15

D

12

15

CN3

FU4

E

I I

56

XV-HA5

7

8

F

53

1234

4.8 KARAOKE ASSY

A

B

C

D

E

SIDE A

KARAOKE ASSY

K

J9911

Q8402

E

IC8401

Q8201

IC8301

IC8201

B

B 3

W321

C8311

W326

CN5105

ROUT

W320

CONTACT

SIDE

CN8502

GNDA

W319 GNDA

C8305

1

C8201

B

IC8301

CN902

CN8502

4.VSEL1

5.ASPECT

2.SQUEEZE

3.VSEL2

6.SC

1.P/XI

CN5105

C8312

C8317

C8307

W325 GNDU

8.V

7.GNDD

4

1

10.SY

9.GNDD

C8308

12.CY/G

13.GNDD

11.GNDD

Q8402

GNDA

C8310

C8309

W316

GNDA

W313

GNDA

14.Cb/B

C8409

W317

W315

16.Cr/R

15.GNDD

C8213

OPEN

SIDE

27

17.0GNDD

19.GNDD

18.G

W314

W304

DVDL

20.B

W327

21.GNDD

21

DVDR

22.R

C8432

W312

GNDA

W303

W302

W301

W328

24.GNDA

23.GNDD

W306

VA+12

W324

25.DVDL

26.GNDA

C8433

W322

Q8201

W311

VA+12

W305

GNDA

DVDR

27.DVDR

C8222

IC8201

FRIN

DVDL

IC8401

FLIN

GNDA

VA+12

C8431

W307

C8501

C8502

W310

VA+12

C8401

C8221

W318

GNDA

W309 LOUT

1

SIDE A

JA8502

KARAOKE ASSY

R

W308

GNDA

CN8301

(XNP3095-B)

CN8301

CN3101

C

F

K K

54

1234

XV-HA5

5678

SIDE B

KARAOKE ASSY

K

R8501

C8503

R8504

R8507

R8506 C8505

R8502

R8505 C8504

R8509

R8405 R8404

R8403

C8405 C8403

XWZ4043

R8402

LF

D8201

R

LOUT

R8211 R8209 R8208

R8217 C8206

R8204

C8203

GNDA

R8202 C8204

R8201

16.ECHOVOL

15.KEYCONDATA

14.KEYCONCLK

1

7.DVDL

8.GNDA

6.GNDA

GNDA

KARAOKE ASSY

C8205

R8203

21.GNDU

17.VOCAL A

18.VOCAL B

19.VOCAL C

20.GNDU

9.FRIN

13.KEYCONSTB

11.FLIN

10.GNDA

12.VA+12

1.LOUT

3.ROUT

4.GNDA

5.DVDR

2.GNDA

CN8301

C8406 C8404

R8503

R8511

GNDA

C8220 R8210

C8219

R8207

C8218

R8215

VA+12

R8205 C8217

R8206 C8216 C8215

C8214

9

16

C8402

R8220

R8218

R8216 L8201

28 15

L8401

VA+12

GNDA

DVDR

IC8401

C8223

FRIN

DVDL

IC8201

FLIN

27.FR

Q8201

VA+12

25.FL

26.GNDA

8

1

23.GNDD

24.GNDA

GNDA

CN8502

27 1

8.V

9.GNDD

7.GNDD

5.ASPECT

14.Cb/B

15.GNDD

GNDA

12.CY/G

13.GNDD

Q8402

GNDA

10.SY

11.GNDD

C8313

4

CN5105

1

GNDU

6.SC

R8317

16.Cr/R

17.0GNDD

18.0G

22.R

21.GNDD

19.GNDD

20.B

R8432

R8431

R8406

R8434

R8408

C8410

R8409

C8407

C8408 R8407 C8411 C8434

C8212

C8211 R8214

R8213 R8212

C8210

114

1

C8209 C8208

C8207

21

4.VSEL1

2.SQUEEZE

3.VSEL2

4.GNDA

3.MIC SW

2.MIC

1.VA+12

1

8

C8316

R8533

R8534

1.P/XI

CN8101

R8308

IC8301

R8307

C8532

C8202

C8531

16

9

C8306

R8306

R8301 R8302 R8303

GNDA

R8531

R8532

CN8502

R8305

C8301 C8302 C8303

C8304 R8304

ROUT

R8311

C8315

SIDE B

A

B

306

CN5105

C

305

D

E

CN8301

IC8401

Q8201

IC8201

Q8402

IC8301

(XNP3095-B)

K K

56

XV-HA5

7

8

F

55

1234

5. PCB PARTS LIST

NOTES:

A

B

7777 LIST OF HOLE PCB ASSEMBLIES

Mark Symbol and Description

NSP 1..DVD ASSY XXA3036 XXA3036 XXA3036

NSP 1..AMP ASSY XWK3205 XWK3206 XWK3205

C

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

560 Ω 47k Ω

0.5 Ω 1 Ω

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω

1..LOAB ASSY VWG2346 VWG2346 VWG2346

2..DVDM ASSY AWM7966 AWM7966 AWM7966

2..REGULATOR ASSY XWZ4039 XWZ4039 XWZ4039

2..POWER ASSY XWZ4040 XWZ4040 XWZ4040

2..PRIMARY ASSY XWZ4041 XWZ4044 XWZ4041

2..SECONDARY ASSY XWZ4042 XWZ4042 XWZ4042

2..KARAOKE ASSY XWZ4043 XWZ4043 XWZ4043

56 x 10 47 x 10 R50 1R0

1

3

561 473

1

5621

XV-HA5

/WLXJ

XV-HA5

/LFXJ

RD1/4PU J RD1/4PU J RN2H K

R50

RS1P K

1R0

RN1/4PC F562 x 10

561 473

5621

XV-HA5

/NTXJ

NSP 1..MAIN ASSY XWM3309 XWM3313 XWM3315

2..IF ASSY XWZ4033 XWZ4049 XWZ4050

2..DISP ASSY XWZ4034 XWZ4034 XWZ4034

2..HP 2 ASSY XWZ4035 XWZ4035 XWZ4035

1..FM/AM TUNER UNIT AXX7173 AXX7173 AXX7173

7777 CONTRAST OF PCB ASSEMBLIES

D

I IF ASSY

C

XWZ4049, XWZ4050 and XWZ4033 are constructed the same except for the following :

Mark Symbol and Description XWZ4033 XWZ4049 XWZ4050

R5515 Not used RS1/16S153J RS1/16S473J

I PRIMARY ASSY

I

Although XWZ4041 and XWZ4044 are different in part number, they have the same service parts.

• FM/AM TUNER UNIT

E

This assembly has no service parts.

7777 PCB PARTS LIST FOR XV-HA5/WLXJ UNLESS OTHER WISE NOTED

Mark No. Description Part No.

LOAB ASSY

A

SWITCHES AND RELAYS

S101 VSK1011

F

OTHERS

CN602 KR CONNECTOR S2B-PH-K CN601 KR CONNECTOR S5B-PH-K

56

1234

XV-HA5

DVDM ASSY

B

SEMICONDUCTORS

IC203 AYW7069 IC0 S29AL016D70TFI010

>

IC761 BA3948FP IC101 BD7995EFS

5678

Mark No. Description Part No.

IC202 K4S641632H-TC75 IC501 PCM1753DBQ

>

IC751 (5.0V) MM1565AF IC401 MM1623BF

>

IC711 MM1661JH IC201 MT1389FE/C2-L

>

IC731 R1224N102H

Mark No. Description Part No.

C732, C733, C735, C738 (10uF/16V) DCH1165

RESISTORS

R225 RAB4C330J R1001-R1003, R200, R207–R209 RS1/10S0R0J R217, R281, R301–R303, R500 RS1/10S0R0J R530, R560, R590 RS1/10S0R0J R732 RS1/10S100J

A

IC204 S-24CS04AFJ Q505, Q701, Q821, Q851, Q881 2SA1576A Q304 2SC4081 Q481, Q503, Q504,Q506 DTC114YUA Q702, Q801 DTC124EUA

Q307, Q308 HN1A01F

>

Q732 RSQ035P03 Q305 UM5K1N Q501, Q502 2SD2114K D731, D733, D821, D851, D852 1SS355

D861, D862, D881 1SS355 D732 RSX201L-30 D801 UDZS4R7(B)

COILS AND FILTERS

L732 POWER INDUCTOR ATH7011 L731 POWER INDUCTOR (22U) DTL1099 L901 CHIP BEADS VTL1075 L751 CHIP BEADS VTL1095

CAPACITORS

C252 CCSRCH100D50 C737 CCSRCH121J50 C265 CCSRCH220J50 C227 CCSRCH221J50 C254 CCSRCH391J50

C712, C752 CCSRCH471J50 C211, C212 CCSRCH560J50 C251 CCSRCH8R0D50 C256, C509, C511, C512 CEVW100M16 C101, C373, C401, C404, C734 CEVW101M16

C739, C761 CEVW101M16 C201, C202, C237, C281 CEVW221M4 C203, C206, C215, C309, C310 CEVW470M16 C701 CKSQYB105K16 C713, C753 CKSQYB225K10

C161, C230, C267, C296 CKSRYB102K50 C151–C153, C226, C250 CKSRYB103K50 C131, C204, C205, C207, C209 CKSRYB104K25 C213, C214, C216, C217, C220 CKSRYB104K25 C222–C225, C228, C231–C236 CKSRYB104K25

C239–C241, C244–C246, C253 CKSRYB104K25 C257, C260, C266, C268 CKSRYB104K25 C271–C273, C283–C288, C290 CKSRYB104K25 C371, C372, C402, C405, C406 CKSRYB104K25 C411, C415, C416, C736, C801 CKSRYB104K25

R151, R153 RS1/10S1R0J R152, R154 RS1/10S1R8J R131–R136 RS1/10S4R7J R411–R416 RS1/16S1500F R738 RS1/16S1502F

R736 RS1/16S1802F R279 RS1/16S2201F R737 RS1/16S2702F R762 RS1/16S3902F Other Resistors RS1/16S###J

OTHERS

CN104 PH CONNECTOR 5P AKM1291 CN102 12P CONNECTOR AKN7031 CN103 04P CONNECTOR RKN1045 CN901 25P FFC CONNECTOR VKN1317 CN902 27P FFC CONNECTOR VKN1319

CN101 0.5-24P CONNECTOR VKN1482 X201 CRYSTAL RESONATOR VSS1172 (27MHz)

IF ASSY

C

SEMICONDUCTORS

IC8881 (2.5A) AEK7014 IC3201 BD3814FV IC3001 BD3841FS IC3191,IC3271 HA17558AF IC3911 NJM4565M

IC5501 PDC125A

>

IC511 BA178M05FP

IC301 TA7812S

>

Q3951,Q3953,Q5831 2SA1576A Q3041,Q3042,Q3952,Q4621,Q5711 2SC4081

Q5801,Q5803 2SC4081 Q3291,Q3292 2SD2114K Q3001,Q3901,Q3903 IMX9 Q5832 RT1N241M Q5802 RT1N431M

Q3003,Q3043,Q3221,Q3293 RT1P241M D3001,D3224,D3225,D5801,D511 1SS355 D3953 DAN202K D5713 DAN217 D5711 UDZS10(B)

D3223 UDZS4R7(B) D3951,D4621 UDZS5R6(B) D3221,D3222 UDZS6R8(B)

B

C

D

E

C102–C104, C121, C140, C243 CKSRYB105K10 C282, C289, C343–C347 CKSRYB105K10 C412–C414, C711, C751, C762 CKSRYB105K10 C219 CKSRYB152K50 C144–C146, C208, C210 CKSRYB222K50

C269 CKSRYB333K16 C258, C259 CKSRYB473K50 C255 CKSRYB474K10

56

COILS AND FILTERS

L5801 LCYA220J2520

CAPACITORS

C5801 ACH1246 C5510 CCSRCH100D50 C3039,C3040,C3203,C3204 CCSRCH101J50 C3909,C3910,C5721,C5723,C5808 CCSRCH101J50 C5509 CCSRCH120J50

XV-HA5

F

57

7

8

1234

Mark No. Description Part No.

C3195,C3196 CCSRCH331J50 C3905,C3906,C5724 CCSRCH470J50 C3911,C3912 CEANP470M16 C3021,C3022,C3025,C3026 CEAT100M50

A

C3253,C3254,C3311,C3312, C504 CEAT100M50

C3913,C3914,C3930,C5711,C5805 CEAT100M50 C5804 CEAT101M6R3 C8885 CEAT102M10 C5809 CEAT1R0M50 C3241,C3242 CEAT221M10

C3191,C3192 CEAT2R2M50 C4603,C4621 CEAT470M10 C302,C3257,C3258,C3907,C3908 CEAT470M16 C3281-C3284 CEAT472M25 C501 CKSQYB105K16

B

C3251,C3252,C3285,C3286 CKSRYB102K50 C3289,C3290,C4614,C5502 CKSRYB102K50 C3201,C3202,C4611,C5517-C5519 CKSRYB103K50 C5522,C5803,C5807 CKSRYB103K50 C301,C3017-C3019,C3243,C3244 CKSRYB104K50

C3273-C3278,C3915,C3916 CKSRYB104K50 C3931,C3932,C4608,C5514,C5540 CKSRYB104K50 C5555,C5589,C5713,C5802 CKSRYB104K50 C8881,C8882 CKSRYB104K50 C3005,C3006, C3007, C3008 CKSRYB221K50

C3193,C3194 CKSRYB332K50 C3210,C3211 CKSRYB472K50 C3206-C3209 CKSRYB683K16

C

C3009,C3010 CKSRYB821K50

RESISTORS

R3232,R3233 RD1/2VM151J Other Resistors RS1/16S###J

OTHERS

X5501 CERAMIC RESONATOR ASS7034 X5502 CRYSTAL RESONATOR VSS1143 (32kHz) CN5701 11P FFC CONNECTOR 52045-1145 CN42 11PJUMPER CONNECTOR 52147-1110

D

CN43 12PJUMPER CONNECTOR 52147-1210 CN3352 SPEAKER TERMINAL 4-P AKE7086 CN5951 29P FFC CONNECTOR HLEM29S-1 CN51 7P FFC CONNECTOR HLEM7S-1 JA4601 OPTICAL OUTPUT JACK TOTX177PL

1,2 PCB BINDER VEF1040 JA3001 4P PIN JACK VKB1047 CN5952 25P FFC CONNECTOR VKN1256 CN3101 21P PLUG XKP3070

Mark No. Description Part No.

CAPACITORS

C5201 CCSRCH180J50 C5202,C5907-C5909 CCSRCH220J50 C5905 CEAL470M6R3 C5215,C5216,C5942 CEAT100M50 C5204-C5207,C5210,C5213,C5214 CKSRYB104K50

C5901,C5903,C5910,C5921,C5922 CKSRYB104K50 C5941 CKSRYB104K50

RESISTORS

Other Resistors RS1/16S###J

OTHERS

X5201 CRYSTAL RESONATOR ASS7047 5901 9P CABLE HOLDER 51048-0900 CN5921 13P FFC CONNECTOR 52044-1345 CN5911 29P FFC CONNECTOR 52044-2945 5941 REMOTE RECEIVER UNIT GP1UM28XK0VF

V5901 LCD MODULE XAV3029

HP 2 ASSY

E

SEMICONDUCTORS

IC9402 HA17558AF Q9401 RT1P431M D9901,D9902 UDZS6R8(B)

CAPACITORS

C9420, C9947 CEAT470M16 C9943,C9953 CKSRYB102K50 C9430,C9945, C9955 CKSRYB103K50 C9412,C9429, C9436, C9944, C9946 CKSRYB104K50 C9954 CKSRYB104K50

C9941,C9942 CKSRYB221K50 C9951,C9952 CKSRYB223K50 C9419,C9427, C9428 CCSRCH101J50 C9421,C9422, C9426 CEAL2R2M50 C9423 CCSRCH102J50

RESISTORS

VR9401 (10kΩ) XCS3007 Other Resistors RS1/16S###J

OTHERS

CN9421 13P FFC CONNECTOR 52045-1345 JA9401,JA9402 MINITURE JACK AKN7005 JA9901,JA9902 MINITURE JACK AKN7005 KN9901 WRAPPING TERMINAL VNF1084 JA9903 USB CONNECTOR XKN3016

JA9911 4P WIRE D20PYY0435E 9911 4P CABLE HOLDER 51048-0400

E

DISP ASSY

D

SEMICONDUCTORS

IC5201 PCM2900E Q5922 2SA1576A Q5921,Q5925 2SC4081 Q5924,Q5971 RT1N241M Q5923 RT1N431M

D5927 1SS355 D5925 DAN217 D5920 NEPW500-4A05 D5921-D5923 NSPW510BS-2224 D5924 SLI-343YCW(RST)

F

D5901 UDZS6R8(B)

SWITCHES AND RELAYS

S5951-S5957,S5961-S5964 VSG1009

58

1234

XV-HA5

REGULATOR ASSY

F

SEMICONDUCTORS

IC51 NJM78L05A

>

Q71 2SA1235A Q3651 2SB1237X

>

Q54 2SC1740S Q3652-Q3654 2SC2412K

Q3655 DTC114TK Q81 IRF9530

>

D3656 1SR154-400

>

D3651-D3654 1SS355

>

D3657,D3664,D3665,D71-D75 1SS355

D77 1SS355 D81 UDZS18(B)

5678

Mark No. Description Part No. CAPACITORS

C55 CEAT100M50 C3652 CEAT101M10 C3651,C51 CEAT1R0M50 C3654 CEAT220M50 C52 CEAT470M25

Mark No. Description Part No.

C25,C45 CQMA333K2E

RESISTORS

R99 RS1/16S3902F R60 RS1/16S6802F Other Resistors RS1/16S###J

A

C3656 CEAT470M35 C3653 CKSRYB223K50 C71 CKSRYF105Z10

RESISTORS

R61 RS1/16S1801F R51,R55 RS1/16S4700F R56 RS1/16S6801F Other Resistors RS1/16S###J

OTHERS

CN3651 L-PLUG(2P) KM200SA2L CN3303 10P PLUG KM250NA10L

POWER ASSY

G

SEMICONDUCTORS

IC3301 TDA8560Q

>

Q3656 2SA1235A Q3304,Q63 2SC2412K Q62 IRF9540A

>

Q3305 RT1N241M

D3659,D3660 1SS355 D91 UDZS18(B) D3304 UDZS4R7(B)

CAPACITORS

C3306 CEAT100M50 C3310 CEAT101M25 C3307 CEAT220M50 C61 CEAT470M25 C3301,C3302 CEATR47M50

C3309,C3311 CKSRYB103K50 C3351-C3358 CKSRYB104K16 C3303,C3304 CKSRYB222K50

RESISTORS

R68 RS1/16S2201F R67 RS1/16S6801F Other Resistors RS1/16S###J

OTHERS

CN3302 PLUG 15-P KM250NA15L CN3301 PLUG 5-P KM250NA5L

SECONDARY ASSY

H

SEMICONDUCTORS

IC31 TA79012S

>

Q91 2SA1576A Q92 2SC4081 D55,D56 1SS355 D21,D41 D5SBA20(B)

>

D51 DAN202K D31 S1WB(A)60SD

>

CAPACITORS

C57 CEAL1R0M50 C31 CEAT102M25 C33 CEAT470M16 C21,C22 CEAT472M35 C41 CEAT682M25

C32 CKSRYB473K25

56

OTHERS

11 5P CABLE HOLDER 51048-0500 21 11P CABLE HOLDER 51048-1100 22 12P CABLE HOLDER 51048-1200 H7,H8 FUSE CLIP AKR7001 CN21 6P-VH CONNECTOR B6P-VH

J11 JUMPER WIRE 5P D20PYY0520E J21 JUMPER WIRE 11P D20PYY1125E J22 JUMPER WIRE 12P D20PYY1225E CN22 10P SOCKET KP250NA10 CN23 SOCKET 15-P KP250NA15

CN24 SOCKET 5-P KP250NA5 KN2 WRAPPING TERMINAL VNF1084

PRIMARY ASSY

I

SEMICONDUCTORS

Q12 2SD1664 Q11 2SD1859X D14 1SR154-400 D11 1SS355 D15 DAN217

D12 S1WB(A)60SD

>

D13 UDZS16(B)

SWITCHES AND RELAYS

RY1 XSR3011

>

TRANSFORMERS

T1 STANDBY TRANSFORMER ATT7080

> >

L1 LINE FILTER XTF3004

CAPACITORS

C1 ACE7013

>

C3 (10000p/AC250V) ACG7033

>

C11 CEAT102M25

RESISTORS

R85 RS1LMF560J Other Resistors RS1/16S###J

OTHERS

CN26 5P JUMPER CONNECTOR 52147-0510 H1,H2 FUSE CLIP AKR7001 CN3 5P- VH CONNECTOR B5P9-VH

>

KN1 SCREW PLATE VNE1948

> RY1 RELAY XSR3011

AN1 AC INLET 1P XKP3084

>

KARAOKE ASSY

J

SEMICONDUCTORS

IC8201 M65847AFP IC8301 BA3838F IC8401 BU9255FS Q8201 2SD1858X Q8402 2SJ103

D8201 UDZ5R6

CAPACITORS

XV-HA5

7

B

C

D

E

F

59

8

1234

Mark No. Description Part No.

C8201, C8213, C8222, C8307 CEAT470M16 C8202, C8223, C8306 CKSRYB473K50 C8203- C8205, C8218, C8313, C8404 CKSRYB103K50 C8407, C8411 CKSRYB103K50

A

C8206 CKSRYB822K50

C8207- C8209 CKSRYB683K16 C8212, C8403 CCSRCH101J50 C8214, C8215, C8304 CKSRYB224K16 C8216, C8406 CKSRYB472K50 C8217 CCSRCH471J50

C8219 CKSRYB122K50 C8220 CKSRYB102K50 C8301- C8303, C8402 CKSRYB104K50 C8305, C8308- C8310, C8431, C8432 CEAT2R2M50

B

C8311, C8317 CEAT100M50

C8312 CEAT4R7M50 C8401 CEAT101M16 C8405 CKSRYB123K50 C8408 CKSRYB332K50 C8409 CEAL220M16

C8501, C8502 CEAT102M6R3 C8531, C8532 CKSRYB681K50 C8221 CEAL100M50 C8433 CEATR22M50 C8410 CKSRYB474K10

C

RESISTORS

R8501, R8502, R8507, R8509 RS1/10S1500F R8503 RS1/16S75R0F Other Resistors RS1/16S###J

OTHERS

CN5105 4P JUMPER CONNECTOR 52147-0410 CN8301 21P SOCKET XKP3081 CN8502 27P FFC CONNECTOR VKN1258 PCB BINDER VEF1040

JA8502 COMB. JACK(S+1P) AKB7146

D

E

F

60

1234

XV-HA5

5678

6. ADJUSTMENT

6.1 ADJUSTMENT ITEMS AND LOCATION

Adjustment Items

[Mechanism Part]

1

Tangential and Radial Height Coarse Adjustment

2

DVD Error Rate Adjustment

[Electrical Part]

Electrical adjustments are not required.

Adjustment Points (Mechanism Part)

Cautions: After adjustment, adjustment screw locks with the

Screw tight.

1 2

Tangential adjustment screw

1 2

Radial adjustment screw

A

B

C

6.2 JIGS AND MEASURING INSTRUMENTS

Screwdriver (large)

Precise screwdriver

Screwdriver (medium)

DVD test disc (GGV1025)

Soldering iron

TV monitor

D

E

Test mode remote control unit (GGF1381)

Screw tight (GYL1001)

F

56

XV-HA5

61

7

8

1234

6.3 NECESSARY ADJUSTMENT POINTS

When Adjustment Points

A

Exchange Parts of Mechanism

Exchange the 05SD Pickup Assy

Exchange the Traverse Mechanism Assy-S

B

Exchange the Spindle Motor

C

Exchange PCB Assy

Exchange PC Board

LOAB and DVDM ASSYS

Mechanical

point

Electric

point

Mechanical

point

Electric

point

Mechanical

point

Electric

point

Mechanical

point

Electric

point

~, Ÿ

Ÿ

∗ After adjustment, screw locks with the Screw tight.

D

E

F

62

XV-HA5

1234

5678

6.4 TEST MODE

POWER ON

POWER

A

ON

DISC SET

OPEN/CLOSE

(Player)

DVD disc

OPEN/CLOSE

(Player)

TEST MODE: PLAY

CHECK

<PLAY>

Press the play key ( ) of the normal remote control unit.

ESC TEST

DVD, CD

B

C

An address is displayed

D

GGF1381 Test mode remote control unit

Notes:

• After going into test mode, if you play back the disc, "DISC-NON" is displayed.

• The video signal and the audio signal are outputted during the test mode.

• The SKIP key and the SCAN key are effective during the test mode.

DSC - &&&

TEST MODE: OFF

POWER

OR

GGF1381 Test mode

OFF

56

remote control unit

XV-HA5

ESC

7

E

F

63

8

1234

6.5 MECHANISM ADJUSTMENT

A

Tangential and Radial Height Coarse Adjustment

1

START

• Remove the 05SD Pickup Assy from the Traverse Mechanism Assy-S.

• Remove the joint and the joint spring of the 05SD Pickup Assy.

05SD Pickup Assy

B

C

Note:

Before removing the flexible cable for the pickup, soldering of the pickup circuit is necessary. For details, see "7.1.11 DISASSEMBLY".

• Pass through the guide shaft to a new 05SD Pickup Assy.

• Attach it to the Traverse Mechanism Assy-S.

Joint

Joint Spring

05SD Pickup Assy

Guide Shaft

D

• Put the joint between the Tangential (or Radial) adjustment screw and the mechanism base and turn each screw to adjust the height. (Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".)

Joint

7.5mm

Mechanism base

E

• Attach the Traverse Mechanism Assy-S to the 05 LOADER Assy.

• Turn it over and attach the joint and the joint spring.

• Arrange the flexible cables. (Refer to "7.1.11 DISASSEMBLY".)

F

64

1234

XV-HA5

5678

DVD Error Rate Adjustment

2

Notes:

• Use disc: GGV1025

• Play the DVD test disc

at inner track (around #30000)

A

START

• Play the DVD test disc at inner track

• Display ERROR RATE on the monitor

1E-3 BER 5E-4

Anticlock wise Clock wise

Rotation of Radial screw and Tangential screw

Traverse Mechanism Assy-S Adjust the radial adjustment screw so that ERROR RATE becomes

CHP/TIMESC

AA

Player

around "5E-4".

BC

Best point

A

ERROR RATE : "5E-4"

ERROR RATE: - - - -

Traverse Mechanism Assy-S Fasten the radial adjustment screw so that ERROR RATE becomes around "1E-3".

ERROR RATE : "1E-3"

• Unfasten the radial adjustment screw by 90 degrees step till ERROR RATE

becomes around "1E-3" again .

• Record the number of rotation (N1).

(memorizing how much the screw was rotated.)

• Fasten the radial adjustment screw till the number of rotation becomes harf of N1.

ESC

Service mode end

Best Radial point

B

C

B

C

Turn the POWER OFF in case of NG once, and perform the adjustment once again.

If error rate is OK, locks a root of tangential and radial adjustment screws with the Screw tight. Screw tight: GYL1001

Disc playback normally.

• The measurement of block error rate

NG

OK

CHECK

In this check, the error rate that is less than "5E-5"is better.

CHP/TIMESC

Service mode end

Monitor

ESC

• Play the DVD test disc at outer track (around #200000)

\ Service mode

CHP/TIMESC

Traverse Mechanism Assy-S Fasten the tangential adjustment screw so that ERROR RATE becomes around "1E-3".

ERROR RATE : "1E-3"

• Unfasten the tangential screw by 90 degrees step till ERROR RATE

becomes around "1E-3" again .

• Record the number of rotation (N1).

• Fasten the tangential adjustment screw

till the number of rotation becomes harf of N1.

Best tangential point

B

C

D

E

F

56

XV-HA5

65

7

8

1234

7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 TEST MODE

A

Test Mode Functional Specification

1 Test mode entry

In the power ON state, press the [ESC] (A8-5F) key and [TEST] (A8-5E) key in order of the Test mode remote control unit.

• OSD displays test mode.

2 LD ON

Enter the test mode. DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n).

B

CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).

3 Release the Test mode

• Turn off the power.

• Press the [ESC] (A8-5F) key of the remote control unit and reset it.

C

D

E

F

66

1234

XV-HA5

5678

7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE

Character in bold : Item name

: Information display

1

5 6

12

10 11

1 Address indication

The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits)

[∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗]

In case of double code, display a 2nd code.

3 Main unit keycode indication [K – ∗ ∗]

5 Tracking status [TRKG – ∗ ∗ ∗]

Tracking on : [ON] Tracking off : [OFF]

6 Spindle status [SPDL – ∗ ∗ ∗]

CLV : [CLV] Off : [OFF]

7 Mechanism (loading) position value [M – ∗ ∗]

Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22]

2 3

7

8

9

13 14 15

0 Disc sensing [DSC – ∗ ∗ ∗]

The type of discs loaded is displayed. [DVD], [CD ]

- Jitter value [J – ∗ ∗ ∗ ∗]

Note: Don't use it.

= Version of the FL controller [FL: ∗ ∗ ∗ ∗]

Note: Don't use it.

~ Region setting of the player [REG: ∗]

Setting value : [1] to [6]

! Destination setting of the FL controller

[MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗]

Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY

@ Version of the flash ROM [V: ∗ . ∗ ∗]

Flash ROM size [FLASH = ∗ ∗]

A

B

C

D

8 Slider position [S – ∗ ∗ ∗ ∗]

In Side Switch ON : [01] In Side Switch OFF : [00]

9 Output video system [V – ∗ ∗ ∗ ∗]

NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO]

Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.)

VIDEO : [00] S-VIDEO : [01] RGB : [02]

56

XV-HA5

E

F

67

7

8

1234

7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key

A

Command Contents Conditions

Memory clear and region / revision indication CLEAR (∗1) A8-45 Average value measurement of DVD error rate 5 (∗1) A8-05 CD error rate measurement 5 (∗1) A8-05 Scart terminal output : VIDEO Scart terminal output : S-VIDEO SUBTITLE A3-36 Scart terminal output : RGB ANGLE A3-B5 Progressive OFF Progressive ON F_SKIP A3-9C

B

FL indication of ID number STEREO (∗1) A8-4A ZOOM ON (×4) ZOOM A3-37

Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13 Model information indication CHAP (∗1) A8-40 Title search Input mode IN

Region confimation mode

C

Title No. input Search execution

WY, models equipped with Scart terminal

Only for progressive models

Remote Control

Key Name

AUDIO A3-BE

R_SKIP A3-9D

SIDE A (∗1)

Numbers (∗1)

PLAY (∗1)

A.MON (∗1)

Numbers (∗1)

∗1 : Test mode remote control unit

Remote

Control Code

A8-00 to A8-09

A8-01 to A8-08

A8-4D

A8-17 A8-1E

• Service mode indication (ESC + CHP/TIM keys)

ID Address The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

• Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)

The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

• Indication of model information (ESC + CHAP keys)

The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to

D

CHIP VERSION, and M is changed to RF VERSION. For details, see 7.1.4.

• Region confirmation mode (ESC + A.MON [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)

After you press the AUDIO key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens.

E

F

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7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY

To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key.

• Display contents

A

1

10

9

Don't care.

3 4

5

6

7

1 Destination indication

Display it according to model information set from the FL controller.

2 Region No. 3 Part number 4 ROM version 5 Flash size

6 FL controller version 7 CHIP VERSION

2

B

Character in bold : Item name

: Information display

C

D

9 Remote control code 0 Key code of Main unit

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7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

• Display during Service Mode

To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed.

A

To quit, press the ESC key.

Service mode display

1 ID Address 2 Error rate (always displayed), in exponential notation

ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗

( ∗ ∗ ∗ ∗ )

Number of error

• Calculation of the average error rate

B

For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

ex) For DVDs

• Step 1

%%e -&

• Step 2

%%e -4

%%e -6 : OK %%e -5 : OK %%e -4 : Refer to Step 2 %%e -3 : NG %%e -2 : NG

C

3.0e -4 : OK

4.0e -4 : OK

5.0e -4 : OK

6.0e -4 : NG

7.0e -4 : NG

3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)

Note: ∗ Error of AV1 is not supported in this player.

Indication plan contents

D

1 2

3

Character in bold : Item name

: Information display

E

F

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7.1.6 SERVICE TEST MODE

1. Specific conditions for Service Test mode

• VDET is neglected.

• XPROTECT is neglected.

• Even if the unit is urgently shut down in failure in Normal mode, you can turn it on without waiting for one minute.

2. How to enter Service Test mode

• While connecting STEST port (IC5501 Pin43) to "+5V", connect AC power cord. (See Fig A.)

3. How to quit Service Test mode, and the conditions for quitting

• To quit Service Test mode, turn the power off or disconnect the AC power cord.

• When quitting Service Test mode, only data on protection in RAM are cleared.

4. Indications when Service Test mode starts

• Indications on the LCD display when Service Test mode starts differ depending on whether the unit was turned off normally or if the unit was urgently shut down because the abnormality of the power, as described below.

A

B

[After the power is turned off normally]

LCD display

W e l c o m e !

VD S E R V I C E

[After the power is shut down because of an failure in the AMP system]

LCD display

R T C T E R RP

VD S E R V I C E

[After the power is shut down because of a abnormality in the AMP system]

LCD display

R T C T W N GP

VD S E R V I C E

[After the power is shut down because of a failure in the DVD system]

LCD display

V D P R T E C TD

loV u m e 0

VD S E R V I C E

5. Operations during Service Test mode

• Basically, operations in Service Test mode are the same as in Normal mode. However, to clarify that it is in Service Test mode, during this mode, when functions are changed, the indications on the LCD display become as follows:

[Functions] [Indications on the LCD display]

DVD/CD

TUNER

LINE

USB

FRONT AUDIO

VD S E R V I C E

XT S E R V I C E

NIL E RES V I C E

BSU RES V I C E

A.F U D I O RES V I C E

Service Test mode connecting point

3001

IF ASSY

C

SIDE B

Fig.A

C3242

C5805

C3022

R3232

W216

W215

W214

W194 GNDU

W193

C3025

C3026

W192

W191

W190

W189

W157 W156

W155 W154

W153

VE+5

W195

W165

STEST

UTEST

W160

W158

W159

1

0

5

IC

C3930

W163

W164

W162

W161

Shortstop

W218

X5502

X5

W197

W169

W196

W167

W168

W166

SIDE B

C

D

E

F

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7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY

Case when this diagnosis is required :

When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), won't play or doesn't play

A

How to diagnose

In the case mentioned above, degradation of the laser diodes (LDs) mounted on the 05SD Pickup Assy is suspected. Measure the voltage between the two ends of one of the resistors mentioned below.

No playback of a DVD :

Measure the voltage between the both ends of R322 or R325 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.

B

No playback of a CD :

Measure the voltage between the both ends of R321 or R326 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

If the measurements show degradation of an LD, replace the 05SD Pickup Assy.

05SD PICKUP ASSY

C

DVDM ASSY

B

D

R326

E

R321

R326

R325

R322

CN101

R325

F

Front side

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7.1.8 DVD TROUBLE SHOOTING

No. Symptoms Diagnosis Contents Possible Defective Points

1 The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN901

An opening screen is not

2

displayed on the monitor (The FL display lights. The mechanism does not work.)

(DVDM Assy) disconnected or damaged ?

Check that the following voltage is output : + side of C739 : 3.3V

Are the signals output from IC201-pin 98 (MDATA) and pin 99 (SCLK) on the DVDM Assy ? (in the range of 0-3V)

Are the signals input into IC5501-pin 50 (MDATA) and pin 51 (SCLK) on the CONTROL Assy ? (in the range of 0-3V)

Check that the following voltage are output : IC751-pin 1 on the DVDM Assy : 5V

Is a resonator (X201: 27MHz) on the DVDM Assy oscillating ?

• Is a signal input into IC203-pin26 (PCE#) on the DVDM Assy ? (Is a signal "H" for 80 mS and then "L" after the power is turned on ?) → Communication with flash ROM.

• Are the signals input into IC202-pin 16 (DWE#), pin 19 (DCS#) and pin 38 (SDCLK) on the DVDM Assy ? (Is a signal fluctuating ?) → Communication with SDRAM

Is a signal output from IC203-pin 28 (PRD#) on the DVDM Assy? (Is a signal fluctuating for several hundred mS after the power is turned on ?)

Is a signal input into IC5501-pin 67 (DVD ACK) on the CONTROL Assy ? (Is a signal fluctuating ?) → Communication with FL Control IC

Is a signal output from IC5501-pin 30 (XREADY) on the CONTROL Assy ? (Is a signal fluctuating in the range of 0-5V ?)

Connector / cable

DVDM Assy

3.3V Regulator IC (IC341)

DVDM Assy

DVD IC (IC201)

CONTROL Assy

UCOM (IC5501)

DVDM Assy

5V Regulator IC (IC751)

DVDM Assy

Crystal resonator (X201) DVD IC (IC201)

DVDM Assy

DVD IC (IC201) Flash ROM (IC203) SDRAM (IC202)

DVDM Assy

Flash ROM (IC203)

DVDM Assy

DVD IC (IC201)

CONTROL Assy

UCOM (IC5501)

CONTROL Assy

UCOM (IC5501)

A

B

C

An opening screen is not

3

displayed on the monitor (The FL display lights. The mechanism works.)

Are the signals output from IC5501-pin 49 (SDATA) on the CONTROL Assy ? (in the range of 0-5V)

Are the signals of IC204-pin 5(SDA) and pin 6(SCL) on the DVDM Assy fluctuating for one or two seconds after the power is turned ?

Check the video signal path between DVD IC (DVDM Assy IC201) and video-out terminal (see the block diagram)

DVDM Assy

DVD IC (IC201)

CONTROL Assy

UCOM (IC5501)

DVDM Assy

EEPROM (IC204)

DVDM Assy

Video circuit after DVD IC (IC201)

D

E

F

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No. Symptoms Diagnosis Contents Possible Defective Points

A

A tray cannot be opened.

4

(An opening screen is displayed on the monitor)

B

Playback impossible

5

(no focusing)

C

Playback impossible

6

(Spindle does not turn)

D

E

Playback impossible

7

(Playback stops)

Picture disturbance during

8

playback (block noise, freeze, other)

No sound

9

(Picture is normal)

Does the voltage of CN104-pin 3 and pin 5 on the DVDM Assy change normally ? Pin 3 (SW2(TRIN)): Tray is fully closed: "L" Pin 5 (SW1(TROUT)): Tray is fully opened: "L"

Is the signal input into IC101-pin 11 (TROPEN) on the DVDM Assy ? At open: 3.3V, At close: 0V

Are the signals output from IC101-pin 1 and pin 2 (CN103-pin 1 and pin 2) on the DVDM Assy ? Pin 2: Approx. 6V during opening tray approx. 0V during closing tray. Pin 1: Approx. 0V during opening tray approx. 6V during closing tray.

Are wires of CN104 and CN103 on the DVDM Assy disconnected or damaged ?

Does the voltage of CN102-pin 1 on the DVDM Assy change to 0V by pressing the Inside switch.

Are the signals output from IC101-pin 3 (FOCS_DRV) and pin 4

(FOCS_RTN) on the DVDM Assy ?

Does 650-nm LD emit light ? Does a pickup lens move up / down ? Does an actuator spring bend ?

Are plastic parts damaged ? Or is a shaft detached ? Is the turntable detached or tilted ?

Is flexible cable of CN101 on the DVDM Assy disconnected or damaged ?

Is signal output from IC201-pin 42 (FOSO) on the DVDM Assy ? (Device control of about 1.4 V is output usually. It is fluctuated by about ± 250 mV with focus up / down.)

Are the signals output from IC101-pin 30 (W), pin 33 (V) and pin 35 (U) on the DVDM Assy ? Is pin 26 (STBY) fixed LOW ? (pin 26 is High at playback: 3V)

Is there any part detached from the spindle motor ? Or Is there any foreign object lodged in it ?

Are wires of CN102 on the DVDM Assy disconnected or damaged ? Flexible cable / connector

Is signal output from IC201-pin 37 (DMSO) on the DVDM Assy ?

Does 650-nm LD deteriorate ? If the voltage at each both ends of R322 and R325 on the DVDM Assy is 0.4 V or more, the 650-nm LD is definitely deteriorated.

Does 780-nm LD deteriorate ? If the voltage at each both ends of R321 and R326 on the DVDM Assy is 0.4 V or more, the 780-nm LD is definitely deteriorated.

Is there abnormality in FG waveform ? (IC201-pin 47)

Are there scratches or dirt on the disc ? Disc Are there scratches or dirt on the disc ?

Is there a problem with the format of the disc ?

Check the video signals. Composite video signal (IC401-pin 25) S video signal (IC401-pin 21, pin 26) RGB video signal (IC401-pin 16, pin 18, pin 20)

Check the waveform (SPDIF: CN901-pin 16).

LOAB Assy

Tray SW (S101)

DVDM Assy

DVD IC (IC201)

DVDM Assy

FTS Driver IC (IC101)

Connector / cable

Inside switch

DVDM Assy

FTS Driver IC (IC101)

Pickup

Mechanism section (motor)

Flexible cable / connector

DVDM Assy

DVD IC (IC201)

DVDM Assy

FTS Driver IC (IC101)

Mechanism section (Spindle motor)

DVDM Assy

DVD IC (IC201) 650-nm LD deteriorated.

(When playback of a DVD is impossible)

780-nm LD deteriorated. (When playback of a CD is impossible)

DVDM Assy

FG output : FTS Driver IC (IC101)

Disc

DVDM Assy

DVD IC (IC201) Video IC (IC401, IC451)

DVDM Assy

DVD IC (IC201)

F

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Symptoms that may occur when any of the following ICs is in failure

IC Symptoms

EEP ROM

(DVDM Assy : IC204)

User's data cannot be stored in memory. The ID number is lost.

A

Flash ROM

(DVDM Assy : IC203)

DVD IC

(DVDM Assy : IC201)

64M SDRAM

(DVDM Assy : IC202)

The power cannot be turned on. Downloading of the firmware cannot be performed.

Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip.

No power. Block noise is generated during playback.

B

C

D

E

F

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7.1.9 ID NUMBER AND ID DATA SETTING

Caution:

For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM), it is necessary that an individual ID

A

number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed. The ID number is written on the yellow label at the rear panel of the player.

If there is no yellow label, before downloading FLASH ROM, take note of the ID number set following the procedures outlined in "ID Number Confirmation Mode" on the next page.

Note: Enter ID numbers while the unit is in Stop mode so that the values set will be immediately written to the flash ROM.

Setting an ID number or ID data is required in the following case:

If "No ID Num!" or "NO ID DATA!" is displayed on the FL display immediately after the power to the player is turned on or during Stop mode.

B

JIGS AND MEASURING INSTRUMENTS

Service Remote Control Unit

[GGF1381]

C

DVD Data Disc

[GGV1175]

ID Number Input Mode

To enter ID Number Input Mode, with no ID number set, such as

1

in a case of immediately after upgrading the firmware, press the ESC key then the STEREO key.

Note: If a previous ID number and ID data, such as a factory-

preset ID number and ID data, are maintained, the unit enters ID Number Confirmation Mode when the above keys are pressed. However, if only an ID number is maintained, the unit enters ID Data Input Mode.

Enter a 9-digit ID number. The ID number is also displayed on

2

D

the FL display. By pressing the CLEAR key without having input a number, you

3

can exit this mode. Each press of this key after a number has been input deletes one digit.

After entering all 9 digits, if you press the SEARCH key, the

5

unit unconditionally sets the input number as the ID number. Then the unit automatically enters Player's Data Input Mode. (The SEARCH key is not accepted after all 9 digits have been entered.)

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1

4

<PLAY> Compare Mode <SEARCH> Enter

5

Input ID Number !

This display appears when the PLAY key is pressed in Step 4.

6

Enter a 9-digit number to compare. The number is also displayed on the FL display.

By pressing the CLEAR key without having input a number, the

7

unit returns to Step 2 without doing anything else. Each press of this key after a number has been input deletes one digit.

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1 Compare ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

6

Input ID Number !

[Player's ID Number Setting] ID Number ?

- - - - - - - - -

2

3

<CLEAR> Exit

E

Input ID Number !

After entering all 9 digits, if you press the PLAY key, the unit

4

enters Compare mode. Enter the same ID number again. Only if your two input numbers match, the ID number is set. Compare mode helps eliminate mistyping of the ID number.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 2 without doing anything

F

else.

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After entering all 9 digits, if you press the PLAY key, the unit

8

compares the numbers input in Steps 2 and 6, and only if the numbers match, that number is set as the ID. Then the unit automatically enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Input Mode.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 6 without doing anything else.

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1 Compare 0 0 0 0 0 0 0 0 1

<PLAY> Enter

8

Input ID Number !

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ID Number Confirmation Mode

To enter ID Number Confirmation Mode after the ID number and

1

the ID data are set, press the ESC key then the STEREO key.

The ID number already set is displayed.

2

(It is also displayed on the FL display.)

Enter a 9-digit number for comparison. This is not required

3

when you only wish to check the ID number visually. (The number is also displayed on the FL display.)

By pressing the CLEAR key without having input a number, you

4

can exit this mode. Each press of this key after a number has been input deletes one digit.

• Indication of an ID number already set

An ID number already set is displayed in the following cases:

1) When the ESC key then the CLEAR key are pressed, user settings are cleared, then the ID number set is displayed on the screen. In this case, the ID number is not displayed on the FL display.

2) When the unit enters ID Number Confirmation Mode by your pressing the ESC key then the CLEAR key, the ID number set is displayed. In this case, the ID number is also displayed on the FL display.

If you only need to confirm the ID number, you can exit this mode by pressing the CLEAR key or turning off the power.

A

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1

2

Compare ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

3

<CLEAR> Exit

4

Input ID Number !

After entering all 9 digits, if you press the PLAY key, the unit

5

compares the number entered in Step 2 with the ID number set, and only if the numbers match, the unit automatically exits ID Number Confirmation Mode. If an ID data has not been entered, the unit enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Confirmation Mode.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 4 without doing anything else.

After entering all 9 digits, if you press the STOP key, the unit

6

compares the number entered in Step 3 with the ID number set, and only if the numbers match, the unit automatically deletes the ID number and exits this mode. If the numbers do not match, the disc tray is opened, and the unit exits this mode. (The STOP key is not accepted after all 9 digits have been entered.)

• Indication when no ID number is set

If no ID number is set, the message "No ID Num!" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode.

B

C

D

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1

Compare 0 0 0 0 0 0 0 0 1

5

<PLAY> Enter <STOP> Memory Clear

6

Input ID Number !

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ID DATA Input Mode

A

To enter ID DATA Input Mode, with the ID number set, press the

1

ESC key then the STEREO key.

When the STEREO key is pressed, the unit enters ID DATA

2

Input Mode.

When writing of the data read from the disc to flash ROM is

5

completed, "Rom Write OK!" is displayed. After seeing this message, you can exit this mode by pressing the CLEAR key.

Note: Whether or not the data have been written to flash ROM can

be confirmed by watching for the message "Rom Write OK!" being displayed after the disc is read.

[Player's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1 ]

Compare

B

> ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

<CLEAR> Exit <STEREO> ID Data Setting Mode

2

Input ID Number !

If the DVD DATA DISC is loaded in this mode, the unit

3

automatically starts reading the data. (If the DVD DATA DISC has already been loaded, the unit does not start reading the data. In this case, open then close the

C

tray.)

To exit this mode, press the CLEAR key. While data are being

4

read from the DVD DATA DISC, you cannot exit this mode.

[Player's Data Input Mode]

5

Rom Write OK!

<CLEAR> Exit

If the data cannot be read from the disc, "Disc Error!" is

6

displayed on the screen, and the disc is ejected.

[Player's Data Input Mode]

6

Disc Error!

<CLEAR> Exit

D

E

F

<CLEAR> Exit

4

Insert The ID Data Disc !

• Indication when the data have not been set

If no ID data are set after the ID number is changed, the message "NO ID DATA" displays on FL display after the power is turned on or during Stop mode.

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7.1.10 SEQUENCE AFTER POWER ON/0FF

1 Power ON

• There are two kinds of Power ON: "Normal Power ON" and "Display Only Power ON".

• Normal Power ON

Power On operated when the Power button or the Play Pause button is pressed during standby or operated automatically by the timer, etc.

• Display Only Power ON

Power On operated when the button of Remocon : TIMER/CLOCK ADJ. button is pressed during standby. Power On operated only after various setting or checking of timer setting.

Power On is disabled for about 3 seconds after Power OFF.

*

2 Power ON timing chart (PDC125A Power ON sequence)

Normal Power ON

Elapsed time

STEP

STEP0 STEP1 sy_pon1 60ms

STEP2 sy_pon2

Internal

function

sy_ponlow

(Time elapsed

after start of

Contents of Control

Major control terminal

Power ON)

p 0ms Start of Power ON SYSPOW(41P) L→H

90ms

Start of power supply to LCD driver, etc. Start of power supply to DVD in DVD function

SYSPOW2(92P) L DVD ON/OFF(1P) L→H

A

B

→H

240ms

STEP3 sy_pon3

310ms Start of communication control in TX function

450ms Cancel of DVD Reset XDVDRST(93P) L

STEP4 sy_pon4

STEP5 sy_pon5 1590ms STEP6 sy_pon6 1980ms

STEP7 sy_pon7 2100ms

STEP8 sy_pon8

570ms Start of BUS communication

600ms Start of LCD display

2130ms Cancel of Rejection of all buttons XHPMUTE(31P) L

5080ms Cancel of Mute

Start of data transfer of FUNCTION IC initialization Start of data transfer of LCD driver

Start of data transfer of VOLUME IC initialization

Start of SEL_DATA(47P) communication control Start of SEL_CLK(48P) communication control Start of LCDDAT(26P) communication control Start of LCDCS(27P) communication control Start of LCDCLK(28P) communication control

Start of TXCE(57P) communication control Start of TXCLK(61P) communication control Start of TXIDATA(66P) communication control Start of TXODATA(62P) communication control

→H

Start of SDATA(23P) communication control Start of MDATA(24P) communication control Start of SCLK(25P) communication control Start of SYSCS1(30P) communication control

XLCDRST(36P) L

Start of VOLCLK(46P) communication control Start of VOLDATA/CE (45P) communication control

→H

XSYSMUTE(38P) L→H XHPMUTE2(33P) L→H

C

D

E

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Display Only Power ON

A

STEP

Internal

function

Elapsed time

(Time elapsed

after start of

Contents of Control

Major control terminal

Power ON)

STEP0

STEP1 sy_pon1 60ms STEP2 sy_pon2 120ms Start of power supply to LCD driver, etc. SYSPOW2(92P) L

STEP3 sy_pon3 Start of data transfer of LCD driver

B

STEP4 sy_pon4 570ms

sy_ponlowp

0ms

240ms

Start of Power ON

• All Mute On

SYSPOW(41P) L

→H

Start of LCDDAT(26P) communication control Start of LCDCS(27P) communication control Start of LCDCLK(28P) communication control

Possible Fail-safe at Power ON

<< Detection of abnormity in PROTECT terminal (22P)>>… For the detailed specification of PROTECT, see the section 7.1.9.

When this terminal detects a failed state, the machine will stand by automatically 2 seconds after the system Power ON. Then, the TIMER indicator will flash on and off.

<< Detection of abnormity in 3.3 DETECT terminal (17P)>>…For the detailed specification of PROTECT, see the section 7.1.9.

When this terminal detects a failed state, the machine will stand by automatically 2 seconds after the system Power ON. Then, the TIMER indicator will flash on and off.

C

<< Failure in BUS communication>>

• Defect in communication with DVD

After start of BUS communication, if proper communication is not conducted for 4.3 seconds in a row, the DVDRESET terminal (93P) will be set to the limited time "L”.

• Defect in communication with MD

After start of BUS communication, if proper communication is not conducted for 2.5 seconds in a row, the MDRESET terminal (35P) will be set to the limited time "L”.

D

E

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3 Power OFF timing chart (PDC125A Power OFF sequence)

• There are two kinds of Power OFF corresponding to the state of Power ON : "Normal Power OFF" and "Display Only

Power OFF".

• Normal Power OFF

Power OFF operated by the POWER button or the sleep timer

• Display Only Power OFF

Power OFF operated after various settings (or checking) in Display Only Power ON

Normal Power OFF

Elapsed time

STEP

STEP0 sy_poff0 0ms Start of Power OFF ("See you !" lights up.)

STEP1 sy_poff1 30ms

STEP2 sy_poff2 150ms

STEP3 sy_poff3

Internal

function

(Time elapsed

after start of

Power ON)

480ms

Contents of Control

The state is monitored at this STEP till the stop of DVD is

*

enabled.

DVD: Max. 20 seconds

If the time exceeds the above value, the machine will forcefully proceed to the next STEP.

After P_DVDPOW terminal becomes H→L, the detection of

*

abnormity in the 3.3DETECT terminal(17P) will not be conducted.

Major control terminal

XSYSMUTE (38P) H DIMMER(70P) L→H

XDVDRST(93P) H function) DVD ON/OFF(1P) H→L (only DVD function)

→L

→L (only DVD

A

B

C

STEP4 sy_poff4 1800ms End of LCD display ("See you !" lights out.)

STEP5 sy_poff5 1890ms

STEP6 sy_poff6 2130ms

STEP7 sy_poff7 2190ms

Stop of power supply to the LCD driver, etc. End of BUS communication End of LCD driver control

Final Power OFF control Control of output terminal to the "L" output

All the buttons are disabled for 3 seconds after completion of Power OFF.

SYSPOW2(92P) H

SYSPOW (41P) H

→L

D

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Display Only Power OFF

A

STEP

Internal

function

Elapsed time

(Time elapsed

after start of

Contents of Control

Major control terminal

Power ON)

STEP0 sy_poff0 0ms

STEP1 sy_poff1 4620ms STEP2 sy_poff2 4710ms End of LCD display ("See you !" lights out.)

STEP3 sy_poff3

B

STEP4 sy_poff4 5000ms

4760ms

Start of Power OFF ("See you !" lights up.)

• All the buttons are disabled to prevent malfunction.

Stop of power supply to the LCD driver, etc. * After SYSPOW2 terminal becomes H abnormity in the PROTECT terminal (22P) will not be conducted.

Final Power OFF control Control of output terminal to the "L" output

All the buttons are disabled for 3 seconds after completion of Power OFF.

→L, the detection of

SYSPOW2(92P) H

SYSPOW(41P) H

→ L

Possible Fail-safe at Power OFF

<< Detection of abnormity in PROTECT terminal (22P)>>…For the detailed specification of PROTECT, see the section 7.1.9.

When this terminal detects a failed state, the machine will stand by automatically 2 seconds after the system Power ON. Then, the TIMER indicator will flash on and off.

<< Detection of abnormity in 3.3 DETECT terminal (17P)>>…For the detailed specification of PROTECT, see the section 7.1.9.

C

When this terminal detects a failed state, the machine will stand by automatically 2 seconds after the system Power ON. Then, the TIMER indicator will flash on and off.

<< Failure in BUS communication>>

• Defect in communication with DVD

After start of BUS communication, if proper communication is not conducted for 4.3 seconds in a row, the DVDRESET terminal (93P) will be set to the limited time "L".

• Defect in communication with MD

After start of BUS communication, if proper communication is not conducted for 2.5 seconds in a row, the MDRESET terminal (35P) will be set to the limited time "L".

<< Abnormal termination of DVD>>

D

• Due to any other abnormal condition, If DVD cannot be put into a complete stop with Power OFF, after 20 seconds, the

machine will be forcefully powered off and enter in the stand-by state.

<< Abnormal termination of MD>>

• Due to any other abnormal condition, If MD cannot be put into a complete stop with Power OFF, after 50 seconds, the

machine will be forcefully powered off and enter in the stand-by state.

E

F

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7.1.11 SYSTEM COMPUTER PROTECT SPECIFICATION

Control specification of XPROTECT terminal (IC5501-22 pin)

1. Start of detection

• The detection starts in 1.5 seconds after the system Power ON (SYSPOW "L→H").

2. End of detection

• After the timing of the system Power OFF (SYSPOW2 "H→L"), the detection will not be conducted. After 240ms of the above timing, Power OFF is complete (SYSPOW "H→L").

*

3. Detection time

• At Protect NG, it is determined with over 48 times of consecutive agreement of the 10ms timer (Over 500ms in

the actual operation).

• In case of Protect OK, it is determined with one A/D conversion.

4. Detection range

Normal: 0.71Vdd or more (3.55V or more in case of Vdd=5V) Abnormal: 0.36Vdd or more and less than 0.71Vdd (1.8V or more and less than 3.55V in case of Vdd=5V) Failure: less than 0.36Vdd (less than 1.8V in case of Vdd=5V)

5. Operation at the detection of abnormity

Power is OFF within 30ms. Abnormity is indicated by flashing the TIMER LED. Power ON is enabled immediately after Power OFF.

6. Operation at the detection of a failure

Power is OFF within 30ms. A failure is indicated by flashing the TIMER LED. Power ON is disabled for about 1 minute after Power OFF (The key operation is rejected.) The key mask processing is not conducted during the service test mode even if a failure is detected.

A

B

C

Control specification of 3.3DETECT terminal (VDET) (IC5501-17 pin)

1. Start of detection

• The detection starts in 1.5 seconds after the system Power ON (SYSPOW "L→H").

• When the machine is shifted from a Function to the DVD Function, DVD Power for the tuning-on of the power to

DVD is OFF. The detection starts in 500ms after (DVDON/OFF "L→H").

2. End of detection

• After the timing of the DVD Power OFF (DVDON/OFF "H→L"), the detection will not be conducted.

(During the system Power ON, the detection is not conducted at any Function other than DVD/CD.)

3. Detection time

• At Protect NG, it is determined with over 50 times of consecutive agreement of the 10ms timer (Over 500ms in the

actual operation).

• In case of Protect OK, it is determined with one A/D conversion.

4. Detection range

Normal: 0.5Vdd or more and 0.85Vdd or less (2.5V or more and 4.25V or less in case of Vdd=5V) Failure: Voltage of less than 0.5Vdd or greater than 0.85Vdd (voltage of less than 2.5V or greater than 4.25V in case of Vdd=5V)

5. Operation at the detection of a failure

Power is OFF within 30ms. A failure is indicated by flashing the TIMER LED. Power ON is disabled for about 1 minute after Power OFF (The key operation is rejected.) The key mask processing is not conducted during the service test mode even if a failure is detected.

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 Explanation about the operation of VDET

VDET monitors the occurrence of abnormity in each power of DVDM with VDET signals. VDET is at the Mid level (3.3V) under the normal condition. Under the following conditions, it is at the L or H level and the

A

abnormity is notified to the microcomputer.

V+12

R852

15K

R853

10K

GNDD

V+12

R823

B

D861

D862

V+5VV+SR5

D852

GNDD

15K

R824

10K

V+5V VPR+8

R851

47K

D851

Q926

25A1576A(RS)

R822

47K

V+12

D851

2SA1576A(RS)

GNDD

R821

10K

R882

10K

R801

470

R821

R881

47K

Q881

2SA1576A(RS)

Q801

DTC124EUA

V+3R3

GNDD

NORMAL : 3.3V ABNORMAL : < 0.5VDD > 0.85VDD

R801

470

DVDM Assy IF Assy

Through TRADE2 POWER

CN901

4

VDET

D801

C801 0.1

UDZS4.7B

CN5952

R5517

4

R5617

L< 2.5VDD H> 4.25VDD

Abnormity detection items of VDET

(1) In case that each power supply voltage in DVDM is in the abnormal state as shown in the following table;

C

State

Power

supply

Voltage

Q881 Q851 Q821 Q801

Normal off off off off Mid 3.3V

<8.8V on on off on L >15.5V off off on on L <5.2V off off on on L >12.6V on off off on L

<3.6V off off on on L >6.6V off on off on L <2.5V off off off off L >4.25V off off off off H

D

Abnormal

V+12

VPR+8

V+6R5 <3V off off on on L

V+5

V+3R3

Operation

VDET voltage

220

1M

VDET

17

3.3 DETECT µcom

IC5501

PDC125A

ON/OFF of each transistor indicates the operating state in case of regarding the transistor as a switching element.

(2) For the control specification of the 3.3 DETECT(VDET) terminal in the system microcomputer (PDC125A), see the "7.1.9 System Computer PROTECT Specification".

 Explanation about the operation of PROTECT

If XPROTECT (22pin of IC5501) has an abnormity as mentioned below and the prescribed abnormity or failure detection voltage, the microcomputer detects it, and immediately POWER is turned OFF and TIMER LED starts flashing. POWER ON will be disabled for one minute after POWER OFF due to detection of failure.

E

However, this one-minute standby can be canceled by entering the Service Test Mode.

The circuit of this XPROTECT detects the following states:

1 Detection of a short of PRE5.....If the voltage of PRE5 is

reduced (below 3.2V), the XPROTECT port will be almost 0.

2 Detection of a short of PRE12.....If the voltage of PRE12 is

reduced (below 3.2V), the XPROTECT port will be almost 0.

3 FAN+B (This is effective for the detection of V+B and PRE12, too.)

If the voltage of FAN+B is reduced (below 3.2V), the XPROTECT

F

port will be almost 0.

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(See the "

4 Short of FAN.....If a failure occurs in FAN, causing a short-circuit

inside, Q3654 will be tuned ON and the XPROTECT will become almost 0.

5 FAN Open.....If there is a failure in FAN or FAN doesn't rotate

due to some stress, Q3655 will be turned OFF and XPROTECT will become almost 0.

6 Detection of a failure in VA-12.....If -12V exceeds -8V, Q92 will

be turned ON, and XPROTECT will be reduced almost to 0.

For the control specification of the XPROTECT terminal of the

*

System microcomputer (PDC125A), see the "7.1.9 System Computer PROTECT Specification".

7 Detection of a failure in +9V for TUNER.....If VX+9V (about

9.0V) becomes 1V or less, a failure is detected.

 PROTECT Operation Map", too.)

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A

B

C

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7.1.12 PROTECTION CIRCUIT

 PROTECT actuating Map

A

IF ASSY (XWZ4033)

R3026

1K

B

C

VX+9 DETECT

VX+9 VA+12

Q5711

2SC4081

D3225

1S5355

D5711

UDZS10B

D5713

DAN217

R5712

10

R5711

220

C5711

10/50

REGULATOR ASSY (XWZ4039)

D

E

F

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29

R3045

R3046

R3044

Q3043

R5515 R5615

C5555

R5622

IC5501

R5501

R5502

R5507

R5523

R5525

C5523

R5531

R5532

R5543

R556

R5594

R5551

C5502

R5602

R5524

R5519

R5518

R5557

R5529

R5530

C5597

C5596

R5512

C5519

C5518

R5644

R5643

R5517

R5617

C5517

C5589

C5514

C5540

R5522

C5522

R5537

R5508

R5601

R3935

R3933

Q3951

R3934

R3936Q3003

R5535

R5534

R5509

C5510

R5510

C5509

R5623

D3001

R5932

R5933

R5533

Q3952

R3938

R3937

D3951

C3932

C3931

Q3953

R3939

C5507

Q5804

R5577

R5578

R5536

R5526

R5527

R5528

D3953

R5808

R

C

R5626

GNDHP

25.FADET

CN5951

26.GNDA

27.FAL

28.GNDA

29.FAR

UTEST

STEST

1

30

80

31

51

50

100

81

15.KEY3

• Protect Point

IF ASSY

C

A

SIDE B

B

C

(XNP3094-B)

VDET MONITOR POINT(W171)

XPROTECT MONITOR POINT(W196)

VA-12 DETECT

Q92

2SC4081

4.7K

47/16

10K R96

R95

OUT IN

C33

REF5V

TA7912S

IC31

C32

0.047 C31

1000/25

D31

SECONDARY ASSY (XWZ4042)

D

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7.1.13 DISASSEMBLY

Note : For performing the diagnosis shown below, the following jigs for service is required:

A

1

Note :To prevent damage to the Drive Cam, conduct the

2

B

• Flexible cable for service (GGD1309)

• Cable for service (GGD1425)

Diagnosis of DVDM Assy

Turn the Drive Cam in the DVD Assy clockwise viewed from the underside.

work with a cap of a ballpoint pen or a thin driver with vinyl tape around it.

The Tray will come out, and pull it out by hand.

Drive Cam

2

Remove 18 screws and detach the Bonnet.

5

C

Bottom View

Remove the Tray Cap.

3

D

Push the Tray back.

4

1

Bonnet

Remove the rivet with which IF Assy and Front Panel are

6

fixed.

Remove 4 screws and open the Front Panel.

7

5

IF Assy

6

7

E

Tray Cap

7

3

7

4

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Front Panel

Bottom View

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Remove the FFC Cable of DVD Assy and 2 screws

8

(at both sides) with which DVD Assy is fixed, and pull out the DVD Assy toward the Front.

FFC Cable

8

Pulling-out direction

In case of conducting the diagnosis of the Assy with all the boards opened.

Remove 8 screws.

10

Remove the rivet with which the IF Assy is fixed.

11

Remove the screw with which the PRIMARY Assy is secured.

12

10

Rear panel

10

A

B

C

Connect the extension cables for service (GGD1309,

9

GGD1425).

Extension cables for service (GGD1309)

Extension cables for service (GGD1425)

Rear View

11

D

IF Assy

PRIMARY Assy

E

12

Diagnosis

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With all the boards opened, a diagnosis can be conducted.

13

A

Connect the extension cable for service (GGD1309,GGD1425).

Note : Be sure to connect the GND for audio output with the chassis.

If it is not connected, the sound may not play.

B

Extension cable for service (GGD1309)

C

D

Extension cable for service (GGD1425)

Connect the GND for audio output with the chassis.

E

Diagnosis

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REGULATOR Assy

F

SECONDARY Assy

H

KARAOKE Assy

K

POWER Assy

G

C

IF Assy

D

DISP Assy

A

B

C

PRIMARY Assy

I

DVDM Assy

B

E

D

HP2 Assy

E

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How to detach the POWER Assy

Remove 18 screws to detach the Bonnet.

1

A

1

B

1

Bonnet

C

Remove 4 cables from the connectors.

3

1

3

1

3

1

Remove 2 rivet with which IF Assy and Front Panel and

4

IF Assy and Mechanical Frame are secured respectively, and detach the IF Assy together with FM/AM TUNER Unit and Karaoke Assy.

Remove 12 screws to detach the Rear Panel.

2

Karaoke Assy

D

2

FM/AM TUNER Unit

4

2

4

2

2 2

Rear Panel

2

IF Assy

2 2

E

Rear View

F

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Remove 2 connectors that connect the Transformer and the

5

PRIMARY Assy and the Transformer and the SECONDARY Assy, respectively.

Remove 2 screws with which the Mechanical Frame is fixed.

6

PRIMARY AssyPRIMARY Assy

SECONDARY Assy

Remove the Mechanical Frame.

7

A

B

6

Mechanical Frame

5

Remove 2 screws at the rear of the Mechanical Frame and

8

remove the AMP Module.

5

POWER Assy

Mechanical Frame

C

6

8

Transformer

8

Bottom View

D

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Detach the POWER Assy and change IC3301.

Loosen 2 screws of the Heat Sink (each one at the top and

9

A

B

the bottom).

POWER Assy

10

REGULATOR Assy

POWER Assy

IC3301

9

C

Replacement

9

D

E

F

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Removing the Traverse Mechanism Assy-S and 05SD Pickup Assy-S

1

05 LOADER Assy

Short-circuit point by soldering.

1

Note: After replacement, connect the flexible

cable for pickup, then remove the soldered joint (open).

05SD Pickup Assy-S

Disconnect the three flexible cables.

2

DVDM Assy

222

A

B

1

2

Bridge 04, Tray

Remove the one screw.

1

Remove the bridge 04.

2

Pull out the tray, then remove it by pressing the

3

hook.

Rear view

Note when reinserting the tray

When reinserting the tray, first align the triangle printed on the loading base and the pin of the drive cam, then insert the tray.

Drive cam

Bridge 04

Bottom view

-2

3

Hook

05 LOADER Assy

C

D

1

2

E

-2

3

Front side

Loading base Triangle

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3

Traverse Mechanism Assy-S

A

Dislodge the two flexible cables from their factory

1

placement.

Flexible cable for the spindle motor

Front Side

B

1

C

Flexible cable for the pickup

Bottom view

D

Unhook the four hooks.

2

Remove the Traverse Mechanism Assy-S

3

Traverse Mechanism Assy-S

2

× 2

3

E

2

× 2

F

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4

05SD Pickup Assy-S

Note: The 05SD Pickup Assy can be removed

without removing the TTraverse Mechanism

Assy-S.(shown as Step π.)

A

05SD Pickup Assy-S

Disconnect the flexible cable for the pickup.

1

Front Side

B

1

C

Flexible cable for the pickup

Bottom view

Remove the two adjustment screws.

2

Remove the 05SD Pickup Assy.

3

Note: Be careful not to lose the adjustment spring

(skew spring VK1).

Adjustment screw (skew screw VK1)

Adjustment spring (skew spring VK1)

Adjustment screw (skew screw VK1)

05SD Pickup Assy-S

D

2

Adjustment screw (skew screw VK1)

3

E

F

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Remove the one screw.

4

A

Note: The screw is secured with the silicone

adhesive. Make sure to apply the silicone adhesive after reattaching the screw.

05SD Pickup Assy

Joint VK1B

B

C

Arrangement of the flexible cable for the spindle motor

: Conductive surface

Front Side

D

Joint spring VK1

4

Silicone Adhesive GEM1037

Hook

E

Hook

F

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Arrangement of the flexible cable for the pickup

: Conductive surface

Note:

Be sure to move the 05SD Pickup Assy to the innermost perimeter.

Fold the flexible cable for the pickup with the backing outward

1

in the illustration below.

Reference line

1

Backing

76 mm

Hook the part folded in Step 1 to the hook.

4

Pass the flexible cable through the hook.

5

Reference line

Hook

5

4

Hook

A

B

Attach the flexible cable for the pickup to the connector.

2

Backing

Front Side

Pass the flexible cable through the hook.

3

Bottom View

Hook

C

Fold the flexible cable along the hook.

6

Pass the flexible cable through the hook.

7

Hook

7

6

Hook

D

E

3

Make sure that the cable is loose

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7.2 PARTS

7.2.1 IC

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

A

B

C

D

E

F

• List of IC

No.

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

47

PDC125A (CONTROL ASSY : IC5501)

Pin Function

Function Name of Chip

1

PA3/WR#

2

PA4/RD#

3

PA5/RS P70 / INT0 / T0LCP / AN8

4

P71 / INT1 / T0HCP / AN9

5

P72 / INT2 / T0IN

6

P73 / INT3 / T0IN

7

RES#

8 9

XT1 / AN10 XT2 / AN11 VSS1 CF1 CF2 VDD1 P80 / AN0 P81 / AN1 P82 / AN2 P83 / AN3 P84 / AN4 P85 / AN5 P86 / AN6 P87 / AN7 P10/SO0 P11 / SI0 / SB0 P12 / SCK0 P13 / SO1 P14 / SI1 / SB1 P15 / SCK1 P16/T1PWML P17/T1PWMH/BUZ PE0 PE1 PE2 PE3 PE4 PE5 PE6 PE7 VSS4 VDD4 PF0 PF1 PF2 PF3 PF4 PF5

PF6

PDC125A, MM1623BF

• System Control Microcomputer

I/O

I/O I/O I/O I/O I/O I/O I/O

I I

I/O

–

I

O

– I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

–

– I/O I/O I/O I/O I/O I/O

I/O

HAL

DVDON/OFF HPDET NC ACPULSE NC NC REMOCON XRESET XT1 XT2 VSS1 CF1 CF2 VDD1 SIMUKE NC VDET KEY1 KEY2 NC NC XPROTECT SDATA0 MDATA0 SCLK0 LCDDAT LCDCS LCDCLK SYSCS2 SYSCS1 XHPMUTE XRECMUTE XHPMUTE2 BASS_BOOST XMDRST XLCDRST TIMERLED XSYSMUTE VSS4 VDD4 SYSPOW ATT6dB STEST UTEST VOLDATA/CE VOLCLK

SEL_DATA

Control power supply for DVD module Detect to insert headphone

AC PULSE input (Interruption)

REMOCON signal input (Interruption) µ-com reeset input

32.768kHz sub clock connection (0.1W correspondence)

32.768kHz sub clock connection (0.1W correspondence) VSS1 10MHz crystal oscillator 10MHz crystal oscillator VDD1 Destination distinction input

DVD3.3V detection input Key Input Key Input

Protection and Fan Error detection input System bus data output (AMP side output) for MD System bus data input (AMP side input) for MD System bus clock input for MD Data for LCD driver Chip enable for LCD driver Clock for LCD driver Chip select for system bus Chip select for system bus HP MUTE ON/OFF REC OUTPUT MUTE ON/OFF HP MUTE2 ON/OFF Control P. BASS MD microcomputer reset Reset for LCD driver ÅistandbyÅj Control TIMER LED Control mute of system VSS4 VDD4 Control power supply of system Control ATT 6dB Set TESTMODE for Service Set UNITCHECK for checker Data/CE for E-vol IC(BD3814FV E-VOL) Clock for E-vol IC(BD3814FV E-VOL) AUDIO INPUT SELECT DATA (BD3841FS) (When this port is not used, please connect ro

GND) and set as Input

Actual Function

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Pioneer XVHA-5 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual

XV-HA5

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 FRONT PANEL SECTION

2.4 05 LOADER ASSY

2.5 Traverse Mechanism Assy-S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL WIRING CONNECTION DIAGRAM

3.3 DVDM ASSY (1/2)

3.4 DVDM ASSY (2/2)

3.5 IF ASSY (1/2)

3.6 IF (2/2) and DISP ASSYS

3.7 HP 2 ASSY

3.8 REGULATOR and POWER ASSYS

3.9 SECONDARY and PRIMARY ASSYS

3.10 KARAOKE ASSY

3.11 WAVEFORMS

4. PCB CONNECTION DIAGRAM

4.1 LOAB ASSY

4.2 DVDM ASSY

4.3 IF ASSY

4.4 DISP ASSY

4.5 HP2, REGULATOR and POWER ASSYS

4.6 SECONDARY ASSY

4.7 PRIMARY ASSY

4.8 KARAOKE ASSY

5. PCB PARTS LIST

6. ADJUSTMENT

6.1 ADJUSTMENT ITEMS AND LOCATION

6.2 JIGS AND MEASURING INSTRUMENTS

6.3 NECESSARY ADJUSTMENT POINTS

6.4 TEST MODE

6.5 MECHANISM ADJUSTMENT

7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 TEST MODE

7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE

7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY

7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

7.1.6 SERVICE TEST MODE

7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY

7.1.8 DVD TROUBLE SHOOTING

7.1.9 ID NUMBER AND ID DATA SETTING

7.1.10 SEQUENCE AFTER POWER ON/0FF

7.1.11 SYSTEM COMPUTER PROTECT SPECIFICATION

7.1.12 PROTECTION CIRCUIT

7.1.13 DISASSEMBLY

7.2 PARTS

7.2.1 IC