THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower RequirementRemarks
X-HM81-K, X-HM81-SSYXE8AC 220 V to 240 V
XC-HM81-K, XC-HM81-SSYXE8AC 220 V to 240 V
X-HM71-K, X-HM71-SSYXE8AC 220 V to 240 V
X-HM71-KCXEAC 120 V
X-HM71-SAXQ5AC 220 V
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
K-MZV AUG.
2012 Printed in Japan
1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
For CD Wave length (typ) : 790 nm
Operation output : 3 mW CW, Class 1
Maximum output : Class 1 (Under fault condition)
Laser Pickup specifications and Laser characteristics
1. SERVICE PRECAUTIONS....................................................................................................................................................4
1.1 NOTES ON SOLDERING........................................... ....................................................................................................4
1.2 WHEN REPLACING MECHA....................... ................................................ ... ...............................................................4
1.3 WHEN REPLACING CR870 (Module including BCO Assy)...........................................................................................4
3. BASIC ITEMS FOR SERVICE..............................................................................................................................................6
3.1 CHECK POINTS AFTER SERVICING .............................................. .............................................................................6
4.3 POWER SUPPLY BLOCK DIAGRAM...........................................................................................................................14
5.3 POWER MANAG EMENT....................................................... .......................................................................................24
5.5 IC INFORMATION .................. .......................................... ............................................................................................28
6. SERVICE MODE.................................................................................................................................................................31
6.1 SERVICE MODE............................................. ... ..........................................................................................................31
8. EACH SETTING AND ADJUSTMENT................................................................................................................................45
8.1 UPDATING OF THE FIRMWARE.................................................................................................................................45
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................52
10.1 CD ASSY....................................................................................................................................................................60
10.2 TUNER and BT ASSYS..............................................................................................................................................62
10.3 MAIN ASSY (1/3)........................................................................................................................................................64
10.4 MAIN ASSY (2/3)........................................................................................................................................................66
10.5 MAIN ASSY (3/3)........................................................................................................................................................68
10.11 F_AUX, F_USB, FRONT and KEY ASSYS ..............................................................................................................80
10.13 POWER ASSY..........................................................................................................................................................84
11.1 CD ASSY....................................................................................................................................................................88
11.2 TUNER and BT ASSYS..............................................................................................................................................90
11.3 MAIN ASSY................................................................................................................................................................92
11.5 CNT1, CNT2 and CNT3 ASSYS.................................................................................................................................98
11.6 F_AUX, F_USB, FRONT, KEY and DOCKING ASSYS............................................................................................102
11.7 POWER ASSY..........................................................................................................................................................106
12. PCB PARTS LIST..................... ... ................................................................................. ...................................................108
..............................52
A
B
C
D
E
F
X-HM81-K
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3
1
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
It is necessary to remove the soldering on the short circuit point after connecting the pickup flexible cable.
Short circuit point
After the CR870 module is replaced alone or the whole BCO Assy, including the CR870, is replaced, the MAC address will be
changed. Replace the MAC address seal with a new one, which you can find enclosed with the service part.
Attach the Mac Address label to the rear panel, above the WLAN antenna,
so that it will not block the ventilation holes on the rear panel.
MAC Address seal
234
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
B
C
1.2 WHEN REPLACING MECHA
D
1.3 WHEN REPLACING CR870 (Module including BCO Assy)
E
F
4
1
234
X-HM81-K
5
Amplifier section
RMS Power Output ..................................................... 50 W + 50 W
(1 kHz, 10 % T.H.D., 4 ohms)
Guaranteed speaker impedance....................... 4 ohms to 16 ohms
Note: Be blocks in MAIN ASSY other than blocks.
(There are some exceptions)
234
4.2 OVERALL BLOCK DIAGRAM
A
B
C
D
E
F
12
1
234
X-HM81-K
5
-6dB
AMP
CVBS
OUT
IR
MOSFET
AMP BLOCK
CD BLOCK
IC1602
IC1603
IC1606
IC1604
IC609
IC608, 612
IC1601
IC605
Q610,615,619,621
IC606
IC400
RMC500
Headphone
OUT
+6dB
IRF6645
IRS2092S
Subwoofer
OUT
Speaker
OUT
DOCKING_VIDEO
LC_FILTER
SYSTEM U-com
M30302
B
TUNER ASSY
A
CD ASSY
678
A
B
C
D
X-HM81-K
5
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E
F
13
1
MAIN TRANS
AC CORD
B+_27V
BCO_+12V
MOT_+8V
MICOM_
B-_27V
IC301
IC303
IC311
IC315
S2(+12V,-12V)
SUB TRANS
S3(USB/CD)
S1(AMP +B)
234
4.3 POWER SUPPLY BLOCK DIAGRAM
A
B
C
D
E
F
14
1
234
X-HM81-K
5
S1
S2
21.5V
13.6V
0.46A
2.2A
33V
S3
8.7V
4.2A
-33V(NO LOAD)
+33V(NO LOAD)
B+_27V
A_+12V
AMP_+5V
AMP_-5V
A_-12V
BCO_+12V
MOT_+8V
MICOM_3V9
CD_+3.3V
B-_27V
IC301
IC303
IC701
IC11
IC14
IC2
IC9
IC5
IC313
IC315
IC13
IC305
IC307
20.2V
RATED_VOLTAGE
NO_LOAD
17.4V
MAIN TRANS SPEC(-)
CURRENT
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D
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• No Power
• Detection DC from AMP circuit.
Check the IC608, IC612 and its peripheral circuits. (MAIN Assy)
• Detection overvoltage on +B line.
Check the D307 and its peripheral circuits. (POWER Assy)
Yes
• Detection abnormality of the AMP circuit.
Check the IC608, IC612 and its peripheral circuits. (MAIN Assy)
Yes
• Detection abnormal temperature of the AMP L ch circuit.
Check the IC608 and its peripheral circuits. (MAIN Assy)
Yes
• Detection short-circuit on power supply circuits.
D307: B+_27V, B-_27V
IC305, IC307: AMP_+5V, AMP_-5V
IC315: MICOM_3V9
IC301, IC303: A_+12V, A_-12V
IC313: CD_3.3V
Check each IC mentioned above and peripheral circuits.
• Check workings of primary relay (RLY301).
• Check whether secondary fuse (FU302 to 305) does not perform blowout.
(POWER Assy)
Yes
No
Protect (protection history)
Does DC protect work?
No
No
No
Does POWER protect
work?
Does AMP protect
work?
• Detection PWM abnormality output of the AMP circuit.
Check the IC608, IC612 and its peripheral circuits. (MAIN Assy)
Yes
Does PWM protect
work?
No
X-HM81, XC-HM81 only
No
• Detection an overcurrent of Bluetooth power
Check the IC600 and its peripheral circuits.
Check the short-circuit of BT_+5V power (BT Assy).
Yes
Yes
Does BT Protect
work?
No
• Detection an overcurrent of power of Front USB or iPod Dock.
Check the IC11 and IC14 and its peripheral circuits.
Check the short-circuit of 5V power of Front USB or iPod Dock
(BCO Assy/DOCKING Assy/F_USB Assy).
Be not the trouble that each Protect circuit works.
Does USB protect
work?
Does
OVERTEMP1 protect
work?
• Detection abnormal temperature of the AMP R ch circuit.
Check the IC612 and its peripheral circuits. (MAIN Assy)
Yes
No
Does
OVERTEMP2 protect
work?
5. DIAGNOSIS
5.1 TROUBLESHOOTING
A
234
B
C
D
E
F
16
1
X-HM81-K
234
• No Sound
(*1) The confirmation that is in a state of each sound source
Check the state of each sound source. (*1)
Yes
No
A sound does not come out
of FRONT SP
The sound from a source of CD,
USB, TUNER, iPod, LINE, F.AUX
does not come out.
• Check the IC602 and its peripheral circuits. (MAIN Assy)
• Check the MAIN MUTE circuit.
No
[Failure in the individual analog-signal paths]
• Check each input circuit part and each Assy.
• Failure in connection for volume IC (IC603).
• Check the IC603 and its peripheral circuits.
No
Yes -> Check the BCO system audio.
(USB/iPod/Ethernet/WIFI/BT)
• Check the IC208 and its peripheral circuits. (CNT2 Assy)
• Check the digital audio path between the CR870 (MODULE on BCO
Assy) and IC208.
• Replace the CR870 (MODULE on BCO Assy).
None of the audio of BCO system
outputs it.
• Check the input blocks and its peripheral circuits and power
supply voltages.
• Replace the CR870 (MODULE on BCO Assy).
Output it depending on input
• Check the speaker realy. (MAIN Assy)
Yes
Does
a signal output it from
OP-AMP IC (IC602)
pin 1, 7?
• Check the IC608, IC612 and its peripheral circuits. (MAIN Assy)
• Check the Q621, Q623, Q640, Q641 and its peripheral circuits.
(MAIN Assy)
No
Yes
Does
a signal output it from
AMP IC (IC608, 612)
pin 13?
Does
the sound of CD, Analog
AUX, TUNER, LINE come
out?
Does
a signal output it from
DAC IC (IC208) pin 10,
11?
Check the IC315 and its peripheral circuits. (POWER Assy)
No
MAIN UCOM
Yes
Check the IC601 and its peripheral circuits. (MAIN Assy)
Is the
output voltage of the regulator
IC (IC315) for microcomputer power
supply 3.9 V?
• Check the D600. (MAIN Assy)
• Check connection between each Assy.
No
Yes
Is 3.3V supplied to
MAIN UCOM (IC601)?
Check the XTAL600 and its peripheral circuits. (MAIN Assy)
No
Yes
Does
the oscillator (XTAL600) for
MAIN UCOM (IC601) oscillate
it?
(POWER Assy)
(MAIN Assy)
(MAIN Assy)
(MAIN Assy)
(MAIN Assy)
(MAIN Assy)
(CNT2 Assy)
Does
the audio signal appear to
coupling condenser arround
volume IC (IC603)?
5
678
A
B
C
D
5
678
X-HM81-K
E
F
17
1
A sound does not come out
of headphones
• Check the HP DET signal and its peripheral circuits.
No
No
• Check the IC605 and its peripheral circuits. (MAIN Assy)
Yes
Yes
When you
connected HP, do hear the
working sound of the SP relay
(a snick sound)?
Does
a signal output it from
HP AMP IC (IC605)
pin 1, 7?
No
• Check the HP MUTE circuit. (MAIN Assy)
• Check the connection between the MAIN Assy and F_AUX Assy.
A sound does not come out
of SW PREOUT
• Check the IC606 and its peripheral circuits. (MAIN Assy)
Yes
Does
a signal output it from
OP-AMP IC (IC606)
pin 7?
• Check the SW MUTE circuit. (TUNER Assy)
• Check connection between each Assy.
• CD does not work
CD does not work (playback)
• Check connection between each cable.
No
Yes
Is FFC
to connect Pickup Assy and
CD Assy connected?
(MAIN Assy)
(MAIN Assy)
(CD Assy)
• Check whether a cable is arranged neatly.
(A cable do not touch a Disc rotate section)
No
Yes
Is the
cable arranged neatly
arround CD tray section?
• Check the IC311 and its peripheral circuits. (POWER Assy)
No
Yes
Is the
power supply voltage of
the BTL driver (IC1606)
8 V?
(CD Assy)
• Check the IC313 and its peripheral circuits. (POWER Assy)
No
Yes
Is the power
supply voltage of the CD UCOM
(IC1604), CD DSP (IC1601)
3.3 V?
(CD Assy)
• Check the IC1604, X1602 and its peripheral circuits. (CD Assy)
No
Yes
Does
the oscillator (X1602) for
CD UCOM oscillate it?
(CD Assy)
• Check the IC1601, X1601 and its peripheral circuits. (CD Assy)
No
Yes
Does
the oscillator (X1601) for
CD DSP (IC1601) oscillate
it?
(CD Assy)
• Check the IC1601, X1601 and its peripheral circuits. (CD Assy)
No
Yes
Does a
signal output it from CD DSP
(IC1601) pin 14
(DCLK)?
(CD Assy)
• Check the IC1604 and its peripheral circuits. (CD Assy)
• Check the IC1604 and its peripheral circuits. (CD Assy)
No
Yes
(CD Assy)
• Check the IC1604 and its peripheral circuits. (CD Assy)
No
Yes
• Check the IC1601, IC1606 and its peripheral circuits. (CD Assy)
Does signals
output from CD UCOM (IC1604)
pin 25, 27, 28 (MAIN_BUSY,
CD_RX, CD_TX)?
(CD Assy)
Is the signal
of CD UCOM (IC1604) pin 9
(8035 RESET) "H"?
A
234
B
C
D
E
F
18
1
234
X-HM81-K
5
• Check the connection between the BCO Assy and FRONT Assy.
• Check the IC5 and IC13 and its peripheral circuits. (BCO Assy)
Yes
• Replace the LCD MODULE.
Is LCD
power supply normal?
MOD500 Pin 2,29,34
• Check the connection between the BCO Assy and FRONT Assy.
• Check the IC4 and its peripheral circuits. (BCO Assy)
No
No
Yes
Is the
reset signal of LCD normal?
If MOD500-Pin 3 is "H", its
normal.
• Check the connection between the BCO Assy and FRONT Assy.
No
Yes
Are the
other signals of MOD500
normal?
(FRONT Assy)
(FRONT Assy)
• LCD does not lit
• Do not recognize it in Front USB
• Check the connection of Lug wire between the F_USB Assy and F_AUX Assy.
• Replace the CR870 (MODULE on BCO Assy).
No: Both device NG
• Replace the CR870 (MODULE on BCO Assy).
Mass storage
Device is OK, and is only Apple
Device NG?
• Check the connection between the F_USB Assy and BCO Assy.
• Check the IC9 and its peripheral circuits. (BCO Assy)
No
Yes
Yes
Is the 5V
power supply supplied in 5 and
6 Pins of CP500?
• Check the connection between the F_USB Assy and BCO Assy.
• Check the IC12 and its peripheral circuits. (BCO Assy)
• Replace the CR870 (MODULE on BCO Assy).
No
Yes
Is there USB
signal at 3 and 4 Pins of
CP500?
(F_USB Assy)
CD tray does not do working
(OPEN/CLOSE)
• Check connection between each cable.
No
Yes
Are CD Mecha and
CD Assy connected?
(CD Assy)
Yes
(CD Assy)
• Check the IC1601 and its peripheral circuits. (CD Assy)
No
When operating any keys,
does the signals of CD DSP(IC1601)
pin 108, 114 switch to "H" / "L"?
Yes
(CD Assy)
• Check the IC1606 and its peripheral circuits. (CD Assy)
No
When operating any keys,
does the signals of BTL Driver(IC1606)
pin 9, 10 switch to "H" / "L"?
Yes
(CD Assy)
• Check the IC1601 and its peripheral circuits. (CD Assy)
• Replace the CD Deck Motor.
No
When operating any keys,
does the signals of connector (PN1603)
pin 1, 3 switch to H" / "L"?
678
A
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C
D
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F
X-HM81-K
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1
iPod video does not display.
• Check the VIDEO SW IC (IC400) and its peripheral circuits.
(TUNER Assy)
• Check connection between each Assy.
No
No
• Check the connection between the DOCKING Assy and
TUNER Assy.
Yes
Yes
Does a
CVBS signal output to
connector (CP400)
pin 3?
Does a
CVBS signal output to
connector (CP4)
pin 2?
• Check the internal circuits of the DOCKING Assy.
• Check the setting of iPod/iPhone that is external connection.
(DOCKING Assy)
(TUNER Assy)
Cannot recognize physical connection of iPod/iPhone.
• Check the path of the iPod DET signal between Pin 1 of CP1 (DOCKING Assy)
and Pin 55 of IC609 (MAIN Assy). ("L" is normal at iPod/iPhone is connected).
Yes
• Replace the CR870 (MODULE on BCO Assy).
Does the Charge LED
light?
• Check the connection between the DOCKING Assy and BCO Assy.
• Check the IC13 and its peripheral circuits. (BCO Assy)
No
No
Yes
Is the
5V power supply supplied
in 23 Pin of CP1?
• Check the connection between the DOCKING Assy and BCO Assy.
• Check the IC12 and its peripheral circuits. (BCO Assy)
• Replace the CR870 (MODULE on BCO Assy).
No
Yes
Is there USB
signal at 25 and 27 Pins of
CP1?
(DOCKING Assy)
• Do not recognize it in iPod Dock
• No Picture (iPod VIDEO)
A
234
B
C
D
E
F
20
1
234
X-HM81-K
5
If a protection circuit is activated then the unit enters Standby mode, the LED flashes in accordance with the activated
protection function, as shown in the table below.
The DC outputs from AMP_OUT_L and AMP_OUT_R are detected to avoid DC current surge to the speakers and excess
voltage at B+ (+33 V).
The protection circuit is activated when the signal at Pin 3 of IC601 changes from H to L.
If the DC, POWER, or PWM protection circuit is activated, operation of the unit will be locked.
The buttons that can be used to release operation lock are as follows:
Simultaneously press the "INPUT" and "np" (Tune Up, Skip Up) buttons on the front panel,
or simultaneously press the "STANDBY/ON" and "g" (STOP) buttons on the front panel.
After operation lock is released and the unit is then turned ON, the unit will perform the following:
• Count the number of activations of protection circuits
The protection circuit is activated when short-circuiting is detected at the regulator output.
The circuit is activated when the signal at Pin 4 of IC601 changes from H to L.
Detected power: B+_27V, B-_27V, AMP_+5V, AMP_-5V, MICOM_3V9, A_+12V, A_-12V, CD_3.3V
Note: The above names are the indications on the POWER Assy. The indications of power may be different on other
Assys.
• Power Protect
The protection circuit is activated when excess current is detected from the AMP.
The circuit is activated when the signal at Pin 78 of IC601 changes from L to H.
• AMP_PROTECT
The protection circuit is activated when abnormally high temperature is detected by the P600 PTC thermistor near IC608
(AMP_Lch).
The circuit is activated when the signal at Pin 92 of IC601 changes from H to L.
The protection circuit is activated when abnormally high temperature is detected by the P601 PTC thermistor near IC612
(AMP_Rch).
The circuit is activated when the signal at Pin 93 of IC601 changes from H to L.
The protection circuit is activated when abnormally PWM output is detected in the AMP_OUT_L and AMP_OUT_R.
The circuit is activated when the signal at Pin 2 of IC601 changes from H to L.
• PWM_PROTECT
The protection circuit is activated when overcurrent (0.55 A or over) of 5 V power supply supplied in Bluetooth adapter
from ADAPTER PORT terminal is detected.
The circuit is activated when the signal at Pin 104 of IC1 changes from H to L.
• BT_OVERLOAD_PROTECT (X-HM81 and XC-HM81 only)
D619
1SS355
C729
68N
10(1)
R820
R818
27K
1SS355
D621
100K
R821
KTC3875S
Q632
C728
68N
C730
10N
R859
10(1)
BT_OL
D3.3V
DM870
Y14 MICRS
BTSW
IC600_4 pin
C
BT ASSY
E
BCO ASSY
BCO MODULE (CR870)
R256
The protection circuit is activated when overcurrent (USB: 2.1 A or over, iPod Dock: 1 A or over) of 5 V power supply of
Front USB or iPod Dock.
The circuit is activated when the signal at Pin 70 of IC1 changes from H to L.
• USB_OVERLOAD_PROTECT
FAULT
F_USB SW
IC11_8 pin
DOCKING SW
IC14_8 pin
E
BCO ASSY
Y14
DM870
M2 VCO0
BCO MODULE (CR870)
M2
104
IC1
D3.3V
R26
70
IC1
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A
B
C
D
5
678
X-HM81-K
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23
1
The power supply state transition of this unit becomes the right figure.
Cold Standby:
Mode in which power consumption becomes lowest
Only the main microcomputer among all the microcomputers
is powered.
Power On:
Mode in which AC Relay is turned ON and all microcomputers
are powered
iPod Charge:
Mode in which an iPod is inserted in its dock in modes other
than Power On
In this mode, an iPod device that is plugged into the USB
terminal or the dock can be charged.
The power-supply status is the same as that during
power-on with an HP inserted.
Network Standby:
Mode in which the LCD is unlit with Bco powered in order to
save startup time of Bco
The audio and video output signals are muted, and the keys
and buttons other than the STANDBY/ON key are masked.
Basically, this mode is the same as iPod Charge mode.
Note: The power-off status caused by activation of a protection circuit is not described in this section. See "5.2 Protection circuit."
Cold
Standby
Network
Standby
PowerOn
iPod
Charge
4
1
2
6
5
7
8
3
9
No.ShiftingFactor
1ColdStandby -> Power On
STANDBY/ON on the unit
STANDBY/ON on the remote control unit
WakeUpStart
2Power On -> ColdStandby
STANDBY/ON on the unit
STANDBY/ON on the remote control unit
Sleep
AutoPowerOff
WakeUpEnd
FactoryReset
NetworkStandby on the remote control unit
ControlAppPowerOff
6NetworkStandy -> Power On
STANDBY/ON on the unit
STANDBY/ON on the remote control unit
WakeUpStart
ControlAppPowerOn
Air Play started
DMR started
7iPodCharge -> Power On
STANDBY/ON on the unit
STANDBY/ON on the remote control unit
WakeUpStart
ControlAppPowerOn
Air Play started
DMR started
8Power On -> iPodCharge
STANDBY/ON on the unit
STANDBY/ON on the remote control unit
Sleep
AutoPowerOff
9Returning to Network Standby
Removal/insert of the dock
234
5.3 POWER MANAGEMENT
A
B
C
D
E
F
24
1
X-HM81-K
234
5
Connect the PC and this unit directly then set them up as indicated below. Then, access this unit from the PC via a Web
browser. If the indications shown in the figure below are displayed, the LAN terminal is normal.
If the LAN terminal is not normal, check the circuit between the LAN terminal and CR870 (Module on BCO Assy).
1 Turn the unit on.
2 Select the NETWORK function then press SETUP.
3 Select Network Setup > Connection Setup > Wired >
DHCP OFF.
4 Set the following items as shown below:
IP address: 192.168.0.1
Subnet mask:255.255.255.0
Gateway address: 0.0.0.0
DNS (1st): 0.0.0.0
DNS (2nd): 0.0.0.0
Proxy setting: Not to be used
5 After setting is finished, reboot the unit.
MAC Address seal
1 Click on Start > Settings > Control Panel.
2 Open Network Connections then Local Area Connection
by double-clicking on its icon.
3 Click on Properties to open the Properties window for
the local area connection.
4 Double-click on Internet Protocol.
1. Checking the LAN terminal
5 Set the items as shown below.
Setup on this unit:
Setup on the PC:
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5.4 CHECKING TERMINALS
A
B
C
D
E
F
X-HM81-K
5
678
25
1
Make preparations on the wireless LAN router side then check that the SSID for that router is displayed, following the
procedure shown below. If the SSID is displayed on the LCD, the Wi-Fi antenna works properly.
If the SSID is not displayed, check the wireless LAN antenna, CR870 (Bco Module), and the cable that connects them.
(In the following LCD-display examples, the language setting is English.)
2. Checking the Wi-Fi Antenna
Start the Web browser, input http://192.168.0.1 as a URL. If the screen as indicated below is displayed,
the LAN terminal works properly.
If this screen is displayed,
the LAN terminal works properly.
If the SSID for the prepared router is displayed on the list,
the Wi-Fi antenna works properly.
Note:
As the SSID name for a wireless LAN router supports only
one-byte alphanumerics, if two-byte characters are used in
an SSID name, rename it.
1. Select the NETWORK function then press SETUP.
2. Select Network Setting →Network Configuration.
3. Select Wireless.
4. Select Auto.
5. SSID list is displayed.
A
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D
E
F
26
1
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X-HM81-K
5
3. Checking the BT Adapter Terminal
If you connect the AS-BT100 or AS-BT200 as shown in the following steps, you can recognize if this unit works properly:
1. Select the BT function, connect the AS-BT100 or AS-BT200, then check that the indication changes as shown in the
figure below.
4. Checking the USB Terminal
This unit is provided with a USB-path switch (IC12) that switches the paths to the CR870, module on BCO Assy, between
the front USB terminal and the upper Docking Terminal, according to the selected function. Accordingly, the behavior of
the USB terminal differs, depending on which path is selected. Therefore, checking is required both with the USB and iPod
functions.
1. Select the USB function then connect an Apple Device (iPod, etc.) to the USB terminal.
If the Apple device is recognized, it is OK.
If "No Data" on the LCD disappears, the device is recognized.
If possible, with the device connected, play a track to check the audio signal for confirmation.
2. Select the iPod function then connect an Apple Device (iPod, etc.) to the USB terminal.
If charging of the Apple device starts, it is OK.
If charging does not start, refer to the diagnosis flowchart for a case in which the USB terminal cannot be recognized on
"5.1 TROUBLESHOOTING".
5. Checking the Docking Terminal
The check procedure is similar to that for "4. Checking the USB Terminal," except for one additional verification.
The Docking Terminal is provided with a function that detects a connection of an Apple device during power-off and starts
charging. This additional function must be also verified.
1. Select the iPod function then put an Apple device (iPod, etc.) in the Dock.
If the Apple device is recognized, it is OK.
If "No Data" on the LCD disappears, the device is recognized.
If possible, with the device connected, play a track to check the audio signal for confirmation.
2. Select the USB function then put an Apple device (iPod, etc.) in the Dock.
If charging of the Apple device starts, it is OK.
3. Disconnect the Apple device from the dock then turn the unit off.
Reconnect the Apple device to the Dock. If the CHARGE LED lights and charging starts, it is OK.
If charging does not start, refer to the diagnosis flowchart for a case in which the Docking Terminal cannot be recognized
on "5.1 TROUBLESHOOTING"..
If the indication does not change as shown in the above figure, possible causes are as follows:
"No Adapter" remains displayed:
The CR870, module on BCO Assy, cannot detect connection of the AS-BT100/200. Check BT_DET.
The indication stops at "Starting":
The CR870, module on BCO Assy, cannot communicate with the AS-BT100/200.
Check power supply to the AS-BT100/200 and the UART communication line.
Signal lines to be checked: BT_ON/CE, BT_+5V, BT_TX/U_RX, BT_RX/U_TX
2. If the indication changes properly in Step 1, perform pairing with a player then check the audio output signals.
If no audio signal is output, check BT_L, BT_R, and BT_MUTE.
After the AS-BT100/200 is connected, the indication will change as follows:
No Adapter -> Starting -> Waiting Device.
1P60/SCL0O
2P61/SDA0O
3P62O
4P63XRST_NWONetwork module communication reset
5
P31/TI03/TO03/INTP4
USB_DOCK_OVERLOAD
IDetect that BridgeCo detected a USB overcurrent. Active: L
6P64/RDUSB_DATA_SWODOCK USB DATA switching output L:USB / H: DOCK
7P65/WR0DOCK_RESISTEROChargeResister control of USB DATA lines of DOCK Active: L
8P66/WR1USB_RESISTEROChargeResister control of USB DATA lines of USB-A Active: L
9P67/ASTBUSB_STARTIDetect that BridgeCo started USB control. H: Start Active: H
10
P77/EX23/KR7/INTP11
I
11
P76/EX22/KR6/INTP10
DOCK_SELIUSB connection switching request of BridgeCo Active: H
12
P75/EX21/KR5/INTP9
USB_SELIUSB connection switching request of BridgeCo Active: H
13
P74/EX20/KR4/INTP8
HSYNCIHSYNC monitor of LCD communication
14P73/EX19/KR3ONC
15P72/EX18/KR2XCS_LCDOLCD communication chip select output (Flow control-Subcon request)
16P71/EX17/KR1O
17P70/EX16/KR0ONC
18P06/WAITONC
19P05/CLKOUTONC
20EVSS1EVSS1-Ground of port block (except P20-P27, P110, P111, P121-P124, P150-P157)
21P80/EX0DOCK_PWR_ONODOCK BUS POWER ON/OFF control output Active: H
22P81/EX1USB_PWR_ONOUSB BUS POWER ON/OFF control output Active: H
23P82/EX2ONC
24P83/EX3ONC
25P84/EX4ONC
26P85/EX5ONC
27P86/EX6ONC
28P87/EX7ONC
29
P30/INTP3/RTC1HZ
VFD_CEOFL CE
30EVDD1EVDD1-
Positive power supply of port block (except P20-P27, P110, P111, P121-P124, P150-P157)
31P50/EX8ONC
32P51/EX9ONC
33P52/EX10ONC
34P53/EX11ONC
35P54/EX12ONC
36P55/EX13USB_DATA_ENOSwitch enable output of USB DOCK DATA switch Active: L
37P56/EX14ONC
38P57/EX15ONC
39
TX0_DI_NWOData output of network module communication (Sub->DM860)
45
P11/EX25/SI00/RxD0
RX0_DO_NWIData input of network module communication (DM860->Sub)
46P10/EX24/SCK00CLK_NWOClock output of network module communication
47AVREF1AVREF1-
48P110/ANO0BT_MUTEOBT MUTE Active: L
49P111/ANO1CS_NWOChip select output of network module communication
50AVREF0AVREF0-
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5.5 IC INFORMATION
A
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C
D
E
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• Pin Function
No.MarkPin NameI/OPin Function
51AVSSAVSS52P157/ANI15ONC
53P156/ANI14ONC
54P155/ANI13ONC
55P154/ANI12ONC
56P153/ANI11ONC
57P152/ANI10ONC
58P151/ANI9ONC
59P150/ANI8ONC
60P27/ANI7SUB_IRQOSUB → MAIN REQUEST output
61P26/ANI6ONC
62P25/ANI5XRST_LCDOLCD communication reset
63P24/ANI4ONC
64P23/ANI3ONC
65P22/ANI2ONC
66P21/ANI1ONC
67P20/ANI0ONC
68P130ONC
69P131/TI06/TO06ONC
70P04/SCK10/SCL10CSK_MAINOCommunication clock of MAIN ⇔ SUB
71
P03/SI10/RxD1/SDA10
SCDO_MAINICommunication data of SUB ← MAIN
72P02/SO10/TxD1SCDI_MAINOCommunication data of SUB → MAIN
73P01/TO00INC
74P00/TI00REMIIR remote control signal input (NC. only WS)
75P145/TI07/TO07PWM_LCDOBacklight control (PWM) of LCD communication
76P144/SO20/TxD2DI_LCDOData output of LCD communication
77
P143/SI20/RxD2/SDA20
DO_LCDIData input of LCD communication
78
P142/SCK20/SCL20
CLK_LCDOClock output of LCD communication
79
P141/PCLBUZ1/INTP7
ONC
80
P140/PCLBUZ0/INTP6
ONC
81P120/INTP0/EXLVIMAIN_REQIMAIN REQUEST input
82P47/INTP2REQ_NWIRequest input of network module communication
83
P46/INTP1/TI05/TO05
ONC
84P45/SO01ONC
NC
85P44/SI01VFD_DIIFL DATA input
86P43/SCK01VFD_CLKI
I/O
I/O
FL CLOCK
87P42/TI04/TO04O
88P41/TOOL1TOOL1Clock output for debuggers
89P40/TOOL0TOOL0
Data input/output for flash memory programmer/debugger
External pull-up for using on-chip debugger.
90RESETRESETIReset input
91P124/XT2XT2I
NC When the real-time clock function is not used, connection is not needed. Decide it during W/s.
92P123/XT1XT1I
NC When the real-time clock function is not used, connection is not needed. Decide it during W/s.
93FLMD0FLMD0
Pin for flash memory programming mode pull-in
(pull-down in open or more than 100kΩ)
94P122/X2/EXCLKX2IOscillator connection for main system clock
95P121/X1X1IOscillator connection for main system clock
96REGCREGC
Connect a stable capacitance of the regulator output (2.5V) for internal operation.
Connected to VSS via a capacitor (0.47-1μF: a target).
97VSSVSS-
-
-
Ground (except P121-P124 and port block)
98EVSS0EVSS0-Ground of port block (except P20-P27, P110, P111, P121-P124, P150-P157)
99VDDVDD-Positive power supply (except P121-P124 and port block)
100 EVDD0EVDD0-
Positive power supply of port block (except P20-P27, P110, P111, P121-P124, P150-P157)
678
X-HM81-K
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A
B
C
D
E
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29
1
(BU4052BCF)(CNT2 ASSY: IC704)
High Voltage CMOS Logic ICs <Analog Switch>
J127256100010-IL (NJM2561)(TUNER ASSY: IC400)
LOW VOLTAGE VIDEO AMPLIFIER WITH LPF
J126012010010-IL (PQ012FZ01ZP)(BCO ASSY: IC2)
Voltage Regurator
• Pin Arrangement
• Block Diagram
• Pin Function
• Pin Arrangement
• Pin Arrangement
• Control Terminal
• Block Diagram
• Block Diagram
DC input (Vin)DC output (Vo)
GND
ON/OFF control (VC)
Specific IC
Bias power supply (VB)
A
234
B
C
D
E
F
30
X-HM81-K
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234
5
1. About Service Mode
When the unit enters Service mode, the dedicated Service menu is started. In Service mode, the Service menu is open.
You can perform the following tasks on the Service menu:
· Confirmation of the versions of Bco CPU/Main microcomputer/CD IF microcomputer/CD DSP microcomputer
/Submicrocomputer
· Confirmation of the model information (whether the model name recognized by the software is XC-HM71 or XC-HM81)
· Confirmation of the region information (The region recognized by the software will be displayed.)
· Confirmation of the network information
· Updating the Bco CPU or submicrocomputer via USB
· Resetting to factory default
In Service mode, the protection circuits operate in the same manner as in normal operation.
2. How to Enter Service Mode
Turn the unit on then select the Music Server function.
Press the ESC (A85F) then +10 (A81F) button on the service remote control unit (GGF1381) to activate Service mode.
* If you press any button between the ESC and +10 buttons on the service remote control unit, the unit will not enter
Service mode.
Note: If you enter Service mode with the CD/TUNER function selected, you cannot use cursor operations.
3. How to Quit Service Mode
You can quit Service mode in one of the following ways: (1) switching the function, (2) turning the unit off,
or (3) pressing the k button while the top-layer screen of the Service menu is displayed.
4. Service Menu
For menu operation, use the cursor (i/j/k/l) and ENTER buttons on the remote control unit supplied with this unit.
To register a selection, use the ENTER button. To return to the previous layer, use the k button.
You can perform cursor operation using the buttons on the unit. The top layer of the Service menu is as shown below.
Buttons on the unitOperation
f (PLAY/PAUSE)Select
g (STOP)Undo
np (FWD SKIP)Cursor down
om (REV SKIP)Cursor up
Service Menu
System Information
BcoCPU Update Via USB
Factory Reset
Subcom Update Via USB
4.1 System Information
If System Information is selected, the screen shown below will be displayed.
System Information
BcoCPU Ver.: 1.000
SubCPU Ver.: 1000
Model: XC-HM71
Other.: 1.000 / 1.00 / 1.00
Bco (CR870, module on BCO Assy) Version
Maincom / CD IF / CD DSP
M16C / uPD78F0515 / S5L8035
Model name recognized by the software
XC-HM71 / XC-HM81
Subcom uPD78F166 Version
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6. SERVICE MODE
6.1 SERVICE MODE
A
B
C
D
E
5
678
X-HM81-K
F
31
1
4.2 Resetting to Factory Default
If you select Factory Reset then Start on the Service menu, the following screen will be displayed:
Reset?
[SETUP]
[RETURN]
Reset
Cancel
System Information
Region: EU
MAC: 74:5e:1c:06:ab:2d
IP : 192.168.0.1
Region recognized by the software
JPN / EU / CAN / CHN
IP Address: "0.0.0.0" if the unit is not connected to LAN
After resetting to factory default, the unit will shut itself off.
To quit this mode and return to the Service menu
MAC Address: The higher-order values "74:5e:1c" are fixed.
5. Canceling a Power-On Prohibition Status Caused by Activation of a Protection Circuit
The protection circuits indicated below are mounted in this unit. If operation of this unit is locked by activation of any
protection circuit, you can cancel the lock by either of the two methods indicated below.
You can confirm the number of detected activations of protection circuits in Protect Check mode.
For details, see "6.2 PROTECT CHECK MODE" All LEDs are lit in Protect Check mode.
Note:
If any of the Music Server, Internet Radio, or Favorites functions is selected before this unit is started in Protect Check mode,
the selected function screen will be displayed until network connection is established (it may take up to dozens of seconds),
then the Protect Check Mode screen will be displayed.
Example: Startup → Pioneer Logo → Music Server screen →Network established → Protection Check screen
Canceling Operation Lock
np and INPUT buttons of this unit: To cancel operation lock and turn on the unit
g and u STANDBY/ON button of this unit: To cancel operation lock and enter Protect Check mode
ProtectionClear KeyOperation
Timer LED blink timing
ONON
DCSpecialLock100 ms900 ms
POWERSpecialLock500 ms500 ms
AMPPOWERClear100 ms100 ms
OVER TEMP1POWERClear100 ms100 ms
OVER TEMP1POWERClear100 ms100 ms
PWMSpecialLock900 ms100 ms
BT over loadPOWERClear100 ms100 ms
USB over loadSPECIALClear100 ms100 ms
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In this mode, detected protection activations are displayed.
Outline
Basic Operation
Explanation
To enter Protect Check mode,
simultaneously press the "g (STOP)"
and "STANDBY/ON" buttons
during Cold Standby.
The last protection activation that
was detected before Protect Check
mode is entered will be displayed.
Unit "g (STOP)"
+
Unit "STANDBY/ON"
Unit "np"
Unit "np"
Unit "np"
Unit "np"
Unit "np"
Key Sequence
LCD Display
6.2 PROTECT CHECK MODE
678
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X-HM81-K
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33
1
After the counts of detected protection
activations for all protection circuits
are displayed, the menu for resetting
the counters will be displayed.
The counters will be reset when the
"f (Play/Pause)" button on the
unit is pressed.
To turn the unit off, press the
"STANDBY/ON" butonn during
Protect Check mode.
Unit "np"
Unit "np"
Unit "np"
Unit "np"
Unit
"f (Play/Pause)"
Unit "STANDBY/ON"
Auto
Unit
"np"
During Protect Check mode, response to keys other than those described below is disabled.
Unit "np" button
Unit "f (Play/Pause)" button
Unit "STANDBY/ON" button
Remarks
ExplanationKey SequenceLCD Display
A
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5
To enter Test mode, select the NETWORK function, then press the ESC then FRM/TIM keys.
TEST MODE will be displayed. (Although TEST MODE is displayed even if the CD or Tuner function
is selected, LCD checking is not possible with those functions selected.)
LCD checking is possible in Test mode for use on the production line.
To quit TEST MODE, perform one of the following operations:
1. Switch the input function.
2. Turn the unit off.
3. Perform factory setting.
How to perform LCD checking
Each time the 1 key on the remote control unit supplied with the product is pressed, the screen is changed as shown below
Ramp > Black > White > Red > green > Blue
If the 0 key is pressed, the screen will return to that of playback.
[Screens to be displayed]
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6.3 CHECKING THE LCD
A
B
C
D
E
F
X-HM81-K
5
678
35
1
This unit can display all the characters that are indicated in the white cells in the table below properly but cannot display the
characters in gray cells properly and will indicate such characters as "#." Those are the characters shown below in the RDS
standard:
0x5E
0x60
0x7E
234
6.4 RDS CHARACTERS
A
B
C
D
E
F
36
1
234
X-HM81-K
5
[1] Cabinet and DOCKING Assy
(1) Remove the eight screws.
(K: B020030083F10-IL)
(S: BBZ30P080FNI)
Note:
(1) Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
(2) Even if the unit shown in the photos and illustrations in this manual may differ from your product, the
procedures described here are common.
(3) For performing the diagnosis shown below, the following jigs for service is required:
Please do not damage the cables when removing
the cabinet.
Cabinet
2
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7. DISASSEMBLY
A
B
C
D
E
F
X-HM81-K
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37
1
• DOCKING Assy
(1) Disconnect the one connector.
(CP4)
(2) Remove the shield plate-iPod by removing the
two screws.
(B020030081B10-IL)
(3) Remove the DOCKING Assy by unhooking the
two hooks.
22
33
111
2
4
4
5
5
6
2
3
3
1
• Bottom view
• Bottom view
• Bottom view
DOCKING Assy
Front panel section
CNT3 Assy
Shield plate-iPod
Cabinet
CP4
FPC2
CP607
[2] Front Panel Section
(1) Remove the three screws.
(K: B020030083F10-IL)
(S: B020030084F10-IL)
(2) Remove the two screws.
(B020030084F10-IL)
(3) Unhook the two hooks.
(4) Disconnect the one flexible cable and one
connector.
(FPC2, CP607)
(5) Remove the two screws.
(B020030084F10-IL)
(6) Remove the front panel section.
(1) Remove the cabinet.
(See procedure [1].)
A
B
234
C
D
E
F
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5
(7) Disconnect the two connectors.
(CP500, 602)
[3] Back Chassis
(1) Remove the one cushion.
(2) Remove the 13 screws. (BBT30P100FTB)
(for X-HM81 and XC-81M)
(2) Remove the 11 screws. (BBT30P100FTB)
(for X-71HM)
(3) Remove the back chassis.
(1) Remove the cabinet.
(See procedure [1].)
FRONT Assy
F_USB AssyKEY AssyF_AUX Assy
7
7
CP500
CP602
1
2
2
2
2
222
2
2
2
22
2
• Rear view
Back chassis
X-81HM, XC-81HM
only
X-81HM, XC-81HM
only
3
678
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B
C
D
E
F
X-HM81-K
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1
[4] CNT3 Assy, CD Assy and MECHA
(1) Remove the cabinet.
(See procedure [1].)
(2) Remove the front panel section.
(See procedure [2].)
(1) Disconnect the four BtoB connectors.
(CP18, 19, 30, 31)
(2) Remove the CNT3 Assy.
• CNT3 Assy
(3) Disconnect the two BtoB connectors.
(PN1701, 1702)
(4) Remove the CD Assy.
(5) Short-circuit position of figure solodering.
(short)
Note:
After working, connect the flexible cable,
then remove the soldered joint (open).
(6) Disconnect the one flexible cable.
(PN1602)
• CD Assy
CNT3 Assy
CD Assy
CD Assy
PN1701
CP19
CP18
CP31CP30
PN1702
1
2
1
4
11
3
3
MECHA
PN1602
6
5
A
B
234
C
D
E
F
40
1
X-HM81-K
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(7) Remove the four screws.
(B020230083B10-IL)
(8) Remove the MECHA.
• MECHA
7
7
7
7
MECHA
8
[5] MAIN Assy
(1) Remove the cabinet.
(See procedure [1].)
(2) Remove the front panel section.
(See procedure [2].)
(3) Remove the back chassis.
(See procedure [3].)
(4) Remove the CNT3 and CD Assemblies.
(See procedure [4].)
(1) Remove the one screw.
(B020230083B10-IL)
(2) Disconnect the one BtoB connector.
(CP605)
(3) Remove the MAIN Assy.
• MAIN Assy
1
Front side
• Bottom view
MAIN Assy
CNT1 Assy
CP605
2
3
5
678
A
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C
D
5
X-HM81-K
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E
F
41
1
(1) Connect the extension jig FFC to MECHA.
GGD1774: MECHA ↔ CD (PN1602)
(2) Reassemble the front panel section.
(3) Connect the each jig cables.
GGD1770: CD (PN1705) ↔ POWER (CP310)
GGD1773: CNT2 (CN511) ↔ MAIN (CP512)
GGD1809: FRONT (CN515) ↔ CNT3 (CP607)
GGD1810: CNT2 (CP505, 506) ↔ CNT3 (CP30, 31)
GGD1811: CNT1 (CP712) ↔ MAIN (CP605)
GGD1812: CD (PN1702) ↔ MAIN (CP604)
GGD1813: FRONT (FPC515) ↔ CNT3 (FPC2)
(4) Insert the any insulation sheet.
• Diagnosis
PN1602
PN1705
PN1702
CP310
CP607
FPC2
CP605
CP512
CN511
CP712
CP604
CP30
CP506 CP505
CP31
CD Assy
Insulation sheet
4
POWER Assy
Cut it
Extension jig FFC
(GGD1774)
Extension jig cable
(GGD1770)
1
Front panel section
CNT2 Assy
MAIN Assy
2
3
Extension jig cable
(GGD1773)
3
CNT3 Assy
Extension jig cable
(GGD1809)
Make sure to insert
correctly.
Make sure to match
the color of cord.
3
Extension jig + FFC
(GGD1813)
3
Extension jig cable
(GGD1812)
3
Extension jig cable
(GGD1811)
3
Extension jig cable
(GGD1810)
3
[6] BCO Assy
(1) Remove the cabinet.
(See procedure [1].)
(4) Remove the CNT3 Assy.
(See procedure [4].)
(3) Remove the back chassis.
(See procedure [3].)
(1) Release the two jumper wires.
(2) Remove the TUNER Assy by disconnecting the one BtoB connector.
(CP400)
• TUNER, CNT2 and BCO Assy
CNT2 Assy
TUNER Assy
2
1
1
CP400
A
234
B
C
D
E
F
42
1
X-HM81-K
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5
(3) Remove the CNT2 Assy by disconnecting
the two BtoB connectors.
(CP11, 12)
(4) Remove the BCO_STOPPER Assy by
removing the two screws.
(B020030171B10-IL)
(5) Remove the BCO Assy.
CNT2 Assy
BCO Assy
BCO_STOPPER Assy
3
5
CP11 CP12
44
(1) Connect the extension jig FFC to MECHA.
GGD1774: MECHA ↔ CD (PN1602)
(2) Connect the each jig cables.
GGD1770: CD (PN1705) ↔ POWER (CP310)
GGD1773: CNT2 (CN511) ↔ MAIN (CP512)
GGD1810: CNT2 (CP505, 506) ↔ CNT3 (CP30, 31)
GGD1812: CD (PN1702) ↔ MAIN (CP604)
(3) Insert the any insulation sheet.
• Diagnosis
CP512
CN511
CP604
CP506
CP505
CP30
CP31
CD Assy
POWER Assy
CNT3 Assy
CNT2 Assy
BCO Assy
PN1602
Extension jig FFC
(GGD1774)
1
PN1702
PN1705
CP310
Insulation sheet
3
Cut it
Extension jig cable
(GGD1770)
2
Extension jig cable
(GGD1812)
2
Extension jig cable
(GGD1810)
2
Make sure to match
color of cord.
Make sure correctly to conect this
cord to BCO Assy as this cord can
be conected to opposite side.
(It may cause to break circuit in
case of wrong connection. )
Extension jig cable
(GGD1773)
2
678
A
B
C
D
E
F
5
678
X-HM81-K
43
1
[7] POWER Assy
(1) Remove the cabinet.
(See procedure [1].)
(2) Remove the front panel section.
(See procedure [2].)
(3) Remove the back chassis.
(See procedure [3].)
(4) Remove the CD PCB Assy.
(See procedure [4].)
(1) Remove the two screws.
(B020230083B10-IL)
(2) Remove the two screws.
(B028940101B11-IL)
(3) Remove the three screws.
(B020230083B10-IL)
(4) Remove the two screws.
(B028940101B11-IL)
(5) Remove the POWER Assy by disconnecting
the one BtoB connector.
(CP312)
• How to Reassemble the POWER Assy
Place the POWER Assy so that the rear side of the POWER Assy comes in contact with that of the chassis,
then secure the four fastening screws of the transformer.
1
1
22
3
44
Front side
Rear side
• Bottom view
POWER Assy
×3
5
Back chassis
Chassis
Bring the POWER Assy into contact
with the bend of the chassis.
Rationale:
If the POWER Assy is not assembled as described above, it will be attached nearer to the front than as designed,
with the result that the cabinet and the rear panel may be separated by a gap or that the front panel may be inclined forward.
CP312
POWER Assy
Transformer
A
B
234
C
D
E
F
44
1
234
X-HM81-K
5
[Purpose]
PC
UPDATE jig
GGF1642
RS-232C
Straight cable
10P
10P
Refer to this section when updating the firmware of each microcomputer is required by the service information, etc.
Remove the cabinet (bonnet) so that the MAIN Assy becomes accessible.
Connect as shown in the figure below.
For the contact side of the FFC, see the photo below.
[Procedures]
1. Unplug the Power cord.
Connect the FFC cable. ( MAIN microcomputer )
Start up application FlashSta on the PC.
3. Press the OK button.
[ if the following messages are displayed ]
Please push the cancel button and press the JIG's
RESET button.
And confirm a connection of FFC.
Please return to procedure 1.
2. Plug the Power cord. (STANDBY mode)
For updating of the MAIN microcomputer, proceed with
the following steps in STANDBY mode.
MAIN Assy (side A)
Front side
Contact side
Select for COM port.
Updating of the MAIN Microcomputer firmware
678
8. EACH SETTING AND ADJUSTMENT
8.1 UPDATING OF THE FIRMWARE
A
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E
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X-HM81-K
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45
1
4. Select the update file and enter ID.6. Update Finished MAIN microcomputer.
5. Set speed update and update the MCU.
1 Selection of upgrade file
1 Select the update file
2 Enter ID.
Select "XM** Main V0xx.mot" file
to update the MCU.
2 Enter ID.
Enter "ff" in all field.
Press the OK button.
Press the OK button.
(Default Baud rate is 9600)
Set Baud rate to 38400.
Press the OK button.
Press the OK button.Press the Exit button.
Please wait for until this window
disappears.
3 Press OK button to
go to next step.
2 Update the MCU.
E.P.R=>Erase+Program+Read
2 Update the MCU
Press the E.P.R … button
1 Set speed of update.
1 Set speed of update.
Press OK button.
7. Turn the unit off. (STANDBY mode)
Disconnect the Power cord.
Disconnect the FFC cable.
A
234
B
C
D
E
F
46
1
X-HM81-K
234
5
Updating of the Subcom, BCO firmware
Subcom update screen
Explanation
1 Save the update files for Subcom (HM71_81_Sub_***.bcd) and for BCO (HMx2013APP****.bcd) in the root folder of
the USB memory.
* Do not change the file name from a file name when it was released.
2 Plug the power cord into the receptacle and turn on the power.
3 Connect the USB memory in which the update file has been stored to the Product.
4 Press “ESC” → “+10” buttons from service remote control unit (GGF1381) and enter into the Service Mode.
5 Select “Subcom Update Via USB” or “BcoCPU Update Via USB” on the Menu Screen.
6 Press on the “ENTER” button on the Update Screen, and the update starts.
7 When update is completed, become the Complete display.
(After the BCO update end, restart automatically. After the Subcom update end, it is necessary to pull out power
cord after display in "Completed!".)
8 Pull out power cord, and put it, and do it, and restart once.
Confirm that Subcom, BCO are revised by "System Information" of "6.1 SERVICE MODE" menu.
Note: Do not plug off the power cord during the update processing.
If you select ENTER on this screen,
updating will start.
To return to the previous screen,
select RETURN.
[ENTER]
[RETURN]
[Procedure]
Key operation
TimeDisplay screen
Updating in progress,
don’t unplug!
[ENTER]
[RETURN]
An alarm message will be displayed
if no updater file is found in the USB
memory. Select ENTER, return to
Service Menu, then retry using the
USB memory in which the updater file
is stored.
* The same message will be displayed
if no USB memory is plugged in.
[ENTER]
[RETURN]
File Not Found
[ENTER] OK
Updating of uPD78F1166 starts and
the message "Updating in progress"
is displayed.
Key operation
disabled
Approx. 5 min.
Updating in progress,
don’t unplug!
"Completed!" is displayed after
updating is completed.
Completed!
678
A
B
C
D
E
5
X-HM81-K
678
F
47
1
BCO update screen
Explanation
If you select ENTER on this screen,
updating will start.
To return to the previous screen,
select RETURN.
[ENTER]
[RETURN]
The following icons
will be displayed,
according to the
actual status:
Muting icon
Sleep icon
LAN icon
The following icons
will be displayed,
according to the
actual status:
Muting icon
Sleep icon
LAN icon
Key operationTimeDisplay screen
Updating in progress,
don’t unplug!
[ENTER]
[RETURN]
An alarm message will be displayed
if no updater file is found in the USB
memory. Select ENTER, return to
Service Menu, then retry using the
USB memory in which the updater file
is stored.
* The same message will be displayed
if no USB memory is plugged in.
[ENTER]
[RETURN]
File Not Found
[ENTER] OK
Approx. 20 sec.
DM870 will automatically restart.
DM870 is included in CR870, module on
BCO Assy.
Key operation
disabled
Approx. 20 sec.
After restart of DM870 is completed,
the background will be displayed.
Key operation
disabled
After restart is completed, the
updating process will automatically
start.
The progress of updating will be
displayed with the progress bar.
Key operation
disabled
In units of 20%
OK
A
B
234
C
D
E
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1
X-HM81-K
234
5
ExplanationKey operationTimeDisplay screen
Unlimited
When updating is successfully
finished, the color of the progress bar
changes to green and restart will
automatically begin.
If downloading fails, the color of the
progress bar changes to red.
This screen remains displayed if
updating fails. For recovery, unplug
the power cord then plug it back in.
The unit will start with the previous
version of the program.
Updating may fail if the updater file
has erroneous data.
Key operation
disabled
678
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C
D
E
F
X-HM81-K
5
678
49
1
For updating firmware for the CD I/F and CD DSP microcomputers, create separate discs for updating each microcomputer
then play the disc on the unit.
1. Write a ***.UPG file onto a CD-R/RW to create the disc for updating.
Examples of file names (File names vary, depending on the version of firmware.)
For the CD I/F microcomputer: HM71_81CD_IFM_V1_00_110713.UPG
For the CD DSP microcomputer: HM71_81CD_DSP_V102_(20110720_VT).UPG
File writing can be performed, using the writing function of Windows XP.
Note: Create separate discs for updating the CD I/F and CD DSP microcomputers.
If two files for updating these microcomputers are written on one disc, a problem may occur.
NEVER write files other than a .UPG file onto the CD-R/RW for updating.
2. Turn the unit ON.
3. Set the Function selection to CD.
4. Open the disc tray, load the created disc, then close the tray.
5. Updating starts automatically.
6. After updating is completed, the disc tray will be automatically opened.
7. Unload the disc then turn the unit OFF.
How to Update
Updating of the CD I/F, CD DSP Microcomputers firmware
If the AC power cable is unplugged before the settings that have been changed are registered, registration of the changed settings will not be guaranteed.
*1 The initial setting is the unit's model name; i.e., XC-HM81 if the unit is a high-end model, or XC-HM71 if the unit is a low-end model.
00000000 / 1234 / 8888
Memorized Memorized
ClearDM870
5
8.2 INITIAL SETTINGS
678
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X-HM81-K
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1
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
-
Screws adjacent to b mark on product are used for disassembly.
-
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
X-HM81-K/SYXE8, X-HM81-S/SYXE8, XC-HM81-K/SYXE8, XC-HM81-S/SYXE8, X-HM71-K/SYXE8, X-HM71-K/CXE,
X-HM71-S/SYXE8 and X-HM71-S/AXQ5 are constructed the same except for the following:
Mark No.Symbol and DescriptionX-HM81-K/SYXE8X-HM81-S/SYXE8 XC-HM81-K/SYXE8 XC-HM81-S/SYXE8
X-HM81-K/SYXE8, X-HM81-S/SYXE8, XC-HM81-K/SYXE8, XC-HM81-S/SYXE8, X-HM71-K/SYXE8, X-HM71-K/CXE,
X-HM71-S/SYXE8 and X-HM71-S/AXQ5 are constructed the same except for the following:
Mark No.Symbol and DescriptionX-HM81-K/SYXE8X-HM81-S/SYXE8 XC-HM81-K/SYXE8 XC-HM81-S/SYXE8
NOTE: The following waveforms were measured at the point of the corresponding
balloon number in the schematic diagram.
234
10.14 WAVEFORMS
A
B
C
D
E
F
86
1
234
X-HM81-K
5
20
IC612/IC608 - pin 5 (CSD)
V: 2 V/div. H: 1 sec/div.
21
IC612/IC608 - pin 6 (VSS)
V: 2 V/div. H: 200 msec/div.
22
IC612/IC608 - pin 7 (VREF)
V: 20 V/div. H: 1 μsec/div.
23
IC612/IC608 - pin 8 (OCSET)
V: 20 V/div. H: 1 μsec/div.
24
IC208 - pin 3 (SDTI)
V: 2 V/div. H: 10 μsec/div.
25
IC208 - pin 4 (LRCK)
V: 2 V/div. H: 5 μsec/div.
26
IC208 - pin 2 (BICK)
V: 2 V/div. H: 1 μsec/div.
G
CNT2 ASSY
27
IC5/IC9/IC13 - pin 1 (LX)
V: 5 V/div. H: 2 μsec/div.
28
IC5/IC9/IC13 - pin 4 (FB)
V: 1 V/div. H: 200 msec/div.
(ON -> OFF)
29
IC5/IC9/IC13 - pin 5 (COMP)
V: 1 V/div. H: 200 msec/div.
(ON -> OFF)
E
BCO ASSY
30-1
IC4 - pin 29 (VFD_CE)
V: 2 V/div. H: 500 msec/div.
30-2
IC4 - pin 85 (VFD_DI)
V: 2 V/div. H: 500 msec/div.
30-3
IC4 - pin 86 (VFD_CLK)
V: 2 V/div. H: 500 msec/div.
32-1
IC4 - pin 7 (DOCK_RESISTER)
V: 2 V/div. H: 500 msec/div.
32-2
IC4 - pin 8 (USB_RESISTER)
V: 2 V/div. H: 500 msec/div.
32-3
IC4 - pin 21 (DOCK_USB_PWR_ON)
V: 2 V/div. H: 500 msec/div.
31-1
IC4 - pin 94 (X2)
V: 2 V/div. H: 500 msec/div.
31-2
IC4 - pin 95 (X1)
V: 2 V/div. H: 500 msec/div.
33-1
IC4 - pin 44 (TX0_DI_NW)
V: 2 V/div. H: 500 msec/div.
33-2
IC4 - pin 45 (RX0_DO_NW)
V: 2 V/div. H: 500 msec/div.
678
A
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C
D
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F
X-HM81-K
5
678
87
1
A
A
CD ASSY
SIDE A
SIDE B
MECH
(PICK
MECHA
(SPINDLE/SLED)
MECHA
(TRAY)
PN1604PN1603
IC1604
IC1606IC1605
Q1601Q1602IC1603
PN1602
N
CP310
PN1705
PN1604PN1603
PN1602
PN1705
234
11. PCB CONNECTION DIAGRAM
11.1 CD ASSY
A
B
C
D
E
F
88
1
234
X-HM81-K
5
A
SIDE A
SIDE B
MECHA
(PICKUP)
D
CP604
PN1702
IC1605IC1601IC1602Q1605
Q1602Q1604Q1603
N1602
PN1702
N1602
NOTE FOR PCB DIAGRAMS :
1. The parts mounted on this PCB include all
necessary parts for several destinations.
For further information for respective
destinations, be sure to check with the
schematic diagram.
CapacitorConnector
P.C.BoardChip Part
SIDE A
SIDE B
2. View point of PCB diagrams.
678
A
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C
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678
89
1
SIDE ASIDE A
BC
G
CP402
CP400
B
TUNER ASSY
E
CP6
CP1001
C
BT ASSY
Q1001
IC600
X-HM81, XC-HM81 ONLY
234
11.2 TUNER and BT ASSYS
A
B
C
D
E
F
90
X-HM81-K
1
234
5
678
SIDE BSIDE B
IC403
IC400
TUNER ASSY
B
IC402
A
B
X-HM81, XC-HM81 ONLY
BT ASSY
C
CP1001
CP400
C
D
E
Q1003
Q1002
5
X-HM81-K
678
F
BC
91
1
D
SIDE A
32
I
CN510
H
CP18
CP602
F
CP712
CP605
D
MAIN ASSY
IC609IC601
IC604Q630
IC603
IC605
Q600
CP509
A
PN1702
CP604
11.3 MAIN ASSY
A
B
234
C
D
E
F
92
1
234
X-HM81-K
5
D
SIDE A
C714
C691
IC603IC606IC608IC607Q618Q613Q633 Q636
Q640 Q641Q642
IC602
Q621
Q615IC612
Q639Q635
Q622Q625
IC605
H
CP19
CP606
G
CN511
CP512
678
A
B
C
D
5
678
X-HM81-K
E
F
93
A
D
SIDE B
D
MAIN ASSY
Q612 Q638
Q628 Q614 Q623Q610Q620 Q624Q611
Q627Q632Q634Q626 Q629
Q616 Q617Q619
CP606CP512
1
234
B
C
D
E
F
94
1
234
X-HM81-K
D
SIDE B
CP602
CP605
Q631Q506 Q504
Q502 Q500
Q637
Q601 Q608Q602Q603
Q609Q607
CP509
CP604
5
678
A
B
C
D
E
F
X-HM81-K
5
678
95
1
SIDE ASIDE A
E
G
CP12
CP8
G
CP11
CP7
M
CP4
CP1
J
CP500
CP2
C
CP1001
CP6
F
CN702
CP5
E
BCO ASSY
X-HM81, XC-HM81 ONLY
234
11.4 BCO ASSY
A
B
C
D
E
F
96
1
234
X-HM81-K
5
678
SIDE BSIDE B
BCO ASSY
E
CP6
CP2
A
B
CP1
C
CP5
D
E
CP8CP7
Q7
Q8 Q3Q4Q9
IC9IC19IC5IC2IC12IC13 Q10
Q101IC18IC4IC8
F
E
X-HM81-K
5
678
97
1
FGH
SIDE A
15
D
CP509
E
CP8
CP18
H
CP30
CP506
H
CP31
CP505
D
CP512
CN511
F
CNT1 ASSY
G
CNT2 ASSY
H
CNT3 ASSY
Q17Q14
Q15
IC704IC701
D
CP605
CP712
CP12
E
CP7
CP11
K
CN
CP607
B
CP400
CP402
E
CP5
CN702
234
11.5 CNT1, CNT2 and CNT3 ASSYS
A
B
C
D
E
F
98
X-HM81-K
1
234
5
FH
SIDE A
D
CP606
CP19
N
CP312
CP710
G
CP506
CP30
G
CP505
CP31
K
CN515
CP607
678
A
B
C
D
E
F
X-HM81-K
5
678
99
A
FH
SIDE B
CP19
F
CNT1 ASSY
H
CNT3 ASSY
CP710
CP30CP31
CP607
B
1
234
C
D
E
F
100
X-HM81-K
1
234
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