Pioneer VSXD-458 Service manual

PRESET RECALL
MULTI
CONTROL
DOLBY SURROUND
STANDBY
5-D
DOLBY
THEATER
PRO LOGIC
STANDBY/ON
PHONES
DSP
VIRTUAL
MODE
/SRS
5-CHANNEL EQUAL POWER OUTPUT
Î
CLASSMPX MODE MEMORY
MUTINGLOUDNESS
DIRECT
SPEAKERS
SELECT
TUNING
STATION
SELECT
++–
FREQUENCY
N∫m¿Û¯.˘
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VCR/ TAPE 1
DVD/TV
DVD 5.1CHDVD 5.1CH
DVD 5.1CH
– TONE +
L BALANCE R
P R O · L O G I C
LD/SAT CD FM/AM PHONO
TAPE 2
MONITOR
MASTER VOLUME
Î
AUDIO/VIDEO PRE-PROGRAMMED
REMOTE CONTROL UNIT
MAXMIN
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D458
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJI KCXJI
Model
VSX-D458
Power Requirement Remarks
AC120V AC120V
ORDER NO.
RRV2079
CONTENTS
2. EXPLODED VIEWS AND PARTS LIST
3. SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
...............................................
....................................................
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1998
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................
.......................................
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22 30 38
2 3 8
7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
7.1.2 DISPLAY
7.2 DIAGNOSIS
7.3 BLOCK DIAGRAM
.........................................................
...........................................................
...............................................
.................................................
.......................................
8. PANEL FACILITIES AND SPECIFICATIONS
T – ZZK DEC. 1998 Printed in Japan
.................................
.....
38 38 38 46 48 49 50
VSX-D458
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty . If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
AC Leakage Test
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
VSX-D458
1
2
4
3
5
6
7
(1) PACKING PARTS LIST
Mark No. Description Part No.
12
8 (2/2)
8 (1/2)
10
9 (2/2)
9 (1/2)
11
Mark No. Description Part No.
1 FM Antenna ADH7004 2 AM Loop Antenna ATB7009 3 Operating Instructions See Contrast table (2)
NSP 4 Warranty Card See Contrast table (2)
5 Remote Control Unit AXD7207
(CU-VSX153)
NSP 7 Dry Cell Battery(R6P, AA) VEM-013
6 Battery Cover RZN1156 8 Left Pad AHA7201
9 Right Pad AHA7202
10 Packing Sheet AHG7010 11 Packing Case AHD7730
12 Polyethylene Bag Z21-038
(0.03×230×340)
(2) CONTRAST TABLE
VSX-D458/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
3 Operating Instructions (English) ARB7178 Not used 3 Operating Instructions (English/French) Not used ARE7202
NSP 4 Warranty Card ARY7023 ARY7024
VSX-D458 VSX-D458
/KUXJI /KCXJI
Remarks
3
VSX-D458
2.2 EXTERIOR SECTION
KCXJI Types
4
only
12
3
37
37
6
9
41
A
28
from No.15 Input Button
37
(Page 6)
42
38
8
41
37
37
27
13
11
38
35
37
40
35
A
37
37
37
5
37
37
38
23 37
22
37
29
33
31
34
30
31
21
30
39
33
27
31
33
36
37
37
19
16
15
37
37
2
17
7
10
1
37
32
14
37
37
37
37
37
26
37
37
37
from No.15 Input Button (Page 6)
Refer to "2.3 FRONT PANEL SECTION".
37
25
37
18
4
(1) EXTERIOR SECTION PARTS LIST
VSX-D458
Mark No. Description Part No.
1 INPUT Assy AWX7091 2 R/C SP & 6CH Assy AWX7092
3 REG Assy AWX7093 NSP 4 REG CONNECTION Assy AWX7157 NSP 5 PS CONNECTION Assy AWX7158
6 POWER SUPPLY Assy See Contrast table (2)
7 VIDEO Assy AWX7098
8 TRANS Assy AWX7099
9 PRIMARY Assy AWX7160
10 FM/AM TUNER Unit AXX7046
11 Power Transformer See Contrast table (2)
(T1 : AC120V) 12 Fuse (FU2 : 6.3A) VEK1026 13 Fuse (FU1 : 10A) REK1087 14 AC Power Cord PDG1064
15 Flat Flexible Cable (13P) ADD7086 16 Flat Flexible Cable (22P) ADD7087 17 Flat Flexible Cable (12P) ADD7090
NSP 18 Under Base ANA7066
19 Rear Panel See Contrast table (2)
Mark No. Description Part No.
20 ······ 21 Heat Sink 45 Holder R ANG7174 22 Heat Sink 45 Holder F ANG7175
NSP 23 Heat Sink 45 ANH7070
24 ······ 25 Insulator AMR7198
26 Foot Assy REC1263 27 Heat Sink 45 Holder B ANG7176 28 Trans Frame ANG7183 29 Heat Sink S 45 Holder ANG7185
30 Screw ABA7043 31 PCB Mold AMR2533
32 Cord Stopper CM-22C NSP 33 Card Spacer DEC1770 NSP 34 PCB Holder PNW2100
NSP 35 Binder RNE1277
36 Bonnet Case AZN7711
37 Screw BBZ30P080FZK
38 Screw BBZ30P200FMC
39 Screw BBZ30P080FMC
40 Spacer AEB7118
41 Screw ABA7044 42 Fuse (FU4 : 10A) See Contrast table (2)
(2) CONTRAST TABLE
VSX-D458/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
6 POWER SUPPLY Assy AWX7096 AWX7194 11 Power Transformer (T1 : AC120V) ATS7207 ATS7208 19 Rear Panel ANC7795 ANC7796
42 Fuse (FU4 : 10A) Not used REK1087
VSX-D458 VSX-D458
/KUXJI /KCXJI
Remarks
5
VSX-D458
2.3 FRONT PANEL SECTION
14
21
21
22
22
21
8
7
2
21
5
21
21
6
3
23
10
20
11
19
CUT
18
CUT
16
15
12
20
21
13
9
1
17
21
4
FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
NSP 1 HP & FAV Assy AWX7094
2 FL & UCOM Assy AWX7095 3 POWER SW Assy AWX7100 4 VOLUME Assy AWX7097 5 Flat Flexible Cable (40P) ADD7084
6 Flat Flexible Cable (7P) ADD7085 7 Flat Flexible Cable (7P) ADD7088 8 Flat Flexible Cable (4P) ADD7089 9 Fl Filter AAK7294
10 Fl Panel AAK7533
6
Mark No. Description Part No.
11 Round Knob L AAB7082 12 Power Button AAD7325 13 Function Button AAD7328 14 SFC Button AAD7329 15 Input Button AAD7438
16 Sub Panel AAP7038 17 Front Panel AMB7606
NSP 18 Getter AAX7628
19 PIONEER Badge PAM1776 20 Screw BPZ30P080FZK
21 Screw BPZ30P080FMC 22 Screw ABA7009 23 Screw ABA7046
VSX-D458
7
1
VSX-D458
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTIONS
A
M
VOLUME
ASSY
AWX7097
B
23
G
FL&UCOM
ASSY
AWX7095
(
1/2
-
2/2
)
E
E
INPUT ASSY
AWX7091
E
4
C
VIDEO ASSY
AWX7098
L
A
R/C SP&6CH ASSY
AWX7092
FUSE LIST
VSX - D458
KUXJI KCXJI
FU 1 FU 2
D
FU 4
8
1234
10A
(REK1087)
6.3A
(VEK1026)
(REK1087)
10A
5
678
VSX-D458
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".
A
J
PRIMARY
ASSY
AWX7160
K
TRANS
ASSY
AWX7099
H
POWER SW
ASSY
AWX7100
HP&FAV ASSY
C
AWX7094
B
REG ASSY
AWX7093
PS CONNECTION
AWX7158
B
ASSY
D
REG CONNECTION
ASSY
AWX7157
C
I
POWER SUPPLY
ASSY AWX7096(KUXJI) AWX7194(KCXJI)
F
AC POWER CORD : PDG1064
D
9
5
6
7
8
1
VSX-D458
3.2 R/C SP&6CH ASSY
A
23
4
A
713
I
R/C SP&6CH ASSY
AWX7092
E
2/2
CN352
B
AKE7020
L
CN902
C
REAR/CENTER SPEAKER OUT& 6CH INPUT BLOCK
D
10
A
1234
1
234
3.3 REG, HP&FAV AND REG CONNECTION ASSEMBLIES
HP&FAV ASSY
C
AWX7094
VSX-D458
A
I
CN715
D
REG CONNECTION
ASSY
AWX7157
REGULATOR BLOCK
HEADPHONE OUTPUT BLOCK
CN603
G
B
E
1/2
102
C
REG ASSY
B
AWX7093
D
B C D
1
2
3
4
11
1
INPUT ASSY
AWX7091
E
1/2
G
CN601
L
CN901
SMALL SIGNAL BLOCK
SL
100p
VSX-D458
3.4 INPUT ASSY(1/2)
A
B
23
4
C
D
1/2
E
12
1234
5
678
VSX-D458
B
502
: AUDIO SIGNAL ROUTE
Direct OFF PRO Logic OFF 5-D OFF DSP Mode OFF CD Input
A
B
CN901
CN801
M
C
2.7k
15k15k
CN802
E
2/2
F
581
M
D
1/2
E
5
6
7
8
13
1
23
VSX-D458
3.5 INPUT ASSY(2/2) AND PS CONNECTION ASSY
A
B
4
C
D
14
E
2/2
1234
5
678
VSX-D458
A
E
2/2
INPUT ASSY
AWX7091
POWER AMP BLOCK
B
C
CN714
I
A
401
E
1/2
105
F
PS CONNECTION
ASSY
AWX7158
D
E
2/2
5
6
7
F
8
15
1
23
VSX-D458
3.6 FL&UCOM AND POWER SW ASSEMBLIES
4
A
E
B
1/2
CN101
CN803
M
C
POWER SW ASSY
S981 : 5-D THERTER S982 : POWER STANDBY/ON S983 : DOLBY PRO LOGIC S984 : DSP MODE S985 : VIRTUAL/SRS
D
C
CN551
POWER SW
H
ASSY
AWX7100
G H
16
1234
5
678
VSX-D458
A
G
FL&UCOM
ASSY
AWX7095
FRONT BLOCK
FL&UCOM ASSY
S601 : TONE/BALANCE +/R S602 : TONE/BALANCE –/L S603 : TAPE2 MONITOR S604 : PHONO S605 : FM/AM S606 : CD S607 : LD/SAT S608 : DVD/TV S609 : VCR/TAPE1 S610 : TONE/BALANCE SELECT S611 : CLASS S612 : ST/FEQ. – S613 : ST/FEQ. TUNING SELECT S614 : MEMORY S615 : ST/FEQ. + S616 : MUTING S617 : MPX MODE S618 : DIRECT S619 : SPEAKERS S620 : LOUDNESS
B
C
D
G
5
6
7
8
17
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