1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120 V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are
identified by marking with a > on the schematics and on
the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of,
PIONEER Service Manual may be obtained at a nominal
charge from PIONEER.
Leakage
current
tester
Reading should
not be above
0.5 mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
(FOR USA MODEL ONLY)
2 3 4
SAFETY INFORMATION
A
B
C
D
E
F
2
1
2 3 4
VSX-522-K
5
6 7 8
CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS....................................................................................................................................................4
1.1 NOTES ON SOLDERING...............................................................................................................................................4
1.2 NOTES ON REPLACING PARTS.......................................... ... ... ............................... ... .................................................4
1.3 SERVICE NOTICE........................................ .............................................................. ... .................................................4
2. SPECIFICATIONS.................................................................................................................................................................5
3. BASIC ITEMS FOR SERVICE..............................................................................................................................................6
3.1 CHECK POINTS AFTER SERVICING ............................. ..............................................................................................6
3.2 JIGS LIST...... .. .............................................................. ... ..............................................................................................6
3.3 PCB LOCATIONS.................................... .. .....................................................................................................................7
4. BLOCK DIAGRAM................................................................................................................................................................8
4.1 OVERALL WIRING DIAGRAM .............................................. ... ......................................................................................8
4.2 AUDIO BLOCK DIAGRAM............................................. ... ............................... .. ...........................................................10
4.3 D-MAIN BLOCK DIAGRAM................................................................................................... ... ....................................12
4.4 POWER SUPPLY BLOCK DIAGRAM............................................. ... .................................... ... ... ... ..............................14
4.5 VIDEO BLOCK DIAGRAM.................................. ... .............................. ... .................................. ....................................16
5. DIAGNOSIS........................................................................................................................................................................17
5.1 TROUBLESHOOTING.................... ... .............................................................. .. ...........................................................17
5.2 USB/iPod ERROR MESSAGE......................................................................................................................................29
5.3 DETECTION CIRCUIT ......................... ... ............................................................. ... .....................................................30
5.4 IC INFORMATION .............................................. ... .......................................................................................................32
6. SERVICE MODE.................................................................................................................................................................38
6.1 SERVICE MODE...... ... .. ............................... ... .............................................................. .. .............................................38
7. DISASSEMBLY ...................................................................................................................................................................42
8. EACH SETTING AND ADJUSTMENT................................................................................................................................50
8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPAIRED OR REPLACED.......................................... .. ... ...........50
8.2 UPDATING OF THE FIRMWARE .................................................................................................................................51
8.3 IDLE CURRENT ADJUSTMENT..................................................................................................................................57
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................58
9.1 PACKING SECTION..................................................................................... ... .. ...........................................................58
9.2 EXTERIOR SECTION .................... ... ... ............................... .. .......................................................................................60
10. SCHEMATIC DIAGRAM.............................................................................. ... ... ................................................................64
UDIO ASSY
10.1 A
10.2 AMP5 ASSY (1/2).......................................................................................................................................................66
10.3 AMP5 ASSY (2/2).......................................................................................................................................................68
10.4 MAIN ASSY................................................................................................................................................................70
10.5 D-MAIN ASSY (1/4)....................................................................................................................................................72
10.6 D-MAIN ASSY (2/4)....................................................................................................................................................74
10.7 D-MAIN ASSY (3/4)....................................................................................................................................................76
10.8 D-MAIN ASSY (4/4)....................................................................................................................................................78
10.9 VIDEO, G-L, G-R, WG-B and WG-A ASSYS..............................................................................................................80
10.10 BRG-A, BRG-B and BRG-C ASSYS ........................................................................................................................82
10.11 FRONT, INSEL, HP, MIC, F-USB and WG ASSYS...................................................................................................84
10.12 STANDBY ASSY.......................................................................................................................................................86
11. PCB CONNECTION DIAGRAM............................................ ... .................................... ... ... ...............................................88
11.1 AUDIO ASSY..............................................................................................................................................................88
11.2 AMP5 ASSY ...............................................................................................................................................................90
A
11.3 M
IN ASSY................................................................................................................................................................92
11.4 D-MAIN ASSY ............................................................................................................................................................96
11.5 VIDEO ASSY............................................................................................................................................................100
11.6 G-L, G-R, WG-B and WG-A ASSYS.........................................................................................................................101
11.7 BRG-A, BRG-B and BRG-C ASSYS ........................................................................................................................102
11.8 FRONT, INSEL, HP, MIC, F-USB and WG ASSYS...................................................................................................106
11.9 STANDBY ASSY.......................................................................................................................................................110
12. PCB PARTS LIST................................... .............................................................. .. .........................................................111
..............................................................................................................................................................64
A
B
C
D
E
F
VSX-522-K
5
6 7 8
3
1
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
The part listed below is difficult to replace as a discrete component part.
When the part listed in the table is defective, replace whole Assy.
Assy Name
D-MAIN Assy
HDMI Receiver —————— IC with heat-padIC2000
Parts that is Difficult to Replace
Ref No. Function Part No. Remarks
D-MAIN 3.3 V Power Supply IC —————— IC with heat-padIC2007
D-MAIN 5 V Power Supply IC —————— IC with heat-padIC2008
DSP 1.2 V Power Supply IC —————— IC with heat-padIC2013
DSP 1.8 V Power Supply IC —————— IC with heat-padIC2015
DSP IC —————— IC with heat-padIC2016
USB 5 V SW IC —————— IC with heat-padIC2024
• Discharging
For more detail, please refer to "7. DISASSEMBLY - 1. Discharging".
• Notes on Ground Points Connection
For more detail, please refer to "7. DISASSEMBLY - 2. Notes on Ground Points Connection".
2 3 4
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
B
C
1.2 NOTES ON REPLACING PARTS
D
E
F
1.3 SERVICE NOTICE
4
1
2 3 4
VSX-522-K
5
Amplifier section
Continuous average power output of 80 watts* per
channel, min., at 8 ohms, from 20 Hz to 20 000 Hz with no
more than 0.08 %** total harmonic distortion.
Front (stereo)............................................................... 80 W + 80 W
Power output (1 kHz, 6 Ω, 1 %)...........................140 W per channel
Guaranteed speaker impedance.................................... 6 Ω to 16 Ω
* Measured pursuant to the Federal Trade Commission’s Trade
Regulation rule on Power Output Claims for Amplifiers
** Measured by Audio Spectrum Analyzer
Audio Section
Input (Sensitivity/Impedance)
LINE.........................................................................200 mV/47 kΩ
Signal-to-Noise Ratio (IHF, short circuited, A network)
LINE.......................................................................................98 dB
Signal-to-Noise Ratio [EIA, at 1 W (1 kHz)]
LINE.......................................................................................79 dB
Video Section
Signal level
Composite................................................................1 Vp-p (75 Ω)
Tuner Section
Frequency Range (FM) .................................87.5 MHz to 108 MHz
Antenna Input (FM)................................................75 Ω unbalanced
Frequency Range (AM)...................................530 kHz to 1700 kHz
Antenna (AM) .............................................................Loop antenna
Digital In/Out Section
HDMI terminal ...........................................................Type A (19-pin)
HDMI output type............................................................5 V, 100 mA
USB (iPod) terminal..............................USB2.0 Full Speed (Type A)
Miscellaneous
Power Requirements...............................................AC 120 V, 60 Hz
Power Consumption................................................................415 W
In standby...........................................................0.4 W (ARC OFF)
Dimensions....................435 mm (W) x 168 mm (H) x 342.5 mm (D)
17 3/16 in. (W) x 6 5/8 in. (H) x 13 1/2 in. (D)
Weight (without package).....................................8.7 kg (19 lb 3 oz)
Note
• Specifications and the design are subject to possible
modifications without notice, due to improvements.
Accessories
Remote control (AXD7660)
(8300766000010-IL)
AM loop antenna
(E601019000010-IL)
Warranty card
Quick start guide (5707000006490-IL)
Safety Brochure
Operating instructions (CD-ROM)(6517000000500-IL)
FM wire antenna
(E605010140010-IL)
Dry cell batteries
(AAA size IEC R03) x2
Microphone (for Auto MCACC setup)
(APM7010)
2. SPECIFICATIONS
6 7 8
A
B
C
D
E
F
VSX-522-K
5
6 7 8
5
1
Items to be checked after servicing
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
No.
Item to be checked regarding video Item to be checked regarding audio
Procedures Check points
1 Confirm whether the customer complain has been solved.
If the customer complain occurs with the particular source, such
as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the
operation check.
The customer complain must not be reappeared.
Video, Audio and operations must be normal.
2 Check the analog audio playback.
(Make the analog connections with a DVD player.)
Each channel audio and operations must be normal.
3 Check the digital audio playback.
(Make the digital connections with a DVD player.)
Each channel audio and operations must be normal.
4 Check surround playback.
(Select Surround mode and check the multichannel operations
via the DSP circuit.)
Each channel audio and operations must be normal.
5 Check the video outputs.
(Connect with a DVD player.)
Video and operations must be normal.
6 Check the tuner (AM and FM) operations. Audio and operations must be normal.
7 Check the sound from headphone output. Sound must be normal, without noise.
8 Check the appearance of the product.
Block noise Distortion
Horizontal noise Noise
Flicker Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color
No scratches or dirt on its appearance after receiving it for
service.
Jigs List
Jig Name Part No. Remarks
RS-232C update jig (Jig + 10P FFC) GGF1642
(Marketing product)
(Marketing product)
MAIN microcomputer firmware update
(RS-232C ↔ Rear panel)
RS-232C cable (9-pin to 9-pin, straight cable)
9P extension jig cable GGD1739 Diagnosis (AMP5 Assy ↔ AUDIO Assy)
Diagnosis (D-MAIN Assy ↔ BRG-C Assy)Board to board extension jig cable GGD1798
Diagnosis (D-MAIN Assy ↔ BRG-C Assy)Board to board extension jig cable GGD1799
Diagnosis (D-MAIN Assy ↔ BRG-A Assy)Board to board extension jig cable GGD1756
Lubricants and Glues List
Name Part No. Remarks
Silicon grease GEM1057 Refer to "9.2 EXTERIOR SECTION".
Silicon adhesive
GYA1011
(KE40RTV-W)
Refer to "9.2 EXTERIOR SECTION".
HDMI (SUB) & CEC microcomputer firmware update
(USB ↔ Rear panel)
RS-232C update jig GGF1646
USB cable (USB A-Type ↔ USB B-Type)
2 3 4
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
B
C
D
3.2 JIGS LIST
E
F
6
1
2 3 4
VSX-522-K
5
NSP 1..PCB TTL ASSY MAIN 7025HK1106010-IL
2..MAIN ASSY 7028071611060-IL
2..G-R ASSY 7028071614060-IL
2..G-L ASSY 7028071615060-IL
2..WG-A ASSY 7028071616060-IL
2..WG-B ASSY 7028071617060-IL
NSP 1..PCB TTL ASSY VIDEO 7025HK1106012-IL
2..VIDEO ASSY 7028071631010-IL
2..STBY ASSY 7028071632010-IL
2..BRG-A ASSY 7028071633010-IL
2..BRG-B ASSY 7028071634010-IL
2..BRG-C ASSY 7028071635010-IL
NSP 1..PCB TTL ASSY AUDIO 7025HK1106013-IL
2..AUDIO ASSY 7028071641060-IL
NSP 1..PCB TTL ASSY DMAIN 7025HK1106014-IL
2..D-MAIN ASSY 7028071651010-IL
NSP 1..PCB TTL ASSY AMP5 7025HK1106015-IL
2..AMP5 ASSY 7028070243010-IL
NSP 1.PCB TTL ASSY FRONT 7025HK1106011-IL
2..FRONT ASSY 7028071621060-IL
2..HP ASSY 7028071622060-IL
2..INSEL ASSY 7028071623060-IL
2..MIC ASSY 7028071624060-IL
2..F-USB ASSY 7028071625060-IL
2..WG ASSY 7028071627060-IL
Mark No. Description Part No. Mark No. Description Part No.
LIST OF ASSEMBLIES
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
D
D-MAIN ASSY
K
BRG-B ASSY
L
BRG-C ASSY
J
BRG-A ASSY
Q
F-USB ASSY
G
G-R ASSY
I
WG-A ASSY
P
MIC ASSY
R
WG ASSY
A
AUDIO ASSY
B
AMP5 ASSY
C
MAIN ASSY
H
WG-B ASSY
E
VIDEO ASSY
S
STBY ASSY
F
G-L ASSY
N
INSEL ASSY
O
HP ASSY
M
FRONT ASSY
3.3 PCB LOCATIONS
6 7 8
A
B
C
D
5
6 7 8
VSX-522-K
E
F
7
1
FROM MAIN TRANS
CP1 CP2 CP3
1AC 1AC 1AC
2GND2AC 2AGND
3AC 3AC 3AC
CP403 CN3
+HIGHB 1 1 +HIGHB
+HIGHB 2 2 +HIGHB
+HIGHB 3 3 +HIGHB
-HIGHB 4 4-HIGHB
-HIGHB 5 5-HIGHB
-HIGHB 6 6-HIGHB
HIGHGND7 7HIGHGND
HIGHGND 88HIGHGND
HIGHGND9 9HIGHGND
PREGND10 10PREGND
CP402 CN1
FL 1 1 FL
FR 2 2 FR
C3 3C
SL 4 4 SL
SR 5 5 SR
1FL 6AGND
1 +9.1V
2AGND7SR
CN404
2GNDA
1HP_DET
3SL 8 AGND
DC_DET4 1
3 -9.1V
2HP_RO
4AGND9FR
DC_DET3 2
4MIC
3GNDA
5C 10AGND
ASO_DET 3
5MIC_DET
4HP_LO
RADI_THERMAL4
CN901 CN721 CP401 TR_THERMAL5
CN5
DGND1 1
CP901 CP721
DGND1
2
1M
IC DET 1HP LO
+12V
3
2MIC 2GNDHP
+12V
4
3 NC3HP RO
4 -9.1V 4HP DET
5GNDA
CP204
6 +9.1V
HP_DET 1
MIC_DET 2
VOL_DATA 3
VOL_CLK 4
SW_SUM 5
HP_RLY 6
A MUTE 7
SB MUTE 8
NC9
CN400
CP402 CN402
HP LO 1 1 HP_LO
1FL 6GNDA
GNDA 2 2 GNDA
2GNDA 7 SR
HP RO 3 3 HP_RO
3SL 8 GNDA
Z2 MUTE 4 4 Z2_MUTE
4GNDA 9 FR
SB MUTE 5 5 SB_MUTE
5 C 10 GNDA
AMUTE 6 6 A_MUTE
HPRLY 7 7 HP_RLY
SW SUM 88SW_SUM
Z2VOL DATA 9 9 Z2VOL_DATA
Z2VOL CLK10 10 Z2VOL_CLK
VOL DATA 11 11VOL_DATA
VOL CLK 12 12VOL_CLK
+12V 13 13+12V
GNDA 14 14GNDA
CN401
CP17
MIC 15 15 MIC
MUTE_B+ 1 1 MUTE_B+
GND
A
16 16 GNDA
+12V 2 2A+12V
-12V 17 17-12V
+12V 3 3A+12V
GNDA 4 4 AGND
GNDA 5 5 AGND
-12V 66A-12V
-12V 77A-12V
CP13
GNDA 88AGND
U/DGND1
1SBLIN 11SRIN
BT_R 9 9 BT_R
TUNER_INT2
2GNDA 12GNDA
GNDA 10 10 AGND
TUNER_SDIO3
3SBRIN 13 FLIN
BT_L11 11BT_L
TUNER_SCLK4
4GNDA 14GNDA
GNDA 12 12 AGND
TUNER_SEN5
5SWIN 15 FRIN
TUNER_R13 13 TU_R
TUNER_
RST 6
6GNDA 16GNDA
GNDA 14 14 AGND
2533_CTL 7
7CIN 17 AIN_L
TUNER_L15 15 TU_L
8 GNDA 18GNDA
9SLIN 19AIN_R
10 GNDA
CN403
CP403
1 SBL_OUT 11SR_OUT
CP16
2GNDA 12 GNDA
OSD_RST 1
3 SBR_OUT 13 FL_OUT
OSD_CE 2
4GNDA 14 GNDA
OSD_CLK 3
5SW_OUT 15FR_OUT
OSD_DATA 4
6GNDA 16 GNDA
CTL_A 5
7C_OUT 17AIN_L
CTL_B 6
8 GNDA 18GNDA
U/DGND7
9SL_OUT 19AIN_R
+5V8
10 GNDA
VIDEO_MUTE9
CP15
U/DGND1
CN9
CP9
MUT
E_B+ 2
OSD_RST 1 1 OSD_RST
U/DGND3
OSD_CE 2 2 OSD_CE
FBRL 4
OSD_CLK 3 3 OSD_CLK
SBRL 5
OSD_DATA 4 4 OSD_DATA
SURL 6
CTL_A 5 5 CTL_A
CRL 7
CTL_B 6 6 CTL_B
FRL 8
U/DGND 7 7 U/DGND
DC_PRO 9
+5V8 8+5V
-VF(-30V)10
VIDEO_MUTE9 9 VIDEO_MUTE
U/DGND11
-
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
B
B
1/2-B2/2
A
AUDIO ASSY
(7028071641060-IL)
J
BRG-A ASSY
(7028071633010-IL)
K
BRG-B ASSY
(7028071634010-IL)
E
VIDEO ASSY
(7028071631010-IL)
O
HP ASSY
(7028071622060-IL)
P
MIC ASSY
(7028071624060-IL)
H
WG-B ASSY
(7028071617060-IL)
C
MAIN ASSY
(7028071611060-IL)
AMP5 ASSY
(7028070243010-IL)
I
WG-A ASSY
(7028071616060-IL)
R
WG ASSY
(7028071627060-IL)
F
G-L ASSY
(7028071615060-IL)
G
G-R ASSY
(7028071614060-IL)
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A
B
C
D
E
F
8
1
2 3 4
VSX-522-K
5
CN702
CP702
STBY_KEY 4 1 STBY_KEY
INPUT_UP 3 2 INPUT_UP
GNDU 2 3 GNDU
INPUT_DOWN 14INPUT_DOWN
1-30V 13 FLR_DATA
2-30V 14 FLT_CLK
3CPU_ST_VCC 15 FLT_CE
1HDMI+12V
4CPU_ST_VCC 16 INPUT_UP
2 STBY RLY
5GNDU 17 KEY2
3PDN
6GNDU 18KEY3
4CPU ST VCC
7 CPU_+3.3V 19 KEY1 (STBY_KEY)
5 CPU_+3.3V
8 CPU_+3.3V 20 INPUT_DN
6GNDU
9ST_H+5V 21VOL_UP
1GNDUSB
7FL2
10 POWERDOWN 22VOL_DN
2D+
8 FLCT
11 RMC 23THRU_LED
3D-
9FL1
12 STBY_RLY
4GNDUSB
AC 1 AC
5U
S
B+5V
CN701 CN704AA
CN2006
CP301
LIVE1
CP701
AC CORD
1FLAC
NEUTRAL 2
2FLCT
3FLAC
CP303
4CPU G ND
CN704B
CP2006
1
5CPU+3.3V
1THRU LED 13RMC
1UCHGND
VOL SEL 2
6STBY VCC
2 VOL DN 14 POWER DN
2D+
3
7PDN
3 VOL UP 15 H+5V
3D-
8 STBY RLY
4IN DN 16 CPU+3.3V
4USBGND
CP302
9CPU_ST_VCC
5KEY1 17CPU+3.3V
5USB+5V
1
6KEY3 18 ST VCC
TRANS
7KEY2 19ST VCC
2
8 IN UP 20 GNDU
9 F
LT CE 21 GNDU
CP304
10 FLT CLK 22 FL-30V
FLAC 1
11 FLT DATA 23 FL-30V
TRANSFLCT 2
12 STBY RLY
FLAC 3
CP2005
1DC D ET4
2DC D ET3
3ASO_DET
4RADI_DET
5 TRTHER_DET
CN5
CP2004
DGND1 1 1D+12V
DGND1 2 2D+12V
+12V
3 3DGND
+12V
4 4DGND
CN204
1HP DET
2MIC DET
3 VOL DATA
4 VOL CLK
5SW SUM
6 HP RLY
7A MUT E
8 SB MUTE
9 NC
CP2001
CN2001
HP DET 1 1 HP DET
MIC DET 2 2 MIC DET
VOL DATA 3 3 VOL DATA
VOL CLK 4 4 VOL CLK
SB MUTE 5 5 SB MUTE
A MUTE 6 6 A MUTE
SW SUM 7 7 SW SUM
HP RLY 88HP RLY
CP13
CN13
GNDU 9 9 GNDU
U/DGND1 1GNDU
FL-30V 10 10 FL-30V
TUNER_INT2 2TUNER INT
DC DET11 11 DC DET
TUNER_SDIO3 3 TUNER SDIO
F RLY 12 12 F RLY
TUNER_SCLK4 4 TUNER SCLK
C RLY 13 13 C RLY
TUNER_SEN55TUNER SEN
S RLY 14 14S RLY
TUNER_RST6 6 TUNER RST
M
U
TE B+15 15 MUTE B+
2533_CTL 7 7 NC
GNDU16 16 GNDU
TUNER SCLK17 17TUNER SCLK
TUNER SDIO 1 8 18 TUNER SDIO
TUNER SEN19 19 TUNER SEN
TUNER RST20 20 TUNER RST
TUNER INT21 21 TUNER INT
V CTL B 22 22 BH76330 B
V CTL A 23 23 BH76330 A
OSD DATA24 24 OSD DATA
OSD CLK25 25 OSD CLK
OSD CE 26 26 OSD CE
OSD RST27 27 OSD RST
CP16
CN16
OSD_RST 1 1 OSD RST
OSD_CE 2 2 OSD CE
OSD_CLK 3 3 OSD CLK
OSD_DATA 4 4 OSD DATA
CTL_A 5 5 V CTL A
CP2002
CN2002
CTL_B 6 6 V CTL B
V+5V 11V+5V
U/DGND7 7GNDU
CPU+3.3V 2 2 CPU+3.3V
+5V8 8V+5V(A+5V)
VIDEO MUTE 3 3 VIDEO MUTE
VIDEO_MUTE9 9 VID
EO MUTE
SC
LK JTAG 4 4 SCLK JTAG
BUSY JTAG 5 5 BUSY JTAG
CE 6 6 CE
EPM UP 7 7 EPM UP
CP15
CN11
CNVSS UP 88CNVSS UP
U/DGND1 1GNDU
232 TX/U RX 9 9 232TX/U RX
1AINR11SL
MUTE_B+ 2 2 MUTE B +
232 RX/U TX 10 10 232RX/U T X
2AGND12AGND
U/DGND3 3GNDU
RESET11 11 RESET
3AINL13C
FBRL 4 4 NC
CEC RXD12 12 CEC RXD
4AGND14AGND
SBRL 5 5 NC
CEC TXD13 13 CEC TXD
5FR 15SW
SURL 6 6 S RLY
CEC OPO14 14 CEC OPO
6AGND16AGND
CRL 7 7 C RLY
SUB RXD15 15 SUB RXD
7FL 17SBR
FRL 88F RLY
SUB TXD 16 16 SUB TXD
8 AGND18 AGND
DC_PRO 9 9 DC DET
GNDD 17 17 GNDD
9SR 19SBL
-VF(-30V) 10 10 FL-30V
SUB OPO 18 18 SUB OPO
10 AGND
U/DGND1
1 1
1GNDU
H+5V 19 19 H+5V
CN2003
CP2003
1AIN R 11 SL OUT
2GNDA 12 GNDA
3AIN L13C OUT
4GNDA 14 GNDA
5FR OU T 15SW OUT
6GNDA 16 GNDA
7 FL OUT 17 SBR OUT
8 GNDA 18GNDA
9 SR OUT 19 SBL OUT
10 GNDA
STBYB'D
L
BRG-C ASSY
(7028071635010-IL)
S
STBY ASSY
(7028071632010-IL)
M
FRONT ASSY
(7028071621060-IL)
N
INSEL ASSY
(7028071623060-IL)
Q
F-USB ASSY
(7028071625060-IL)
611060-IL)
D
D
1/4-D4/4
D-MAIN ASSY
(7028071651010-IL)
6 7 8
A
5
6 7 8
VSX-522-K
B
C
D
E
F
9
5
Step 0: Preliminary confirmation
CN2002, CN2001, CN2003, CP2004
To Step 1
Are the connectors
securely inserted?
Step 1: Fixed board
Confirm the following items before checking
To Step 2
Tighten screws securely.
Do screws of back chassis
securely tighten?
Yes
Yes
B to B connector, wire
Yes
No
Insert the connectors
completely.
No
Step 2: Power supply
IC2007 (pin 2)
L2007
Is the voltage 12 V?
Check the IC2007 and its
peripheral circuits.
Is the voltage 3.3 V output?
Is pin 7 (en) of IC2007 high?
Is the voltage of 1.2 V output?
IC2013 (pin 2)
Check the IC2016 DSP power pin (cvdd and
dvdd): cvdd: 1.2 V, dvdd: 3.3 V.
Yes
Yes
+3.3V line of D-MAIN Assy is OK.
OK
Yes
No OK
Check the peripheral circuits or the
MAIN microcomputer (IC2023).
Check the IC2016 DSP
power pin (cvdd and dvdd)
and its peripheral circuits
or must be replaced
IC2016, IC2013.
No
No
No
Replace IC2007.
OK
Replace IC2007 or
check the MAIN Assy.
12 V input
(to chassis)
Is the voltage of 1.8 V output?
IC2005 (pin 5)
Check the IC2000 HDMI power pin
(acvdd33 and advdd18): 3.3 V, 1.8 V.
+3.3V line of D-MAIN Assy is OK.
OK
Yes
Check the IC2000 HDMI
power pin (avdd33 and
advdd18) and its peripheral
circuits or must be replaced
IC2000, IC2005.
No
(to chassis)
[1] DSP TROUBLESHOOTING
TROUBLESHOOTING FOR ALL DESTINATION
5. DIAGNOSIS
5.1 TROUBLESHOOTING
6 7 8
A
B
C
D
E
F
VSX-522-K
5
6 7 8
17
5
Diagonose the MAIN
microcomputer (IC2023).
Diagonose the MAIN
microcomputer (IC2023).
Diagonose the MAIN
microcomputer (IC2023) and IC2001
No
IC2023 (pin 77)
Is the voltage 0 to 3.3 V?
No
No
Is there a data output?
(0 to 3.3 V)
Is there a data input
and output? (0 to 3.3 V)
SUB_RST
CSCK_MAIN
IC2023 (pin 80)
Yes
SCDO_MAIN
IC2023 (pin 79)
Yes
Check the parts and patterns
in the path pin 53 of IC2001.
No
Is the voltage 0 to 3.3 V?
EXT_RSTb
IC2000 (pin 94)
Yes
Step 3: Diagnosis
Each data lines confirmation checks it after standby off/on.
Yes
To Step 4
To Step 5
Replace IC2001 or
XTAL2000.
No
Check the path to pin 42 of
IC2001. Replace IC2001.
No
Yes
IC2001 (pin 41)
Is there a 24 MHz input?
Is there a 24 MHz output?
IC2001 (pin 42)
Yes
Replace IC2000 or
XTAL2001.
No
Is there a 18.432 MHz
input?
IC2000 (pin 97)
Yes
Check the path to pin 98 of
IC2000. Replace 2000.
No
Is there a 18.432 MHz
output?
IC2000 (pin 98)
Yes
Step 4: X'TAL
* when connected the equipment
to IN1 (DVD):
+5V_R3
Check the JACK2000.
If JACK2000 is failure,
replace JACK2000.
JACK2001 (pin 18)//+5V_R2//IN2 (SAT/CBL)
JACK2002 (pin 18)//+5V_R1//IN3 (GAME)
JACK2003 (pin 18)//+5V_R0//IN4 (BD)
No
Repeat
Yes
JACK2000 (pin 18)
Is the voltage 5 V?
Step 5: INPUT/OUTPUT Diagnosis
Yes
To Step 6
* when connected the equipment
to IN1 (DVD):
Check the JACK2004.
If JACK2004 is failure,
replace JACK2004.
No
Check the JACK2000 and
IC2000. If JACK2000 or
IC2000 failure, replace
JACK2000 or IC2000.
No
JACK2001 (pin 19)//+5V_R2//IN2 (SAT/CBL)
JACK2002 (pin 19)//+5V_R3//IN3 (GAME)
JACK2003 (pin 19)//+5V_R4//IN4 (BD)
Yes
hot plug detect signal input
HPD1
Yes
JACK2004 (pin 19)
IC2001 (pin 29)
JACK2000 (pin 19)
Is the voltage 5 V?
Check the JACK2000.
If JACK2000 is failure,
replace JACK2000.
No
HP_DET
JACK2000 (pin 19)
Is the voltage 5 V?
Check the pattern and
parts.
No
Yes
Yes
Is the voltage 5 V?
Is the voltage 5 V when
selecting IN1?
Step 6: Hot Plug Detect
Yes
To Step 7
Repeat
6 7 8
A
B
C
D
E
F
5
VSX-522-K
6 7 8
25
1
* when connected the equipment
to IN1 (DVD):
(0 to 5 V)
JACK2001 (pin 18)//+5V_R2//IN2 (SAT/CBL)
JACK2002 (pin 18)//+5V_R1//IN3 (GAME)
JACK2003 (pin 18)//+5V_R0//IN4 (BD)
DDC_SDA (HDMI_OUT)
check the JACK2004 and
IC2001. If JACK2004 or
IC2001 is failure, replace
JACK2004 or IC2001.
No
Check the JACK2004 and
IC2001. If JACK2004 or
IC2001 is failure, replace
JACK2004 or IC2001.
No
Repeat
Yes
IC2001 (pin 7)
Does a signal output
in constant period
(0 to 5 V)?
Does a signal output
in constant period
(0 to 5 V)?
DDC_SCK (HDMI_OUT)
IC2001 (pin 6)
Yes
Check the IC2000, IC2001
and IC2003. If they are
failure, replace them.
No
Is the voltage 0 to 3.3 V?
HSDA
IC2001 (pin 5)
Yes
Check the IC2000, IC2001
and IC2003. If they are
failure, replace them.
No
Is the voltage 0 to 3.3 V?
HSCL
IC2001 (pin 4)
Yes
Yes
DDC0_SDA (HDMI IN1(DVD))
IC2000 (pin 114)
Check the IC2000 and
JACK2000. If IC2000 or
JACK2000 is failure, replace
IC2000 or JACK2000.
No
Yes
Is there a same signal
as IC2000 pin 121 when
selecting IN1?
(0 to 5 V)
DDC0_SCL (HDMI IN1(DVD))
IC2000 (pin 115)
Check the IC2000 and
JACK2000. If IC2000 or
JACK2000 is failure, replace
IC2000 or JACK2000.
No
Is there a same signal
as IC2000 pin 122 when
selecting IN1?
Step 7: SDA /SCL
Yes
To Step 8
TMDS OUTPUT
Check the IC2000.
If IC2000 is failure, replace
IC2000
No
Yes
IC2000 (pins 67,68,70,71,72,73,75,76 )
Are there signals
(approx. 0.5 Vp-p)
IN all lines?
Step 8: TMDS
End
A
2 3 4
B
C
D
E
F
26
VSX-522-K
1
2 3 4