Pioneer PDR-509, PDR-509-G Service manual
COMPACT DISC RECORDER
PDR-509
PDR-509-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2224
Type Power Requirement
Model
PDR-509 PDR-509-G
SDBW ‡ –– AC110V/120–127V/220–230V/240V With the voltage selector
SDBWL –– ‡ AC110V/120–127V/220–230V/240V With the voltage selector
¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
PDR-509/KU/CA RRV2167
PDR-509 RRV2055 Service guide
The voltage can be converted by
the following method.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
T – ZZE OCT. 1999 Printed in Japan
PDR-509, PDR-509-G
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷ The
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
7 CONTRAST TABLE
PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:
Ref.
Mark
No.
NSP MAIN ASSY PWM2282 PWM2285 PWM2285
P6 - 2 AUDIO ASSY PWZ3996 PWZ3999 PWZ3999
P6 - 3 DIGITAL I/O ASSY PWZ4020 PWZ4023 PWZ4023
P7 - 3 OPERATING ASSY PWZ3977 PWZ3980 PWZ3980
P6 - 4 POWER SUPPLY ASSY PWZ4008 PWZ4011 PWZ4011
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
1
560 Ω = 56 × 10
47k Ω = 47 × 10
= 561................................................... RD1/4PU 5 6 1 J
3
= 473 .................................................. RD1/4PU 4 7 3 J
0.5 Ω = R50 ...................................................................... RN2H Â 5 0 K
1 Ω = 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
1
5.62k Ω = 562 × 10
= 5621 ........................................... RN1/4PC 5 6 2 1 F
Part No.
Symbol and Description
PDR-509 PDR-509-G
Remarks
KU/CA SDBW SDBWL
PCB ASSEMBLIES
PACKING
P4 - 1 AC Power Cord ADG7021 ADG1127 ADG1127
P4 - 2 NSP Warranty Card ARY7023 ARY7025 Not used
P4 - 4 Operating Instructions (English) PRB1296 Not used Not used
P4 - 4 Operating Instructions Not used PRE1286 PRE1286
(English/Spanish/Trad-Chinese)
P4 - 9 Packing Case PHG2382 PHG2409 PHG2410
Caution 220-230V Not used PRM1064 PRM1064 No. 1
Optical Fiber Cable Not used ADE7024 ADE7024 No. 2
Power Plug Adapter Not used VKX1007 VKX1007 No. 3
EXTERIOR SECTION
P6 - 7 Power Transformer (T1) PTT1356 PTT1359 PTT1359
P6 -14 Bonnet PYY1147 PYY1147 REA1282
P6 -16 Rear Base PNA2525 PNA2528 PNA2539
P6 -19 Tray Panel PNW2932 PNW2932 PNW2933
P6 -20 Power Button RAC2207 RAC2207 RAC2205
P6 -27 Screw FBT40P080FZK FBT40P080FZK FBT40P080FNI
P6 -36 Disc Caution Label PRW1532 Not used Not used
Switch Not used RSB1028 RSB1028 No. 4
2
PDR-509, PDR-509-G
Part No.
Ref.
Mark
No.
P7 - 4 Front Panel PNW2928 PNW2950 PNW2951
P7 - 5 Display Window PAM1804 PAM1804 PAM1805
P7 - 7 REC Ring PNW2795 PNW2795 PNW2896
P7 - 8 REC Button PAC1876 PAC1876 PAC1921
P7 - 9 Manual Button L PAC1974 PAC1974 PAC1976
P7 -10 Manual Button R PAC1975 PAC1975 PAC1977
P7 -11 Mode Button PAC1873 PAC1873 PAC1919
P7 -12 Play Button RAC2204 RAC2204 PAC1850
P7 -13 Sub Panel PNW2797 PNW2797 PNW2889
P7 -15 Headphone Knob PAC1707 PAC1707 PAC1862
P7 -16 Name Plate PAM1776 PAM1776 PAM1779
P7 -17 VOL Knob L PAC1902 PAC1902 PAC1924
P7 -18 VOL Knob R PAC1903 PAC1903 PAC1925
P7 -19 JOG Knob RAC2210 RAC2210 RAC2209
P7 -22 Getter Label PRW1548 PRW1555 PRW1555
¶ The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.
¶ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION DIAGRAM”.
Symbol and Description
KU/CA SDBW SDBWL
FRONT PANEL SECTION
PDR-509 PDR-509-G
Remarks
7 EXPLODED VIEWS
÷
PACKING
Polyethylene bag
÷
EXTERIOR
No.4
No. 2
No. 1
Warranty Card
(SDBW Type Only)
Operating Instructions
Screw
(BBZ30P080FZK)
Polyethylene bag
Remote Control Unit
Battery Cover
AC Power Cord
No. 3
Dry Cell Battey
(R6P, AA)
Audio Cable
Rear Panel
3
PDR-509, PDR-509-G
7 CONTRAST OF PCB ASSEMBLIES
E
AUDIO ASSY
F
PWZ3999 and PWZ3996 are constructed the same except for the following:
Mark Symbol and Description
Part No.
PWZ3996 PWZ3999
IC401 PCM1716E PE8001A
IC451 Not used PD0236AM
L451 CHIP SOLID INDUCTOR Not used OTL1040
C431, 432 CQMBA472J50 CQMBA152J50
C451 Not used CKSQYB104K25
C452 Not used PCH1142
(220µF/25V)
C453 Not used CKSQYB103K25
R454–R456 RS1/10S0R0J Not used
R457 RS1/10S473J Not used
Remarks
DIGITAL I/O ASSY
Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.
I
OPERATING ASSY
F
PWZ3980 and PWZ3977 are constructed the same except for the following:
Mark Symbol and Description
R706, R707 RS1/10S473J Not used
R721, R722 Not used RS1/10S473J
J
POWER SUPPLY ASSY
F
PWZ4011 and PWZ4008 are constructed the same except for the following:
Mark Symbol and Description
CN1 1P AC INLET AKP1122 AKP7005
NSP J41 BOARD IN WIRE Not used DB715BB0 COLOR: VIOLET
NSP J42 BOARD IN WIRE Not used DB815BB0 COLOR: GLAY
NSP J43 BOARD IN WIRE Not used DB215BB0 COLOR: RED
NSP J44 BOARD IN WIRE Not used DB315BB0 COLOR: ORANGE
NSP J45 BOARD IN WIRE Not used DB415BB0 COLOR: YELLOW
PWZ3977 PWZ3980
PWZ4008 PWZ4011
Part No.
Part No.
Remarks
Remarks
4
1
234
PDR-509, PDR-509-G
2. SCHEMATIC DIAGRAM
Note : When ordering service parts, be sure to refer to
"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
2.1 AUDIO ASSY (1/2)
J651
H
A 4/5
CN501
CN802
E 2/2
PS80503
E 1/2F
AUDIO ASSY (PWZ3999)
E
• D/A BLOCK
AUDIO ASSY (PWZ3999)
1/2F
A
B
CN801
(R)
PS80503
E 2/2
E 2/2
PS80503
PS80503
PS80503
PS80503
PS80503
D/A CONVERTER
PE8001A
PCH1142
PCH1141
C
E 2/2
R2898
0
E 2/2
PS80503
E
1
2
3
1/2F
4
D
5
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