Pioneer PDP-5070PU, PDP-5071PU Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

ORDER NO.

ARP3354

PDP-5071PU

PLASMA DISPLAY SYSTEM

PDP-5071PU

PDP-5070PU

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

PDP-5071PU KUCXC AC 120 V

PDP-5070PU KUCXC AC 120 V

This service manual should be used together with the following manual(s).

Model No. Order No. Remarks

PDP-5071PU, PDP-5070PU ARP3355 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM

For details, refer to "Important Check Points for good servicing".

T-IZV AUG. 2006 printed in Japan

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1. NOTES ON SERVICE VISIT

1.1 SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

Health & Safety Code Section 25249.6 - Proposition 65

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes

located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those

components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.

6. Perform the following precautions against unwanted radiation and rise in internal temperature.

• Always return the internal wiring to the original styling.

• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

• Make sure that the panel vent does not break. (Check that the cover is attached.)

• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8. Pay attention to the following.

• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

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Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 4MΩ. The below 4MΩ resistor value indicate an abnormality which require corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 1mA.

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Reading should not be above 1mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Leakage current tester

Test all exposed metal surfaces

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

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Charged Section

The places where the commercial AC power is used without

passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1. Power Cord

2. AC Inlet

3. Power Switch (S1)

4. Fuse (In the POWER SUPPLY Unit)

5. STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6. Other primary side of the POWER SUPPLY Unit

: Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

High Voltage Generating Point

The places where voltage is 100 V or more except for the charged places described above. If the places are touched, there is a risk of electric shock. The VSUS voltage remains for several minutes after the power to the unit is turned off. These places must not be touched until about 10 minutes after the power is turned off, or it is confirmed with a tester that there is no residual VSUS voltage.

If the procedures described in “10.3 POWER ON/OFF FUNC-

-TION FOR THE LARGE-SIGNAL SYSTEM” are performed

before the power is turned off, the voltage will be discharged in about 30 seconds.

POWER SUPPLY UNIT ....................................................(205 V)

50 X MAIN DRIVE Assy...................................(–180 V to 205 V)

50 X SUB DRIVE Assy......................................(–180 V to 205 V)

50 Y MAIN DRIVE Assy....................................................(500 V)

50 Y SUB DRIVE Assy.......................................................(350 V)

50 SCAN A Assy..................................................................(500 V)

50 SCAN B Assy..................................................................(500 V)

50 SCAN B Assy 50 Y SUB DRIVE Assy 50 X SUB DRIVE Assy Conductive plate X

50 SCAN A Assy 50 Y MAIN DRIVE Assy 50 X MAIN DRIVE Assy

Fig.1 High Voltage Generating Point (Rear view)

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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1.2 QUICK REFERENCE UPON SERVICE VISIT

Notes, PD/SD diagnosis, and methods for various settings

Notes when visiting for service

1. Notes when disassembling/reassembling

1 Rear case

When reassembling the rear case, the screws must be tightened in a specific order. Be careful not to tighten them in the wrong order forcibly. For details, see "Rear Case" in "6. DISASSEMBLY"

2 Attaching screws for the HDMI connector

When attaching the HDMI connector after replacing the Main Assy, secure the HDMI connector manually with a screwdriver, but not with an electric screwdriver. If you tighten the screws too tightly with an electric screwdriver, the screw heads may be damaged, in

which case the screws cannot be untightened/tightened any more.

2. On parts replacement

1 How to discharge before replacing the Assys

A charge of significant voltage remains in the Plasma Panel even after the power is turned off. Safely discharge the panel before replacement of parts, in either manner indicated below:

Let the panel sit at least for 3 minutes after the power is turned off.

A: B: Turn the Large Signal System off before the power is turned off then, after 1 minute, turn the power off. For details, see "10.2 Power ON/OFF Function for the Large-Signal System."

2 On the settings after replacement of the Assys

Some boards need settings made after replacement of the Assys. For details, see "7. ADJUSTMENT"

3. On various settings

1 SR+

After a repair using a PC, be sure to restore the setting for the RS-232C connector to SR+.

2 Setting in Factory mode

After a Mask indication into the panel is performed, be sure to set the Mask setting to "OFF" then exit Factory mode.

Quick Reference upon Service Visit 1

PD/SD

Item

Communication with the panel drive IC Communication with the module IIC DIGTAL-RST2 Panel high temperature

Panel section

Audio Communication with the Module microcomputer Main 3-wire serial communication Main IIC communication Communication with the Main microcomputer FAN

Main section

Unit high temperature Communication with the D-TUNER MTB-RST2/RST4

POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADRS X-DRIVE X-DCDC X-SUS UNKNOWN

No. of LEDs flashing

Red Blue

Blue 1

Blue 2

Blue 3

Blue 4

Blue 5

Blue 6

Blue 7

Blue 8

Blue 9

Blue 10

Blue 11

Blue 12

Blue 13

Red 2

Red 3

Red 4

Red 5

Red 6

Red 7

Red 8

Red 9

Red 10

Red 11

Red 15

Change of settings

How to enter Factory mode using the supplied remote control unit

In the same way as with the remote control unit supplied with the 6thgeneration model

How to enter Integrator mode using the supplied remote control unit

1 Enter the Standby mode. 2 Press [MENU]. 3 Press [TV  ].

Release TRAP SW-ERR

1 Enter the Factory mode. 2 Select the INITIALIZE mode.

3 Hold [DISPLAY] pressed for at least

5 seconds.

How to switch UART 1 (Integrator)

1 Enter the Integrator mode. 2 Display "OFF" using [\]. 3 Change the communication speed

using [«], then [\].

How to switch UART 2 (During Standby)

1 Enter the Standby mode. 2

Hold [VOL +] or [VOL -] pressed for 3 seconds.

Hold [SPLIT] pressed for 3 seconds.

4-1 To set to 232C, press [ENTER]. 5-2

To set to SR+, press [HOME MENU].

Note:

If switching is completed successfully, the red LED will flash twice.

Note 1:

Use a remote control unit supplied with the 6th-generation models or later.

Note 2:

Do not hold a key pressed for more than 5 seconds.

How to locate several items on the Factory menu

{ } : Item on the Factory menu

[ ] : Key on the remote control unit " " : Screen indication

1. Confirmation of accumulated power-on time and power-on count

Select {INFORMATION} then {HOUR METER}. (After entering Factory mode, press [«] four times.)

2. Confirmation of the Power-down and Shutdown histories

1 Panel system

PD: Select {PANEL FACTORY} then {POWER DOWN}.

(After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] three times.)

SD: Select {PANEL FACTORY} then {SHUT DOWN}.

(After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] four times.)

2 Main Assy

Select {INFORMATION} then {MAIN NG}. (After entering Factory mode, press [«] three times.)

3. How to display the Mask indication

1 Mask indication in the panel side

1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. (After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] 8 times.)

2. Press [ENTER], then select a Mask indication, using [»] or [«].

2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)

1. Select either Input 1 or 2 or 4, to which no signal is input (

2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering Factory mode, press [MUTING] three times, then press [«] once.) Then, the indication at the lower right of the screen changes from "OFF" to "ANA AD YCBCR".

3. You can change Mask patterns by pressing [«] to select {SG PATTERN} then using [|] or [\]. Note: When you switch "SG MODE" routes, some displays become

monochrome, as they are in Y-signal only mode.

black screen

Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)

1. Digital Video Assy: Transfer of backup data

1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory

mode, press [MUTING] once, press [ENTER], press [«] seven times, then press [ENTER].)

2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds. 3 After transfer of backup data is completed, {ETC} is automatically selected, and the

LED on the front panel returns to normal lighting.

2. MAIN Assy (U): Execution of FINAL SETUP.

1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering

Factory mode, press [MUTING] three times, then press [«] four times.)

2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds. 3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER

switch of the main unit off.

3. POWER SUPPLY Unit: Clearance of the accumulated power-on count and maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory

mode, press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then press [«] six times.)

2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.

After clearance is completed, "ETC" is automatically selected. Clear the maximum temperature value (MAX TEMP) in the same manner.

4. Other Assys: Clearance of the maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,

press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then press [«] seven times.)

2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.

After clearance is completed, "ETC" is automatically selected.

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Quick Reference upon Service Visit 2

Mode transition and structure of layers in Service Factory mode

Mode transition in Service Factory mode

INFORMATION mode

1. VERSION (1)

2. VERSION (2), (3)

3. MAIN NG

4. TEMPERATURE

5. HOUR METER

6. HDMI SIGNAL INFO1, 2

7. VDEC SIGNAL INFO 2

8. DTV TUNING STATUS 1, 2, 3

9. DTV TV-GUIDE BER

10. DEBUG INFO

PANEL FACTORY mode

1. PANEL INFORMATION

2. PANEL WORKS

3. POWER DOWN

4. SHUT DOWN

5. PANEL-1 ADJ

6. PANEL-2 ADJ

7. PANEL REVICE

8. ETC.

9. RASTER MASK SETUP

10. PATTEN MASK SETUP

11. COMBI MASK SETUP

Down

• To shift to another mode, press [MUTING].

• To shift to another item in a specific mode, press [»] or [«].

• To shift to the next nested layer below for an item with a "(+)" indication, press [ENTER]. To return to the next nested layer above, also press [ENTER].

INITIALIZE mode

1. SYNC DET

2. SG MODE

3. SG PATTERN

4. SIDE MASK LEVEL

5. FINAL SETUP

6. HMG/HG SERVICE MODE

7. CVT AUTO

8. HDMI INTR POSITION

OPTION mode

1. EDID WRITE MODE

2. ANTENNA MODE

3. AFT

Structure of Layers in Service Factory Mode

INFORMATION mode

1. VERSION (1) Flash Versions for PANEL system and MAIN system

2. VERSION (2) Flash Versions for DTV system

3. VERSION (3) Flash Versions for CCD ucom and HM

4. MAIN NG SD histories for MAIN (Going Clear model by SET key) 4-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key

5. TEMPERATURE TEMP 1, TEMP2 and FAN mode are displayed

6. HOUR METER Hour meter and number of Power ON are displayed 6-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key

7. HDMI SIGNAL INFO 1 For factory use

8. HDMI SIGNAL INFO 2 Signal info of HDMI are displayed ( Detail are on SM )

9. VDEC SIGNAL INFO For factory use

10. DTV TUNING STATUS 1 Detail information for DTV is displayed

11. DTV TUNING STATUS 2 Detail information for DTV is displayed

12. DTV TUNING STATUS 3 Detail information for DTV is displayed

13. DTV TV-GUIDE BER For production line use

14. DEBUG INFO For factory use

PANEL FACTORY mode Refer to [PANEL FACTORY MODE] OPTION

1. EDID WRITE MODE For factory use

2. ANTENNA MODE For production line use

3. AFT For production line use

INITIALIZE

1. SYNC DET (+) For factory use

2. SG MODE SG signal from MAIN VDEC (

3. SG PATTERN For factory use

4. SIDE MASK LEVEL(+) For factory use 4-1. R MASK LEVEL 4-2. G MASK LEVEL 4-3. B MASK LEVEL

5. FINAL SETUP Set to Factory default settings (it should perform after 5-1. DATA RESET replacing a MAIN board )

6. HMG/HG SERVICE MODE Information for a USB device is displayed 6-1. MODE SIFT

7. CVT AUTO For factory use

8. HDMI INTR POSITION(+) For factory use

Composite signal is required

)

Structure of Layers in Panel Factory Mode 1

1. PANEL INFORMATION Version indication of the panel

2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter

3. POWER DOWN Indication of the Power-down history

4. SHUT DOWN Indication of the Shutdown history

5. PANEL-1 ADJ (+)

1. X-SUS B

2. Y-SUS B

3. Y-SUSTAIL T1

4. Y-SUSTAIL T2 Modification not required because these items are basically

5. Y-SUSTAIL W for factory presetting

6. XY-RST W1

7. XY-RST W2

8. VOL SUS

9. VOL OFFSET Settings required after replacement of the panel

10. VOL RST P

11. SUS FREQ. For AM noise prevention (Depending on the mode,

6. PANEL-2 ADJ (+)

1. R-HIGH

2. G-HIGH 3 .B-HIGH Parameters for the WB adjustment of the panel, which are

4. R-LOW required during adjustment after panel replacement

5. G-LOW

6. B-LOW

7. ABL Setting of the power consumption. A setting table is

To "Structure of Layers in Panel Factory Mode 2"

count, and power-on count of the panel

brightness of the screen changes.)

available for each vertical signal.

Structure of Layers in Panel Factory Mode 2

7. PANEL REVISE (+) R-LEVEL G-LEVEL Items for use by engineers B-LEVEL

8. ETC (+)

1. BACKUP DATA For transferring backup data (after replacement of

2. DIGITAL EEPROM To clear data of the digital video

3. PD INFO.

4. SD INFO. For clearance of data for the corresponding items.

5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",

6. PM/B1-B5 using [\], then hold [SET] pressed for at least 5

7. P COUNT INFO. seconds. After clearance is completed, {ETC} is

8. MAX TEMP. automatically selected.

9. RASTER MASK SETUP (+)

1. MASK OFF

2. RST MASK 01 For use while Raster Mask (full mask) is displayed.

• • • • • Use [»] or [«] to select the type of mask.

25. RST MASK 24

10. PATTEN MASK SETUP (+)

1. MASK OFF

2. PTN MASK 01 For use while Pattern Mask is displayed. Use [»] or

• • • • • [«] to select the type of mask.

40. PTN MASK 39

11. COMBI MASK SETUP (+)

1. MASK OFF

2. CMB MASK 01 For use while Combination Mask is displayed.

• • • • • Use [»] or [«] to select the type of mask.

11. CMB MASK 10

the DIGITAL Assy)

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1.3 JIGS LIST

Cleaning

Name Part No. Remarks

Cleaning liquid GEM1004 Cleaning paper GED-008

Used to fan cleaning. Refer to "2.4 CHASSIS SECTION (1/2).

CONTENTS

1. NOTES ON SERVICE VISIT............................................................................................................................. 2

1.1 SAFETY INFORMATION ........................................................................................................................... 2

1.2 QUICK REFERENCE UPON SERVICE VISIT........................................................................................... 6

1.3 JIGS LIST .................................................................................................................................................. 8

2. EXPLODED VIEWS AND PARTS LIST .......................................................................................................... 10

2.1 PACKING SECTION ................................................................................................................................ 10

2.2 REAR SECTION ...................................................................................................................................... 12

2.3 FRONT SECTION.................................................................................................................................... 14

2.4 CHASSIS SECTION (1/2)........................................................................................................................ 16

2.5 CHASSIS SECTION (2/2)........................................................................................................................ 18

2.6 PANEL CHASSIS SECTION.................................................................................................................... 20

2.7 MULTIBASE SECTION ............................................................................................................................ 22

2.8 PDP SERVICE ASSY 507 (AWU1212).................................................................................................... 24

2.9 TABLE TOP STAND ................................................................................................................................. 26

3. PCB PARTS LIST ........................................................................................................................................... 27

4. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................44

4.1 OVERALL CONNECTION DIAGRAM (1/2) ............................................................................................. 44

4.2 OVERALL CONNECTION DIAGRAM (2/2) ............................................................................................. 46

4.3 OVERALL BLOCK DIAGRAM (1/2) ......................................................................................................... 48

4.4 OVERALL BLOCK DIAGRAM (2/2) ......................................................................................................... 50

4.5 50 ADDRESS S and L ASSYS ................................................................................................................ 51

4.6 50 SCAN A and B ASSYS ....................................................................................................................... 52

4.7 50X MAIN DRIVE and 50X SUB DRIVE ASSYS..................................................................................... 53

4.8 50Y MAIN DRIVE and 50Y SUB DRIVE ASSYS..................................................................................... 54

4.9 50 DIGITAL ASSY.................................................................................................................................... 55

4.10 AUDIO ASSY ......................................................................................................................................... 56

4.11 SIGNAL BLOCK DIAGRAM................................................................................................................... 58

4.12 DTV BLOCK DIAGRAM......................................................................................................................... 60

4.13 50 X/Y DRIVE POWER LINE BLOCK DIAGRAM.................................................................................. 62

4.14 FUKUGO BLOCK POWER LINE BLOCK DIAGRAM............................................................................ 63

4.15 POWER SUPPLY UNIT.......................................................................................................................... 64

4.16 VOLTAGES............................................................................................................................................. 65

4.17 WAVEFORMS ........................................................................................................................................ 78

5. DIAGNOSIS INFORMATION .......................................................................................................................... 82

5.1 THE FLOW OF DIAGNOSIS.................................................................................................................... 82

5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE WHOLE UNIT .................................................... 82

5.1.2 FLOWCHART OF FAILURE ANALYSIS FOR THE POWER SUPPLY UNIT..................................... 84

5.1.3 FLOWCHART OF FAILURE ANALYSIS FOR THE DIGITAL ASSY .................................................. 85

5.1.4 FLOWCHART OF FAILURE ANALYSIS FOR THE DRIVE ASSY..................................................... 86

5.1.5 FLOWCHART OF FAILURE ANALYSIS FOR THE MAIN ASSY....................................................... 90

5.1.6 FLOWCHART OF FAILURE ANALYSIS FOR THE VIDEO SYSTEM................................................ 91

5.1.7 FLOWCHART OF FAILURE ANALYSIS FOR THE AUDIO SYSTEM ............................................... 97

5.2 POWER DOWN ..................................................................................................................................... 101

5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL.................................................................... 101

5.2.2 POWER DOWN OF FAILURE ANALYSIS ....................................................................................... 102

5.3 SHUT DOWN......................................................................................................................................... 104

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5.3.1 BLOCK DIAGRAM OF THE SHUT-DOWN SIGNAL ........................................................................104

5.3.2 SHUT DOWN OF FAILURE ANALYSIS ...........................................................................................105

5.4 NON-FAILURE SYMPTOMS ..................................................................................................................106

6. DISASSEMBLY .............................................................................................................................................107

6.1 PCB LOCATION .....................................................................................................................................107

6.2 FLOWCHART OF THE MAIN PARTS AND PC BOARDS EXCHANGE.................................................108

7. ADJUSTMENT ..............................................................................................................................................113

7.1 PARTS CHANGE OF NOTES.................................................................................................................113

7.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED......................................113

7.3 ADJUSTMENT REQUIRED WHEN PART IS REPLACED.....................................................................114

7.4 BACKUP WHEN THE PANEL UNIT IS ADJUSTED ...............................................................................115

7.5 EXCHANGE OF SERVICE PANEL ASSY ..............................................................................................118

7.5.1 ADJUSTMENTS WHEN THE SERVICE PANEL ASSY IS REPLACED...........................................118

7.6 ADJUSTMENTS WHEN THE DRIVE ASSYS ARE REPLACED............................................................125

7.7 HOW TO CLEAR HISTORY DATA ..........................................................................................................128

7.8 PROCEDURE WHEN REPLACING THE POWER SUPPLY UNIT.........................................................129

8. SERVICE FACTORY MODE .........................................................................................................................130

8.1 SERVICE FACTORY MODE OUTLINE ..................................................................................................130

8.1.1 TRANSITION DIAGRAM OF SERVICE FACTORY MODE..............................................................130

8.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE.......................................................................130

8.1.3 OPERATION OF SERVICE FACTORY MODE.................................................................................131

8.1.4 REMOTE CONTROL CODE ............................................................................................................132

8.1.5 CONFIGURATION OF FACTORY MODE ........................................................................................133

8.1.6 INDICATION (OSD) OF SERVICE FACTORY MODE......................................................................134

8.2 FACTORY MENU....................................................................................................................................136

8.2.1 INFORMATION.................................................................................................................................136

8.2.2 PANEL FACTORY MODE.................................................................................................................145

8.2.3 OPTION MODE................................................................................................................................155

8.2.4 INITIALIZE MODE............................................................................................................................156

9. LIST OF RS-232C COMMANDS ..................................................................................................................161

9.1 RS-232C COMMANDS OUTLINE ..........................................................................................................161

9.1.1 PREPARED TOOLS .........................................................................................................................161

9.1.2 USING RS-232C COMMANDS........................................................................................................161

9.1.3 COMMAND PROTOCOL..................................................................................................................162

9.1.4 DEFINITION OF COMMAND ...........................................................................................................163

9.2 LIST OF RS-232C COMMANDS ............................................................................................................164

9.3 OUTLINE OF COMMANDS....................................................................................................................170

9.3.1 QS1 ..................................................................................................................................................170

9.3.2 QS2 ..................................................................................................................................................171

9.3.3 QIP ...................................................................................................................................................172

9.3.4 QAJ ..................................................................................................................................................172

9.3.5 QPW.................................................................................................................................................173

9.3.6 QPM .................................................................................................................................................173

9.3.7 QPD..................................................................................................................................................174

9.3.8 QSD..................................................................................................................................................175

9.3.9 QS6 ..................................................................................................................................................176

9.3.10 QSI .................................................................................................................................................177

9.3.11 QMT ...............................................................................................................................................178

9.3.12 QNG ...............................................................................................................................................178

9.3.13 DRV................................................................................................................................................179

9.3.14 COMMANDS FOR PROHIBITION/PERMISSION OF DTV/HOMENET COMMUNICATION ........180

9.3.15 OTHER COMMANDS ....................................................................................................................181

10. GENERAL INFORMATION .........................................................................................................................182

10.1 POWER ON SEQUENCE.....................................................................................................................182

10.2 POWER SUPPLY TRANSITION STATUS.............................................................................................183

10.3 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM ..................................................186

10.4 LED INFORMATION.............................................................................................................................187

10.5 SPECIFICATION ABOUT THE THERMAL PROTECTION...................................................................188

10.6 PROCESSING IN ABNORMALITY ......................................................................................................189

10.7 TRAP SW..............................................................................................................................................190

11. SPECIFICATIONS .......................................................................................................................................191

11.1 MAIN SPECIFICATIONS ......................................................................................................................191

11.2 ACCESSORIES....................................................................................................................................192

11.3 PANEL FACILITIES...............................................................................................................................193

12. IC INFORMATION .......................................................................................................................................196

PDP-5071PU

1234

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

Noise filter

13, 15, 18

2 11 12

for antenna cable

Binder for noise filter

Speed clamp ×3

Bead band ×3

1234

PDP-5071PU

5678

(1) PACKING PARTS LIST

No. Description Part No.

Mark

1Power Cord (2 m) ADG1215

2 G-LINK Cable (3 m) VDX1010

3 Remote Control Unit AXD1536

4 Battery Cover AZN2680

5 Simpled Remote Control Unit See Contrast table (2)

6 Battery Cover See Contrast table (2)

NSP 7

NSP 8 Dry Cell Battery (R03, AAA) See Contrast table (2)

9 Filter CTX1054

10 Binder Assy AEC1908

NSP 11 Hexagonal Wrench (6 mm) AEF1029

12 Cleaning Cloth AED1285

13 Operating Instructions ARE1426

(English, French, Spanish)

14 Caution Card ARM1239

15 Cleaning Caution (U) ARM1303

Alkaline Dry Cell Battery (LR6, AA)

VEM1023

No. Description Part No.

Mark

16 Accessory Caution ARM1304

NSP 17 Warranty Card ARY1196

NSP 18 Card (Register) ARY1156

19 Polyethlene Bag AHG1394

20 Vinyl Bag AHG1347

21 Pad (507REG. T-L) AHA2571

22 Pad (507REG. T-R) AHA2572

23 Pad (507REG. B-L) AHA2573

24 Pad (507REG. B-R) AHA2574

25 Pad (507EL. B-ACC.) AHA2575

26 Under Carton (507REG) AHD3484

27 Upper Carton (507REG) See Contrast table (2)

28 Packing Sheet L AHG1389

29 Polyethylene Bag S AHG1395

(2) CONTRAST TABLE

PDP-5071PU/KUCXC and PDP-5070PU/KUCXC are constructed the same except for the following:

Mark No. Symbol and Description

5 Simpled Remote Control Unit AXD1539 Not used

6 Battery Cover AZN2682 Not used

NSP 8 Dry Cell Battery (R03, AAA) VEM1036 Not used

27 Upper Carton AHD3485 AHD3523

PDP-5071PU

/KUCXC

PDP-5070PU

/KUCXC

PDP-5071PU

1234

2.2 REAR SECTION

15 18

MAIN

CN4010

MAIN

USB

TANSHI CN8801

Refer to "2.3 FRONT SECTION".

1234

PDP-5071PU

5678

(1) REAR SECTION PARTS LIST

No. Description Part No.

Mark

1 SIDE KEY Assy AWW1133

2 SIDE Assy AWW1157

3• • • • •

4 USB Cable 120 cm (J301) ADF1034

5 Side Input Panel (U) ANC2392

No. Description Part No.

Mark

21 Side Spacer 507 AED1311

22 Terminal Display Label A (U/B) AAX3325

23 Terminal Display Label C (U/B) AAX3330

25 Terminal Panel B (50U) ANC2409

Te r minal Display Label B50 (U/B)

AAX3414

6 Function Button Base ANG2923

7 Side Input Shield ANK1834

8 Function Button Shield ANK1835

NSP 9 PCB Support AEC1288

10 PCB Spacer AEC1570

11 Wire Saddle AEC1745

12 Re-use Wire Saddle AEC1945

13 Locking Card Spacer AEC2019

14 USB Spacer AED1310

15 Inner Grip Assy AMR3434

16 Gasket (USB) ANK1846

NSP 17 Name Label (507PU) See Contrast table (2)

18 Side Spacer 507 AED1311

19 Bolt Caution Label AAX3075

NSP 20 Serial Seal AAX3182

26 Function Button Panel AMB2906

27 Side Input Cover AMB2911

28 Function Button AAC1562

29 Function Button Sheet (U) AAK2895

30 Input Cover Label U AAX3363

31 Rear Case (507) ANE1656

32 • • • • •

33 Screw (3 x 40P) ABA1332

34 Screw ABA1341

35 • • • • •

36 Screw AMZ30P060FTB

37 Screw AMZ30P080FTC

38 Screw APZ30P080FTB

39 Screw BPZ30P080FTB

40 Screw TBZ40P080FTB

(2) CONTRAST TABLE

PDP-5071PU/KUCXC and PDP-5070PU/KUCXC are constructed the same except for the following:

Mark No. Symbol and Description

NSP 17 Name Label AAL2766 AAL2810

PDP-5071PU

/KUCXC

PDP-5070PU

/KUCXC

PDP-5071PU

1234

2.3 FRONT SECTION

Refer to "2.4 CHASSIS SECTION (1)".

MAIN

CN4006

MAIN

CN4010, CN4006

1234

PDP-5071PU

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(1) FRONT SECTION PARTS LIST

No. Description Part No.

Mark

1 50 LED Assy AWW1135

2 LED IR Assy AWW1136

3Front Case Assy (507PU) AMB2917

4 Corner Cushion AEB1416

5 Pioneer Name Plate AAM1098

6 Coil Spring ABH1120

7 Blind Cushion AEB1415

8 Nyron Rivet AEC1671

9 Screw Rivet AEC1877

10 Insulation Sheet A AED1283

11 Insulation Sheet B AED1284

12 Power Button AAD4133

PDP-5071PU

1234

2.4 CHASSIS SECTION (1/2)

Refer to "2.7 MULTI BASE SECTION".

POWER

AC inlet

P10

CN4009

Cleaning liquid : GEM1004 Cleaning paper : GED-008

MAIN

Refer to "2.5 CHASSIS SECTION (2)".

PDP-5071PU

1234

5678

CHASSIS SECTION (1/2) PARTS LIST

No. Description Part No.

Mark

1Power Switch (S1) ASG1092

2Ferrite Core ATX1044

3Fan Motor 80 x 25L AXM1058

4 Housing Wire (J103) ADX3352

5Front Chassis VL (50) AMA1014

6Front Chassis VR (507) AMA1022

7 Sub Frame L Assy 507 ANA1945

8 Sub Frame R Assy 507 ANA1946

9Front Chassis H Assy (507) ANA2031

10 Panel Holder H (50) ANG2769

11 Panel Holder V1 (50) ANG2770

12 Panel Holder V2 (50) ANG2771

13 Fan Holder ANG2833

14 Multi Base Holder ANG2937

15 Floating Rubber 80 AEB1427

16 PCB Spacer AEC1570

17 Wire Saddle AEC1745

18 Ferrite Core Holder AEC1818

19 Re-use Wire Saddle AEC1945

20 • • • • •

21 Screw ABA1313

22 Screw ABZ30P080FTC

23 Screw AMZ30P060FTB

24 Screw APZ30P080FTB

25 Screw BBZ30P060FTC

26 Screw BPZ30P080FTB

27 Screw TBZ40P080FTB

28 Screw ABA1364

PDP-5071PU

1234

2.5 CHASSIS SECTION (2/2)

8, 31

MAIN

CN4001

AC inlet

MAIN

CN4008

Power switch

8, 31

AUDIO

CN3751

8, 31

MAIN CN4002

8, 31

Refer to "2.6 PANEL CHASSIS SECTION".

PDP-5071PU

1234

5678

CHASSIS SECTION (2/2) PARTS LIST

No. Description Part No.

Mark

1 50 X MAIN DRIVE Assy AWW1143

2 50 X SUB DRIVE Assy AWW1144

3 50 Y MAIN DRIVE Assy AWW1145

4 50 Y SUB DRIVE Assy AWW1146

5 50 DIGITAL Assy AWW1139

6 SENSOR Assy AWW1140

7POWER SUPPLY Unit AXY1153

8Ferrite Core ATX1048

9 Flexible Cable (J201) ADD1435

10 Flexible Cable (J202) ADD1436

11 Flexible Cable (J206) ADD1440

12 Flexible Cable (J203) ADD1463

13 Flexible Cable (J205) ADD1465

14 Flexible Cable (J204) ADD1466

15 9P&6/5P Housing Wire (J101) ADX3337

16 8P&5P Housing Wire (J102) ADX3338

17 8P/4P Housing Wire (J108) ADX3339

18 8P/4P Housing Wire (J109) ADX3340

19 14P Housing Wire (J105) ADX3354

20 5P Housing Wire (J110) ADX3359

21 10P Housing Wire (J122) ADX3300

22 4P Housing Wire (J119) ADX3346

23 Conductive Plate Y ANG2902

24 Conductive Plate X ANG2905

25 Cushion AEB1424

26 Nyron Rivet AEC1671

27 Wire Saddle AEC1745

28 Flat Clamp AEC1879

29 PCB Support AEC1938

30 Harness Lifter 28 AEC1982

31 Ferrite Clamp AEC1986

32 Re-use PCB Spacer AEC2087

33 Tapping Card Spacer AEC2103

34 Flat Clamp 60 AEC2104

35 Drive Silicone Sheet B AEH1109

36 Drive Silicone Sheet C AEH1110

37 Power Supply Sheet B (507) AMR3555

38 Address Sheet A AMR3628

39 Address Sheet B AMR3629

40 Address Sheet E AMR3645

41 Address Sheet F AMR3646

42 Power Supply Sheet (507) AMR3634

43 Gasket AV8 ANK1881

44 Rivet A BEC1158

45 • • • • •

46 Screw ABA1313

47 Screw ABA1364

PDP-5071PU

1234

2.6 PANEL CHASSIS SECTION

1234

PDP-5071PU

5678

PANEL CHASSIS SECTION PARTS LIST

No. Description Part No.

Mark

NSP 1 Panel Chassis (507) Assy AWU1148

NSP 2 Plasma Panel (50DC) Assy AWU1162

NSP 3 50 ADDRESS L Assy AWW1141

NSP 4 50 ADDRESS S Assy AWW1142

NSP 5 50 SCAN A Assy AWW1147

NSP 6 50 SCAN B Assy AWW1148

7 Re-use PCB Spacer AEC2088

NSP 8 Adhesive Tape (50) AEH1119

9 Conductive Plate Holder AMR3446

10 Screw ABA1351

NSP 11 Tube Cover AMR3445

PDP-5071PU

1234

2.7 MULTIBASE SECTION

SIDE KEY CN9501

LED IR CN9701

50 DIGITAL CN3001

POWER

USB (side)

Fan

50 LED

CN9651

POWER

SIDE CN9101

PDP-5071PU

1234

5678

MULTIBASE SECTION PARTS LIST

No. Description Part No.

Mark

1 MAIN Assy AWV2312

2TANSHI Assy AWW1156

3 POD Assy AWW1154

4AUDIO Assy AWW1131

5 SP TERMINAL Assy AWW1132

No. Description Part No.

Mark

41 • • • • •

42 • • • • •

43 Gasket UB ANK1867

44 Tuner Shield ANK1875

45 Locking Card Spacer AEC2093

6Ferrite Core ATX1044

7Ferrite Core ATX1048

8Ferrite Core ATX1064

9Power Switch (S2)(TRAP) ASG1089

10 AC Inlet (CN1) AKP1301

11 Flexible Cable (J210) ADD1441

12 Flexible Cable (J211) ADD1442

13 Flexible Cable (J207) ADD1445

14 Flexible Cable (J213) ADD1446

15 Flexible Cable (J214)(J215) ADD1447

16 3P Housing Wire (J121) ADX3348

17 13P&11P Housing Wire (J106) ADX3355

18 3P Housing Wire (J107) ADX3356

19 11P Housing Wire (J111) ADX3360

20 7/6/4/3P Housing Wire (J113) ADX3341

21 Housing Wire (J104) ADX3353

22 14P Housing Wire (J116) ADX3344

23 8/4P Housing Wire (J117) ADX3345

24 Binder AEC-093

25 Locking Card Spacer AEC1429

26 Wire Saddle AEC1745

27 Ferrite Core Holder AEC1818

28 Clamp AEC1884

29 Card Spacer AEC1889

30 Re-use Wire Saddle AEC1945

46 Screw AMZ30P060FTB

47 Hex. Head Screw BBA1051

48 Nut BBN1005

49 Screw BMZ30P060FTB

50 Screw BPZ30P080FTB

51 Screw PMB30P080FNI

52 Inlet Spacer AEC2112

31 Ferrite Stopper AEC1981

32 Ferrite Clamp AEC1986

33 Locking Card Spacer AEC2019

34 • • • • •

35 POD Cover AMR3542

36 Multi Base (U) Assy ANA1951

37 Terminal Panel A (U/B) ANC2394

38 POD Stay A ANG2933

39 Tuner Stay U ANG3028

40 • • • • •

PDP-5071PU

1234

2.8 PDP SERVICE ASSY 507 (AWU1212)

Note:

The parts labeled here with circled numbers are supplied with the Assy for service. Attach them, referring to this diagram.

35 ×2

36 ×4

35 ×2

Power supply sheet B (507)

This is not included in the Assy for service. Detach it from the product to be repaired and attach it to the Assy for service.

36 ×4

33 ×5

33 ×4

×2

Re-use PCB Spacer

This spacer is used for attaching the Gasket AV8, and is not included in the Assy for service. Remove the 6 PCB Spacers from the product to be repaired and attach them to the Assy for service.

×3

33 ×4

33 ×5

×4

×2

×3

34 ×4

×5

34 ×4

(for transport)

PDP-5071PU

1234

5678

Packing Section

10 ×4, 11 ×2, 12 ×11, 13 ×9, 15 ×2, 16 ×2, 17 ×4, 18 ×10, 25 ×2, 26 ×6, 27 ×2, 36 ×1

38 38 39 39

20 to 24

(*)

No. Part Name Part No.

8 Clamp base ANG3030 ×1 Not used

10 PCB spacer AEC1126 ×4 Not used

12 Wire saddle AEC1745 ×11

13 Wire saddle AEC1751 ×9 Not used

15 PCB support AEC1938 ×2

16 PCB support AEC1958 ×2 Not used

17 Harness lifter 28 AEC1982 ×4

18 Ferrite clamp AEC1986 ×10

22 DC sheet A AMR3612 ×1 Not used 23 Address sheet E AMR3621 ×1 Not used 24 Address sheet D AMR3631 ×1 Not used 25 Gasket E ANK1874 ×2 Not used

36 Screw

TBZ40P080FTB

No. of

pcs

Ten of the 11 wire saddles are to be used with this unit. Attach them to the places where T indications are engraved.

Attach them to the places where C indications are engraved.

Attach them to the places where U indications are engraved.

Eight of the 10 ferrite clamps are to be used with this unit.

Twelve screws have been already secured to the Assy.

×13

The remaining one screw packed in a plastic bag is not used with this unit.

Remarks

PDP SERVICE ASSY 507 (AWU1212) PARTS LIST

No. Description Part No.

Mark

NSP 1 Panel Chassis (507) Assy AWU1148

2Front Chassis VL (50) AMA1014

3Front Chassis VR (507) AMA1022

4 Sub Frame L Assy 507 ANA1945

5 Sub Frame R Assy 507 ANA1946

6Front Chassis H Assy (507) ANA2031

7 Conductive Plate X ANG2905

8 Clamp Base ( * ) ANG3030

9 Cushion AEB1424

NSP 10 PCB Spacer ( * ) AEC1126

11 PCB Spacer AEC1570

12 Wire Saddle ( * ) AEC1745

13 Wire Saddle ( * ) AEC1751

14 Screw Rivet AEC1877

15 PCB Support ( * ) AEC1938

16 PCB Support ( * ) AEC1958

17 Harness Lifter 28 ( * ) AEC1982

18 Ferrite Clamp ( * ) AEC1986

19 Re-use PCB Spacer AEC2087

20 Address Sheet A AMR3628

No. Description Part No.

Mark

26 Gasket AV8 ANK1881

27 Rivet A BEC1158

NSP 28 Front Case Assy (507SV) AMB2977

29 Rear Case (507) ANE1656

30 Caution Label AAX3031

NSP 31 Drive Voltage Label ARW1097

32 Screw (3 x 40P) ABA1332

33 Screw ABA1351

34 Screw ABA1364

35 Screw AMZ30P060FTB

36 Screw ( * ) TBZ40P080FTB

37 Polyethylene Bag AHG1337

38 Polyethylene Bag S AHG1338

39 Polyethylene Bag AHG1340

40 Pad (507 T-L) AHA2538

41 Pad (507 T-R) AHA2539

42 Pad (507 B-L) AHA2540

43 Pad (507 B-R) AHA2541

44 Under Carton (507) AHD3473

45 Upper Carton (507SV) AHD3550

21 Address Sheet F AMR3646

22 DC Sheet A ( * ) AMR3612

23 Address Sheet E ( * ) AMR3621

24 Address Sheet D ( * ) AMR3631

25 Gasket E ( * ) ANK1874

46 Protect Sheet AHG1331

47 Screw ABZ30P080FTC

48 Screw APZ30P080FTB

PDP-5071PU

1234

2.9 TABLE TOP STAND

TABLE TOP STAND PARTS LIST

Mark

No. Description Part No.

NSP 1 Stand Pipe Assy AXY1141

NSP 2 Base Cover Assy AXY1142

3 Bolt (HEX) ABA1358

4 Bolt (HEX) ABA1359

5 Screw ABA1360

1234

PDP-5071PU

5678

3. PCB PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

560 Ω 47k Ω

0.5 Ω 1 Ω

56 x 10 47 x 10 R50 1R0

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω

Mark No. Description Part No.

LIST OF ASSEMBLIES

NSP 1..PANEL CHASSIS (507) ASSY AWU1148 NSP 2..50 ADDRESS ASSY AWV2303 NSP 3..50 ADDRESS L ASSY AWW1141 NSP 3..50 ADDRESS S ASSY AWW1142 NSP 2..50 SCAN ASSY AWV2304 NSP 3..50 SCAN A ASSY AWW1147 NSP 3..50 SCAN B ASSY AWW1148

NSP 1..50 X DRIVE ASSY AWV2305

2..50 X MAIN DRIVE ASSY AWW1143

2..50 X SUB DRIVE ASSY AWW1144

NSP 1..50 Y DRIVE ASSY AWV2306

2..50 Y MAIN DRIVE ASSY AWW1145

2..50 Y SUB DRIVE ASSY AWW1146

NSP 1..50 DIGITAL ASSY AWV2302

2..50 DIGITAL ASSY AWW1139

2..SENSOR ASSY AWW1140

1..MAIN ASSY (US BB) AWV2312

NSP 1..I/O ASSY AWV2313

2..POD ASSY AWW1154

2..TANSHI ASSY AWW1156

2..SIDE ASSY AWW1157

NSP 1..50 AUDIO FUKUGO ASSY AWV2346

2..AUDIO ASSY AWW1131

2..SP TERMINAL ASSY AWW1132

2..SIDE KEY ASSY AWW1133

2..50 LED ASSY AWW1135

2..LED IR ASSY AWW1136

1..POWER SUPPLY UNIT AXY1153

Mark No. Description Part No.

50 DIGITAL ASSY

[DIGITAL IF BLOCK]

MISCELLANEOUS

F3001 CCG1162 CN3001 50P CONNECTOR AKM1353 CN3002 20P FFC CONNECTOR AKM1235

RESISTORS

R3007, 3010–3016 RAB4C470J R3020–3022 RAB4C103J Other Resistors RS1/16SS###J

561 473

5621

Mark No. Description Part No.

[MODULE UCOM BLOCK]

SEMICONDUCTORS

IC3151 AGC1011 IC3152, 3153 SN74AHC541PW IC3155 SN74AHC08PW IC3156 BR24L04FJ-W IC3157 M62334FP

IC3159 TC7W126FU IC3160, 3161 TC74VHC123AFTS1 Q3151 2SJ461A D3151, 3152, 3154, 3155 DAN202U D3158, 3159, 3161–3163 1SS355

MISCELLANEOUS

X3151 CSS1616 CN3151 CONNECTOR AKM1276 CN3152 CONNECTOR CKS4828

RESISTORS

R3155, 3160, 3170, 3176 RAB4C101J R3174 RAB4C103J Other Resistors RS1/16SS###J

CAPACITORS

C3151 CEHVKW470M6R3 C3152, 3153, 3155–3158 CKSSYB104K10 C3159, 3171, 3172, 3182 CKSRYB105K6R3 C3162, 3163, 3165, 3166 CKSSYB104K10 C3164 CCSSCH101J50

C3167 CKSSYB103K16 C3168, 3170, 3181 CKSSYB104K10

[PANEL FLASH BLOCK]

SEMICONDUCTORS

IC3301 AGC1009 IC3302, 3305 PST3628UR IC3303 SN74AHC08PW IC3304 PST3610UR Q3301 RN1901

Q3302 HN1C01FU

MISCELLANEOUS

X3302 ASS1188 CN3301 CONNECTOR CKS4835

RESISTORS

R3307, 3308 RAB4C101J

PDP-5071PU

RD1/4PU J RD1/4PU J RN2H K RS1P K

RN1/4PC F562 x 10

561 473

R50

1R0

5621

1234

Mark No. Description Part No.

Other Resistors RS1/16SS###J

CAPACITORS

C3301–3303, 3306, 3308 CKSSYB104K10 C3304, 3307, 3309 CKSSYB472K16 C3305, 3310 CKSSYB102K50 C3311 CCSRCH470J50 C3315, 3316 CKSSYB104K10

C3317 CCSRCH471J50

[SQ ASIC BLOCK]

SEMICONDUCTORS

IC3401 PEG239A

MISCELLANEOUS

L3401–3403 QTL1013 F3401, 3402 CCG1162

Mark No. Description Part No.

SENSOR ASSY

SEMICONDUCTORS

IC3651 MM1522XU IC3652 BR24L02FJ-W Q3651 HN1B04FU

MISCELLANEOUS

CN3651 CONNECTOR AKM1276

RESISTORS

Other Resistors RS1/16SS###J

CAPACITORS

C3651, 3653 CKSRYB105K6R3 C3652, 3654 CKSSYB103K16 C3656, 3657 CKSSYB104K10

RESISTORS

R3402, 3412 RAB4C101J R3405–3407, 3409, 3410 RAB4C220J R3416 RAB4C220J R3425 RS1/16SS5601F Other Resistors RS1/16SS###J

CAPACITORS

C3401, 3402, 3419, 3425 CEHVKW101M6R3 C3403–3413, 3417, 3418 CKSSYB104K10 C3420–3424, 3426–3432 CKSSYB104K10 C3445–3448 CKSSYB104K10

[ADDRESS CN BLOCK]

SEMICONDUCTORS

Q3501, 3502 RN1901 D3501, 3502 DAN202U

MISCELLANEOUS

CN3501–3504, 3506 CN3505 18P CONNECTOR VKN1310

40P CONNECTOR

AKM1348

RESISTORS

R3519, 3520 RAB4C472J R3521, 3522, 3525 RAB4C101J R3524 RAB4C222J Other Resistors RS1/16SS###J

[DIGITAL DD CON BLOCK]

SEMICONDUCTORS

IC3601 BA80BC0WFP

MISCELLANEOUS

U3601 DD CON UNIT AXY1137

RESISTORS

R3611 RAB4C101J Other Resistors RS1/16SS###J

CAPACITORS

C3609 CKSSYB104K10 C3611 CKSQYB105K16

C3612 ACH1394 C3613 CKSSYB103K16

50 X MAIN DRIVE ASSY

[50X LOGIC BLOCK]

SEMICONDUCTORS

IC1001 TC74ACT541FT IC1002 TC74VHC00FTS1 D1001–1004 1SS355

MISCELLANEOUS

K1004, 1007 TEST PIN AKX1061 CN1001 18P CONNECTOR VKN1310

RESISTORS

R1001, 1006 RAB4C470J R1004 RAB4C472J VR1001 CCP1390 Other Resistors RS1/16S###J

CAPACITORS

C1001 CEHAT470M16 C1002, 1003 CKSRYB104K16 C1004 CCSRCH331J50 C1006 CCSRCH680J50

[50X RESONANCE BLCOK]

SEMICONDUCTORS

IC1101, 1105 TND307TD IC1102 PS9117P IC1104 AXF1163 IC1107 PS2701A-1(L) Q1101 2SC2412K

Q1102, 1103 QSZ2 Q1104, 1105 2SC4081 D1101, 1103 UDZS5R6(B) D1102 CRH01 D1104 UDZS15(B)

MISCELLANEOUS

L1101 ATH1217 L1106 ATH1216 F1101 CTF1449 1101 ANH1653 1102 AEH1092

1103 BMZ30P080FTC

PDP-5071PU

1234

5678

Mark No. Description Part No.

RESISTORS

R1107, 1108 RS3LMF100J R1109, 1110 RS1/10S4702F R1113 RS1/16S1002F R1114 RS1/16S3302F R1115 ACN1259

Mark No. Description Part No.

CAPACITORS

C1201, 1212 ACG1126 C1202, 1209, 1232, 1236 CKSRYB104K16 C1203, 1208, 1215, 1229 CKSRYF104Z50 C1205, 1206, 1217, 1218 ACG1139 C1207, 1214, 1220, 1226 CEHAT470M25

R1119 ACN1258 R1121 RS1/16S4701F Other Resistors RS1/16S###J

CAPACITORS

C1101, 1114 CEHAT470M25 C1102, 1115 CKSRYF104Z50 C1103 CKSRYB104K16 C1104, 1117 CKSYB105K25 C1107, 1116 ACG1126

C1113 ACH1450 C1121–1124 ACE1178

[50X SUS BLOCK]

SEMICONDUCTORS

IC1201, 1204, 1206, 1208 TND307TD IC1202, 1205 PS9117P IC1209 MM1565AF Q1201, 1208 2SC2412K Q1202, 1204, 1205, 1207 H5N2512LS

Q1209, 1212–1214 QSZ2 Q1210, 1211 FKP280AS Q1215, 1221 FKP300AS Q1216 DTC143EK Q1217 DTC123TKA

Q1220 R5009ANJ D1201, 1205 UDZS5R6(B) D1202, 1203, 1206, 1211 CRH01 D1204 D1FL40 D1208 1SS302

D1209 UDZS16(B) D1210 1SS355 D1212 CRH01 D1213 UDZS8R2(B)

MISCELLANEOUS

L1201, 1203, 1204 BTH1134 L1202 ATH1186 F1227 CTF1449 K1202 TEST PIN AKX1061 KN1201–1204, 1210–1217 ANK1841

CN1201 14P CONNECTOR 14PL-FJ CN1204 8P TOP POST B8B-EH 1202 SCREW PMB30P080FNI

C1210, 1211, 1216, 1241 CKSYB105K25 C1213 CCSRCH221J50 C1222, 1223 ACH1423 C1224, 1225 ACE1178 C1228 CEHAT2R2M2E

C1230 ACH1449 C1231, 1237 CEHAT101M10 C1233 CKSRYB473K16 C1234 CEHAT470M16 C1235 CKSRYB105K6R3

C1244 CKSRYB104K25

[DRIVE HEAT SINK M]

MISCELLANEOUS

3001, 3001 ANH1656 3001 ANH1656 3101, 3101 ANG2679 3101 ANG2679

[50X D-D CON BLOCK]

SEMICONDUCTORS

IC1301 PS2701A-1(L) IC1302 TA76431FR Q1301 2SC2412K Q1303, 1306, 1307 HN1C01FU Q1304, 1401 2SD1898

Q1305 2SA1037K Q1402 2SC4081 D1307 CRF03 D1308, 1403 UDZS5R1(B) D1309, 1311, 1401, 1405 CRH01

D1312, 1402 1SS301 D1313, 1318, 1404, 1406 1SS355 D1315, 1316 UDZS4R7(B)

MISCELLANEOUS

T1302 ATK1160 T1401 ATK1159

RESISTORS

R1312–1314, 1317 RS1/10S224J R1328 RAB4C472J VR1301 CCP1392 Other Resistors RS1/16S###J

RESISTORS

R1208, 1210, 1213, 1215 RS1/10S100J R1211 ACN1254 R1219, 1228, 1230, 1231 RS1/10S0R0J R1220, 1224, 1233, 1256 RS1/10S2R2J R1237 RS1/10S0R0J

R1239 ACN1258 R1245 ACN1257 R1247, 1248 RS3LMF470J Other Resistors RS1/16S###J

CAPACITORS

C1301, 1302, 1405, 1406 CKSRYB104K16 C1308, 1401, 1407 CEHAT101M25 C1310, 1313, 1402 CKSYB105K25 C1311 ACH1451 C1312, 1403 CKSRYB103K50

C1314 CEHAT100M50 C1404 ACG1105

PDP-5071PU

1234

Mark No. Description Part No.

50 X SUB DRIVE ASSY

SEMICONDUCTORS

Q1501 FKP280AS

Q1502 FKP300AS Q1504, 1505 H5N2512LS Q1507 QSZ2 D1501 CRH01

Mark No. Description Part No.

IC2107 AXF1163 Q2101 2SC2412K

Q2103, 2106 QSZ2 Q2110, 2111 2SC4081 D2101, 2112 UDZS5R6(B) D2107 CRH01 D2113 UDZS15(B)

MISCELLANEOUS

K1501 TEST PIN AKX1061 KN1501–1505 GROUND PLATE ANK1841 CN1501 14P CONNECTOR 14R-FJ 1502 SCREW PMB30P080FNI

RESISTORS

R1502, 1503 RS1/10S2R2J R1507, 1508 RS1/10S100J Other Resistors RS1/16S###J

CAPACITORS

C1501 ACE1178 C1503, 1504 ACG1139 C1505 ACH1423 C1506 CKSYB105K25

[DRIVE HEAT SINK M]

MISCELLANEOUS

3001, 3001 ANH1656 3101, 3101 ANG2679

RESISTORS

Other Resistors RS1/16S###J

50 Y MAIN DRIVE ASSY

[50Y LOGIC BLOCK]

SEMICONDUCTORS

IC2001, 2003 TC74ACT541FT

IC2002 TC74ACT540FT D2001, 2006, 2007, 2011 1SS355 D2003–2005 1SS301 D2012 1SS355

MISCELLANEOUS

K2011, 2014 TEST PIN AKX1061 CN2001 40P CONNECTOR AKM1348

RESISTORS

R2001, 2003, 2008, 2020 RAB4C470J R2002, 2006 RAB4C101J

R2004, 2005, 2013, 2025 RAB4C472J VR2001, 2002 CCP1390 Other Resistors RS1/16S###J

CAPACITORS

C2001 CEHAT470M16 C2002–2004 CKSRYB104K16 C2005, 2006 CCSRCH331J50 C2007 CCSRCH680J50

[50Y RESONANCE BLCOK]

SEMICONDUCTORS

IC2101, 2104 TND307TD IC2102 PS9117P IC2106 PS2701A-1(L)

1234

MISCELLANEOUS

L2101 ATH1217 L2103 ATH1216 F2101 CTF1449 2101 ANH1653 2102 AEH1092

2103 SCREW BMZ30P080FTC

RESISTORS

R2109 ACN1259 R2112, 2133 ACN1255 R2113, 2114 RS1/10S4702F R2118 ACN1241 R2120 RS1/16S1002F

R2121 RS1/16S3302F R2126 RS1/16S4701F R2129 ACN1258 Other Resistors RS1/16S###J

CAPACITORS

C2101, 2114 CEHAT470M25 C2102, 2115 CKSRYF104Z50 C2103 CKSRYB104K16 C2104, 2116 CKSYB105K25 C2107 ACG1139

C2108–2111 ACE1178 C2113 ACH1450 C2117 ACG1138

[50Y SUS BLOCK]

SEMICONDUCTORS

IC2201, 2203, 2205, 2208 TND307TD IC2204, 2209 PS9117P IC2210 TND307TD IC2212 TND301S IC2213 MM1565AF

Q2201 2SA2142 Q2202, 2214 2SC4081 Q2203 R5009ANJ Q2204, 2206, 2207, 2209 H5N2512LS Q2210, 2216 FKP280AS

Q2211, 2213, 2217, 2219 H5N2512LS Q2215, 2221, 2222, 2241 QSZ2 Q2220, 2223 FKP300AS Q2236 2SK3050 Q2238 R6008ANJ

Q2261 DTC143EK Q2262 DTC123TKA D2201, 2202, 2204, 2209 CRH01 D2203, 2225 1SS355 D2205, 2206 1SS302

D2207 CRF03 D2208, 2212 UDZS5R6(B) D2210, 2213, 2216 CRH01

PDP-5071PU

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