PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ORDER NO.
PROVISIONAL
PDP-4270XD
PLASMA TELEVISION
PDP-4270XD
PDP-427XD
PDP-4270XA
PDP-427XA
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower RequirementRemarks
PDP-4270XDWYVIXK5AC 220 V to 240 V
PDP-427XDWYVIXK5AC 220 V to 240 V
PDP-4270XA
PDP-427XA
This service manual should be used together with the following manual(s).
PDP-4270XD, PDP-427XD,
PDP-4270XA, PDP-427XA
WYVIXK5AC 220 V to 240 V
WYV5AC 220 V to 240 V
WYVIXK5AC 220 V to 240 V
WYV5AC 220 V to 240 V
Model No.Order No.Remarks
ARP3392SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
For details, refer to "Important Check Points for good servicing".
T-IZR SEP. 2006 printed in Japan
Page 2
1234
1. NOTES ON SERVICE VISIT
1.1 SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
B
cause cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
Health & Safety Code Section 25249.6 - Proposition 65
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
C
de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power line
D
and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
E
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
F
2
1234
PDP-4270XD
Page 3
5678
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to
the chassis should have a minimum resistor reading of 0.3MΩ
and a maximum resistor reading of 5MΩ. Any resistor value
below or above this range indicates an abnormality which requires
corrective action. Exposed metal parts not having a return path to
the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not
use an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229
equivalent)", measure for current from all exposed metal parts of
the cabinet (input/output terminals, screwheads, metal overlays,
control shaft, etc.), particularly any exposed metal part having a
return path to the chassis, to a known earth ground (water pipe,
conduit, etc.). Any current measured must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have
special safety related characteristics. These are often not evident
from visual inspection nor the protection afforded by them
necessarily can be obtained by using replacement components
rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in this
Service Manual.
Electrical components having such features are identified by
marking with a on the schematics and on the parts list in this
Service Manual.
The use of a substitute replacement component which dose not
have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in this
Service Manual, may create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to,
or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
A
B
C
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
D
E
56
PDP-4270XD
F
3
7
8
Page 4
A
Charged Section
1234
High Voltage Generating Point
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In
addition, the measuring equipment can be damaged if it is
connected to the GND of the charged section and the GND of the
non-charged section while connecting the set directly to the
commercial AC power supply. Therefore, be sure to connect the
set via an insulated transformer and supply the current.
B
1. Power cord
2. AC inlet
3. Power switch (S1)
4. Fuse (In the POWER SUPPLY Unit)
5. STB transformer and Converter transformer
(In the POWER SUPPLY Unit)
6. Other primary side of the POWER SUPPLY Unit
C
: Part is Charged Section.
: Part is the High Voltage Generating Points
other than the Charged Section.
42 SCAN B Assy
42 Y DRIVE Assy42 X DRIVE AssySUS CLAMP 1 AssyPOWER SUPPLY Unit
The places where voltage is 100 V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
The VSUS voltage remains for several minutes after the power to
the unit is turned off. These places must not be touched until
about 10 minutes after the power is turned off, or it is confirmed
with a tester that there is no residual VSUS voltage.
If the procedures described in “10.3 POWER ON/OFF
FUNCTION FOR THE LARGE-SIGNAL SYSTEM” are
performed before the power is turned off, the voltage will be
discharged in about 30 seconds.
POWER SUPPLY Unit........................................................(205 V)
42 X DRIVE Assy...............................................(–180 V to 205 V)
42 Y DRIVE Assy...............................................................(500 V)
42 SCAN A Assy............................................................... (500 V)
42 SCAN B Assy............................................................... (500 V)
SUS CLAMP 1 Assy...........................................(–180 V to 205 V)
SUS CLAMP 2 Assy...........................................(–180 V to 205 V)
Conductive plate X
D
E
F
AC inletPower switch (S1)42 SCAN A Assy
SUS CLAMP 2 Assy
Fig. High Voltage Generating Point (Rear view)
4
1234
PDP-4270XD
Page 5
5678
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
56
PDP-4270XD
E
F
5
7
8
Page 6
1234
1.2 QUICK REFERENCE UPON SERVICE VISIT
A
Notes, PD/SD diagnosis, and methods for various settings
Notes when visiting for service
1. Notes when disassembling/reassembling
1 Rear case
When reassembling the rear case, the screws must be tightened in a
specific order. Be careful not to tighten them in the wrong order forcibly.
For details, see "Rear Case" in "6. DISASSEMBLY"
2 Attaching screws for the HDMI connector
When attaching the HDMI connector after replacing the Main Assy,
secure the HDMI connector manually with a screwdriver, but not
with an electric screwdriver. If you tighten the screws too tightly
B
C
with an electric screwdriver, the screw heads may be damaged, in
which case the screws cannot be untightened/tightened any more.
2. On parts replacement
1 How to discharge before replacing the Assys
A charge of significant voltage remains in the Plasma Panel even
after the power is turned off. Safely discharge the panel before
replacement of parts, in either manner indicated below:
Let the panel sit at least for 3 minutes after the power is turned off.
A:
B: Turn the Large Signal System off before the power is turned off
then, after 1 minute, turn the power off.
For details, see "10.3 Power ON/OFF Function for the Large-Signal
System."
2 On the settings after replacement of the Assys
Some boards need settings made after replacement of the Assys.
For details, see "7. ADJUSTMENT"
3. On various settings
1 SR+
After a repair using a PC, be sure to restore the setting for the
RS-232C connector to SR+.
2 Setting in Factory mode
After a Mask indication into the panel is performed, be sure to
set the Mask setting to "OFF" then exit Factory mode.
Quick Reference upon Service Visit 1
PD/SD
Item
Communication with the panel drive IC
Communication with the module IIC
DIGTAL-RST2
Panel high temperature
Panel section
Audio
Communication with the Module microcomputer
Main 3-wire serial communication
Main IIC communication
Communication with the Main microcomputer
FAN
Main section
Unit high temperature
Communication with the D-TUNER
MTB-RST2/RST4
2. Press [ENTER], then select a Mask indication, using [»] or [«].
2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)
1. Select either Input 1 or 2 or 4, to which no signal is input (
2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering
Factory mode, press [MUTING] three times, then press [«] once.)
Then, the indication at the lower right of the screen changes from
"OFF" to "ANA AD YCBCR".
3. You can change Mask patterns by pressing [«] to select {SG
PATTERN} then using [|] or [\].
Note: When you switch "SG MODE" routes, some displays become
monochrome, as they are in Y-signal only mode.
black screen
Adjustments and Settings after replacement of the
Assys (Procedures in Factory mode)
2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds.
3 After transfer of backup data is completed, {ETC} is automatically selected, and the
LED on the front panel returns to normal lighting.
2. MAIN Assy (U): Execution of FINAL SETUP.
1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering
Factory mode, press [MUTING] three times, then press [«] four times.)
2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds.
3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
switch of the main unit off.
3. POWER SUPPLY Unit: Clearance of the accumulated power-on count
and maximum temperature value
2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected.
).
6
PDP-4270XD
1234
Page 7
5678
Quick Reference upon Service Visit 2
Mode transition and structure of layers in Service Factory mode
Mode transition in Service Factory mode
INFORMATION mode
1. VERSION (1)
2. VERSION (2), (3)
3. MAIN NG
4. TEMPERATURE
5. HOUR METER
6. HDMI SIGNAL INFO1, 2
7. VDEC SIGNAL INFO 2
8. DTV TUNING STATUS 1, 2, 3
9. DTV TV-GUIDE BER
10. DEBUG INFO
PANEL FACTORY mode
1. PANEL INFORMATION
2. PANEL WORKS
3. POWER DOWN
4. SHUT DOWN
5. PANEL-1 ADJ
6. PANEL-2 ADJ
7. PANEL REVICE
8. ETC.
9. RASTER MASK SETUP
10. PATTEN MASK SETUP
11. COMBI MASK SETUP
Up
Down
• To shift to another mode, press [MUTING].
• To shift to another item in a specific mode,
press [»] or [«].
• To shift to the next nested layer below for an
item with a "(+)" indication, press [ENTER].
To return to the next nested layer above,
also press [ENTER].
INITIALIZE mode
1. SYNC DET
2. SG MODE
3. SG PATTERN
4. SIDE MASK LEVEL
5. FINAL SETUP
6. HMG/HG SERVICE MODE
7. CVT AUTO
8. HDMI INTR POSITION
OPTION mode
1. EDID WRITE MODE
2. ANTENNA MODE
3. AFT
Structure of Layers in Service Factory Mode
INFORMATION mode
1. VERSION (1)Flash Versions for PANEL system and MAIN system
2. VERSION (2)Flash Versions for DTV system
3. VERSION (3)Flash Versions for CCD ucom and HM
4. MAIN NGSD histories for MAIN (Going Clear model by SET key)
4-1. CLEARSelect Yes by [\] key \ pushing and hold [SET] key
5. TEMPERATURETEMP 1, TEMP2 and FAN mode are displayed
6. HOUR METERHour meter and number of Power ON are displayed
6-1. CLEARSelect Yes by [\] key \ pushing and hold [SET] key
7. HDMI SIGNAL INFO 1For factory use
8. HDMI SIGNAL INFO 2Signal info of HDMI are displayed ( Detail are on SM )
9. VDEC SIGNAL INFOFor factory use
10. DTV TUNING STATUS 1 Detail information for DTV is displayed
11. DTV TUNING STATUS 2 Detail information for DTV is displayed
12. DTV TUNING STATUS 3 Detail information for DTV is displayed
13. DTV TV-GUIDE BERFor production line use
14. DEBUG INFOFor factory use
PANEL FACTORY modeRefer to [PANEL FACTORY MODE]
OPTION
1. EDID WRITE MODEFor factory use
2. ANTENNA MODEFor production line use
3. AFTFor production line use
INITIALIZE
1. SYNC DET (+)For factory use
2. SG MODESG signal from MAIN VDEC (
3. SG PATTERNFor factory use
4. SIDE MASK LEVEL(+)For factory use
4-1. R MASK LEVEL
4-2. G MASK LEVEL
4-3. B MASK LEVEL
5. FINAL SETUPSet to Factory default settings (it should perform after
5-1. DATA RESETreplacing a MAIN board )
6. HMG/HG SERVICE MODE Information for a USB device is displayed
6-1. MODE SIFT
7. CVT AUTOFor factory use
8. HDMI INTR POSITION(+) For factory use
Composite signal is required
A
B
)
C
Structure of Layers in Panel Factory Mode 1
1. PANEL INFORMATION Version indication of the panel
2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter
3. POWER DOWN Indication of the Power-down history
4. SHUT DOWN Indication of the Shutdown history
5. PANEL-1 ADJ (+)
1. X-SUS B
2. Y-SUS B
3. Y-SUSTAIL T1
4. Y-SUSTAIL T2Modification not required because these items are basically
5. Y-SUSTAIL Wfor factory presetting
6. XY-RST W1
7. XY-RST W2
8. VOL SUS
9. VOL OFFSETSettings required after replacement of the panel
10. VOL RST P
11. SUS FREQ.For AM noise prevention (Depending on the mode,
6. PANEL-2 ADJ (+)
1. R-HIGH
2. G-HIGH
3 .B-HIGH Parameters for the WB adjustment of the panel, which are
4. R-LOWrequired during adjustment after panel replacement
5. G-LOW
6. B-LOW
7. ABL Setting of the power consumption. A setting table is
To "Structure of Layers in Panel Factory Mode 2"
count, and power-on count of the panel
brightness of the screen changes.)
available for each vertical signal.
Structure of Layers in Panel Factory Mode 2
7. PANEL REVISE (+)
R-LEVEL
G-LEVELItems for use by engineers
B-LEVEL
8. ETC (+)
1. BACKUP DATAFor transferring backup data (after replacement of
2. DIGITAL EEPROMTo clear data of the digital video
3. PD INFO.
4. SD INFO.For clearance of data for the corresponding items.
5. HR-MTR INFO.The clearing method is the same: Select "CLEAR",
6. PM/B1-B5using [\], then hold [SET] pressed for at least 5
7. P COUNT INFO.seconds. After clearance is completed, {ETC} is
8. MAX TEMP.automatically selected.
9. RASTER MASK SETUP (+)
1. MASK OFF
2. RST MASK 01For use while Raster Mask (full mask) is displayed.
• • • • •Use [»] or [«] to select the type of mask.
25. RST MASK 24
10. PATTEN MASK SETUP (+)
1. MASK OFF
2. PTN MASK 01For use while Pattern Mask is displayed. Use [»] or
• • • • •[«] to select the type of mask.
40. PTN MASK 39
11. COMBI MASK SETUP (+)
1. MASK OFF
2. CMB MASK 01For use while Combination Mask is displayed.
• • • • •Use [»] or [«] to select the type of mask.
11. CMB MASK 10
the DIGITAL Assy)
D
E
56
PDP-4270XD
F
7
7
8
Page 8
1234
1.3 JIGS LIST
A
Cleaning
NamePart No.Remarks
Cleaning liquidGEM1004
Cleaning paperGED-008
Used to fan cleaning.
Refer to "2.4 CHASSIS SECTION (1/2).
CONTENTS
1. NOTES ON SERVICE VISIT.............................................................................................................................2
B
C
D
E
F
1.1 SAFETY INFORMATION ...........................................................................................................................2
1.2 QUICK REFERENCE UPON SERVICE VISIT........................................................................................... 6
1.3 JIGS LIST .................................................................................................................................................. 8
2. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 10
2.3 FRONT SECTION.................................................................................................................................... 14
2.7 MULTI BASE SECTION........................................................................................................................... 22
2.8 PDP SERVICE PANEL ASSY 427 (AWU1208) .......................................................................................24
2.9 TABLE TOP STAND (PDP-4270XD ONLY)..............................................................................................25
3. PCB PARTS LIST ...........................................................................................................................................26
4. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................42
4.11 42 DIGITAL ASSY..................................................................................................................................55
4.12 SIGNAL BLOCK DIAGRAM...................................................................................................................56
4.13 R07 DT ASSY (PDP-4270XD and PDP-427XD ONLY) ......................................................................... 58
4.14 POWER SUPPLY BLOCK of MAIN ASSY.............................................................................................59
4.16 POWER SUPPLY BLOCK of 42E AUDIO, LED IR and SIDE KEY ASSYS...........................................61
4.17 VOLTA GES.............................................................................................................................................62
12. IC INFORMATION.......................................................................................................................................178
A
B
C
D
56
PDP-4270XD
E
F
9
7
8
Page 10
1234
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
B
C
20
19
24
D
E
9
Ferrite core
Cable tie
18
PDP-4270XD/WYVIXK5, PDP-427XD/WYVIXK5,
PDP-427XA/WYVIXK5, WYV5
only
19 Pad (427 T-L)AHA2554AHA2554AHA2554AHA2554AHA2534AHA2534
20 Pad (427 T-R)AHA2555AHA2555AHA2555AHA2555AHA2535AHA2535
21 Pad (427 B-L)AHA2600AHA2600AHA2600AHA2600AHA2592AHA2592
22 Pad (427 B-R)AHA2601AHA2601AHA2601AHA2601AHA2593AHA2593
23 Under Carton (427)AHD3496AHD3496AHD3496AHD3496AHD3471AHD3471
142 & 60 LED AssyAWW1134
2LED IR AssyAWW1136
3Blind Cushion (427HX)AEB1443
4Speaker CushionAEB1452
5Speaker Cushion SSee Contrast table (2)
6Nyron RivetAEC1671
7Insulation Sheet BAED1284
8Insulation SheetAED1289
9Reinforcement FrameAMR3620
10 Front Case AssySee Contrast table (2)
A
11 Panel Cushion V (42)AED1301
12 Panel Cushion H (42)AED1309
13 Pioneer Name PlateAAM1096
14 Punching SheetSee Contrast table (2)
15 Front CollarAMR3541
16 Screw (3 x 30P)ABA1350
17 Screw (M3 x 4)ABA1354
18 ScrewAPZ30P080FTB
19 Front Case CushionSee Contrast table (2)
20 IR Block CushionAEB1465
21 IR Blind SheetAAX3455
(2) CONTRAST TABLE
PDP-4270XD/WYVIXK5, PDP-427XD/WYVIXK5, PDP-4270XA/WYVIXK5, WYV5, PDP-427XA/WYVIXK5 and
WYV5 are constructed the same except for the following:
Mark No.Symbol and Description
5Speaker Cushion SNot usedAEB1460Not usedAEB1460Not usedAEB1460
10 Front Case AssyAMB2971AMB2968AMB2972AMB2969AMB2972AMB2969
14 Punching SheetAAS1015AAS1014AAS1015AAS1014AAS1015AAS1014
19 Front Case Cushion (42B)AEB1464AEB1462AEB1464AEB1462AEB1464AEB1462
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω
47k Ω
0.5 Ω
1 Ω
56 x 10
47 x 10
R50
1R0
1
3
561
473
RD1/4PU J
RD1/4PU J
RN2H K
RS1P K
561
473
R50
1R0
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω
77
77
LIST OF WHOLE PCB ASSEMBLIES
B
MarkSymbol and Description
1..R07 DT ASSYAWE1311AWE1311Not usedNot usedNot usedNot used
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS
LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety
factor of the part. Therefore, when replacing, be sure to use parts of identical
designation.
B
42 X DRIVE ASSY
(AWW1196)
SENSOR ASSY
(AWW1140)
42 DIGITAL ASSY
(AWW1240)
SUS CLAMP 1
ASSY
(AWW1022)
SUS CLAMP 2
ASSY
(AWW1023)
C
D
E
56
PDP-4270XD
F
43
7
8
Page 44
1234
4.2 OVERALL WIRING DIAGRAM (2/2)
A
B
SIDE KEY ASSY
(AWW1133)
42E AUDIO
ASSY
(AWW1185)
MAIN ASSY
(PDP-4270XD, PDP-4270XA : AWV2320)
(PDP-427XD, PDP-427XA : AWV2318)
4.8 POWER SUPPLY BLOCK of 42 X DRIVE and 42 Y DRIVE ASSYS
to
A
ADDRESS ASSY
42 Y DRIVE ASSY
Vprst
5.0V
VOFS
VF
IC5V
VPRST
Reg.
VH
5V
5.0V6.5V
Reg.IC
16.5V
VSUS
VOFS
DC/DC Conv.
IC5V
DC/DC Conv.
VH
DC/DC Conv.
from
POWER SUPPLY
Logic
DK
Mod.
B
Mask
Mod.
Ofset
C
Reset
Scan
Logic
D
Scan IC
42 SCAN A, B ASSYS
E
Note :
VOFS DC/DC converter and VPRST regulator are
controled by electric volume.
The input of VOFS DC/DC converter and VRN DC/DC
converter is 16.5 V, but they do not operate when Vsus
is under 100 V.
F
Reset
Mask
Mod.
Logic
DK
Mod.
VRN
VRN
DC/DC Conv.
15V
DC/DC Conv.
5.0V
5V
Reg.
from
POWER SUPPLY
VSUS 16.5V6.5V
42 X DRIVE ASSY
52
to
ADDRESS ASSY
PDP-4270XD
1234
Page 53
5678
4.9 42 SCAN A and 42 SCAN B ASSYS
IC2801
Scan IC
IC2802
Scan IC
IC2803
Scan IC
IC2804
Scan IC
IC2805
Scan IC
IC2806
Scan IC
Scan Signal
VH
IC5V
PSUS
42 SCAN B ASSY
(UPPER)
SB1
A
B
C
IC2701
Scan IC
IC2702
Scan IC
IC2703
Scan IC
IC2704
Scan IC
IC2705
Scan IC
CN2802
Serial Data
CN2702
D
E
SA1
IC2706
Scan IC
PSUS
IC5V
VH
Scan Signal
42 SCAN A ASSY
(LOWER)
PDP-4270XD
56
F
53
7
8
Page 54
1234
4.10 42 ADDRESS ASSY
A
B
AD1AD2
V+8V
C
Resonance
Block
V+ADR5
D
IC1555
Driver IC
CN1501
AN/P BN/P
CN/P DN/P CLKN/P
CLK/LE/HBLK/LBLK
R/G/B
IC1554
Driver IC
V+3V
IC1501
(PEE002A-K
or PEE002B-K)
LVDS Receiver
IC1553
Driver IC
CN1502
V+60VV+5V
Resonance
Block
V+ADR1
IC1552
Driver IC
E
F
54
1234
PDP-4270XD
Page 55
5678
4.11 42 DIGITAL ASSY
D20
V+3V_EEP
VH_UV_PD, YDRIVE_PD
YRESNC_PD,
YDD_CHV_PD
Vofs_ADJ,
SCAN
YSUS
STOP_SQ
YPR-U
DAC
OR
Pulse
Width
D24
SCL,SDA
SCL,
SDA
ADRPD1
TEMP1
V+3V_D
V+1V_D
SQ_PD
MASK
V+8V
Vsus_AD
RELAY, PD_TRG_B,
DC-DC CONVERTER
MODULE
AXY1137-
PS_PWDN
XSUSTN_PD, XDD_CNV_PD,
RV
OR
MODULE UCOM
M30620FCPGP
IC3151
REG.
RELAY
AND
PD_MUTE
+12V
+12V
AND
Ext_P
D11
DRF_
DRF
A
DRF_
B
D19
AND
C
XSUS
V+8V
D16D15
V+3V_D
V+8V
V+8V
LED_R
LED_B
MSEL
YOBI
LVDS
UART
SW
FlashMemory
IC3301
V+3VACTV
SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.
PEG239A-K
IC3401
Theater
UART
INP_MUTE
RA, GA, BA
HD, VD, DCLK, DE
VD
HD
PSIZE
H DET
D18
D
V+8V
D17
LVDS
E
F
D12
D11
PDP-4270XD
56
55
7
8
Page 56
1234
4.12 SIGNAL BLOCK DIAGRAM
A
TANSHI ASSY
B
C
PDP-427XD,
PDP-427XA ONLY
D
SIDE ASSY
PDP-427XD,
PDP-427XA ONLY
E
Antenna
Input
Audio Output
Input1
Input2
Input3
PC Input
SUB WOOFER
SR_OUT
Input2
Component
Input5 for
PDP-427XD
PDP-427XA
Input4 for
PDP-4270XD
PDP-4270XA
Head
Phone
PC ASSY
PC Input
RS232C
AUDIO_OUT_L/R
AIR_L/R
SCART_V
MUTE1
MON_OUT_L/R
MUTE2
MON_OUT_V
LINK_IO
MON_OUT_L/R
MUTE3
MON_OUT_V
TXD/RXD
MUTE
PC_L/R
SW_L/R
HP_L/R
DT_MON_Y/C
DT_SP_L/R
SOW_SW1/2/3
Input1_RGB
Input3_RGB
RAPID_SW1
RAPID_SW3
Input2_Y/Pb/Pr
PC_RGB
PC_H/V
L/R
L/R
Y/C
L/R
Y/C
L/R
Y/C
U4501
AXF1172(Frontend)
MONO_IN
IC4501
MSP3417G
AIR_R
AIR_L
IC4701
R2S11002FT
(AVSW)
IC4901
R2S11001FT
(RGBSW)
SDA_AIR
SCL_AIR
SDA_AV
SCL_AV
MSP_RST
A_TUNER_V
SDA_AV
SCL_AV
GY_SG
RCR_SG
BCB_SG
GY_SG
SDA_AV
SCL_AV
SR_OUT
232C_DET
OPT_L/R
IC8301
HD64F3684FP
(IF UCOM)
SDA_TXT
SCL_TXT
VY_TXT
BLK_TXT
MAIN_Y/C
GY_MVDEC
BCB_MVDEC
RCR_MVDEC
FB_MVDEC
SDA_MA
SCL_MA
SUB_Y/C
SDA_MA
SCL_MA
HDMI_RCH/LCH
A_MUTE
SDA_MA
SCL_MA
RCR_AD
BCB_AD
RST_ASIC
GY_AD
REG_MVDEC
TXD/RXD_IF
Analog Audio signal
Analog Video signal
Component signal
Digital Video signal
Digital Audio signal
Synchronized signal
Data signal
Control signal
RF signal
IC4601
SDA6000
(TEXTUCOM)
IC5101
UPD64015AGM
(MAIN VDEC)
EXDIO_VDEC
EXA_VDEC
IC5102
EDS1616AGTA
(SDRAM)
PDP-427XD,
PDP-427XA ONLY
IC5103
TVP5150AM1PBS
(SUB VDEC)
IC5301
AD9985KSTZ
(ADC)
CLP_PLS1
CLP_PLS2
SDA_TXT
SCL_TXT
SDA_AV
SCL_AV
TXD_DT
RXD_DT
Antenna
Input
Antenna
Output
F
Digital Audio
56
Digital Terrestrial
Board
R07 DT ASSY
PDP-4270XD,
PDP-427XD
ONLY
PDP-4270XD
REM
LED IR
ASSY
KEY_AD1
KEY_AD2
SIDE KEY
ASSY
LED_ON
LED_OFF
LED_REC
LED_MDM
42 & 60 LED
ASSY
1234
Page 57
5678
EXA_TXT
EXDIO_TXT
DIN4_G
DIN4_R
DIN4_B
VD4/5
HD4/5
DIN6_DATA
HD6/VD6
INT_HD1/VD1
EXT_HD1/VD1
DIN3_G
DIN3_R
DIN3_B
HD_PLL
HOLD_PLL
CLP_AD
IC4602
HY57V641620ET
P
(SDRAM)
IC4603
S29AL016D70TF1010
(FLASH)
DIN5
IC8001
PD6523A
(DIGITAL SELECTOR)
DIN1_GY
HD3
HD2
VD2
DIN2_RCR
DIN2_BGB
DIN2_GY
VD_M
HD_M
CBCR_M
Y_M
RST_IC6
VD_S
HD_S
RCR/GY/BCB_S
RXD_IC3
TXD_IC3
MAIN ASSY
IC8102
EDS6432AFTA
(SDRAM)
MD_A
RXD_IC6
TXD_IC6
MA
IC8101
PE5504B
(IP)
RS1_IC2
IC8201
PEG121B
(MULTI)
IC8103
EDS6432AFTA
(SDRAM)
MGA/MBA/MR
MVD/MHD
MD_B
EXA
EXDIO
IC8202
S29JL032H70TFI12
(FLASH)
POWER SUPPLY UNIT
CN4008
RA
GA
BA
IC4002. IC4005
TC74VCX541FT
(BUFF)
HD/VD
IC4001
TC74VCX541FT
(BUFF)
A
B
C
42 DIGITAL ASSY42E AUDIO ASSY
CN4001
D
SDA_AIR
SCL_AIR
IC8401
MB91305PMC
(MAIN UCOM)
A0. 19
DQ0. 15
IC8402
MBM29DL162TE70TN
(FLASH)
RST_ASIC
IC5402
PCM1754DBQ
IC8407
PQ200WNA1ZPH
(FAN CONTROL)
FAN
(AUDIO DAC)
R1
Input3
HDMI
IC5401
SII9023CTU
(HDMI)
R0
Input4
HDMI
TXD_MD
RXD_MD
PDP-427XD,
PDP-427XA
ONLY
PDP-4270XD
56
AC_DET
A_MUTE
A_STBY_B
PSW_A
SDA_AU
SCL_AU
AUDIO_L/R
CN4007
E
F
57
7
8
Page 58
1234
4.13 R07 DT ASSY (PDP-4270XD and PDP-427XD ONLY)
A
B
C
D
Data Bus buffer
IC5002
(TC74LCX245FTS1)
Address Bus Buffer
IC5003 & IC5004
(TC74LCX373FT)
PCMCIA Connector
CN5000 & 0011
Address, Data, Control
TS3
CiMAX SP2L
IC5001
I2C_main
TS2
TS1
TS4
I2C_tun
SDRAM
IC3000
(K4S281632I-UC75)
128Mbit
SPDIF Connector
COFDM
IC1001
(STV0361L)
SPDIF Comverter
(CS8406CZZ)
SPDIF out
JA4000
IC4003
I2C_tun
IF Amp
IC1000
(UPC3221GV)
SAW filter
F1000
Audio A/D
IC4100
(PCM1803DB)
RF inRF out
Tuner
M1000
(XXF1007)
IF
Audio L/R in
CN4000
Audio L/R out
Analogue connector
OMEGA
IC2000
(STIS517DWAL)
Audio LPF
OPamp
Y,C
SDRAM
IC3003
(K4S281632I-UC75)
128Mbit
Audio DAC
IC4000
(CS4334-KS)
E
CN6000
Flash
IC3002
(XGC1003)
TxRx,controls
Analogue Audio out
Video Buffer
Transistor
PSU Connector (12p)
Digital Connector
CN6003
Digital Video out
Analogue Video out
F
58
PDP-4270XD
1234
Page 59
5678
4.14 POWER SUPPLY BLOCK of MAIN ASSY
CN4002
V+5.1V
V+12V
V+6.5V
IC4102
DDC
(LTC3414EFE)
IC4103
DDC
(LTC3412EFE)
V+3.3V D2
FET SW
(UPA1917TE)
Q4106
V+1.2V D
V+3.3V D
IC4108
1.8V REG
(NJM2846DL3-18)
IC4105
2.5V REG
(S-1170B25UC-OTK)
IC8407
Varriable REG
(PQ200WNA1ZPH)
IC4113
5.0V REG
(NJM2846DL3-05)
IC4110
9.0V REG
(PQ090DNA1ZPH)
IC4109
9.0V REG
(PQ090DNA1ZPH)
IC4104
5.0V REG
(NJM2846DL3-05)
V+3.3V TXT
V+2.5V TXT
FAN VCC
V+35V
V+5V AIR
V+9V AIR
V+9V AS
V+5V AS
U4601
TEXT UCOM
(SDA6000)
Fan
U4501
Analog Front End
(AXF1172)
IC4701
AV SW
(R2S11002AFT)
V+1.8V D
V+3.3V D
V+3.3V D
V+3.3V D
V+3.3V D
V+1.2V D
V+3.3V D
V+1.2V D
V+3.3V D
V+3.3V D
IC8001
Triton
(PD6523A-K)
IC8002
Buffer IC
(TC74LCX125FT)
X8001
100 MHz Oscillator
(ASS1194)
IC8101
Silvia
(PE5504B-K)
IC8102, IC8103
64M SDRAM for Silvia
(EDS6432AFTA-75-E-K)
IC8201
Carrera
(PEG121B-K)
IC8202
32M SDRAM for Carrera
(S29JL032H70TFI21-K)
A
B
C
CN4008
V+35V
V+3.3V STB
IC4111
IC4114
1.8V REG
(S-1132B18-U5)
IC4107
3.3V REG
(NJM2846DL3-33)
Q4105
Power SW
(UPA1917TE)
5.0V REG
(NJM2846DL3-05)
IC4106
1.5V REG
(S-1170B15UC-OTA)
IC4115
1.8V REG
(S-1132B18-U5)
IC4101
1.8V REG
(S-1132B18-U5)
V+5V A
V+3.3V D HDMI
V+1.8V HDMI
V+3.3V VDEC C
V+3.3V VDEC A
V+1.5V VDEC
V+3.3V VDEC SDRAM
V+1.8V VDEC S D
V+3.3V VDEC S D
V+1.8V VDEC S A
V+3.3V AD A
V+3.3V AD D
V+3.3V STB
V+1.8V UCOM
V+3.3V UCOM
V+3.3V UCOM
V+3.3V UCOM
V+3.3V UCOM
PDP-4270XD
56
IC4901
Comp SW
(R2S11001FT)
IC5401
HDMI
(Sii9023CTU-K)
IC5101
Main VDEC
(UPD64015AGM-UEU-K)
IC5102
16M SDRAM
for Video Decoder
(EDS1616AGTA-75-E-K)
IC5103
Sub VDEC
(TVP5150AM1PBS-K)
IC5301
ADC
(AD9985)
IC8301
Interface CPU
(AGC1001)
IC8301
Main CPU
(MB91305)
IC8409
64K EEPROM
(BR24L64F-W)
IC8403
Reset IC
(PST3628UR)
IC8402
16M Flash
(MBM29DL162TE70TN-K)
7
D
E
F
59
8
Page 60
1234
4.15 42E AUDIO ASSY
A
To
POWER SUPPLY UNIT
P5
+16.5V
B
C
D
A1
+16.5V
POWER AMP IC
IC3751
LA4625
+12V
BUFFER
WOW + VOLUME IC
NJW1183GK1
+16.5V+12V
REGULATOR
IC3752
PQ120DNA1ZPH
IC3753
BUFFER
PSW_A
+12V
SCL
SDA
+12V
A2
DC DETECT
BLOCK
R_OUT-
R_OUT+
E
A3
L_OUT-
L_OUT+
RightLeft
F
60
1234
SPEAKERS
PDP-4270XD
A_Mute
A_STBY_B
R_Audio
L_Audio
A_NG_B
42E AUDIO ASSY
To
MAIN
Assy
M9
Page 61
5678
4.16 POWER SUPPLY BLOCK of 42E AUDIO, LED IR and SIDE KEY ASSYS
1 PSWO Function standby control signal0TP3519
2 XSUS_PDIX drive PD signal0TP3513
3 XDD_PDIX drive PD signal0TP3514
4 XDRV_PDIX drive PD signal0TP3515
5 GND–GND––
6 XRsv1IX drive control signal (reserve)––
7 XSUS-MSKIX drive control signal0 to 3.3–
8 GND–GND––
9 XNR-DO X drive control signal0 to 3.3–
10 GND–GND––
11 XSUS-GO X drive control signal0 to 3.3–
12 GND–GND––
13 XSUS-DO X drive control signal0 to 3.3–
14 GND–GND––
15 XSUS-UO X drive control signal0 to 3.3–
16 GND–GND––
17 XSUS-BO X drive control signal0 to 3.3–
18 GND–GND––
42 DIGITAL Assy
CN3506 (D20)
Pin
No.
1 GND–GND––
2 SCN5V_PDIY drive PD signal0TP3507
3 SI_LO Scan control signal0 to 3.3–
4 SI_HO Scan control signal0 to 3.3–
5 GND–GND––
6 CLRO Scan control signal0 to 3.3–
7 CLKO Scan control signal0 to 3.3–
8 GND–GND––
9LEOScan control signal0 to 3.3–
10 OC2O Scan control signal0 to 3.3–
11 OC1 (–1)O Scan control signal0 to 3.3–
12 GND–GND––
13 YSUS-BO Y drive control signal0 to 3.3–
14 YSUS-UO Y drive control signal0 to 3.3–
15 GND–GND––
16 YSUS-DO Y drive control signal0 to 3.3–
17 YSUS-GO Y drive control signal0 to 3.3–
18 GND–GND––
19 YPR-UO Y drive control signal0 to 3.3–
20 YRsv1–Y drive control signal (reserve)––
21 GND–GND––
22 YSUS-MSKO Y drive control signal0 to 3.3–
23 YNRSTO Y drive control signal0 to 3.3–
24 YRsv2–Y drive control signal (reserve)––
25 GND–GND––
26 YENOFSO Y drive control signal0 to 3.3–
27 YRsv3O Y drive control signal (reserve)––
28 YSOFT-DO Y drive control signal0 to 3.3–
29 GND–GND––
30 VOFS_ADJ–Vofs offset adjustment1.85TP3181
31 VYPRST_ADJ O Reset voltage adjustment1.21TP3182
32 GND–GND––
33 GND–GND––
34 N.C–Non connection––
35 GND–GND––
36 YDD_PDIY drive PD signal0TP3509
37 YSUS_PDIY drive PD signal0TP3510
38 SCAN_PDIY drive PD signal0TP3511
39 YDRV_PDIY drive PD signal0TP3512
40 PSWO Function standby control signal0TP3518
O+3.3 V power supply output3.3
O+3.3 V power supply output3.3
O+3.3 V power supply output3.3
–GND
–GND
–GND
ORed LED control output0 to 3.3
OBlue LED control output0 to 3.3
IControl select0 to 3.3
IPanel type judge0 to 3.3
INon connection
IReserve input0 to 3.3
IReserve input0 to 3.3
IReserve input0 to 3.3
IReserve input0 to 3.3
IReserve input0 to 3.3
OSTB 3.3 V power supply output3.3
–GND
–
–
–
–
–
–
–
Pin No.Pin NameI/OFunctionVoltage (V)TP
1
2
3
4
5
V+3.3V_EEP
E_SCL
E_SDA
TEMP1
GND
OPower supply output for memory3.3
OIIC communication clock signal0 to 3.3
OIIC communication data signal0 to 3.3
IPanel temperature sensor signal0 to 3.3
–GND
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
42 DIGITAL Assy
D
CN3601 (D21)
POWER SUPPLY Unit
(P4)
Pin No.Pin NameI/OFunctionVoltage (V)TP
1
V+12V
2
V+12V
3
GND
4
GND
5
V+3.3V_STB
6
GND
7
M_SW_DET
8
EXT_PD
9
E
F
10
11
12
13
14
VSUS_ADJ
PS_PD
RELAY
DRF_B
AC_DET
PD_TRG_B
I+12 V power supply input12–
I+12 V power supply input12–
–GND––
–GND––
ISTB3.3 V power supply input0 to 3.3–
–GND––
IMechanism switch detection signal input0 to 3.3–
OPower down signal0 to 3.3–
OVSUS power supply adjustment signal0 to 3.3–
IPower supply PD signal0 to 3.3–
ORelay control0 to 3.3–
OLarge power supply ON/OFF control signal0 to 3.3–
IAC power supply state input0 to 3.3–
IPower down trigger signal0 to 3.3–
68
PDP-4270XD
1234
Page 69
5678
Pin Function
42E AUDIO Assy
CN3752 (A2)
Pin No.Pin NameI/OFunctionRemarks
1A_NG_BODC detection, disconnection of cable detectionL : Abnormal, H : Normal
2GND–GND for small signal–
3AUDIO_LISmall signal L ch–
4GND–GND for small signal–
5AUDIO_RISmall signal R ch–
6GND–GND for small signal–
7A_STBY_BIMUTE ON/OFF signal for LA4625 IC internal circuitL : Standby, H : ON
8A_MUTEIMUTE ON/OFF signal for LA4625 IC external circuitL : MUTE OFF, H : MUTE
9SCL_AUICLK of I2C for NJW1183GK1 IC–
10SDA_AUI/ODATA of I2C for NJW1183GK1 IC–
11PSW_AION/OFF switch for 12 V regulator ICL : OFF, H : ON
42E AUDIO Assy
CN3751 (A1)
Pin No.Pin NameI/OFunctionRemarks
1+16.5V–Power supply (16.5 V) for LA4625 IC–
2GND_D–Return GND for LA4625 IC–
3GND_D–Return GND for LA4625 IC–
42E AUDIO Assy
CN3753 (A3)
Pin No.Pin NameI/OFunctionRemarks
1RH+OToweeter output R+–
2RL+OWoofer output R+ (Speaker output R+)–
3RH–OToweeter output R––
4RL–OWoofer output R– (Speaker output R–)–
5LL+OWoofer output L+ (Speaker output L+)–
6LH+OToweeter output L+–
7LL–OWoofer output L– (Speaker output L–)–
8LH–OToweeter output L––
SIDE KEY Assy
CN9501 (SW1)
Pin No.Pin NameI/OFunctionRemarks
1GND–GND–
2KEY_AD2OKEY voltage 2–
3KEY_AD1OKEY voltage 1–
4V+3.3V_STB–Standby 3.3 V power supply–
42 & 60 LED Assy
CN9601 (L1)
Pin No.Pin NameI/OFunctionRemarks
1LED––LED signal return–
2LED_ONILED control for power ONH : LED_ON, L : LED_OFF
3LED_OFFILED control for standbyH : LED_ON, L : LED_OFF
4LED_RECILED control for RECH : LED_ON, L : LED_OFF
5LED_MDMI
6LED––LED signal return–
MAIN Assy
CN4007 (M9)
POWER SUPPLY Unit
(P5)
Speaker
MAIN Assy
CN4010 (M8)
MAIN Assy
CN4006 (M5)
–
–
A
B
C
D
E
LED IR Assy
CN9701 (RE1)
MAIN Assy
CN4010 (M8)
Pin No.Pin NameI/OFunctionRemarks
1V+5.1V_STB–Standby 5.1 V power supply–
2REMORemote control signal–
3LED––LED signal return–
4LED_RECILED control for RECH : LED_ON, L : LED_OFF
42 X DRIVE Assy, 42 Y DRIVE Assy, 42 SCAN A Assy, 42 SCAN B Assy
A
Drive output signal (1 field)
1 1
1 2
B
1 3
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: R1277 (XPSUS) ↔ K1203 (SUSGND)
1
V: 100 V/div H: 2 mS/div
(42 X DRIVE Assy)
CH2: K2701 (SCANOUT) ↔ K2330 (SUSGND)
2
V: 100 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH3: F2301 (YPSUS) ↔ K2330 (SUSGND)
3
V: 100 V/div H: 2 mS/div
(42 Y DRIVE Assy)
X drive pulse control signal (color-bar)(resonance part)
2 1
2 2
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: K1009 (XSUS-MSK) ↔ K1002 (DGND)
1
V: 2 V/div H: 2 mS/div
(42 X DRIVE Assy)
CH2: K1005 (XNR-D) ↔ K1002 (DGND)
2
V: 2 V/div H: 2 mS/div
(42 X DRIVE Assy)
C
Y drive pulse control signal (color-bar)
3 1
3 2
D
Scan control signal (Color-bar)
E
3 3
3 4
3 5
4 1
4 2
4 3
4 4
4 5
4 6
F
72
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: K2007 (YNOFS) ↔ K2002 (GND_D)
1
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH2: K2005 (YSUS-MSK) ↔ K2002 (GND_D)
2
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
Ref3: K2008 (YNRST) ↔ K2002 (GND_D)
3
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH3: K2006 (SOFT_D) ↔ K2002 (GND_D)
4
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH4: K2023 (YRP_U) ↔ K2002 (GND_D)
5
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: TP2001 (LE) ↔ K2002 (GND_D)
1
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH2: TP2008 (CLK) ↔ K2002 (GND_D)
2
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
CH3: TP2003 (Si-H) ↔ K2002 (GND_D)
3
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
Ref1: TP2004 (CLR) ↔ K2002 (GND_D)
4
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
Ref2: TP2005 (OC2) ↔ K2002 (GND_D)
5
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
Ref3: TP2006 (OC1) ↔ K2002 (GND_D)
6
V: 5 V/div H: 2 mS/div
(42 Y DRIVE Assy)
PDP-4270XD
1234
Page 73
5678
Reset pulse signal
5 1
5 2
5 3
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: R1277 (XPSUS) ↔ K1203 (SUSGND)
1
V: 100 V/div H: 200 µS/div
(42 X DRIVE Assy)
CH2: K2701 (SCANOUT) ↔ K2330 (SUSGND)
2
V: 100 V/div H: 200 µS/div
(42 Y DRIVE Assy)
CH3: F2301 (YPSUS) ↔ K2330 (SUSGND)
3
V: 100 V/div H: 200 µS/div
(42 Y DRIVE Assy)
A
B
Sustain pulse signal (1 sub, subfield)
Sustain pulse signal
6 1
6 2
6 3
7 1
7 2
7 3
7 4
7 5
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: R1277 (XPSUS) ↔ K1203 (SUSGND)
1
V: 100 V/div H: 4 µS/div
(42 X DRIVE Assy)
CH2: K2701 (SCANOUT) ↔ K2330 (SUSGND)
2
V: 100 V/div H: 4 µS/div
(42 Y DRIVE Assy)
CH3: F2301 (YPSUS) ↔ K2330 (SUSGND)
3
V: 100 V/div H: 4 µS/div
(42 Y DRIVE Assy)
Input: VIDEO 60Hz
Signal: COLOR BAR (MKSS17)
CH1: F2301 (YPSUS) ↔ K2330 (SUSGND)
1
V: 100 V/div H: 400 nS/div
(42 Y DRIVE Assy)
Ref3: K2004 (YSUS-G) ↔ K2002 (GND_D)
2
V: 5 V/div H: 400 nS/div
(42 Y DRIVE Assy)
Ref2: K2011 (YSUS-U) ↔ K2002 (GND_D)
3
V: 5 V/div H: 400 nS/div
(42 Y DRIVE Assy)
CH2: K2009 (YSUS-B) ↔ K2002 (GND_D)
4
V: 5 V/div H: 400 nS/div
(42 Y DRIVE Assy)
CH3: K2010 (YSUS-D) ↔ K2002 (GND_D)
5
V: 5 V/div H: 400 nS/div
(42 Y DRIVE Assy)
C
D
56
PDP-4270XD
E
F
73
7
8
Page 74
1234
5. DIAGNOSIS
5.1 TROUBLE SHOOTING
5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE WHOLE UNIT
A
Flowchart of Failure Analysis for The Whole Unit
START
Problems concerning STB status
Is the STB LED lit?
B
C
Can the unit be turned on
(Relay ON)?
A shutdown occurs.
D
A power-down occurs.
No
Is STB 3.3 V power supplied?
(Check the power at the IF micro-
Yes
Problems concerning the power
Yes
No
No
Problems concerning lighting of the panel
computer on the MAIN Assy.)
Yes
Is the voltage at AC_DET on the
POWER SUPPLY Unit high?
Yes
Failure analysis for the
MAIN Assy. ⇒ MA1
No
Is the power shutdown?
Yes
Yes
See "Shutdown diagnosis." ⇒ SD
Yes
See "Power-down diagnosis." ⇒ PD
No
Check if the cable that connects
the POWER SUPPLY and MAIN
Assys is firmly connected.
The blue LED on the DIGITAL Assy indicates ON/STB
of the panel and causes for a power-down or shutdown.
If neither the blue nor red LED lights, it is likely that the
power to the STB system is not supplied. (failure, PASV-STB status)
No
Replace the POWER SUPPLY
Unit.
Is the voltage at the RELAY port
No
of the connectors between the
DIGITAL and POWER SUPPLY
Assys H (3.3 V)?
Yes
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS2
A power-down will not be generated if the drive is off.
NG
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS1
No
Failure analysis for the
MAIN Assy. ⇒ MA2
If the module microcomputer does not
receive the PON command, it is likely
that the main microcomputer did not
issue the command.
Does the screen display reset
lighting?
Yes
E
Is the panel arbitrary turned on or
off repeatedly? Or do luminescent
spots appear on the screen?
Yes
Is there any local abnormality
on the screen?
Yes
F
A
74
1234
No
Is the drive off?
No
Failure analysis for the
drive system ⇒ DR1
No
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS3
Failure analysis for the
drive system ⇒ DR2
No
No
Is the abnormality associated
with one address or one TCP?
Yes
Failure analysis for the
drive system ⇒ DR3
Yes
In a case where luminescent spots appear
or the panel is repeatedly turned on or off
In a case where luminescent spots appear
No
PDP-4270XD
Turn the drive on.
Is the abnormality associated
with a single scan line?
Yes
Failure analysis for the
drive system ⇒ DR4
• Check the DRF SW.
• Before turning the drive off with the RS-232C
commands or using the remote control unit,
turn the unit off.
No
Replace the panel chassis.
Page 75
5678
Flowchart of Failure Analysis for The Whole Unit
A
In the subsequent diagnostic steps, it is most likely that the multi base section is in failure.
Problems concerning video display
No
Is the panel mask properly
displayed?
Yes
Check with the animated slanting ramp mask.
Is the on-screen display (OSD)
properly displayed?
Yes
Check on the Factory menu.
Is an external video signal
displayed properly?
Yes
Problems concerning the audio output
Is the audio signal output?
Yes
Specific failure whose cause is
difficult to identify in the initial stage
Failure analysis for the
drive system ⇒ DR2
No
Failure analysis for the
DIGITAL Assy ⇒ DG1
No
Failure analysis for the
MAIN Assy ⇒ MA3
No
Failure analysis for the
audio system ⇒ AU1
A
B
C
D
E
F
56
PDP-4270XD
75
7
8
Page 76
1234
5.1.2 FLOWCHART OF FAILURE ANALYSIS FOR THE POWER SUPPLY UNIT
A
Flowchart of Failure Analysis for The POWER SUPPLY Unit
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS1
B
C
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS2
D
STB 3.3 V power is not output.
Is the cable connected firmly to
the P8 connector?
Yes
Is the cable to the P8 connector
broken?
Yes
Is the fuse (F101) blown?
Yes
Is one of the limiting resistors
(R104/R105) blown?
Yes
The POWER SUPPLY Unit is
normal.
The power is not on, even though
the RELAY port is active.
Is the relay (RL102) on?
Yes
Is the PFC voltage normal?
Yes
The POWER SUPPLY Unit is
normal.
No
Properly connect the cable
between the P8 and M1 connectors.
No
Replace the defective cable (J105).
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
Check the voltage at the DIGITAL Assy and
POWER SUPPLY Unit.
Check the resistance between L102 (lead
nearest R104) and the D121 anode,
using a tester.
• Check the relay operation at the terminal
(Pin 11 of P4). (Voltage: 3.3 V)
• Check the relay sound (click).
• Check the voltage between the D204
cathode and RC101 (negative) terminal.
• The voltage must be around 390 V
(failure if it is 340 V or less).
Caution: High voltage!
Failure analysis for the
POWER SUPPLY Unit. ⇒ PS3
E
F
76
1234
The cells of the panel do not
light normally.
Is the VADR voltage within the
specified values?
Yes
Is there a fluctuation in the
VADR voltage?
Yes
Is the VSUS voltage within the
specified range?
Yes
Is there a fluctuation in the
VSUS voltage?
Yes
The POWER SUPPLY Unit is
normal.
PDP-4270XD
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
No
Replace the POWER SUPPLY
Unit.
The specified voltage values are between
57 and 63 V.
The ripple must be within 5 V.
The specified voltage values are between
200 and 210 V (VSU: 125/35°C).
The ripple must be within 10 V.
Page 77
5678
5.1.3 FLOWCHART OF FAILURE ANALYSIS FOR THE DRIVE ASSY
Flowchart of Failure Analysis for The Drive Assy
Failure analysis for the
drive system ⇒ DR1
Reset lighting is not displayed.
X/Y DRIVE Assys
Is the waveform normal when the
voltage is applied to the panel?
Are the panel FFC cables properly
connected to the X/Y DRIVE Assys?
Yes
Replace the panel chassis.
No
No
Properly connect the panel
FFC cables.
NG
Are the FFC cables properly
connected?
Yes
Is the input signal normal?
Yes
Replace the X/Y DRIVE Assys.
No
Properly connect the FFC cables.
NGYes
No
Replace the FFC cables.
NG
Replace the DIGITAL Assy.
A
B
C
D
E
F
56
PDP-4270XD
77
7
8
Page 78
1234
A
Flowchart of Failure Analysis for The Drive Assy
Failure analysis for the
drive system ⇒ DR2
Abnormality across the whole
screen, such as luminescent spots
Because it is difficult to identify which drive is in failure, follow the flowchart below to check each Assy.
X DRIVE AssyY DRIVE Assy / SCAN A, B Assy
ADDRESS Assy
B
Are all the connectors properly
connected?
Yes
Is the VH set voltage (130 V)
correctly set?
Yes
B
No
No
C
Reconnect the connectors.
NG
Set the VH voltage correctly.
NG
C
Is the VOFS set voltage correctly
set (set value: designated for
each panel)?
Yes
Is the VYRST set voltage correctly
set (set value: designated for
each panel)?
Yes
No
No
Set the VOFS voltage correctly.
NG
Set the VYRST voltage correctly.
NG
D
Another Assy may be in failure.
D
Is the input signal normal?
(See the oscilloscope photos.)
Yes
Yes
Is the waveform normal when the
voltage is applied to the panel?
(See the oscilloscope photos.)
No
No
Replace the FFC cables.
NG
Replace the DIGITAL Assy.
E
Is the waveform of the control
signal from the SCAN Assy
normal?
(See the oscilloscope photos.)
Yes
Replace the SCAN IC.
No
Replace the Y DRIVE Assy.
F
78
PDP-4270XD
1234
Page 79
5678
D
Another Assy may be in failure.
X DRIVE Assy
B
Are all the connectors properly
connected?
Yes
Is the VXNRST set voltage
(-180 V) correctly set?
Yes
Is the input signal normal?
(See the oscilloscope photos.)
Yes
Replace the X DRIVE Assy.
No
No
Yes
Is the waveform normal when the
voltage is applied to the panel?
(See the oscilloscope photos.)
No
No
Reconnect the connectors.
NG
Set the VXNRST voltage correctly.
NG
Replace the FFC cables.
NG
Replace the DIGITAL Assy.
A
B
C
ADDRESS Assy
C
Are all the connectors properly
connected?
Yes
Is the TCP control signal normal?
(See the oscilloscope photos.)
Yes
No
No
Replace the panel chassis.
Reconnect the connectors.
NG
Is the input signal normal?
(See the oscilloscope photos.)
YesNo
Replace the FFC cables.
NG
Replace the DIGITAL Assy.
D
E
56
PDP-4270XD
F
79
7
8
Page 80
A
Failure analysis for the
drive system ⇒ DR3
1234
The abnormality is associated with
one address or one TCP?
Is the TCP control signal normal?
(See the oscilloscope photos.)
B
Replace the panel chassis.
In most cases of damage on one line,
the panel chassis must be replaced.
Failure analysis for the
drive system ⇒ DR4
YesYes
C
The abnormality is associated
with a single scan line.
Is the waveform normal when the
voltage is applied to the panel?
Yes
Diagnose the ADDRESS Assy.
No
Are the FFC cables properly
connected?
NG
Replace the DIGITAL Assy.
Diagnose the SCAN A and B Assys.
No
Is the cable connected properly
to the 15-pin connector?
Yes
No
Properly connect the FFC cables.
NG
If the FFC cable that connects the DIGITAL and ADDRESS Assys is in failure,
the abnormality is associated with one address in most cases.
No
Connect the cable properly.
NG
D
Replace the SCAN IC.
Replace the panel chassis.
E
Failure analysis for the
drive system ⇒ DR5
The panel mask is not displayed
properly.
Failure analysis for the
drive system ⇒ DR2
F
NG
Yes
Are the cables connected properly
between the SCAN A and B Assys?
Yes
Yes
Is the waveform of the SCAN IC
control signal from the Y DRIVE
Assy normal?
Check with the slanting ramp mask that moves.
No
Reconnect the cables properly.
No
Replace the Y DRIVE Assy.
NG
80
PDP-4270XD
1234
Page 81
5678
5.1.4 FLOWCHART OF FAILURE ANALYSIS FOR THE DIGITAL ASSY
Flowchart of Failure Analysis for The DIGITAL Assy
Failure analysis for the
DIGITAL Assy ⇒ DG1
The on-screen display (OSD) is
not properly indicated.
Is V sync/H existence judgment
detected by issuing the QSI
command?
Yes
• If the OSD is not properly displayed although the panel mask is properly displayed,
a failure exists in the path from the output of IC8201 on the MAIN Assy to IC3401 on the DIGITAL Assy.
→ If only the OSD is abnormal, the MAIN Assy is in failure.
No
Is the sync signal properly output
from the MAIN Assy?
Yes
No
Is the 50-pin FFC cable firmly
connected?
Yes
Is the 50-pin FFC cable broken?
Yes
Is the FFC connector poorly
contacted?
Yes
DIGITAL : D11
MAIN : M1
No
Replace the MAIN Assy.
If neither the V frequency nor H existence judgment is inappropriate, it is most likely
that the output from the DIGITAL Assy is in free run and that the screen only displays
reset lighting.
(It is judged that the drive, POWER SUPPLY Unit and the panel are normal.)
No
Firmly connect the 50-pin FFC
cable.
When disconnecting the FFC cable, take care not to damage the CN3001 connector
on the DIGITAL Assy, which can easily be damaged.
No
Replace the 50-pin FFC cable.
In a case of D11
No
Replace the DIGITAL Assy.
In a case of M1
Replace the MAIN Assy.
A
B
C
Is the indication position correct?
Yes
Is the tone correct?
Yes
Replace the MAIN Assy.
Replace the MAIN Assy.
No
It is most likely that the sync signal is abnormal.
No
It is most likely that the video signal data are missing.
D
E
56
PDP-4270XD
F
81
7
8
Page 82
1234
5.1.5 FLOWCHART OF FAILURE ANALYSIS FOR THE MAIN ASSY
A
Flowchart of Failure Analysis for The MAIN Assy
Failure analysis for the
MAIN Assy. ⇒ MA1
The STB LED does not light although
STB 3.3 V power is supplied.
Is the M1 connector securely
connected?
B
Is the cable that is connected to
the M1 connector broken?
Is resetting of the IF
microcomputer canceled?
Is the voltage at Pin 1 of the M7
connector high?
Is the M7 connector securely
connected?
C
Is the cable that is connected to
the M7 connector broken?
No problem with the MAIN Assy.
Check the LED Assy.
Failure analysis for the
MAIN Assy. ⇒ MA2
The RELAY port does not work.
The power is not turned on.
D
Yes
Yes
Yes
Yes
Yes
Yes
No
Securely connect the M1 connector.
No
Replace the cable (J105).
No
Replace the MAIN Assy.
No
Replace the MAIN Assy.
No
Securely connect the M7 connector.
No
Replace the cable (J121).
Failure in the RST IC (IC4801) output or its peripheral circuits
Failure in the line between the IF microcomputer and M7 connector
Is voltage at REQ_IF (3.3 V) on
the MAIN Assy high?
Yes
E
Is the power (1.8 V, 3.3 V) supplied
to the main microcomputer?
F
Replace the MAIN Assy.
Yes
82
1234
No
Can the unit be turned on, using
the remote control unit?
Yes
Can the unit be turned on, using
the Power switch on the main unit?
Yes
Can the unit be turned on, using
RS-232C commands?
No
Replace the MAIN Assy.
If the voltage at Pin 129 (RST2 port) on the main
microcomputer is high, it is judged that the AC power
cord is not plugged in, and operation of the unit will stop there.
No
Can the unit be turned on, using
the Power switch on the main unit?
Replace the cable that connects
the LED IR and MAIN Assys.
No
Replace the cable that connects
the SIDE KEY and MAIN Assys.
No
Replace the POD Assy.
Failure in the RS-232C driver and its
peripheral circuits
Replace the MAIN Assy.
• Failure in the REC IC (IC4402) and PM SW (IC4407) outputs
• Does the voltage remain low even though it should be active?
• A shutdown, indicated by 9 flashes of LED, will be established in 20 seconds.
PDP-4270XD
Yes
No
Replace the cable that connects
the POD and MAIN Assys.
NG
Replace the MAIN Assy.
NG
Replace the cable that connects
the LED IR and MAIN Assys.
NG
Replace the LED IR Assy.
NG
Replace the cable that connects
the SIDE KEY and MAIN Assys.
NG
Replace the SIDE KEY Assy.
Page 83
5678
5.1.6 FLOWCHART OF FAILURE ANALYSIS FOR THE VIDEO SYSTEM
Flowchart of Failure Analysis for The Video System
⇒ COMP/S2
Image for the Terrestrial analog signal
is not displasyed.
Yes
Is the selected input signal a
Terrestrial analog signal?
Yes
Has the signal arrived at
IC4701? (pin 57)
Yes
Has the signal arrived at
IC8401? (pin 160)
Yes
Which signal is not output,
main or sub signal?
Main
Is a signal output from
IC4701? (pin 45)
Yes
Has the signal arrived at IC5101
(MAIN VDEC)? (pin 148)
Yes
Are the data output from IC5101
(MAIN VDEC)? (pins 86, 87, 94 to
97, 99 to 101, 105 to 107, 110)
Yes
No
Select a Terrestrial analog signal?
No
1
2
3
4
5
Has the signal arrived at emitter
of Q4506?
No
Has the signal arrived at pin 6
of Q4508?
Sub
Check around IC4701 and check the
No
communications between IC4701
and microcomuputer. If there was
no ploblem, replace the MAIN Assy.
No
Check the circuit between IC4701 and
IC5101 and replace broken parts.
Check around IC5101 and check the
No
communications between IC5101
and microcomuputer. If there was
no ploblem, replace the MAIN Assy.
No
Has the signal arrived at C4533?
No
Has the signal arrived at R4508?
No
Is a signal output from
IC4701? (pin 49)
Yes
Has the signal arrived at
IC5103? (pin 1)
Yes
A
No
Replace the U4501.
No
Replace the U4501.
B
6
C
No
7
Check the circuit between IC4701 and
IC5103 and replace broken parts.
Is the communication between
each IC (VDEC, ASIC) on the
MAIN Assy and the microcomputer
normal?
Yes
Replace the MAIN Assy.
Waveforms
Input signal: PAL Color-bar (Analog tuner)
IC4701 - pin 57
1
V: 500 mV/div H: 10 µS/div
IC5101 - pin 86, etc.
5
V: 1 V/div H: 2 µS/div
Check around the IC that is found to
No
have failure in communication and
the microcomputer. If there was no
ploblem, replace the MAIN Assy.
IC8401 - pin 160
23
V: 1 V/div H: 10 µS/div
IC7001 - pin 49
6
V: 500 mV/div H: 10 µS/div
IC4701 - pin 45
V: 500 mV/div H: 10 µS/div
IC5103 - pin 1
7
V: 500 mV/div H: 10 µS/div
IC5101 - pin 148
4
V: 500 mV/div H: 10 µS/div
D
E
F
56
PDP-4270XD
83
7
8
Page 84
1234
A
Flowchart of Failure Analysis for The Video System
⇒ COMP/S1
Image for the composite or S-video
signal is not displasyed.
Yes
Is the function correspondeing to
selected signal input selected?
B
Has the signal arrived at IC4701?
Yes
Yes
No
Select the corresponding signal
with the Input selector.
No
Check the flexible cable between CN8802 and CN4004.
Check the flexible cable between CN9003 and CN4005.
Check the cable between CN9001 and CN9202.
Check the cable between CN9002 and CN9205.
Check around input terminals.
No
Replace the FFCs or cables.
Which signal is not output,
main or sub signal?
Is a signal output from
IC4701? (pins 42 and 45)
C
Has the signal arrived at IC5101?
(pins 148 and 158)
Is the communication between
each IC (VDEC, ASIC) on the
MAIN Assy and the microcomputer
normal?
D
Replace the MAIN Assy.
Waveforms
Input signal: PAL Color-bar (S terminal)
IC4701 - pin 42
8
V: 500 mV/div H: 20 µS/div
E
Main
Yes
Yes
Yes
Sub
Check around IC4701 and check the
NoNo
8 9
1110
communications between IC4701
and microcomuputer. If there was
no ploblem, replace the MAIN Assy.
Check the emitter-follower circuit
No
between IC4701 and IC5101 and
repair the failure points.
Check around the IC that is found to
No
have failure in communication and
the microcomputer. If there was no
ploblem, replace the MAIN Assy.
IC4701 - pin 45
910
V: 500 mV/div H: 20 µS/div
Is the screen of main side
Analog/Digital TV?
Is a signal output from
IC4701? (pins 47 and 49)
Has the signal arrived at
IC5103? (pins 1 and 2)
IC5101 - pin 148
V: 500 mV/div H: 20 µS/div
Yes
12 13
Yes
14 15
Yes
IC5101 - pin 158
11
V: 500 mV/div H: 20 µS/div
No
Specifications that does not
display in the sub-side.
Check the emitter-follower circuit
No
between IC4701 and IC5103 and
repair the failure points.
IC4701 - pin 47
12
V: 500 mV/div H: 20 µS/div
IC4701 - pin 49
13
V: 500 mV/div H: 20 µS/div
IC5103 - pin 1
14
V: 500 mV/div H: 20 µS/div
IC5103 - pin 2
15
V: 500 mV/div H: 20 µS/div
F
84
PDP-4270XD
1234
Page 85
5678
Flowchart of Failure Analysis for The Video System
⇒ COMP/S1
Image for the RGB input signal
is not displasyed.
Yes
171618
212019
No
Select the corresponding signal
with the Input selector.
Sub
Is the screen of main side
Analog/Digital TV?
Yes
Has the signal arrived at IC4701?
No
Check the flexible cables between the CN8802 and
No
CN4004 or between CN9003 and CN4005 or around
of input terminals.
Check around IC4901 and check the
No
communications between IC4901
and microcomuputer. If there was
no ploblem, replace the MAIN Assy.
No
Check the circuit between IC4901 and
IC5101 and replace broken parts.
Is the function correspondeing to
selected signal input selected?
Yes
Which signal is not output,
main or sub signal?
Main
Has the signal arrived at IC4901?
Yes
Is a signal output from IC4901?
(pins 30, 32 and 34)
Yes
Has the signal arrived at IC5101?
(pins 160, 164 and 172)
Yes
No
Specifications that does not
display in the sub-side.
Yes
Is a signal output from
IC4701? (pins 47 and 49)
Has the signal arrived at
IC5103? (pins 1 and 2)
No
Replace the FFCs or cables.
No
12 13
Yes
No
14 15
Yes
Check around IC4701 and check the
communications between IC4701
and microcomuputer. If there was
no ploblem, replace the MAIN Assy.
Check the emitter-follower circuit
between IC4701 and IC5103 and
repair the failure points.
A
B
C
Is the communication between
each IC (VDEC, ASIC) on the
MAIN Assy and the microcomputer
normal?
Yes
Replace the MAIN Assy.
Waveforms
Input signal: PAL Color-bar (S terminal)
IC4901 - pin 30
16
V: 500 mV/div H: 20 µS/div
IC5101 - pin 160
19
V: 500 mV/div H: 20 µS/div
Check around the IC that is found to
No
have failure in communication and
the microcomputer. If there was no
ploblem, replace the MAIN Assy.
IC4901 - pin 32
1718
V: 500 mV/div H: 20 µS/div
IC5101 - pin 164
20
V: 500 mV/div H: 20 µS/div
21
IC4901 - pin 34
V: 500 mV/div H: 20 µS/div
IC5101 - pin 172
V: 500 mV/div H: 20 µS/div
D
E
F
56
PDP-4270XD
85
7
8
Page 86
1234
A
Flowchart of Failure Analysis for The Video System
No video from component
⇒ COMP/PC1
Image for the component signal
is not displayed.
Yes
Is the function corresponding to
selected signal input selected?
B
Has the signal arrived at IC4901 ?
(pins 2, 4, 6)
Which signal is not output,
main or sub signal?
Yes
Yes
Main
No
Select the corresponding signal
with the input selector.
Check the flexible cables between the CN8802
No
242322
and CN4004 or between CN9003 and CN4005
or around of pin jack.
Sub
Is the screen of main side
Analog/Digital TV?
Yes
No
Replace the flexible cable.
No
Specifications that does not
display in the sub-side.
Is a signal output from IC4901?
(pins 41, 43, 45)
C
Has the signal arrived at IC5301?
(pins 43, 48, 54)
Is the communication between
each IC (VDEC, ASIC) on the
MAIN Assy and the microcomputer
nomal?
Replace the MAIN Assy.
Yes
Yes
Yes
D
Waveforms
Input signal: Color-bar (Component 1080i)
IC4901 - pin 2
22
V: 500 mV/div H: 10 µS/div
E
Check around IC4901 and check the communications
No
272625
302928
23
between IC4901 and the microcomputer.
If there was no ploblem, replace the MAIN Assy.
No
Check the circuit between IC4901 and IC5301.
If there was no ploblem, replace the MAIN Assy.
Check around the IC that is found to have a failure
No
in communication and the microcomputer.
If there was no ploblem, replace the MAIN Assy.
IC4901 - pin 4
V: 500 mV/div H: 10 µS/div
IC4901 - pin 6
24
V: 500 mV/div H: 10 µS/div
IC4901 - pin 41
25
V: 500 mV/div H: 10 µS/div
IC4901 - pin 43
26
V: 500 mV/div H: 10 µS/div
IC4901 - pin 45
27
V: 500 mV/div H: 10 µS/div
IC5301 - pin 43
28
V: 500 mV/div H: 10 µS/div
IC5301 - pin 48
29
V: 500 mV/div H: 10 µS/div
IC5301 - pin 54
30
V: 500 mV/div H: 10 µS/div
F
86
PDP-4270XD
1234
Page 87
5678
Flowchart of Failure Analysis for The Video System
⇒ COMP/PC2
Image for the PC signal is not
displayed.
Yes
Is the function corresponding to
selected signal input selected?
Yes
Has the signal arrived at IC4901 ?
(pins 61, 62, 64, 66, 68)
3231
Yes
Which signal is not output,
main or sub signal?
Main
Is a signal output from IC4901?
(pins 41, 43, 45)
Yes
Has the signal arrived at IC5301?
(pins 43, 48, 54)
Yes
No
Select the corresponding signal
with the input selector.
Check the flexible cable between the CN9301
No
and CN4018 or around of jack.
353433
Sub
Is the screen of main side
Analog/Digital TV?
Yes
Check around IC4901 and check the communications
No
383736
414039
between IC4901 and the microcomputer.
If there was no ploblem, replace the MAIN Assy.
No
Check the circuit between IC4901 and IC5301.
If there was no ploblem, replace the MAIN Assy.
No
Replace the flexible cable.
No
Specifications that does not
display in the sub-side.
A
B
C
Is the communication between
each IC (VDEC, ASIC) on the
MAIN Assy and the microcomputer
nomal?
Yes
Replace the MAIN Assy.
Waveforms
Input signal: Color-bar (PC XGA/60 Hz)
IC4901 - pin 61
31
V: 1 V/div H: 2 mS/div
IC4901 - pin 41
36
V: 500 mV/div H: 10 µS/div
IC5301 - pin 54
41
V: 500 mV/div H: 10 µS/div
Check around the IC that is found to have a failure
No
in communication and the microcomputer.
If there was no ploblem, replace the MAIN Assy.
IC4901 - pin 62
32
V: 1 V/div H: 10 µS/div
IC4901 - pin 43
37
V: 500 mV/div H: 10 µS/div
IC4901 - pin 64
33
V: 500 mV/div H: 10 µS/div
IC4901 - pin 45
38
V: 500 mV/div H: 10 µS/div
IC4901 - pin 66
34
V: 500 mV/div H: 10 µS/div
IC5301 - pin 43
39
V: 500 mV/div H: 10 µS/div
IC4901 - pin 68
35
V: 500 mV/div H: 10 µS/div
IC5301 - pin 48
40
V: 500 mV/div H: 10 µS/div
D
E
56
PDP-4270XD
F
87
7
8
Page 88
1234
A
Flowchart of Failure Analysis for The Video System
DTV doesn't work
⇒ DTV
DTV (Digital Terrestrial Video)
doesn't operate.
Yes
Is the function corresponding to
selected signal input selected?
B
Has the symptom been settled
when the Digital RF IN terminal
and Input cable are checked?
Has the symptom been settled when the FFC between
CN6003 and CN4013 is checked or replaced?
Has the symptom been settled when the cable between
CN6000 and CN4017 is checked or replaced?
Has the symptom been settled
when the R07 DT Assy is replaced?
C
Yes
Yes
Yes
Yes
No
Select the corresponding signal
with the input selector.
No
Poor contact of the terminal part
or input cable is defective.
No
No
The R07 DT Assy is defective.
Replace the R07 DT Assy.
Poor contact of the connector, or
FFC or cable is defective.
Replace FFC or cable.
Replace the MAIN Assy.
D
E
F
88
PDP-4270XD
1234
Page 89
5678
5.1.7 FLOWCHART OF FAILURE ANALYSIS FOR THE AUDIO SYSTEM
Flowchart of Failure Analysis for The Audio System
⇒ AU1
Has the sound been emitted from
the speakers?
Yes
No
Is sound muting set?
Yes
Is the volume set to 0?
Yes
Is not headphone inserted?
Yes
Sound of all functions does not
output?
Yes
Check the speakers and speaker
cables. Is it no problem?
Yes
Check the cable and connector
between the MAIN Assy and
AUDIO Assy. Is it no problem?
Yes
Is a signal output from IC4701?
(pins 35, 36)
Yes
4342
No
Cancel muting, then check again.
Yes
Raise the volume, then check again.
No
Pull out headphone, then check
again.
No
Go to .
A
No
Replace the speakers or speaker
cables.
No
Replace the cables or connector.
Check the communications around the IC4701 and between the IC4701
No
and the microcomputer. If there was no ploblem replace the MAIN Assy.
A
B
C
Has the sound been emitted from
the Audio out terminal?
Yes
Is a signal output from IC4703?
(pins 1, 7)
Yes
Is a signal output from IC4704?
(pins 1, 7)
Yes
Is a signal output from IC4705?
(pins 33, 34)
Yes
Is a signal input to IC4701?
(pins 25, 26)
Yes
Has the signal arrived at CN4007?
Yes
Has the signal arrived at TP3778
and TP3772?
Yes
Has the signal arrived at between
TP3789 and TP3790 or between
TP3787 and TP3788?
No
Check the FFC between CN8802
and CN4004 or between CN9003
and CN4005.
OK
No
Check around the IC4703 and clock output of X4701.
Repair the failure points.
No
Check around the IC4704
No
Check around the IC4705 and clock output of X4701.
Repair the failure points.
No
4544
Check between IC4701 and IC4705, repair the failure points.
No
Check between CN4007 and IC4701, repair the failure points.
No
Check the communications around the IC3753 and between the IC3753
and the microcomputer. If there was no ploblem replace the AUDIO Assy.
Check the communications around the IC3751 and between the IC3751
No
and the microcomputer. If there was no ploblem replace the AUDIO Assy.
NG
Replace the FFC.
and r
epair the failure points
.
D
E
Check between CN9003 and
Audio out terminal, repair the
failure points.
B
PDP-4270XD
56
F
89
7
8
Page 90
1234
A
B
Has the sound been emitted from
the Headphones?
B
C
Waveforms
Input signal: L/R 1 kHz
IC4701 - pin 35
42
V: 1 V/div H: 400 µS/div
No
Is sound muting set?
Is the volume set to 0?
Is a signal output from IC4701?
(pins 31, 32)
Check the FFC between CN8802
and CN4004 or between CN9003
and CN4005.
Is a signal output from IC9001?
(pins 1, 7)
Check the cables between CN9001
and CN9202 or between CN9002
and CN9205, or check around the
Headphones jack.
IC4701 - pin 36
43
V: 1 V/div H: 400 µS/div
Yes
Yes
Yes
OK
Yes
IC4701 - pin 25
44
V: 1 V/div H: 400 µS/div
No
Cancel muting, then check again.
No
Raise the volume, then check again.
Check the communications around the IC4701 and between the IC4701
No
4746
4948
and the microcomputer. If there was no ploblem replace the MAIN Assy.
NG
Replace the FFC.
No
Check around the IC9001
NG
Replace the cables.
45
and r
epair the failure points
IC4701 - pin 26
V: 1 V/div H: 400 µS/div
.
D
IC4701 - pin 31
46
V: 1 V/div H: 400 µS/div
IC4701 - pin 32
47
V: 1 V/div H: 400 µS/div
IC9001 - pin 1
48
V: 1 V/div H: 400 µS/div
IC9001 - pin 7
49
V: 1 V/div H: 400 µS/div
E
F
90
PDP-4270XD
1234
Page 91
5678
Flowchart of Failure Analysis for The Audio System
A
Is a signal input to IC4701?
Has the sound of the Analog
broadcasting output?
Yes
Has the sound of the HDMI
output?
Yes
Has the sound of the Digital
broadcasting output?
Yes
No
(pins 22, 23)
Yes
Check the communications around the
IC4701 and between the IC4701 and
the microcomputer. If there was no
ploblem, replace the MAIN Assy.
Is a signal output from IC5402?
No
(pins 7, 8)
YesOK
Check the communications around the
IC4701 and between the IC4701 and
the microcomputer. If there was no
ploblem replace the MAIN Assy.
Check the FFC and cables between
NoNo
the MAIN Assy and R07 DT Assy.
Does not sound output even if replace
them?
Yes
Is a signal input to IC4701?
(pins 19, 20)
YesYes
Check the communications around the
IC4701 and between the IC4701 and
the microcomputer. If there was no
ploblem replace the MAIN Assy.
5150
5352
5150
Check the communications around
No
the U4501 (FE) and between the
U4501 and IC4701.
No
Is a signal output from IC5401?
Replace the IC5402.
Poor contact of the connector or
FFC, or cable is defective.
Replace FFC or cable.
No
Is a signal input to IC4000 of the
R07 DT Assy?
Check around IC4000
the failure points
and r
.
epair
NG
Replace the U4501 (FE)
epair the failure points
r
NG
Replace the IC5401.
No
Replace the R07 DT Assy.
Waveforms
Input signal: L/R 1 kHz
IC4701 - pin 22
50
V: 1 V/div H: 400 µS/div
A
and
.
B
C
Has the sound of the SCART input
or PC input output?
Yes
Has the sound of the side input
output?
Check the FFC between CN8802
No
and CN4004 or between CN9003
and CN4005, or check around the
input terminals.
Yes
Is a signal input to IC4701?
Yes
Check the communications around the
IC4701 and between the IC4701 and
the microcomputer. If there was no
ploblem replace the MAIN Assy.
Check the cables between CN9002
No
and CN9205 or between CN9001
and CN9202, or check around the
pin jack.
Yes
Check the FFC between CN8802
and CN4004 or between CN9003
and CN4005.
Yes
Is a signal input to IC4701?
Yes
Check the communications around the
IC4701 and between the IC4701 and
the microcomputer. If there was no
ploblem replace the MAIN Assy.
NG
Replace the FFC.
D
IC4701 - pin 23
Check between input terminal and
No
5150
5150
CN4004 and CN4005
the failure points
NG
Replace the cables.
NG
Replace the FFC.
Check between side input terminal
No
and CN4004 and CN4005
epair the failure points
r
and r
.
epair
and
.
51
V: 1 V/div H: 400 µS/div
IC5402 - pin 7
52
V: 1 V/div H: 400 µS/div
IC5402 - pin 8
53
V: 1 V/div H: 400 µS/div
E
F
56
PDP-4270XD
91
7
8
Page 92
1234
5.2 DIAGNOSIS OF PD (POWER-DOWN)
5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL
A
Relay
B
Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.
C
POWER SUPPLY UNIT
PD
D21
EXT_PD
Control
Protection
Circuit
PD_TRG_B
DIGITAL ASSY
PD
MUTE
IC3155
Circuit
PD_MUTE
PS_PD
OR
D
E
DRF_B
ADR_PD
D3501toD3502
D15 to D18
OR
XSUSTN_PD
XDRIVE_PD
XDD_CNV_PD
D19
SCN5V_PD
SCAN_PD
D20
YSUSTN_PD
YDRIVE_PD
YDD_CNV_PD
D3151toD3162
IC3151
Module Microcomputer
AD1AD1
X1X1
Y1Y1
SS
F
Y DRIVE ASSY
92
ADDRESS ASSY
X DRIVE ASSY
PDP-4270XD
1234
Page 93
5678
5.2.2 DIAGNOSIS OF THE PD (POWER-DOWN)
Prediction of failure symptoms when a PD (power-down) is generated
LED Flashing
Count
2Power supply PD POWER SUPPLY Unit
3SCAN PD
4IC5V PD
5Y-DRIVE PDY DRIVE AssyAbnormality in the 16.5 V power
6Y DCDC PDY DRIVE Assy
7Y SUS PDY DRIVE Assy
8Address PDADDRESS Assy
9X-DRIVE PDX DRIVE Assy
10X DCDC PDX DRIVE Assy
11X SUS PDX DRIVE Assy
PD CircuitCheckpointMain Cause
Failure in the POWER SUPPLY Unit
SCAN A, B AssySCAN IC is damaged (short-circuiting between VH and GNDH)
Y DRIVE Assy
SCAN A, B Assy
Y DRIVE Assy
Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power
SCAN IC is damaged (short-circuiting between IC5V and GNDH)
Disconnection of the scan-bridge (15-pin) connector
Failure in the photo coupler
Abnormality in the IC5V DC/DC converter
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
Abnormality in VC_15V DC/DC converter
Abnormality in the DK module
Abnormality in the control signal line
Short-circuiting of Vadr
TCP damaged
Connectors disconnected between the DIGITAL and the X DRIVE Assys
Abnormality in the 16.5 V power
Abnormality in VC_15V power
Abnormality in VXNRST power
Abnormality in the DK module
Abnormality in the control signal line
Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy
A
B
C
How to distinguish which connector is disconnected
Assy
X DRIVE Assy
Y DRIVE Assy
SCAN A, B Assy
ADDRESS Assy
Connector
CN1001DIGITAL Assy11 (XDRIVE)
CN1204POWER SUPPLY Unit (ADR system power)
CN1206POWER SUPPLY Unit (drive system power)12 (X-SUS)
CN1201,
CN1202,
CN1203,
CN1205
CN2001DIGITAL Assy3 (SCAN)
CN2351POWER SUPPLY Unit (drive system power)3 (SCAN)
CN2353POWER SUPPLY Unit (ADR system power)
CN2354,
CN2355,
CN2356,
CN2357
CN2401,
CN2402
CN2701,
CN2801
CN1502,
CN1702
CN1501,
CN1701
To which Assy the Connector
is Connected
ADDRESS Assy8 (ADR)
ADDRESS Assy8 (ADR)
SCAN A, B Assy4 (SCN-5V)
Y DRIVE Assy4 (SCN-5V)
DIGITAL Assy8 (ADRS)
X DRIVE Assy,
Y DRIVE Assy
Frequency of LED
Flashing
–
–
8 (ADRS)
Screen Display
–
White (left half of the screen)
–
–
–
–
White (right half of the screen)
–
–
–
–
–
D
E
F
56
PDP-4270XD
93
7
8
Page 94
1234
A
How to identify the cause of a power-down that is indicated by 2-times flashing
of the red LED
The cause of a power-down that is indicated by 2-times flashing of the red LED can be identified by performing the steps 1 to
3 below:
1 Visual check with the power off
2 Tester check with the power off
3 Check with the power on
1 Status check with the power off
Check if the cables and FFC cables that are connected to the Y DRIVE Assy are firmly connected.
B
2 Tester check with the power off
1. Check between Vsus and SUSGND with a tester
Disconnect all cables from the X and Y DRIVE Assys and check if there is short-circuiting between Vsus and SUSGND
in the X and Y DRIVE Assys.
• How to check if there is short-circuiting on the X DRIVE Assy:
If there is short-circuiting between Vsus and SUS OUT, and SUS OUT and SUSGND, the X Mask Module is damaged.
If they are not short-circuited, check other elements to see if they are short-circuited.
C
D
• How to check if there is short-circuiting on the Y DRIVE Assy:
If there is short-circuiting between Vsus and SUS OUT, and SUS OUT and SUSGND, the Y Mask Module is damaged.
If they are not short-circuited, check other elements to see if they are short-circuited.
• Check for short-circuiting in the Power supply.
Note that at the beginning of measuring with a tester, charging of an electrolytic capacitor may cause a phenomenon
like short-circuiting. However, the resistance will soon rise if there is no short-circuiting.
2. Check for short-circuiting between VH and PSUS with a tester
Disconnect the cables that connect the bridge connectors between the Y DRIVE Assy and upper and lower SCAN
Assys.
• If there is short-circuiting in the upper SCAN Assy, one of Scan ICs in the upper SCAN Assy is damaged.
• If there is short-circuiting in the lower SCAN Assy, one of Scan ICs in the lower SCAN Assy is damaged.
• If there is short-circuiting in the Y DRIVE Assy, a circuit in the Y DRIVE Assy is short-circuited.
If no short-circuiting is detected up to this stage, the power-down in question is proved not to be caused by shortcircuiting. Therefore, it is assumed that the power-down occurred because power had not been supplied to Vsus or
VH for some reason.
3 Check immediately after the unit is turned on before a power-down occurs.
If the Vsus voltage does not increase, the POWER SUPPLY Unit is in failure.
E
If the VH voltage does not increase, the VH DC/DC converter in the Y DRIVE Assy is in failure.
4 Check the PD detection circuit.
If no problem is detected in steps 1 to 3, a power-down occurred even though the voltage was normal.
Therefore, the PD detection circuit may be in failure.
By following the above procedures, the real cause of a power-down can be judged.
Note : The figures 1 to ~ indicate the number of times the LED flashes when shut-down
MAIN ASSY
RGB SW
IC4701
AV SW
A-TUNER
U4401
MPX
IC4402
A-TUNER
U4402
96
1234
Page 97
5678
5.3.2 DIAGNOSIS OF THE SD (SHUTDOWN)
Remarks
If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.
If TEMP1 that is read by the module microcomputer is 75°C or higher, a shutdown will be generated.
Check if any speaker cable is in contact with the chassis.
Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Check the communication lines (TXD_IC3/RXD_IC3/CLK_IC3/CE_IC3/IC3_BUSY).
A
B
Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Check startup of BCM7038 and the communication line between IC6201 and MAIN.
Check startup of BCM7038 and the communication line between IC6201 and MAIN.
(*) : Check if it becomes banner display when switching channel.
Part
Possible Defective
IC3301, IC3401The written SQ_PROG is incoherent with data on the DIGITAL Assy.
Checkpoint
Check the model number of the DIGITAL Assy and the destination of the sequence processor.
RTRYCLK_SQ/TXD_SQ, etc.IC3151, IC3401SQ_IC communication not established
VER-HS
EEPROM IIC communication line of IC3156IC3151, IC3156
MAINSUB
Log Indication in Factory Mode
SQ-IC
MD-IIC
CN3753, CN3901, JA3901
AUDIO_AMPIC3751Check if the AMP output is short-circuited.
The 12 V power is not output.POWER SUPPLY Unit Check if V + 12 V is started.
Ambient temperature–
Is the output voltage of the DC-DC converter low?AXY1135
–RST2–
Periphery of the cable between A2 and M8CN3752, CN4007Check if cables are firmly connected.
Abnormality in the panel temperature sensorIC3651Check the connection with the SENSOR Assy.
Speaker terminals
Communication line between MAIN and MODIC3151, IC8401Check the communication lines (RXD_MOD/RXD_MOD/REQ_MOD).
Periphery of the cable between D11 and M2CN3001, CN4001Check if cables are firmly connected.
IFCommunication line between IF and MAINIC8301, IC8401
MULTICommunication line between MULTI_M and MAINIC8201, IC8401
–TMP_NG TEMP1
–AUDIO–
–MODULE–
IC8301, IC8303, IC8304, IC8401
Dirt attached to the fan motor–Check the fan.
Periphery of the cable between fan and M4CN4009Check if cables are firmly connected.
Periphery of the fan control regulatorIC8407–
Temperature sensor or its periphery–A shutdown is generated if TEMP2 becomes higher than 53°C
Periphery of the temperature sensorTH8801, Q8806TEMP2
I/PBus communication line between IP and MULTI_MIC8101, IC8201Check the communication lines (EXA/EXDIO).
D_SELCommunication line between D_SEL and MULTI_MIC8001, IC8201Check the communication lines (TXD_IC6/RXD_IC6/CLK_IC6/CE_IC6).
AV-SWIIC communication line between AV_SW and MAINIC4701, IC8401Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
MA-SRL
MA-IIC
MAIN––Communication line between IF and MAIN
–TEMP2–
Periphery of the cable between T1 and M6CN8804, CN4005Check if cables are firmly connected.
PS/RSTStartup of IC6201IC6201
RETRYPeriphery of the cable between IC6201 and MAINIC6201
The 12 V power is not output, RST4–Check if V + 12 V is started.
Periphery of the cable between P8 and M2CN4002Check if cables are firmly connected.
M-DCDC DC-DC converter or its periphery, RST2IC4102, Q4106Check if V + 3.3 V is started.
TV-GStartup of the TV-GUIDE applicationIC6301Check startup of the TV-GUIDE application. (*)
HOME-G Startup of the HOME-G applicationIC6301Check BCM7038 and its peripheral devices.
MA-PWR
C
D
E
RGB SwitchRGB-SW IIC communication line between RGB_SW and MAIN IC4901, IC8401Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Analog TunerFE1IIC communication line between A_Tuner and MAIN U4401, IC8401Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Analog TunerFE2IIC communication line between A_Tuner and MAIN U4402, IC8401Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
MPXMPXIIC communication line between MPX and MAINIC4402, IC8401Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Communication error
Drive stopSQNOCheck if the video sync signal is input to IC3401.CN3001, IC3401
BusyBUSYBUSY_SQIC3401If BUSY_SQ remains high, a shutdown is generated.
Incoherent version (hardware, software)
SENSOR Assy EEPROMBACKUP IIC communication line of IC3652IC3151, IC3652
DACDACIIC communication line of IC3157IC3151, IC3157
DIGITAL Assy EEPROM
IF microcomputer
MULTI
AV Switch
Main VDECM-VDEC IIC communication line between M_VDEC and MAIN IC5101, IC8401Check the communication lines (SCL_MA/SDA_MA).
Major TypeDetailed Type
High temperature of the
panel
Short-circuiting of the
speakers
Failure in communication with
Abnormality in the
Frequency of
LED Flashing
Sequence Processor
Failure in IIC
communication with the
module microcomputer
Blue 1
Blue 2
Abnormality in RST2
power decrease
Blue 4
Blue 3
the module microcomputer
Blue 6
Blue 5
Failure in main
microcomputer 3-wire
serial communication
Blue 7
Failure in IIC
communication with the
Blue 8
PDP-4270XD
56
AD/PLLADCIIC communication line between ADC and MAINIC5301, IC8401Check the communication lines (SCL_MA/SDA_MA).
HDMIHDMIIIC communication line between HDMI_RX and MAIN IC5401, IC8401Check the communication lines (SCL_MA/SDA_MA).
CCDCCDIIC communication line between CCD and MAINIC4601, IC8401Check the communication lines (SCL_TXT/SDA_TXT).
64K EEPROMMA-EEPIIC communication line between EEPROM and MAIN IC8409, IC8401Check the communication lines (SCL_EP/SDA_EP).
VOLUME ICAUDIOIIC communication line between VOL_IC and MAINIC3753, IC8401Check the communication lines (SCL_AUDIO/SDA_AUDIO).
VOLUME ICAUDIOPeriphery of the cable between A2 and M9CN3752, CN4007Check if cables are firmly connected.
High temperature of the
unit
main microcomputer
Failure in communication with the main microcomputer and unknown
Blue 9
Blue 10 Failure in the fan–FAN–
Blue 11
Digital Tuner–DTUNER
Blue 12
7
POWER SUPPLYRELAY
DC-DC converter power decrease
Failure in the POWER
SUPPLY Unit
Blue 13
97
8
F
Page 98
1234
5.4 INFORMATION ON SYMPTOMS THAT DO NOT CONSTITUTE FAILURE
A
Information on symptoms that do not constitute failure
SymptomCause, item to check, information
HDMI: Symptoms concerning the input format and settings
The picture color for an INPUT 5 or 6 signal is not correct.
The video signal to INPUT 5 or 6 is not displayed, and a
message is displayed.
The audio signal input to the INPUT 5 or 6 pin jack is not
output.
B
No sound of signals to INPUT 5 or 6 is output.
MONITOR video output
The video output signal from the MONITOR connector is
deteriorated. Or when the video output signal from the MONITOR
connector is recorded, its playback picture is deteriorated.
The video signal is not output when the component signal is
input to INPUT 2, 3, or 4.
The video signal is not output when the video signal is input
to INPUT 5 or 6.
MONITOR audio output
C
The image displayed on the PDP is not synchronized with the
sound from the MONITOR audio output.
DIGITAL audio output
Playback of the signal from the DIGITAL audio output
connector is possible, but recording is not possible.
The video output signal from the DIGITAL connector is not
synchronized with that from the MONITOR video output.
Miscellaneous
The no-signal off function is not activated.The no-signal off function is effective only while a video signal is being input.
The no-operation off function is not activated.The no-operation off function is effective only while a video signal is being input.
Power management does not function.Power management is effective only while a signal is being input from a PC.
D
The AUTO SETUP function is not activated.The AUTO SETUP function is effective only while a signal is being input from a PC.
The G-Link system is not activated.Wrong connection of the cable to the SR connector or PC audio connector is suspected.
Control via the SR connector is not possible.
The audio signal from the PC is not output.A failure in the G-Link system or wrong connection of the cable to the SR connector is suspected.
The picture-quality setting (AV Selection) is not stored.
The picture size changes arbitrary.The Auto Size setting is set to ON (default is OFF).
The display position of the screen slightly changes every time
the unit is turned on.
E
The video signal to the S video connector is not displayed.
The video signal to the composite video connector is not
displayed.
SUPPLEMENT: On the video setting for HDMI
There are three types of HDMI output formats: color difference 4:4:4, color difference 4:2:2, and RGB4:4:4.
(The proportions, such as 4:4:4 and 4:2:2, represent those of the amount of data for video signal components. For example, as for color difference 4:4:4, the
proportion of the amount of data as for Y, Cb, and Cr is 4:4:4.)
The color setting for INPUT 5 or 6 is not compatible with that of the output equipment.
Check whether the color setting is YPbPr or RGB.
A unsupported video signal is input.
Example: 1080p @ 60Hz
The audio setting for INPUT 5 or 6 is "AUTO," and a video signal is not input. If the audio setting
is "AUTO," to output an analog audio signal, the DVI signal must be input via a DVI-HDMI
conversion cable.
When the DVI equipment is connected, the analog signals are selected with the setting "AUTO."
The setting on the side of the HDMI output equipment is wrong.
Example: Dolby Digital
The video signal output from the MONITOR connector is Macrovision protected.
The video signal is not output from the MONITOR connector when the component signal is
selected.
The video signal is not output from the MONITOR connector when the HDMI signal is selected.
The audio signal from the MONITOR connector is synchronized with the video output signal from
the MONITOR connector.
The video signal output from the DIGITAL connector is copy-protected.
The digital audio output signal from the DIGITAL connector is synchronized with the video signal
that is currently displayed, and not with the MONITOR video output.
A failure in the G-Link system or wrong connection of the cable to the PC audio connector is suspected.
The picture-quality setting is stored for each input. As the setting is changed when another input
is selected, the user may have a false idea that the setting is not stored.
The orbiter function for minimizing the effects of phosphor burn is activated. As ON/OFF of this
function can only be changed on the Integrator menu, turning off of this function by a user is not
possible.
Although S video input is selected on the menu, the cable is connected via a component video
input connector whose function type is the same as S video input.
Although the composite video input is selected on the menu, the cable is connected via a
component video connector or S video connector whose function type is the same as the
composite video input.
It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is
inappropriate, make the settings manually.
In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use
8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of
F
processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit colordifference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to
luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.
98
PDP-4270XD
1234
Page 99
5678
6. DISASSEMBLY
6.1 PCB LOCATION
A
42 SCAN B Assy42 SCAN A Assy
42 Y DRIVE Assy
42E AUDIO AssySIDE KEY AssySIDE AssySUS CLAMP 1
42 DIGITAL
Assy
PDP-427XD,
PDP-427XA only
SENSOR Assy
MAIN Assy
Assy
POWER SUPPLY
Unit
42 X DRIVE Assy
PDP-4270XD,
PDP-427XD only
R07 DT Assy
B
C
D
42 ADDRESS
Assy
LED IR Assy
Front view
42 ADDRESS
Assy
TANSHI Assy
Rear view
PC Assy
42 ADDRESS
Assy
PDP-4270XD
56
42 ADDRESS
Assy
42 & 60 LED Assy
Front view
SUS CLAMP 2
Assy
E
F
99
7
8
Page 100
1234
6.2 DISASSEMBLY
A
Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
Chart of removal order for the main parts and boards
It is efficient to proceed with removal of the main parts and boards in the order shown in the chart below:
1
B
C
Function button
panel
SIDE KEY
1
Side input
cover
1
Power button
holder
1
D
E
F
Rear case (427)
SENSOR
3
Terminal panel B
Terminal panel A
TANSHI42 & 60 LEDLED IR
2
Side input
panel (E)
SIDE
4
Front case Assy
5
Switch holder
5
Speaker box
Assy R
42 DIGITAL
2
5
POWER
SUPPLY
Side input
shield
42 X DRIVE
Speaker box
Assy L
SUS CLAMP
1
2
Function button
shield
42 Y DRIVE
6
Panel holder,
Front chassis VL
42 SCAN A42 SCAN B
SUS CLAMP
2
2
R07 DT
42E AUDIOPC
PDP-427XD,
PDP-4270XD
only
MAIN
100
PDP-4270XD
1234
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.