Pioneer PDF-27 Service manual

FILE-TYPE COMPACT DISC PLAYER

PD-F27

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2270

Type

KU/CA AC 120V

¶ This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

PD-F1009/KU/CA RRV2262

Model

PD-F27

Power Requirement

Remarks

CONTENTS

1. CONTRAST OF MISCELLANEOUS PARTS .....2

2. SCHEMATIC DIAGRAM.....................................8

3. PCB CONNECTION DIAGRAM ....................... 14

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

T–ZZR MAR. 2000 Printed in Japan

PD-F27

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

÷ The

÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.

7 CONTRAST TABLE

PD-F27/KU/CA and PD-F1009/KU/CA are constructed the same except for the following:

Ref.

Mark

No.

PCB ASSEMBLIES

NSP MOTHER BOARD ASSY PWM2294 PWM2260

P7- 1 MAIN BOARD ASSY PWZ4036 PWZ3833

P7- 2 POWER BOARD ASSY PWZ4048 Not used

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by

J = 5%, and K = 10%).

1

560 Ω = 56 × 10
47k Ω = 47 × 10

= 561................................................... RD1/4PU 5 6 1 J

3

= 473 .................................................. RD1/4PU 4 7 3 J

0.5 Ω = R50 ...................................................................... RN2H Â 5 0 K

1 Ω = 1R0 ......................................................................... RS1P 1 Â 0 K

Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).

1

5.62k Ω = 562 × 10

= 5621 ........................................... RN1/4PC 5 6 2 1 F

Part No.

Symbol and Description

PD-F1009 PD-F27

/KU/CA /KU/CA

KEY BOARD ASSY Not used PWZ3838 No.1
SR BOARD ASSY PWZ4042 Not used

Remarks

P7-27 NSP DOOR MOTOR BOARD ASSY PWZ4061 Not used
P7-28 NSP DOOR SW BOARD ASSY PWZ4062 Not used

P9- 7 NSP VOLUME BOARD ASSY PWZ4063 Not used
P13-1 DISPLAY BOARD ASSY PWZ4053 Not used
P13-2 CONTROL BOARD ASSY PWZ4057 Not used

NSP SUB BOARD ASSY Not used PWX1586

P7- 2 POWER BOARD ASSY Not used PWZ3858
P7-27 NSP DOOR MOTOR BOARD ASSY Not used PWZ3863

P7-28 NSP DOOR SW BOARD ASSY Not used PWZ3865

P9- 7 NSP VOLUME BOARD ASSY Not used PWZ3864

P13-1 DISPLAY BOARD ASSY Not used PWZ3844
P13-2 CONTROL BOARD ASSY Not used PWZ3849

NSP HEADPHONE BOARD ASSY Not used PWZ3861 No.2
NSP LED BOARD ASSY Not used PWZ3867 No.3

PACKING

P5- 3 Packing Case PHG2397 PHG2413

P5- 6 Operating lnstructions(English) PRB1300 PRB1304

P5- 7 Remote Control Unit PWW1168 PWW1139
P5-12 NSP Warranty Card ARY7045 ARY1026

NSP Side Panel Sheet Not used AMR7284 No.4

EXTERIOR

P7- 9 Rear Base PNA2529 PNA2546
P7-15 CR Spacer PNW2961 Not used
P7-17 Hood PNW2793 PNW2872

Insulator AMR7198 PNW2766 No.5
CR Lens Not used PNW2816 No.6

2

PD-F27

Ref.

Mark Symbol and Description

No.

PD-F1009 PD-F27

Part No.

Remarks

/KU/CA /KU/CA

FRONT PANEL SECTION

P13- 4 26P F. F.C / 60V ADD7118 Not used
P13- 4 18P. F.F.C / 60V Not used PDD1188
P13- 5 MODE Button PAC1994 PAC1880
P13- 6 PLAY Button PAC1995 PAC1881
P13- 9 Name Plate PAM1776 PAN1376

P13-10 Display Window PAM1816 PAM1782
P13-16 Operation Panel PNW2958 PNW2970
P13-21 16P. F.F.C / 60V PDD1203 Not used

P13-24 Rubber Sheet AEB1111 Not used

Rotary Knob Not used RAC1903 No.7

• The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".

• For PCB ASSEMBLES, Refer to "CONTRAST OF PCB ASSEMBLIES","PCB PARTS LIST", "2.SCHEMATIC DIAGRAM" and

"3. PCB CONNECTION DIAGRAM".

7 EXPLODED VIEWS

BBZ30P0P080FZK

F

G

BBZ30P080FZK

B

H

FBT40P080FZK

IPZ30P080FMC

Bonnet Case

IPZ30P0P080FMC

A

C

D

MAIN Board
Assy

I

E

RNH-184

Center Pole

Operation Panel

CR Lens

CONTROL
Board Assy

No.6

No.4

Side Panel Sheet

No.3

LED BOARD

ASSY

F

PPZ30P100FMC

RNH-184

BBZ30P080FZK

KEY BOARD
ASSY

PPZ30P050FMC

No.1

No.7

FBT40P080FZK

Under Base

No.5
Insulator

BBZ30P080FZK

HEADPHONE

No.2

BOARD ASSY

BBZ30P080FZK

BBZ30P
080FZK

Rear Base

No.5
Insulator

BBZ30P080FZK

3

PD-F27

CONTRAST OF PCB ASSEMBLIES

DISPLAY BOARD ASSY

K F

PWZ3844 and PWZ4053 are constructed the same except for the following:

Mark Symbol and Description

IC701 PE5132B PE5134A
IC721 S-806E Not used
Q702- Q705 Not used DTC124ES
D706, D707 1SS133 Not used
C703 CKSQYF103Z50 CKCYF103Z50

C704, C705 CKSQYF103Z50 CKPUYF103Z25
C706 Not used CEAL100M50
C707 CKSQYF103Z50 CKPUYF104Z50
C708 Not used CKPUYF104Z50
C710, C711 Not used CEAT100M50

C721 CEAL101M6R3 Not used
C722 CKSQYF104Z25 Not used
R701 RS1/10S471J RD1/4PU471J
R702- R704 RS1/10S471J RD1/4PU124J
R705 Not used RD1/4PU124J

R706, R707 RS1/10S473J RD1/4PU103J
R710 RS1/10S0R0J Not used
R711 RS1/10S562J Not used
R712- R718, R721 RS1/10S473J Not used
R751 RS1/10S471J RD1/4PU331J

R1701 RS1/10S103J Not used
R1702- R1706 RS1/10S103J RD1/4PU103J
R1707 Not used RD1/4PU103J
CN701 HLEM26R-1 HLEM18R-1
CN702 HLEM16S-1 SBRK04R-4

Part No.

Remarks

PWZ4053 PWZ3844

J702 Not used DE010WE0
KN701 Not used PNB1595
V701 PEL1098 PEL1096
FL HOLDER VNF1085 Not used
CABLE HOLDER Not used 51048-1300
CABLE HOLDER Not used 51048-1400

• Refer to "2. SCHEMATIC DIAGRAM".

POWER BOARD ASSY

M F

PWZ3858 and PWZ4048 are constructed the same except for the following:

Mark Symbol and Description

PWZ4048 PWZ3858

IC61 Not used NJM78M56FA
IC71 Not used BA05T
Q62 2SC1815 Not used
D71 , D72 Not used S5688G
D11- D14, D52 S5688G Not used

D54 MTZJ18B Not used
D62 MTZJ6.2B Not used
D81 1SS133 Not used
D82 MTZJ4.7B Not used
C11, C13, C62, C63 CKCYF103Z50 CQMA103J50

Part No.

Remarks

4

PD-F27

Mark Symbol and Description

Part No.

PWZ4048 PWZ3858

C15– C17 CKCYF103Z50 CFTLA103J
C61 Not used CQMA103J50
C51, C52 CEAT101M35 Not used
C65 CEAT4R7M50 CEAT101M10
C66 CKSQYF104Z25 Not used

C71 Not used CEAT332M16
C72 Not used CEHAT101M10
C74 CCSQCH101J50 CCCSL101J50
C1061 CKSQYF103Z50 Not used
R51 RS1/10S223J Not used

R52- R54 RD1/4PU152J Not used
R64 RD1/4PU222J Not used
R71 Not used RD1/4PU103J
R81 RD1/4PU472J Not used
R82 RD1/4PU103J Not used

T1 PTT1318 PTT1348

J11 D20PDY1025E D20PDY0925E
J71 Not used D20PDY0315E
3P CABLE HOLDER Not used 51048-0300
CABLE HOLDER 51048-1000 51048-0900

PCB BINDER VEF1040 Not used

• Refer to "2. SCHEMATIC DIAGRAM".

Remarks

CONTROL BOARD ASSY

L

PWZ3849 and PWZ4057 are constructed the same except for the following:

Mark Symbol and Description

C751, C752 CKSQYF103Z50 CKPUYF103Z25

DOOR MOTOR BOARD ASSY

B

Part No.

PWZ4057 PWZ3849

Remarks

PWZ3863 and PWZ4061 are constructed the same except for the following:

Mark Symbol and Description

J631 D20PDY0445E D20PDY0445G

DOOR SW BOARD ASSY

D

Part No.

PWZ4061 PWZ3863

Remarks

Although PWZ3865 and PWZ4062 are different in part number, they consist of the same components.

VOLUME BOARD ASSY

O

Although PWZ3864 and PWZ4063 are different in part number, they consist of the same components.

5

PD-F27

Mark No. Description Part No.

PCB PARTS LIST

KEY BOARD ASSY (PWZ3838)

Q

SEMICONDUCTORS

D801, D802 DA204K

CAPACITORS

C805 CEAL101M6R3
C802– C804, C806 CKSQYB104K25

RESISTORS

R801, R802 RS1/10S471J
R803, R1803 RS1/10S0R0J

OTHERS

J801 4P JUMPER WIRE D20PWY0455E

NSP J802 LEAD WIRE UNIT PDF1012

JA801 MIN DIN 6P SOCKET RKN1038

HEADRHONE BOARD ASSY(PWZ3861)

R

COILS

L501, L504, L505 LAU1R0J

Mark No. Description Part No.

MAIN BOARD ASSY (PWZ3833)

J F

SEMICONDUCTORS

IC151 CXA2570N
IC301 CXD2587Q
IC35, IC36 ICP-N10
IC203 LA6517
IC201, IC202 LA6520

IC501 M5218AFP
IC352
IC431– IC433 NJM4558MD
IC23 NJM79M05FA
IC341 PD0236AM

IC351 PDE5133A
IC401 PE8001A
IC21 PQ05RR12
IC353 S-806E
IC951 TC74HC157AF

IC331 TC74HCU04AF
Q151 2SA854S
Q391 2SC1740S
Q361, Q381 2SC2412K
Q431– Q436 2SD2144S

M5M51008CFP-70H

CAPACITORS

C505 CCCSL101J50
C503 CGCYX473K25
C501, C502 CKCYF103Z50

RESISTORS

VR501 (500Ω- B) PCS1003

OTHERS

3P CABLE HOLDER 51048-0300
J501 3P JUMPER WIRE D20PDY0355E
JA501 HP JACK RKN1002

LED BOARD ASSY(PWZ3867)

S

SEMICONDUCTORS

D1601– D1603 SLR-343YC

RESISTORS

R1601– R1603 RD1/4PU331J

OTHERS

3P CABLE HOLDER 51048-0300
J1601 3P JUMPER WIRE D20PDY0325E

Q152, Q362, Q438, Q441, Q443 DTA124EK
Q382 DTA124EK
Q437, Q440, Q442, Q439 DTC124EK
D351- D353, D391, D392 1SS133
D395, D958 1SS133

D151, D406– D408, D410 DA204K
D54 MTZJ24B
D11– D14, D52 S5688G
D152 RB501V-40
D218 UDZS6.2B

COILS AND FILTERS

L351, L332 LAU100J
L334 PTL1003

CAPACITORS

C323, C361, C407, C408 CCSQCH101J50
C301, C310 CCSQCH221J50
C403 CCSQCH240J50
C404 CCSQCH300J50
C335 CCSQCH390J50

C302 CCSQCH681J50
C29, C365 CEAT101M10
C51 CEAT101M35
C52 CEAT101M50
C201– C204,C333 CEAT470M16

C309 CEATR47M50
C1511, C1512, C364 CFTLA104J50
C231, C233, C406 CKSQYB102K50
C151, C215, C220, C225, C240 CKSQYB103K50
C250, C308 CKSQYB103K50

C230, C260, C303, C334, C338 CKSQYB104K25
C159, C241, C243, C306 CKSQYB152K50
C218 CKSQYB332K50
C2112 CGCYX473K25

6