Pioneer PDF-1009 Service manual
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PD-F1009
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2262
Type
Model
Power Requirement
PD-F1009
KU/CA AC120V
MY AC220-230V
CONTENTS
1. SAFETY INFORMATION.................................... 2
2. EXPLODED VIEWS AND PARTS LIST .............4
3. BLOCK DIAGRM AND SCHEMATIC DIAGRAM... 14
4. PCB CONNECTION DIAGRAM ....................... 22
5. PCB PARTS LIST.............................................38
6. ADJUSTMENT..................................................44
7. GENERAL INFORMATION .............................. 48
7.1 DIAGNOSIS................................................ 48
7.1.1 DISASSEMBL....................................48
Remarks
7.1.2 ERROR CHECK DISPLAY................... 51
7.1.3 EXPLANATION OF DISC DEECTION .. 54
7.1.4 OPERATION FLOWCHART ................ 54
7.2 PARTS .......................................................55
7.2.1 IC .......................................................55
7.2.2 DISPLAY ........................................... 58
8. PANEL FACILITIES AND SPECIFICATIONS
.......................................................59
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
T–ZZR JAN. 2000 Printed in Japan
PD-F1009
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
PD-F1009
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LABEL CHECK
IMPORTANT
PD-F1009/MY : Only
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 7 mW
WAVELENGTH: 780 – 785 nm
REAR
Additional Laser Caution
1.Laser Interlock Mechanism
The position of the switch (VSK1011) for detecting
loading state is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch (VSK1011) is not on CLMP terminal side
(CLMP signal is OFF or high level).
Thus, the interlock will no longer function if the switch
(VSK1011) is deliberatery set to CLMP terminal side. (low
level)
The interlock also does not function in the test mode *.
Laser diode oscillation will continue, if pin 1 of CXA2570N
(IC151) on the MAIN BOARD ASSY is connected to
GND, or pin 14 of IC301 (LDON) is connected to low
level (ON), or else the terminals of Q151 are shorted to
each other (fault condition).
2.When the cover is opened, close viewing of the
objective lens with the naked eye will cause exposure
to a Class 1 laser beam.
∗ Refer to page 45 .
3
PD-F1009
2. EXPLODED VIEWS AND PARTS LIST
NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
2.1 PACKING
7
12
11
9
8
KU/CA:Only
10
4
6
1
5
2
3
4
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Styrol Protector F PHA1325
2 Styrol Protector R PHA1326
3 Packing Case See Contrast table (2)
4 Packing Sheet RHC1023
5 Polyethylene Bag Z21–038
(0.03 × 230 × 340)
6 Operating Instructions See Contrast table (2)
7 Remote Control Unit PWW1168
8 Battery Cover AZA7204
NSP 9 Dry Cell Batteries (R6P, AA) VEM–013
10 Control Cable (L=1 m) See Contrast table (2)
PD-F1009
11 Audio Cable (L=1 m) PDE1248
NSP 12 Warranty Card See Contrast table (2)
(2) CONTRAST TABLE
PD-F1009/KU/CA and PD-F1009/MY are constructed the same except for the following:
Part No.
Mark
No.
3 Packing Case PHG2397 PHG2398
6 Operating Instructions (English) PRB1300 Not used
6 Operating Instructions Not used PRE1288
10 Control Cable (L=1 m) PDE1247 Not used
NSP 12 Warranty Card ARY7045 ARY7022
Symbol and Description
(English/French/German/Italian
/Dutch/Swedish/Spanish/Portuguese)
PD-F1009 PD-F1009
/KU/CA /MY
Remarks
5
PD-F1009
2.2 EXTERIOR (1/2)
∗
2
14
(1/2)
6
6
C
8
20
22
22
D
E
13
21
KU/CA type Only
15
F
G
Refer to " 2.3 EXTERIOR (2/2)".
12
22
20
I
B
A
25
I
2
20
23
C
D
E
F
G
1
16
21
20
Hood Base Assy
20
17
MY type Only
20
11
6
20
3
20
20
4
26
20
24
18
20
MY type Only
7
20
5
20
14
(2/2)
20
9
B
10
A
20
MY type
Only
19
10
20
Refer to " 2.5 FRONT PANEL
ASSY SECTION".
20
6
No. 14: Center Pole
Cut
14 (1/2)
14 (2/2)
Cut
No. 11: Trans Cover
11
26
Cut
(1) EXTERIOR (1/2) PARTS LIST
Mark No. Description Part No.
1 MAIN BOARD ASSY See Contrast table (2)
NSP 3 Vinyl Tube See Contrast table (2)
NSP 7 Under Base PNA2421
2 POWER BOARD ASSY See Contrast table (2)
4 Strain Relief See Contrast table (2)
5 AC Power Cord See Contrast table (2)
6 Screw C PBA1106
8 Bonnet Case PYY1255
9 Rear Base See Contrast table (2)
10 Insulator See Contrast table (2)
11 Trans Cover VNK4542
12 65 Label See Contrast table (2)
13 Cord Clamper RNH–184
14 Center Pole PNW2792
15 CR Spacer PNW2961
16 SR BOARD ASSY See Contrast table (2)
17 Hood PNW2793
18 Caution Label (HE) See Contrast table (2)
19 Caution Label See Contrast table (2)
20 Screw BBZ30P080FZK
Hood Base Assy Section
36
29
31
33
∗
2
32
36
∗
1
28
Mark No. Description Part No.
26 Trans Cover PNW2802
Hood Base Assy Section
NSP 27 DOOR MOTOR BOARD ASSY PWZ4061
NSP 28 DOOR SW BOARD ASSY PWZ4062
29 Belt PEB1300
30 Motor Pulley PNW1634
31 Gear AW PNW2906
32 Hood Base PNW2791
33 Gear M1 PNW2800
34 Gear Pulley VNL1662
35 Slider Motor VXM1033
36 Screw IPZ20P080FMC
34
∗
2
30
35
PD-F1009
27
21 Screw FBT40P080FZK
22 Screw IPZ30P080FMC
23 Binder ZCA–SKB90BK
24 Caution Label See Contrast table (2)
25 Screw Cover See Contrast table (2)
∗1 Froil 397 (for service) GYA1001
∗2 Ha Narl PN955R (for service) GEM1016
(2) CONTRAST TABLE
PD-F1009/KU/CA and PD-F1009/MY are constructed the same except for the following:
Part No.
Mark
No.
1 MAIN BOARD ASSY PWZ4036 PWZ4037
2 POWER BOARD ASSY PWZ4048 PWZ4049
NSP 3 Vinyl Tube Not used ZUA-AH6-14R3
4 Strain Relief CM-22C CM-22B
5 AC Power Cord ADG7024 VDG1061
9 Rear Base PNA2529 PNA2530
10 Insulator AMR7198 PNW2766
12 65 Label ARW7050 Not used
16 SR BOARD ASSY PWZ4042 PWZ4043
18 Caution Label (HE) Not used PRW1233
19 Caution Label VRW1817 PRW1562
24 Caution Label Not used VRW1094
25 Screw Cover Not used PNM1340
Symbol and Description
PD-F1009 PD-F1009
/KU/CA /MY
Remarks
7
PD-F1009
2.3 EXTERIOR (2/2)
11
44
52
46
53
52
52
B
40
44
33
44
38
44
52
47
44
Refer to " 2.4 FLOAT BASE
ASSY SECTION".
52
20
52
21
8
15
B
32
∗
1
37
32
28
30
45
44
9
10
35
54
32
32
36
42
∗
1
52
1
7
50
52
6
41
50
51
31
43
5
32
C
∗
1
A
2
19
∗
2
32
∗
1
A
∗
1
C
39
32
∗
1
∗
1
34
∗
1
8
52
24
23
12
26
[ Apply the Guide R (No. 27) also
∗
2
at the same position.]
25
27
PD-F1009
EXTERIOR (2/2) PARTS LIST
Mark No. Description Part No.
NSP 1 SENSOR BOARD ASSY PWZ3781
NSP 2 SELECT BOARD ASSY PWZ3785
NSP 3 LOADING BOARD ASSY PWZ3788
NSP 4 LOADING SW BOARD ASSY PWZ3790
NSP 5 RADIATE BOARD ASSY PWZ3791
NSP 6 RECEIVE BOARD ASSY PWZ3792
NSP 7 VOLUME BOARD ASSY PWZ4063
8 Clamp Spring ABH7107
9 Loading Belt AEB7029
10 Gear Pulley B ANW7062
11 Roller B ANW7075
NSP 12 Arm Spring PBH1225
13 L Arm Spring PBH1226
14 Sheet PED1028
15 Clamper PNW2743
16 Gear 1 PNW2819
17 Gear 2 PNW2820
18 Gear Holder PNW2822
19 Slider Cam PNW2823
20 Clamp Pole PNW2826
21 Clamp Holder PNW2827
22 Drive Arm PNW2829
NSP 23 Link PNW2830
NSP 24 L Slider PNW2831
NSP 25 L Arm PNW2832
22
Tightening Torque: 2 kg·cm
51
9
10
49
4
16
a
∗
1
48
17
NSP 26 Guide L PNW2833
14
b
29
b
13
a
∗
1
18
31
43
3
NSP 27 Guide R PNW2834
28 Link L PNW2844
29 Drive Cam PNW2873
30 Lock Plate PNA2438
31 Motor Pulley PNW1634
32 Roller PNW2647
33 Disc Rack PNW2790
34 Rack Base PNW2835
35 ST Gear 0.6 PNW2836
36 ST Gear 1.0 PNW2837
37 Disc Divider PNW2838
38 Guide Support L PNW2839
39 Guide Support R PNW2840
40 Disc Guard PNW2841
41 Sensor Stay PNW2842
42 Guide Roller PNW2843
43 Slider Motor VXM1033
44 Rack Label PAM1770
45 S Label PAM1771
46 +1 Label PRW1507
47 Screw BBZ30P080FZK
48 Screw BMZ26P040FZK
49 Screw BPZ26P060FMC
50 Screw BPZ30P100FCU
51 Screw IPZ20P080FMC
52 Screw PPZ30P080FMC
53 Arm Assy PXA1615
54 Screw IPZ30P080FMC
∗1 Froil 397 (for service) GYA1001
∗2 Ha Narl PN955R (for service) GEM1016
9
PD-F1009
2.4 FLOAT BASE ASSY SECTION
30
26
28
33
27
29
32
23
20
12
17
19
10
18
31
15
5
16
3
14
29
24
25
2
4
How to Install the Disc Table
¶
1
Use nipper or other tool to cut the three sections marked
A
in figure 1. Then remove the spacer
2
While supporting the spindle motor shaft with the
stopper, put spacer on top of the yoke M, and stick the
disc table on top (takes about 9kg pressure). Detach the
spacer.
21
22
1
6
8
7
9
11
1
Spacer
A
A
Float Base
2
Spacer
Yoke M
Spacer Setting
Position
Carriage Base
Spindle Motor
(Pressure of about 9 kg)
Disc Table
0.9mm
±0.05mm
1.2mm
Stopper
6.9mm
10
FLOAT BASE ASSY SECTION PARTS LIST
Mark No. Description Part No.
1 Gear 1 PNW2052
2 Gear 2 PNW2053
3 Gear 3 PNW2054
4 Carriage Base PNW2699
5 Pickup Assy - S PEA1335
6 D.C. Motor Assy (SPINDLE) PEA1235
7 Carriage DC Motor Assy PEA1246
8 Pinion Gear PNW2055
9 Carriage DC Motor/0.3W PXM1027
10 Disc Table Assy PEA1314
11 Mechanism Board Assy PWX1192
12 Guide Bar PLA1094
13 …………
14 Screw JFZ17P025FZK
15 Screw JFZ20P040FMC
16 Washer WT12D032D025
17 Clamp Magnet PMF1014
18 Yoke M PNB1312
NSP 19 Disc Table PNW2410
NSP 20 Float Angle ANB7020
PD-F1009
21 Gear Stopper PNB1303
22 Screw BPZ20P060FMC
23 Screw BPZ26P100FMC
24 PU Rack Spring ABH7077
25 Rack Holder PNW2056
26 Float Base PNW2828
27 Screw ABA7009
28 Float Spring ABH7049
29 Float Rubber AEB7028
30 16P F·F·C/30V PDD1185
NSP 31 Servo Mechanism Assy GM PXA1591
32 Connector Assy (4P) RDE1043
33 Sheet PED1028
11
PD-F1009
2.5 FRONT PANEL ASSY SECTION
21
4
14
1
19
23
5
16
9
10
15
17
13
19
6
19
19
19
2
12
12
7
11
8
24
KU/CA : Only
(1) FRONT PANEL ASSY SECTION PARTS LIST
Mark No. Description Part No.
1 DISPLAY BOARD ASSY See Contrast table (2)
2 CONTROL BOARD ASSY PWZ4057
3 • • • •
4 26P F·F·C / 60V ADD7118
5 MODE Button PAC1994
6 PLAY Button PAC1995
7 Jog Dial PAC1882
8 ENTER Button PAC1883
9 Name Plate PAM1776
10 Display Window See Contrast table (2)
11 Enter Spring PBH1228
12 Jog Sheet PEC1042
PD-F1009
Mark No. Description Part No.
13 FC Cover PNM1323
14 PCB Cover PNM1324
15 LED Lens PNW2019
16 Operation Panel See Contrast table (2)
17 Sensor Lens PNW2804
18 • • • •
19 Screw PPZ30P100FMC
20 • • • •
21 16P F.F.C / 60V PDD1203
22 • • • •
23 Power Button VNK4527
24 Rubber Sheet See Contrast table (2)
(2) CONTRAST TABLE
PD-F1009/KU/CA and PD-F1009/MY are constructed the same except for the following:
Part No.
Mark
No.
1 DISPLAY BOARD ASSY PWZ4053 PWZ4054
10 Display Window PAM1816 PAM1817
16 Operation Panel PNW2958 PNW2959
24 Rubber Sheet AEB1111 Not used
Symbol and Description
PD-F1009 PD-F1009
/KU/CA /MY
Remarks
13
1
23
PD-F1009
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
SERVO MECHANISM
ASSY (PXA1591)
J
MAIN BOARD ASSY
LD
1 13
IC 202
LA6520
3
4
9
RF AMP
6-11
IC151
CXA2570N
1,2
5,6
7,8
IC 201
LA6520
3
4
9
A,B,C,D,E,F
FCS,TRK,DISCSEL+
PICKUP ASSY
(PEA1335)
B
SLED,DOOR,DISCSEL–
A
To CN205
MECHANISM
BOARD ASSY
RFAC
FEI,FOER
14,15
TRER
16
VCC
17
1,2
5,6
7,8
+5V
SPIN,LOAD
IC 203
LA6517
1
3
7,8
5,6
SFDR
TFDR
FFDR
MDP
41
39
51
DIGITAL SERVO+
DECODER+
26
DAC:/KU/CA Only
28,29
30,31
32,33
IC301
CXD2587Q
SQSO,SQCK
1-3
5-9
SCLK,SENS
CN 402
1 Pin
LOUT
4
72
60
62
75
DOUT
CDDATA
ROUT
KU/CA Only
LOADING SW
D
ASSY
C
F
SENSOR BOARD
ASSY
D
E
G
RECIEVE
BOARD ASSY
LOADING
BOARD ASSY
RADIATE
H
BOARD ASSY
I
SELECT
BOARD ASSY
VOLUME
BOARD ASSY
O
IC 202
4 Pin
B
DOOR MOTOR
BOARD ASSY
To Q433,Q434
MUTEA
CN 11
8 Pin
C
DOOR SW
BOARD ASSY
14
1234
5
678
PD-F1009
A
(PD-F1009/MY : Only)
2
To CN 351
1 Pin
To CN 352
6 Pin
KU/CA Only
SR BOARD ASSY
P
5
3
IC431
NJM4558MD
IC431
NJM4558MD
7
1
CN352
9 Pin
Q433
2SD2144S
Q434
2SD2144S
B
FL TUBE
V701
PEL1098
KEY SW
REMOTE
SENSOR
DISPLAY BOARD ASSY
K
ST,SS,SR
SP,SN
74-100
CONTROL CPU
74-78
SYSTEM
IC701
PE5132A
M
C
POWER BOARD ASSY
MY :
KU/CA :
60Hz AC120V
50/60Hz AC220-230V
MY : VDG1061
KU/CA : ADG7024
AC POWER CORD
L
JOG1
49
JOG2
50
CONTROL
BOARD ASSY
KEY SW
D
15
5
6
7
8
1
23
PD-F1009
3.2 OVERALL WIRING DIAGRAM
4
A
SERVO MECHANISM
ASSY (PXA1591)
PICKUP ASSY
(PEA1335)
()
J
J 1/2 J 2/2
-
MAIN BOARD ASSY
B
A
(PD-F1009/KU/CA : PWZ4036)
(PD-F1009/MY : PWZ4037)
MECHANISM
BOARD ASSY
(PWX1192)
LOADING SW
D
ASSY
(PWZ3790)
C
F
G
SENSOR BOARD
ASSY
(PWZ3781)
D
LOADING
E
BOARD ASSY
(PWZ3788)
RECIEVE
BOARD ASSY
(PWZ3792)
I
RADIATE
H
BOARD ASSY
(PWZ3791)
SELECT
BOARD ASSY
(PWZ3785)
VOLUME
BOARD ASSY
(PWZ4063)
O
B
DOOR MOTOR
BOARD ASSY
(PWZ4061)
C
DOOR SW
BOARD ASSY
(PWZ4062)
16
1234
5
678
PD-F1009
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A
(PD-F1009/MY : Only)
()
J
J 1/2 J 2/2
MAIN BOARD ASSY
-
B
16P F.F.C
PDD1203
K
DISPLAY BOARD ASSY
26P F.F.C
ADD7118
(PD-F1009/KU/CA : PWZ4053)
(PD-F1039/MY : PWZ4054)
P
SR BOARD ASSY
(PD-F1009/KU/CA : PWZ4042)
(PD-F1009/MY : PWZ4043)
M
POWER BOARD ASSY
(PD-F1009/KU/CA : PWZ4048)
(PD-F1009/MY : PWZ4049)
L
CONTROL
BOARD ASSY
(PWZ4057)
MY :
KU/CA :
60Hz AC120V
50/60Hz AC220-230V
MY : VDG1061
KU/CA : ADG7024
AC POWER CORD
C
D
17
5
6
7
8
1
23
PD-F1009
3.3 MECHANISM BOARD, DOOR MOTOR BOARD,
4
A
DOOR SW BOARD and PICKUP ASSYS
SERVO MECHANISM ASSY
(PXA1591)
SPINDLE
MOTOR
ASSY
PEA1235
SLED
MOTOR
SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP
B
(T)
: TRACKING SERVO LOOP
(C)
: SLED SERVO LOOP
(S)
: SPINDLE DRIVE
ASSY
PEA1246
J
CN207
DOOR SW
C
BOARD ASSY
(PWZ4062)
DOOR MOTOR
B
BOARD ASSY
(PWZ4061)
MECHANISM
A
BOARD ASSY
(PWX1192)
J
CN205
C
DOOR MOTOR
VXM1033
PICKUP ASSY
(PEA1335)
J
CN202
(T)
(T)
(F)
(F)
D
18
1234
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