Pioneer MVH-280FD, MVH-280FD/XNEW5, MVH-X285FD/XNES, MVH-X285FD Service Manual

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2015
MVH-280FD/XNEW5
RDS MEDIA CENTER RECEIVER
MVH-280FD/XNEW5
MVH-X285FD/XNES
ORDER NO.
K-ZZZ SEPT. 2015 Printed in Japan
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SAFETY INFORMATION

CAUTION
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacturer. Discord used batteries according to the manufacturer's instructions.
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CONTENTS

SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS ................................................................................................................................4
1.1 SAFETY PRECAUTIONS...........................................................................................................................4
1.2 NOTES ON DISASSEMBLY / ASSEMBLY .................................................................................................4
1.3 NOTES ON REPLACING PARTS...............................................................................................................4
1.4 NOTES ON ADJUSTMENT........................................................................................................................4
1.5 OTHERS.....................................................................................................................................................4
2. SPECIFICATIONS.............................................................................................................................................5
2.1 SPECIFICATIONS ......................................................................................................................................5
2.2 DISC/CONTENT FORMAT .........................................................................................................................5
3. BASIC ITEMS FOR SERVICE ..........................................................................................................................5
3.1 CHECK POINTS AFTER SERVICING .......................................................................................................5
4. BLOCK DIAGRAM ............................................................................................................................................6
4.1 BLOCK DIAGRAM......................................................................................................................................6
4.2 POWER BLOCK DIAGRAM .......................................................................................................................7
5. DIAGNOSIS ......................................................................................................................................................8
5.1 OPERATIONAL FLOWCHART...................................................................................................................8
5.2 ERROR CODE LIST...................................................................................................................................9
5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................11
5.4 FUSE CHECK...........................................................................................................................................12
6. SERVICE MODE.............................................................................................................................................13
6.1 DISPLAY TEST MODE 1 ..........................................................................................................................13
6.2 DISPLAY TEST MODE 2 ..........................................................................................................................14
6.3 SOFTWARE VERSION UP METHOD......................................................................................................15
7. DISASSEMBLY ...............................................................................................................................................16
8. EACH SETTING AND ADJUSTMENT............................................................................................................18
8.1 PCL OUTPUT CONFIRMATION...............................................................................................................18
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................18
1 PACKING ..................................................................................................................................................19
9.
9.2 EXTERIOR ...............................................................................................................................................21
10. SCHEMATIC DIAGRAM................................................................................................................................23
10.1 TUNER AMP UNIT (VEHICLE I/F PART) ...............................................................................................23
10.2 TUNER AMP UNIT (SYS REGULATOR PART)......................................................................................24
10.3 TUNER AMP UNIT (SUPPLY FOR POWER PART)...............................................................................25
10.4 TUNER AMP UNIT (OTHER SUP PART)...............................................................................................26
10.5 TUNER AMP UNIT (SYSTEM U-CON PART) ........................................................................................27
10.6 TUNER AMP UNIT (I/F I-POD PART) ....................................................................................................28
10.7 TUNER AMP UNIT (EVOL PART) ..........................................................................................................29
10.8 TUNER AMP UNIT (LITHIO PART) ........................................................................................................30
10.9 TUNER AMP UNIT (S11_6I/F MECHA VD PART) .................................................................................31
10.10 TUNER AMP UNIT (EXTERNAL I/F PART) .........................................................................................32
10.11 TUNER AMP UNIT (POWER AMP IC PART).......................................................................................33
10.12 KEYBOARD UNIT ................................................................................................................................34
11. PCB CONNECTION DIAGRAM....................................................................................................................35
11.1 TUNER AMP UNIT .................................................................................................................................35
11.2 KEYBOARD UNIT ..................................................................................................................................37
12. ELECTRICAL PARTS LIST ...........................................................................................................................39
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1. SERVICE PRECAUTIONS

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
Please keep the distance of more than 13 cm from focus lens for safety when you check pickup and make adjustment,
and do not look straight at Laser Beam for more than 10 seconds.
Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on
mode may damage the ICs inside the unit.
Please be sure to conduct line process to original status if you make assembling after repair.
Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
Please be careful of not to apply static charge onto integrated circuits, etc, when you conduct repair work. Especially, please use soldering iron with its tip grounded. Also, please use a pair of tweezers with static charge protection capability if there is the possibility of contacting to
device terminals, and avoid the use of metal-made tweezers.
Some of the adjustment is required when the part is replaced. Pease refer to “8. EACH SETTING AND ADJUSTMENT”.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Notes on soldring

1.1 SAFETY PRECAUTIONS

1.2 NOTES ON DISASSEMBLY / ASSEMBLY

1.3 NOTES ON REPLACING PARTS

1.4 NOTES ON ADJUSTMENT

1.5 OTHERS

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For all items except the backup current, refer to the Owner's Manual.
Backup current......................... 5.0 mA or less
demrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved. If the customer complain occurs with the specific media, use it for the operation check.
The customer complain must not be reappeared. Display, audio and operations must be normal.
2 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset) Switch band to check both FM and AM.
Display, audio and operations must be normal.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA3
receiving it for service.
Item to be checked regarding audio

2. SPECIFICATIONS

2.1 SPECIFICATIONS

2.2 DISC/CONTENT FORMAT

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion Noise
Volume too low Volume too high Volume fluctuating Sound interrupted
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TUNER AMP UNIT
A
KEYBOARD UNIT
B
Digital Line
I2S communication line
Communication Line
Audio Line
I2C Communication line
Control line
Memory: 64 Kbyte
BSENS
ECO TELIN
EN
SYNC
USBCTL VDSENS
MUTE
DIM
ILMPW
SSYSTEM
R5 S726A0D216FP
A.S ENS
CAW2056
L C D
Display System
IC1801
PD6583A8
key matrix
SWVDD 5 V ILM+B
3 5
KYDT
DPDT
DP,DM
iPod CP
337S3959
CP_SCL,CP_SDA
CPPW,CPRST
VDD 3.3 V
VDD 1.2 V
E.VOL JASPER
PM9013A
Lith io
(TEF66 86HN)
X-8086
TUN 3.3 V
SYS+B 5.75
VDD 3.3 V
B.Up
ACC
B.Up
RCA MUTE
TUNSCL,TUNSDA
MCLK,LRCLK
DATA,CLK
TUNL TUNR
SOURCE
KEYAD1,KEYAD2
RESETB,STB
BCLK,DIN
RES ET
S-80827CNMC-B8M
IC671
FL FRRL/SW RR/SW
ROT0, ROT1
CN1931
1. DGND
2. ILMGND
3. SWVDD
4. ROT1
5. ILM+B
6. ROT0
7. USBGND
8. KYDT
9. USBGND
10. DPDT
11. USB5V
12. BTPW
13. DM
14. DIMMER
15. DP
16. AUXGND
17. AUXR
18. SOURCE
19.AUXL
20.DSENS
WIRED REMOTE
JA101
Power Connector
B.UP
ACC
1. FL+
2. FR+
3. FL-
4. FR-
5. RL+
6. RR+
7. RL-
8. RR-
9. TEL
10. NC
11. NC
12. NC
13. ACC
14. BREM &
A.ANT
15. B.UP
16. GND
17. B.UP
18. B.UP
15A
JA1202
IC681
IC751
IC601
IC851
IC701
FM/AM ANT
JA851
JA1201
X401 9.216 MHz
12 MHz
16.93 MHz
GND
RCA GND
P1203
CEK1404
CEK1357
S-Quad Flash
(SYS u-com software)
3A
L
RFL
R
R/SW
AP3603
IC301
DC/DC CONVERTER
19 V
19 V
SYSPW
VDD 3.3 V
DDC2
SWVDD 5 V
REG5
VDD1.2
REG1
VDD1.2
SWVDD 5 V
SYS 5.78 V
REG2
SYS+B5.78
B.Up
TUN 3.3 V
REG3
TUN 3.3 V
USB 5 V
367.347/439.024 kHz
Hiside SW
USB 5 V
REG4
BSENS
VD 6.0 V
DDC1
VD 6.0 V
VDD 3.3 V
B.Up
B.Up
B.Up
B.Up
B.Up
BD49101AEFSBD49101AEFSIC201IC201
VDD 3.3 V
BS
ENS
B.REM
EN
ECO
SYNC/USBC TL
Q873 2SCR514PZGE
ILM
Q851 2SAR502UB
DIM_PWM
ILM+B
DIMMR CTL
PW_SCL,PW_ SDA
MUTE
SYS+B5.78
MUTE
STBY
IC1301 P OWER AMP
TAS5414CTPHDQ1
MUTE
QSPCLK,QIO0,
QIO1,QIO2,QIO3,
QSSL
CP_SW 3.3 V
LSAR523UB
VDD 3.3 V
VDD 3.3 V
CPPWR
AUXL AUX R
SSENS
DSENS
CN1201
CN1931
AUX
USB 5 V
VBUSD-D+
GND
USB
ILM+B ILMCLR1 ILMCLR2
SWVDD
USB 5 V
TEL IN
SDA_AM P,SDL_AMP
ILMPW
B.REM

4. BLOCK DIAGRAM

4.1 BLOCK DIAGRAM

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MAX TY P Mea sure PART NO . AP PLIC ATIO N
System u-com SH726A
Voltage
Current
(min 1000 mA)
DDC1 : CD DDC2 : VDD 3.3 V LDO1 : VDD 1.2 V LDO2 : SYS 5. 8 V LDO3 : TUN 3.3 V
(min 200 mA)
LDO4 : USB_H/ S_SW LDO5 : SWVDD 5 V
378.5 mA
Voltage
Current
(min 500mA)
Voltage Current
(min 100 mA)
Voltage Current
(min 50 mA)
Voltage Current
(min 1500 mA)
Voltage
Current
(min 300 mA)
B.REM / A.ANT
(min 500 mA)
Voltage 9.4 V 9.6 V
Current
150 mA (max)
Voltage 19 V
RENESAS
IC REGURATE
BD49101EFS
3.15 3.30 3.45
549.5 mA
B.UP
VDD 3.3 V
DDC2
150.0 mA
U-com+Rom
11 mA
SH726A
S-FLASH (Quad 2MB)
25.0 mA
-
MX25L1633E
iPod model
VDD 3.3 V
STBREG
CPPWER_SW
LSAR523UB
i-Pod
7.5 mA
6.0 mA 5.5 mA
337S3959
Macronix
E-Volume (Digital)
25.0 mA 10.0 mA 7.25 mA PM9013A
ROHM
135.9 mA
VDD 1.2V
REG1
System u-com
SH7 26 A
171.0 mA
50.16 mA
SH726A
TELIN
RENESAS
1.20 1.25 1.30
549.5 mA
185.9 mA
ROHM
5.78
190.0 mA
SYS+B
REG2
E-Volume (Analog)
55.0 mA 38.0 mA
60.00 mA
Power Amp (Mute)
18.0 mA
0.5 mA
36 mA PM9013A
3 --> 5 IC
2.0 mA
-
TC7SET08FUS1
SANYO
5.00 5. 25 5.50
52.0 mA
SWVDD
REG5
Grill u-com
50.0 mA 30.0 mA
Gill+3>> 5 =
3.81 mA
PDC205A
6.00 V 3000 mA
USB LDO
REG4
USB 1
1500.0 mA 1000.0 mA
841 mA Iphone 4
USB
Mecha VD 6.0 V
DDC1
3.14 3.30 3.47
#REF!
TUN 3.3 V
REG3
Si-Tuner
215.0 mA 150.0 mA 173 mA Lithio
1450.0 mA
215.0 mA
His i de-S W
Amp s uppl y Power Amp
TAS5414CTPHDRQ1
IlM REG K/B Illu mi (L ED)
i-Pod model
LED model
TELIN model
System Supply
Power outputs (in brackets)

4.2 POWER BLOCK DIAGRAM

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5. DIAGNOSIS

Vcc = 1.2 V
PVcc = 3.3 V
BSENS
Pin 90
ASENS
Pin 89
DSENS
Pin 34
BSENS = L
DSENS = L
Starts
communication
with Grille
microcomputer.
VOUT5 <- H
Pin 1(IC201)
Source keys
operative
Source ON
SYSPW <- H
Pin 2
300 ms
300 ms
In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 300 msec, the oscillator may be defective.
Completes power-on operation. (After that, proceed to each source operation)
Power ON
ASENS = L
Vcc : Pin 12, 20, 43, 78, 86, 109 PVcc : Pin 3, 16, 28, 36, 48, 69, 82,101, 112

5.1 OPERATIONAL FLOWCHART

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Common
AMP ERROR
USB device/iPod
FORMAT READ
Sometimes there is a delay between the start of playback and when you start to hear any sound. – Wait until the message disappears and you hear sound.
NO AUDIO
There are no songs. – Transfer the audio files to the USB device and connect.
The connected USB device has security enabled. – Follow the USB device instructions to disable the security.
SKIPPED
The connected USB device contains DRM protected files. – The protected files are skipped.
PROTECT
All the files on the connected USB device are embedded with DRM. – Replace the USB device.
N/A USB
The connected USB device is not supported by this unit. – Disconnect your device and replace it with a compatible USB device.
HUB ERROR
The USB device connected via a USB hub is not supported by this unit. – Connect the USB device directly to this unit using a USB cable.
CHECK USB
The USB connector or USB cable has short-circuited. – Check that the USB connector or USB cable is not caught in something or damaged.
The connected USB device consumes more than maximum allowable current. – Disconnect the USB device and do not use it. Turn the ignition switch OFF and back to ACC or ON. Connect only compliant USB devices.
The iPod operates correctly but does not charge. – Make sure the connection cable for the iPod has not shorted out (e.g., not caught in metal objects). After checking, turn the ignition switch OFF and back to ON, or disconnect the iPod and reconnect.
This unit fails to operate or the speaker connection is incorrect; the protection circuit is activated. – Check the speaker connection. – Check the power IC and its peripheral circuit.
NO XXXX (NO TITLE, for example)
There is no embedded text information. – Switch the display or play another track/file.
ERROR-19
Communication failed. – Perform one of the following operations, then return to the USB source.
• Turn the ignition switch OFF and back to ON.
• Disconnect the USB device.
• Change to a different source.
iPod failure. –Disconnect the cable from the iPod. Once the iPod’s main menu is displayed, reconnect the iPod and reset it.
ERROR-23
USB device was not formatted properly. – Format the USB device with FAT12, FAT16 or FAT32.
ERROR-16
The iPod firmware version is old. – Update the iPod version.
iPod failure. – Disconnect the cable from the iPod. Once the iPod’s main menu is displayed, reconnect the iPod and reset it.
STOP
There are no songs in the current list. – Select a list that contains songs.
NOT FOUND
No related songs. – Transfer songs to the iPod.

5.2 ERROR CODE LIST

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STN DELETED
The operation was disabled. – Run the same command for another station.
STATION FULL
A new station cannot be added. – Delete an old station to open a spot for a new one.
CAN.T DELETE
The station could not be deleted. – Run the same command for another station.
NO NETWORK
The connected device is out of area. – Connect the device to a network.
NO SERVICE IN THIS COUNTRY
The connected device is out of area. – Connect the device to a network.
START UP APP
The application has not started running yet. – Operate the mobile device to start up the application.
Apps
INOPERABLE
The operation was disabled. – Run the same command for another track.
TRY LATER
Unable to save thumb rating. Unable to save BookMark. Unable to add station.
– Try again later.
MAINTENANCE
Pandora system is undergoing maintenance. – Try again later.
SKIP LIMIT
Due to music licensing restrictions, Pandora limits the total number of skips per hour. – Wait until Pandora allows you to skip again.
UPDATE APP
This version of the Pandora application is not supported. – Connect a device that has a compatible version of the Pandora application installed.
LOGIN ERROR
Your Pandora account is not logged in. – Disconnect the cable from the device, and log in to your Pandora account. Then reconnect the device.
CHECK DEVICE
Device error message displayed in the Pandora application. – Check the connected device.
PLEASE CREATE A STATION ON THE PHONE
No station found. – Create a station in the Pandora application on your connected device.
SELECT STN
No station selected. – Select a station.
Pandora
ERROR-19
Communication failed. – Disconnect the cable from the device. Once the device’s main menu is displayed, reconnect the device and reset it.
START UP APP
The Pandora application has not started running yet. – Start up the Pandora application.
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FM/AM ANTENNA INPUT
REAR OUTPUT or SUBWOOFER OUTPUT
WIRED
REMOTE
CONTROL
FRONT PRE-OUT
16
14
12
10 8
6
42
15
13
11
97
5
31
1 FL+ 2 FR+ 3 FL­4 FR­5 RL+ 6 RR+ 7 RL­8 RR-
9 TEL (MVH-280FD/XNEW5 Only) 10 NC 11 NC 12 NC 13 ACC 14 B.REM 15 B.UP 16 GND

5.3 CONNECTOR FUNCTION DESCRIPTION

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5.4 FUSE CHECK

No sounds and display output of external unit (the condition when the fuse is blown)
This product may receive excessive current if the power line connection of the external product is incorrect, such as Ground connection failure. The fuse P1203 on TUNER AMP UNIT is used to protect this product from this excessive current. Even though fuse is blown, the sounds of Pre-out output and AUX input are output properly and also other functions work correctly. However, you cannot turn on the external product connected to this product as the power is not supplied if the fuse is blown. (The symptom in this case is the sounds of external product are not output on this product when the external product is connected on a vehicle.)
If you find the symptoms above, check if the fuse is not blown. If you replace to a new fuse and the fuse is blown again (you cannot turn on the power of external product), check the power connection (Ground) of external product.
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Grille condition
Confirmation item
Operate LCD ILM
All light up
EQ + LIST
States 1 Light on
All light off SOURCE States 2 (No light) No light
Button feeling
(and ILM light)
Button 3 States 3 Light on
LCD States
Status 1: All light up States 2: All light off Status 3: Refer to below draw.
Press and hold "EQ" and "LIST" buttons together, and turn BUP and ACC on.
[How to enter Test mode]
DISP
SOURCE
LIST
EQ
3

6. SERVICE MODE

6.1 DISPLAY TEST MODE 1

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6.2 DISPLAY TEST MODE 2

* Initial condition
$ PD number
For Ver.7.01, "701" is displayed
For PEA010A, "010A" is displayed
# System microcomputer version
S
$$$$
###
On (state when entering test mode)
Press and hold "1" and "3" buttons together, and turn BUP and ACC on.
[Operation key]
[How to enter Test mode]
[Test items]
Start display test mode. Press and hold "1" and "3" buttons together, and turn BUP and ACC on.
Display is normally updated
Display update is stopped
Product operation is performed as usual, in appearance.
The screen gets still when entering this item.
On (an initial value)
On (lighting condition of normal times)
On (an initial value or setting value of default menu)
On (an initial value or setting value of default menu)
On (an initial value or setting value of default menu)
Off
All off
All off
All off
Remarks
Key Illumination
Operation key Processing
Icon
Enter display test mode 2 Switch display status
The information such as the system microcomputer version is checked.
System Version information is displayed.
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