Pioneer KEH-P780, KEH-P7800 Service Manual

0 (0)

Service KEH-P780/X1N/UC

 

Manual

ORDER NO.

 

 

CRT2306

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P780 X1N/UC

KEH-P7800 X1N/UC

NOTE:

-See the separate manual CX-631(CRT1640) for the cassette mechanism description.

-The cassette mechanism assy employed in this model is one of 2L series.

-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

CONTENTS

1.

SAFETY INFORMATION ...........................................

2

7.

GENERAL INFORMATION ......................................

42

2.

EXPLODED VIEWS AND PARTS LIST......................

2

 

7.1 PARTS.................................................................

42

3.

SCHEMATIC DIAGRAM ..........................................

10

 

7.1.1 IC ...............................................................

42

4.

PCB CONNECTION DIAGRAM ...............................

20

 

7.1.2 DISPLAY ...................................................

47

5.

ELECTRICAL PARTS LIST .......................................

30

 

7.2 DIAGNOSIS........................................................

48

6.

ADJUSTMENT ........................................................

40

 

7.2.1 DISASSEMBLY .........................................

48

 

 

 

 

7.2.2 TEST MODE .............................................

49

 

 

 

 

7.3 BLOCK DIAGRAM..............................................

52

 

 

 

8.

OPERATIONS AND SPECIFICATIONS ...................

53

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER ELECTRONIC CORPORATION 1998

K-ZZS. NOV. 1998 Printed in Japan

KEH-P780,P7800

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2

7

4

 

8

5

6

10 18

3

11

13

19

1

12 21

20

17

14

2

KEH-P780,P7800

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

(1)PACKING SECTION PARTS LIST

Mark No. Description

Part No.

Mark No. Description

Part No.

 

 

 

 

 

 

 

 

 

1

Cord Assy

See Contrast table(2)

16

Protector

CHP2101

*

2

Accessory Assy

CEA2350

17

Protector

CHP2102

 

3

Spring

CBH1650

18

Remote Control Unit

See Contrast table(2)

 

4

Screw Assy

CEA2351

19

Case Assy

CXB3520

 

5

Screw

CBA1304

20-1

Owner’s Manual

See Contrast table(2)

 

 

 

 

 

 

(English, French)

 

*

6

Polyethylene Bag

CEG-127

 

 

 

 

 

7

Screw

CRZ50P090FMC

20-2

Installation Manual

See Contrast table(2)

 

8

Screw

TRZ50P080FMC

 

 

(English, French)

 

*

9

Polyethylene Bag

CEG-158

* 20-3

Warranty Card

See Contrast table(2)

 

10

Handle

CNC5395

21

Cord Assy

See Contrast table(2)

 

11

Bush

CNV3930

 

 

 

 

 

12

Polyethylene Bag

CEG1173

 

 

 

 

 

13

Battery

See Contrast table(2)

 

 

 

 

 

14

Carton

See Contrast table(2)

 

 

 

 

 

15

Contain Box

See Contrast table(2)

 

 

 

 

(2) CONTRAST TABLE

KEH-P780/X1N/UC and KEH-P7800/X1N/UC are constructed the same except for the following:

Mark No. Symbol and Description

Part No.

KEH-P780/X1N/UC

KEH-P7800/X1N/UC

1

Cord Assy

CDE5758

Not used

13

Battery

CEX1030

Not used

14

Carton

CHG3551

CHG3550

15

Contain Box

CHL3551

CHL3550

18

Remote Control Unit

CXB3456

Not used

20-1

Owner’s Manual

CRD2760

CRD2758

20-2

Installation Manual

CRD2761

CRD2759

* 20-3

Warranty Card

CRY1070

Not used

21

Cord Assy

Not used

CDE5802

3

KEH-P780,P7800

2.2 EXTERIOR

4

KEH-P780,P7800

(1) EXTERIOR SECTION PARTS LIST

Mark No.

Description

Part No.

Mark No. Description

Part No.

1

Screw

BMZ30P040FMC

 

41

Case

CNC8254

2

Screw

BSZ26P050FMC

42

Holder

CNC8255

3

Screw

BSZ30P050FMC

43

Case

CNC8350

4

Cord Assy

See Contrast table(2)

44

Case

CNC8351

5

Fuse(10A)

CEK1136

45

Insulator

CNM6099

6

Case

CNB2350

46

Insulator

CNM6190

7

Holder

CNC6798

47

Insulator

CNM6257

8

Shield

CNC7365

48

Heat Sink

CNR1505

9

Spacer

CNM5488

49

Insulator

CNV5792

10

Panel

CNS5148

50

FM/AM Tuner Unit

CWE1467

11

Cap

CNV2680

51

Holder

CNC6554

12

Screw

BSZ30P050FMC

52

Chassis Unit

CXB3048

13

Screw

BSZ30P200FMC

53

Screw

ISS26P055FUC

14

Cord

CDE5176

54

Detach Grille Assy

See Contrast table(2)

15

Cord

See Contrast table(2)

55

Screw

BPZ20P060FMC

16

Holder

CNC5704

56

Screw

BPZ20P080FZK

17

Cushion

CNM4870

57

Button(OPEN)

CAC5804

18

Insulator

CNM6275

58

Button(EJECT)

CAC5805

19

Insulator

CNV5793

59

Button(SOURCE)

CAC5806

20

Tuner Amp Unit

See Contrast table(2)

60

Button(BAND)

CAC5807

21

Screw

BMZ26P040FMC

61

Button(EQ)

CAC5808

22

Screw

BPZ26P060FMC

62

Button(DISP)

CAC5809

23

Screw

BSZ26P060FMC

63

Button(1-6)

CAC5922

24

Screw

BSZ26P160FMC

64

Spring

CBH2205

25

Clamper

See Contrast table(2)

65

Cover

CNS5146

26

Pin Jack(CN301)

CKB1028

66

Holder

CNV5537

27

Terminal(CN403)

CKF1059

67

Keyboard Unit

CWM6061

28

Plug(CN951)

CKM1231

68

LCD(LCD901)

CAW1502

29

Plug(CN604)

CKS-783

69

EL

CEL1587

30

Connector(CN601)

CKS1499

70

Connector(CN901)

CKS2733

31

Connector(CN751)

CKS3408

71

Holder

CNC7992

32

Connector(CN602)

CKS3568

72

Tape

CNM6348

33

Connector(CN603)

See Contrast table(2)

73

Spacer

CNM6347

34

Connector(CN302)

CKS3598

74

Connector

CNV5536

35

Antenna Jack(CN402)

CKX1056

75

Grille Unit

See Contrast table(2)

36

Panel

See Contrast table(2)

76

Screw

BPZ20P060FMC

37

Heat Sink

CNC7991

77

Screw

CBA1082

38

Holder

CNC7996

78

Screw

CBA1176

39

Holder

CNC7997

79

Washer

CBF1001

40

Case

CNC7998

80

Spring

CBH2063

5

KEH-P780,P7800

Mark No.

Description

Part No.

 

Mark No. Description

Part No.

81

Spring

CBH2204

96

Holder Unit

CXB3051

82

Cord

CDE5800

97

Damper Unit

CXB3180

83

Connector

CKS2780

98

Screw

IMS20P040FZK

84

Roller

CLA3386

99

Remote Control Unit

See Contrast table(2)

85

Cushion

CNM5486

100

Cover

See Contrast table(2)

86

Sheet

CNM6109

101

Cord Assy

See Contrast table(2)

87

PCB

CNP5430

102

Cassette Mechanism Module

EXK3990

88

PCB

CNP5444

103

Coil(L801)

CTH1227

89

Panel

CNS5147

104

IC(IC301)

PAL005A

90

Holder

CNS5157

105

Transistor(Q951)

2SD2396

91

Holder

CNS5165

 

 

 

 

92

Holder

CNS5389

 

 

 

 

93

Switch(S602)

CSN1027

 

 

 

 

94

Holder Unit

CXB3049

 

 

 

 

95

Holder Unit

CXB3050

 

 

 

 

(2) CONTRAST TABLE

KEH-P780/X1N/UC and KEH-P7800/X1N/UC are constructed the same except for the following:

Mark No. Description

Part No.

KEH-P780/X1N/UC

KEH-P7800/X1N/UC

4

Cord Assy

CDE5758

Not used

15

Cord

CDE5762

Not used

20

Tuner Amp Unit

CWM6143

CWM6145

25

Clamper

CEF1005

Not used

33

Connector(CN603)

CKS3597

Not used

36

Panel

CNB2357

CNB2358

54

Detach Grille Assy

CXB3437

CXB3438

75

Grille Unit

CXB3481

CXB3482

99

Remote Control Unit

CXB3456

Not used

100

Cover

CNS4948

Not used

101

Cord Assy

Not used

CDE5802

6

KEH-P780,P7800

7

KEH-P780,P7800

2.3 CASSETTE MECHANISM MODULE

8

KEH-P780,P7800

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

1

Screw

BSZ20P040FMC

31

Gear

ENV1347

2

Washer

CBF1037

32

Collar

ENV1508

3

Washer

CBF1038

33

Gear

ENV1350

4

Washer

CBG1003

34

Flywheel

ENV1500

5

Deck Unit

EWM1018

35

Worm Gear

ENV1439

6

Screw

EBA1028

36

Worm Wheel

ENV1440

7

Screw

EBA1037

37

Gear

ENR1037

8

Spring

EBH1531

38

Lever

ENV1442

9

Spring

EBH1575

39

Arm

ENV1525

10

Plug(CN251)

CKS3540

40

Gathering PCB

ENX1037

11

Spring

EBH1515

41

Gathering PCB

ENX1042

12

Spring

EBH1587

42

Switch(S1,S2)

ESG1004

13

Spring

EBH1517

43

Motor Unit(M2)

EXA1485

14

Spring

EBH1518

44

Chassis Unit

EXA1567

15

Spring

EBH1519

45

Pinch Holder

ENV1485

16

Spring

EBH1537

46

Pinch Holder

ENV1486

17

Cord

EDD1020

47

Reel Unit

EXA1543

18

Photo-interrupter(EGN2,3)

EGN1006

48

Head Base Unit

EXA1457

19

Photo-interrupter(EGN1)

EGN1005

49

Lever Unit

EXA1438

20

Roller

ENR1031

50

Gear Unit

EXA1545

21

Shaft

ELA1373

51

Frame Unit

EXA1458

22

Pinch Roller

ENV1518

52

Lever Unit

EXA1439

23

Arm

ENC1489

53

Head Assy(HD1)

EXA1506

24

Arm

ENC1397

54

Motor Unit(M1)

EXA1490

25

Guide

ENC1481

55

Washer

HBF-179

26

Holder

ENC1417

56

Screw

BMZ20P022FMC

27

Lever

ENC1448

57

Spring

EBH1545

28

Arm

ENC1488

58

Washer

YE20FUC

* 29

Motor

EXM1031

59

Pinch Holder Unit

EXA1529

30

Belt

ENT1027

60

Pinch Holder Unit

EXA1528

9

1

 

2

 

3

 

4

 

 

 

KEH-P780,P7800

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL

PARTS LIST”.

 

A-a

A

 

 

 

 

 

 

 

 

B

 

 

Large size

ANTENNA JACK

A-a

A-b

SCH diagram

 

 

 

A-a

A-b

Guide page

 

B

 

 

 

A-a

A-b

Detailed page

 

C

D E F MODULE

D

C

10 A C

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P780,P7800

A-b

A

A

B

C

D

A 11

5

 

6

 

7

 

8

 

 

 

 

 

 

1

2

3

4

KEH-P780,P7800

A

B

C

D

A-a A-b

ANTENNA JACK

B

12 A-a

1

2

3

4

Pioneer KEH-P780, KEH-P7800 Service Manual

5

6

7

8

KEH-P780,P7800

A-a A-b

A

B

C

MODULE

DEF

C

A-a C 13

D

5

 

6

 

7

 

8

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P780,P7800

A-a A-b

A

B

C

D

14

A

A-b

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P780,P7800

A-a A-b

A

B

C

D

A-b 15

5

6

7

8

1

 

2

 

3

 

4

 

 

 

KEH-P780,P7800

3.2 FM/AM TUNER UNIT

A

B FM/AM TUNER U

B

 

 

 

MA157

D1 RD39JS

R1

2R2M

D6

D2 RD39JS

R2

2R2M

 

C

1

2

3

D

16 B

1

2

3

4

R UNIT

5

 

6

 

7

 

8

 

 

 

KEH-P780,P7800

A

A

 

IFC

B

C

D

B 17

5

 

6

 

7

 

8

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P780,P7800

3.3 CASSETTE MECHANISM MODULE

A

 

RL

Rev

 

RR

Rev

 

FR

Fwd

B

FL

Fwd

 

 

 

HD1

 

 

HEAD ASSY

 

 

EXA1506

 

 

TEST TAPE

 

 

NCT-150

 

 

(400Hz, 200nWb/m)

 

C

D

 

D DECK UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VR302

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CCP1280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33K(B)

 

 

 

 

C310R1

 

 

 

 

 

 

C253

330P

 

 

R01

1K

 

 

C302

R1

 

R301

18K

 

 

 

 

 

 

 

 

 

 

 

C256

R258

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

29

28

27

26

25

24

23

22

21

 

 

 

 

R283

0R0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C302

R1

 

 

 

 

 

 

 

 

20

 

 

 

 

 

C254

330P

R256

220

 

31

 

 

 

 

 

 

 

 

 

R273

1K

 

 

R284

0R0

 

 

 

 

32

 

 

 

 

 

 

 

 

 

19

R272

1K

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

18

R271

1K

R290

0R

R282

0R0

330P

C273

R287

34

 

CXA2560Q

 

17

R274

1K

 

 

 

C252

35

 

 

16

 

 

 

 

 

 

 

22/16

0R0

36

 

 

 

 

 

 

 

 

 

15

 

 

C403

R

 

 

R281

0R0

 

 

37

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C251

330P

 

 

 

38

 

 

 

 

 

 

 

 

 

13

 

 

R403

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C402

 

 

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

12

 

 

R40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R255

220

 

40

 

 

 

 

 

 

 

 

 

11

 

 

4700P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C401

R40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R33

4R7

C255

1 2 3 4

5 6 7 8 9 10

 

 

 

R257

 

 

 

 

 

 

R01

1K

 

 

 

 

 

 

 

 

C301

R1

C309 R1

C313 100P

R323 0R0

R322 1K

 

VR301

 

 

 

 

 

 

33K(B)

CCP1280

 

 

 

 

 

 

C272

R1

Signal GND

0R0

0R0

 

 

R386

R285

 

 

MUTE

-6dBs(388mV)±1dB

A CN602

18 D

1

2

3

4

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