PIONEER KEH-P525, KEH-P5700, KEH-P5750 Service Manual

0 (0)

Service

Manual

• KEH-P525/X1M/UC

ORDER NO.

 

CRT2170

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P525 X1M/UC

KEH-P5700 X1M/UC KEH-P5750 X1M/ES

NOTE:

-See the separate manual CX-631(CRT1640) for the cassette mechanism description.

-The cassette mechanism assy employed in this model is one of 2L series.

-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

-This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service Manual.

CONTENTS

1.

SAFETY INFORMATION ...........................................

2

7.

GENERAL INFORMATION ......................................

41

2.

EXPLODED VIEWS AND PARTS LIST......................

2

 

7.1 PARTS.................................................................

41

3.

SCHEMATIC DIAGRAM ..........................................

12

 

7.1.1 IC ...............................................................

41

4.

PCB CONNECTION DIAGRAM ...............................

22

 

7.1.2 DISPLAY ...................................................

45

5.

ELECTRICAL PARTS LIST .......................................

32

 

7.2 DISASSEMBLY ..................................................

46

6.

ADJUSTMENT ........................................................

39

 

7.3 BLOCK DIAGRAM..............................................

47

 

 

 

8.

OPERATIONS AND SPECIFICATIONS ...................

48

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

C PIONEER ELECTRONIC CORPORATION 1998

K-ZEM. FEB. 1998 Printed in Japan

KEH-P525,P5700,P5750

1. SAFETY INFORMATION

UC model

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

2. EXPLODED VIEWS AND PARTS LIST

2.1PACKING

-KEH-P525/X1M/UC

13

17

20

27

29

30,31,32

23

24

15

18

19 16

21

 

14

 

22

25

33

34

 

 

3

5

 

 

 

4

 

7

 

 

9

 

10

8

 

 

2

 

12

11

 

1

6

Fig. 1

28

2

KEH-P525,P5700,P5750

NOTE:

-Parts marked by “*”and can not be supplied.

-Screws adjacent to mark on the product are used for disassembly.

-PACKING SECTION PARTS LIST(KEH-P525/X1M/UC)

Mark No.

Description

Part No.

Mark No.

Description

Part No.

 

 

 

 

 

 

 

 

 

 

1

Cord Assy

CDE5496

 

 

21

Handle(x2)

CNC5395

 

2

Base Assy

CEA2344

 

 

22

Bush

CNV3930

*

3

Sheet

CZA3371

 

 

23

Polyethylene Bag

CEG1173

 

4

Polyethylene Bag

CZE3188

 

 

24

Battery

CEX1006

*

5

Base

CZN6466

 

 

25

Carton

CHG3468

*

6

Bracket Assy

CEA2346

 

 

26

Contain Box

CHL3468

 

7

Screw Assy

CZE3198

 

 

27

Protector

CHP2021

 

8

Screw(x2)

BNC40P120FZK

 

 

28

Protector

CHP2022

 

9

Screw(x2)

BPZ30P100FZK

*

29

Inner Box

CHW1548

*

10

Polyethylene Bag

CEG-127

 

 

30

Owner’s Manual

CRD2581

*

11

Polyethylene Bag

CZE3201

 

 

31

Installation Manual

CRD2582

 

12

Bracket

CZN6467

*

32

Warranty Card

CRY1070

*

13

Accessory Assy

CEA2350

 

 

33

Case Assy

CXB1063

 

14

Spring

CBH1650

 

 

34

Remote Control Assy

CXB1157

 

15

Screw Assy

CEA2351

 

 

 

 

 

 

16

Screw

CBA1304

 

 

 

 

 

*

17

Polyethylene Bag

CEG-127

 

 

 

 

 

 

18

Screw(x4)

CRZ50P090FMC

 

 

 

 

 

 

19

Screw(x4)

TRZ50P080FMC

 

 

 

 

 

*

20

Polyethylene Bag

CEG-158

 

 

 

 

 

- Owner's Manual, Installation Manual

Model

Part No.

Language

KEH-P525/X1M/UC

CRD2581

English, French

 

CRD2582

English, French

3

KEH-P525,P5700,P5750

- KEH-P5700/X1M/UC,P5750/X1M/ES

4

2 7

8

5

6

10

3

11

13

23

17,18,19

12

20

1

21 22

16

Fig. 2

4

KEH-P525,P5700,P5750

- PACKING SECTION PARTS LIST(KEH-P5700/X1M/UC,P5750/X1M/ES)

 

 

 

Part No.

Mark No. Description

KEH-P5700/X1M/UC

KEH-P5750/X1M/ES

 

1

Cord Assy

CDE5496

CDE5496

*

2

Accessory Assy

CEA2350

CEA2350

 

3

Spring

CBH1650

CBH1650

 

4

Screw Assy

CEA2351

CEA2351

 

5

Screw

CBA1304

CBA1304

*

6

Polyethylene Bag

CEG-127

CEG-127

 

7

Screw(x4)

CRZ50P090FMC

CRZ50P090FMC

 

8

Screw(x4)

TRZ50P080FMC

TRZ50P080FMC

*

9

Polyethylene Bag

CEG-158

CEG-158

 

10

Handle(x2)

CNC5395

CNC5395

 

11

Bush

CNV3930

CNV3930

 

12

Polyethylene Bag

CEG1173

CEG-162

 

13

Carton

CHG3467

CHG3466

 

14

Contain Box

CHL3467

CHL3466

 

15

Protector

CHP2021

CHP2021

 

16

Protector

CHP2022

CHP2022

 

17

Owner’s Manual

CRD2583

CRD2593

 

18

Installation Manual

CRD2584

CRD2595

*

19

Card

ARY1048

Not used

 

20

Owner’s Manual

Not used

CRD2594

 

21

Remote Control Unit

CXB1146

CXB1146

 

22

Battery

CEX1030

CEX1030

 

23

Case Assy

CXB1063

CXB1063

- Owner's Manual, Installation Manual

KEH-P5700/X1M/UC

CRD2583

English, French, Spanish

 

CRD2584

English, French, Spanish

KEH-P5750/X1M/ES

CRD2593

English, Spanish

 

CRD2594

Portuguese, Arabic

 

CRD2595

English, Spanish,

 

 

Portuguese, Arabic

5

KEH-P525,P5700,P5750

2.2 EXTERIOR

Fig. 3

6

(1) EXTERIOR SECTION PARTS LIST

Mark No.

Description

Part No.

1

Screw

BSZ26P050FMC

2

Screw

BSZ30P060FMC

3

Cord Assy

CDE5496

4

Spring

CBH1650

5

Screw

CBA1304

6

Handle

CNC5395

7

Bush

CNV3930

8

Fuse

CEK1136

9

Case

CNB2283

10

Holder Unit

CXB2678

11

Panel

CNS4200

12

Cap

CNV2680

13

Screw

BMZ30P100FMC

14

Screw

BSZ30P055FUC

15

Screw

BSZ30P060FMC

16

Cord

CDE5176

17

Holder

CNC5704

18

Cushion

CNM4870

19

Insulator

CNM5571

20

Tuner Amp Unit

See Contrast table(2)

21

Screw

BPZ26P080FMC

22

Screw

BSZ26P080FMC

23

Screw

BSZ26P140FMC

24

Cord Assy(CN603)

See Contrast table(2)

25

FM/AM Tuner Unit

See Contrast table(2)

26

Holder

CNC6554

27

Pin Jack(CN301)

CKB1028

28

Plug(CN951)

CKM1270

29

Connector(CN751)

CKS3408

30

Connector(CN602)

CKS3568

31

Connector(CN601)

CKS3581

32

Connector(CN302)

CKS3598

33

Antenna Jack(CN402)

CKX1056

34

Panel

CNB2258

35

Holder

CNC5399

36

Holder

CNC6531

37

Holder

CNC6674

38

Holder

CNC6845

39

Heat Sink

CNR1426

40

Chassis Unit

CXB2347

41

Case Assy

CXB1063

42

Remote Control Assy

See Contrast table(2)

43

Battery Cover

See Contrast table(2)

44

Detach Grille Assy

See Contrast table(2)

45

Screw

BPZ20P100FZK

KEH-P525,P5700,P5750

Mark No.

Description

Part No.

46

Button(

)

CAC5430

47

Button( ,

, , )

CAC5432

48

Button(SOURCE)

CAC5433

49

Button(+,–)

CAC5435

50

Button(BAND,F,A)

CAC5437

51

Button(1,2,3,4,5,6)

CAC5439

52

Button(D)

 

CAC5441

53

Button(LD/CLK,P, )

CAC5542

54

Spring

 

CBH2103

55

Spacer

 

CNM5572

56

Sheet

 

CNM5897

57

Cover

 

CNS4775

58

Lighting Conductor

CNV5195

59

Keyboard Unit

CWM5673

60

LCD(LCD901)

CAW1477

61

Connector(CN901)

CKS3580

62

Holder

 

CNC7479

63

Sheet

 

CNM5726

64

Sheet

 

CNM5727

65

Sheet

 

CNM5728

66

Lighting Conductor

CNV5196

67

Housing

 

CNV5197

68

Connector

 

CNV5205

69

Grille Unit

 

See Contrast table(2)

70

Button

 

CAC4836

71

Spring

 

CBH1834

72

Spring

 

CBH1835

73

Spring

 

CBH1996

74

Bracket

 

CNC6135

75

Bracket

 

CNC6791

76

Arm

 

CNV4692

77

Arm

 

CNV4693

78

Arm

 

CNV4728

79

Panel Unit

 

See Contrast table(2)

80

Door

 

CAT1947

81

Spring

 

CBH1838

82

Screw

 

IMS20P030FZK

83

Cassette Mechanism ModuleEXK3615

84

Transistor(Q951)

2SD2396

85

IC(IC301)

 

See Contrast table(2)

86

LED(D903 — 905)

NSPWF50SB

87

Remote Control Unit

See Contrast table(2)

88

Cover

 

See Contrast table(2)

89

Cord

 

See Contrast table(2)

7

KEH-P525,P5700,P5750

(2) CONTRAST TABLE

KEH-P525/X1M/UC, KEH-P5700/X1M/UC and KEH-P5750/X1M/ES are constructed the same except for

the following:

Mark No. Description

 

Part No.

 

KEH-P525/X1M/UC

KEH-P5700/X1M/UC

KEH-P5750/X1M/ES

20 Tuner Amp Unit

CWM5671

CWM5835

CWM5835

24

Cord Assy(CN603)

CDE5178

CDE5178

Not used

25

FM/AM Tuner Unit

CWE1467

CWE1467

CWE1486

42

Remote Control Assy

CXB1157

Not used

Not used

43

Battery Cover

CNS4406

Not used

Not used

44

Detach Grille Assy

CXB2306

CXB2445

CXB2441

69

Grille Unit

CXB2487

CXB2486

CXB2488

79

Panel Unit

CXB2352

CXB2367

CXB2367

85

IC(IC301)

TDA7386

TDA7384

TDA7384

87

Remote Control Unit

Not used

CXB1146

CXB1146

88

Cover

Not used

CNS4139

CNS4139

89

Cord Assy(CN603)

Not used

Not used

CDE5327

8

KEH-P525,P5700,P5750

2.3 CASSETTE MECHANISM MODULE

Fig. 4

9

KEH-P525,P5700,P5750

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

1

Screw

BSZ20P040FMC

31

Gear

ENV1347

2

Washer

CBF1037

32

Collar

ENV1508

3

Washer

CBF1038

33

Gear

ENV1350

4

Washer

CBG1003

34

Flywheel

ENV1529

5

Deck Unit

EWM1010

35

Worm Gear

ENV1439

6

Screw

EBA1028

36

Worm Wheel

ENV1440

7

Screw

EBA1037

37

Gear

ENR1028

8

Spring

EBH1531

38

Lever

ENV1442

9

Spring

EBH1575

39

Arm

ENV1525

10

Plug(CN251)

CKS3540

40

Gathering P.C.Board

ENX1037

11

Spring

EBH1515

41

Gathering P.C.Board

ENX1042

12

Spring

EBH1587

42

Switch(S1,S2)

ESG1004

13

Spring

EBH1517

43

Motor Unit(M2)

EXA1485

14

Spring

EBH1518

44

Chassis Unit

EXA1511

15

Spring

EBH1519

45

Pinch Holder

ENV1485

16

Spring

EBH1537

46

Pinch Holder

ENV1486

17

Cord

EDD1020

47

Reel Unit

EXA1543

18

Photo-interrupter(EGN2,3)

EGN1006

48

Head Base Unit

EXA1457

19

Photo-interrupter(EGN1)

EGN1005

49

Lever Unit

EXA1438

20

Roller

ENR1031

50

Gear Unit

EXA1545

21

Shaft

ELA1373

51

Frame Unit

EXA1458

22

Pinch Roller

ENV1518

52

Lever Unit

EXA1439

23

Arm

ENC1489

53

Head Assy(HD1)

EXA1506

24

Arm

ENC1397

54

Motor Unit(M1)

EXA1544

25

Guide

ENC1481

55

Washer

HBF-179

26

Holder

ENC1417

56

Screw

BMZ20P022FMC

27

Lever

ENC1448

57

Spring

EBH1545

28

Arm

ENC1488

58

Washer

YE20FUC

* 29

Motor

EXM1031

59

Pinch Holder Unit

EXA1529

30

Belt

ENT1027

60

Pinch Holder Unit

EXA1528

10

KEH-P525,P5700,P5750

11

1

 

2

 

3

 

4

 

 

 

KEH-P525,P5700,P5750

3. SCHEMATIC DIAGRAM

A 3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL

PARTS LIST”.

 

 

 

 

 

 

Large size

 

 

 

 

 

 

SCH diagram

 

A-a

 

 

A-b

 

 

 

 

 

 

 

 

 

 

 

 

 

A-a

A-b

Guide page

B

 

 

A-a

A-b

Detailed page

C

 

A-a

B

A

F

 

E

 

D

 

C

 

D

12 A C

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P525,P5700,P5750

A

A-b

POWER AMP

B

C

D

Fig. 5

A 13

5

 

6

 

7

 

8

 

 

 

 

 

 

1

2

3

4

KEH-P525,P5700,P5750

A-a A-b

A

B

C

D

A

B

14 A-a

1

2

3

4

PIONEER KEH-P525, KEH-P5700, KEH-P5750 Service Manual

5

6

DEF

C

7

 

8

 

KEH-P525,P5700,P5750

A-a A-b

A

B

C

D

Fig. 6

C A-a 15

5

 

6

 

7

 

8

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P525,P5700,P5750

A-a A-b

A

POWERAMP

B

C

D

16 A-b

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P525,P5700,P5750

A-a A-b

A

B

C

D

Fig. 7

A-b 17

5

6

7

8

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