PIONEER KEH-P1015, KEH-P1010 Service Manual

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KEH-P1010/XM/UC

ORDER NO

CRT2610

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P1010 XM/UC

KEH-P1015 XM/ES

CONTENTS

1. SAFETY INFORMATION

2

7. GENERAL INFORMATION

26

2. EXPLODED VIEWS AND PARTS LIST

2

7.1 DIAGNOSIS

26

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

8

7.1.1 DISASSEMBLY

26

4. PCB CONNECTION DIAGRAM

14

7.1.2 CONNECTOR FUNCTION DESCRIPTION

27

5. ELECTRICAL PARTS LIST

21

7.2 PARTS

28

6.ADJUSTMENT

25

7.2.1 IC

28

 

 

7.2.2 DISPLAY

32

 

 

7.3 OPERATIONAL FLOW CHART

33

 

 

8. OPERATIONS AND SPECIFICATIONS

34

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

K-ZZS. NOV. 2000 Printed in Japan

KEH-P1010,P1015

1. SAFETY INFORMATION

KEH-P1010/XM/UC

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which ar California to caruse cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2

KEH-P1010,P1015

NOTE

Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

PACKING SECTION PARTS LIST

KEH-P1010/XM/UC

 

 

 

 

 

 

Mark

No. Description

Part No.

Mark

No. Description

Part No.

 

 

 

 

 

 

 

 

 

 

1

Carton

CZE5573

 

 

11

Handle

CNC5395

 

2

Owner’s Manual

CZR2936

 

 

12

Spring

CBH1650

*

3

Installation Manual

CZR2937

 

 

13

Bush

CNV3930

4

Card

ARY1048

 

 

14

Screw Assy

CZE2952

 

5

Protector

CHP1623

 

 

15

Screw

TRZ50P080FMC

 

6

Protector

CHP1622

 

 

16

Screw

CRZ50P080FMC

 

7

Polyethylene Bag

CEG1173

 

 

17

Screw(M2x4)

CBA1488

 

8

Cord Assy

CZD2976

 

 

18

Screw

CBA1002

*

9

Accessory Assy

CZE2954

*

19

Polyethylene Bag

CEG-127

10

Polyethylene Bag

CZE2908

 

 

20

Contain Box

CZH5574

KEH-P1015/XM/ES

 

 

 

 

 

 

Mark

No. Description

Part No.

Mark

No. Description

Part No.

 

 

 

 

 

 

 

 

 

 

1

Carton

CZH5575

 

 

11

Handle

CNC5395

 

2

Owner’s Manual

CZR2938

 

 

12

Spring

CBH1650

 

3

Installation Manual

CZR2939

 

 

13

Bush

CNV3930

 

4

•••••

 

 

 

14

Screw Assy

CZE2953

 

5

Protector

CHP1623

 

 

15

Screw

TRZ50P080FMC

 

6

Protector

CHP1622

 

 

16

Screw

CRZ50P080FMC

 

7

Polyethylene Bag

CZE2903

 

 

17

•••••

 

 

8

Cord Assy

CZD2976

 

 

18

Screw

CBA1002

*

9

Accessory Assy

CZE2955

*

19

Polyethylene Bag

CEG-127

10

Polyethylene Bag

CZE2908

 

 

20

Contain Box

CZH5576

Owner's Manual,Installation Manual

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

 

 

Language

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CZR2936

 

 

 

English, French, Spanish

 

CZR2937

 

 

 

English, French, Spanish

 

 

CZR2938

 

 

 

English, Spanish, Portuguese, China, Arabic

 

 

CZR2939

 

 

 

English, Spanish, Portuguese, China, Arabic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

KEH-P1010,P1015

2.2 EXTERIOR

4

KEH-P1010,P1015

(1)EXTERIOR SECTION PARTS LIST

Mark

No.

Description

Part No.

 

1

Case

CZN6739

*

2

Label

CZA5543

 

3

Grille Unit

See Contrast table(2)

 

4

Cover

CZN6753

 

5

Screw

BPZ20P100FZK

 

6

Keyboard Unit

CZW5520

 

7

Connector(CN900)

CKS3580

 

8

Holder

CZN6759

 

9

Rubber

CZN6744

 

10

Lighting Conductor

CZN6758

 

11

Sheet

CZN6760

 

12

Connector

CZN6745

 

13

LCD(LCD900)

CZA5540

 

14

Holder

CZN6743

 

15

Button(SOURCE)

CZA5535

 

16

Button(CROSS)

CZA5532

 

17

Button(EJECT)

CZA5531

 

18

Spring

CZB2976

 

19

Button(1-6)

CZA5533

 

20

Button(REW)

CZA5530

 

21

Button(FF)

CZA5529

 

22

Button(EQ)

CZA5534

 

23

Spring

CZB2977

 

24

Button

CAC5789

 

25

Grille

CZN6746

 

26

Plate Assy

See Contrast table(2)

 

27

Panel

CNS6344

 

28

Bracket

CNC6135

 

29

Spring

CBH1834

 

30

Arm

CNV4692

 

31

Arm

CNV4693

 

32

Spring

CBH2126

 

33

Door

CAT2109

 

34

Arm

CNV4728

 

35

Spring

CBH1835

Mark

No.

Description

Part No.

 

36

Bracket

CNC6791

 

37

Panel

CZN6755

 

38

Screw

IMS20P030FZK

 

39

Button

CAC4836

 

40

Spring

CBH1996

 

41

Screw

BSZ26P060FMC

 

42

Mechanism

CZX5514

 

43

Bracket

CZN6738

 

44

Screw

BMZ26P040FMC

 

45

Tuner Amp Unit

See Contrast table(2)

*

46

Panel

CZN6741

 

47

Screw

BSZ26P100FMC

*

48

Heat Sink

CZN6740

 

49

IC(IC500)

TA8277H

 

50

Screw

BPZ26P100FZK

 

51

Screw

ISS26P055FUC

 

52

Terminal(CN101)

CKF1059

 

53

Connector(CN600)

CKS3408

 

54

Connector(CN200)

CZK2943

 

55

Fuse(10A)

CEK1208

 

56

Choke Coil(L700)

CTH1221

 

57

Pin Jack(CN700)

CKB1041

 

58

Antenna Jack(CN100)

CKX1056

 

59

Plag(CN300)

CZK2946

 

60

Connector(CN800)

CKS3581

 

61

Plug(CN350)

CZK2945

 

62

Plate

CZN6730

 

63

FM/AM Tuner Unit

CZW5523

 

64

Insulator

CZN6742

 

65

Chassis

CZN6735

 

66

Cord Assy

CZD2976

 

67

Holder Unit

CXB6681

(2)CONTRAST TABLE

KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following:

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

 

Mark No.

 

Symbol and Description

 

 

 

 

 

KEH-P1010/XM/UC

 

 

 

KEH-P1015/XM/ES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

Grille Unit

 

 

C Z X 5 5 1 0

 

 

 

 

C Z X 5 5 1 1

 

 

 

26

 

 

Plate Assy

 

 

C Z X 5 5 0 5

 

 

 

 

C Z X 5 5 0 6

 

 

 

45

 

 

Tuner Amp Unit

 

 

C Z W 5 5 1 7

 

 

 

 

C Z W 5 5 1 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

KEH-P1010,P1015

2.3 CASSETTE MECHANISM

6

KEH-P1010,P1015

NOTE

For the cassette mechanism, only the parts listde here are available as spare parts.

The others (not shown in the list)cannot be supplied.

CASSETTE MECHANISM SECTION PARTS LIST

Mark No.

Description

Part No.

1

Washer

1-0036-5024

2

Roller

1-0363-3018

3

Spring

1-0036-4011

4

Head

1-0036-7123

5

Screw

1-0138-5002

6

Screw

2-1012-0040-C2

7

Plate

1-0036-1015

8

Spring

1-0036-4010

9

Arm

10138-2005-3

10

Shim

1-0138-1006

11

Pinch Arm (F) Assy

1-0036-6014

12

Spring

1-0363-4003

13

Screw

2-1032-0070-C2

14

Tape Guide

1-0038-2018

15

Link

1-0363-2006

16

Pinch Arm (R) Assy

1-0036-6013

17

Spring

1-0363-4004

18

Motor Assy (M1)

X-0363-7006

19

Power Switch (S1)

1-0363-7005

20

Mute Switch (S2)

1-0363-7001

21

Screw

213317040-C2

22

Screw

2-1032-0025-C2

23

Arm Assy

X-0363-6003

24

Slide Switch (S3)

1-0363-7002

25

SW PWB

1-0363-7008

26

Belt

1-0036-5018

27

Screw

213820030-C2

28

Belt

1-0036-5004

7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

KEH-P1010,P1015

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

B

C

D

8

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

KEH-P1010,P1015

A

B

C

D

9

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

KEH-P1010,P1015

3.2 OVERALL CONNECTION DIAGRAM

A

B

C

D

10

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

PIONEER KEH-P1015, KEH-P1010 Service Manual

 

5

 

6

 

7

 

8

 

 

 

 

 

 

KEH-P1010,P1015

A

B

C

D

11

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

KEH-P1010,P1015

3.3 KEYBOARD UNIT

A

B

C

D

12

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

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