PIONEER KEH P4850, KEH P4800, KEH-PP4850 Service Manual

5 (1)

Service KEH-P4850/X1M/ES

 

Manual

ORDER NO.

 

 

CRT2261

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P4800 X1M/UC

KEH-P4850 X1M/ES

NOTE:

-See the separate manual CX-631(CRT1640) for the cassette mechanism description.

-The cassette mechanism assy employed in this model is one of 2L series.

-This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service Manual.

CONTENTS

1.

SAFETY INFORMATION............................................

2

7.

GENERAL INFORMATION.......................................

41

2.

EXPLODED VIEWS AND PARTS LIST ......................

2

 

7.1 PARTS ................................................................

41

3.

SCHEMATIC DIAGRAM.............................................

8

 

7.1.1 IC ...............................................................

41

4.

PCB CONNECTION DIAGRAM................................

22

 

7.1.2 DISPLAY ...................................................

45

5.

ELECTRICAL PARTS LIST........................................

32

 

7.2DISASSEMBLY ...................................................

46

6.

ADJUSTMENT .........................................................

39

 

7.3BLOCK DIAGRAM ..............................................

47

 

 

 

8.

OPERATIONS AND SPECIFICATIONS....................

48

 

 

 

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

 

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

C PIONEER ELECTRONIC CORPORATION 1998

K-ZZU. OCT. 1998 Printed in Japan

KEH-P4800,P4850

1. SAFETY INFORMATION

UC model

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

1

7 4

8

5

6

10

13

3

11

16

17

 

2

15

12

14

2

KEH-P4800,P4850

NOTE:

-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

-PACKING SECTION PARTS LIST

 

 

 

Part No.

Mark No. Description

KEH-P4800/X1M/UC

KEH-P4850/X1M/ES

*

1-1

Card

ARY1048

Not used

 

1-2

Owner’s Manual

CRD2783

CRD2785

 

1-3

Installation Manual

CRD2784

CRD2787

 

1-4

Owner’s Manual

Not used

CRD2786

 

2

Cord Assy

CDE5798

CDE5798

 

3

Spring

CBH1650

CBH1650

 

4

Screw Assy

CEA2351

CEA2351

 

5

Screw

CBA1304

CBA1304

*

6

Polyethylene Bag

CEG-127

CEG-127

 

7

Screw

CRZ50P090FMC

CRZ50P090FMC

 

8

Screw

TRZ50P080FMC

TRZ50P080FMC

*

9

Polyethylene Bag

CEG-158

CEG-158

 

10

Handle

CNC5395

CNC5395

 

11

Bush

CNV3930

CNV3930

 

12

Polyethylene Bag

CEG1173

CEG-162

 

13

Carton

CHG3570

CHG3571

 

14

Contain Box

CHL3570

CHL3571

 

15

Protector

CHP2101

CHP2101

 

16

Protector

CHP2102

CHP2102

 

17

Case Assy

CXB3520

CXB3520

- Owner's Manual, Installation Manual

Model

Part No.

Language

KEH-P4800/X1M/UC

CRD2783

English, French, Spanish

 

CRD2784

English, French, Spanish

KEH-P4850/X1M/ES

CRD2785

English, Spanish, Portuguese(B)

 

CRD2786

Chinese, Arabic

 

CRD2787

English, Spanish,

 

 

Portuguese(B), Chinese, Arabic

3

KEH-P4800,P4850

2.2 EXTERIOR

4

KEH-P4800,P4850

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

1

Screw

BSZ26P050FMC

36

Button(1-6)

CAC5794

2

Screw

BSZ30P050FMC

37

Button(-)

CAC5930

3

Cord Assy

CDE5798

38

Button(EQ)

CAC6135

4

Fuse(10A)

CEK1136

39

Button(+)

CAC5783

5

Case

CNB2350

40

Button(Eject)

CAC5793

6

Panel

CNS5132

41

Button(Display)

CAC5788

7

Screw

BSZ30P050FMC

42

Button(Cross)

CAC5786

8

Screw

BSZ30P200FMC

43

Button(A,B)

CAC5787

9

Holder

CNC5704

44

Spring

CBH2103

10

Cushion

CNM5210

45

Cover

CNS5130

11

Insulator

CNM5963

46

Housing

CNV5528

12

Tuner Amp Unit

See Contrast table(2)

47

Keyboard Unit

See Contrast table(2)

13

Screw

BPZ26P080FMC

48

LCD(LCD1901)

CAW1543

14

Screw

BSZ26P080FMC

49

Connector(CN1901)

CKS3580

15

Screw

BSZ26P160FMC

50

Holder

CNC7981

16

FM/AM Tuner Unit

See Contrast table(2)

51

Sheet

CNM5941

17

Holder

CNC6554

52

Lighting Conductor

CNV5527

18

Pin Jack(CN301)

CKB1035

53

Connector

CNV5531

19

Plug(CN603)

CKM1270

54

Grille Unit

See Contrast table(2)

20

Connector(CN701)

CKS3408

55

Button

CAC4836

21

Connector(CN602)

CKS3568

56

Spring

CBH1834

22

Connector(CN601)

CKS3581

57

Spring

CBH1835

23

Antenna Jack(CN402)

CKX1056

58

Spring

CBH2182

24

Panel

CNB2343

59

Bracket

CNC6135

25

Holder

CNC5399

60

Bracket

CNC6791

26

Holder

CNC6845

61

Arm

CNV4692

27

Holder

CNC7996

62

Arm

CNV4693

28

Heat Sink

CNR1505

63

Arm

CNV4728

29

Chassis Unit

CXB3012

64

Panel Unit

CXB3019

30

Screw

ISS26P055FUC

65

Door

CAT2028

31

Holder Unit

CXB2687

66

Spring

CBH1838

32

Detach Grille Assy

See Contrast table(2)

67

Screw

IMS20P030FZK

33

Screw

BPZ20P060FMC

68

Case Assy

CXB3520

34

Screw

BPZ20P100FZK

69

Cassette Mechanism ModuleEXK3695

35

Button(Detach)

CAC5789

 

 

 

 

 

 

 

70

IC(IC302)

TDA7384

 

 

 

71

Transistor(Q904)

2SD2396

5

KEH-P4800,P4850

(2)CONTRAST TABLE

KEH-P4800/X1M/UC and KEH-P4850/X1M/ES have

the same construction except for the following:

 

 

Part No.

Mark No. Description

KEH-P4800/X1M/UC

KEH-P4850/X1M/ES

12

Tuner Amp Unit

CWM6248

CWM6249

16

FM/AM Tuner Unit

CWE1467

CWE1486

32

Detach Grille Assy

CXB3322

CXB3323

47

Keyboard Unit

CWM6259

CWM6260

54

Grille Unit

CXB4065

CXB4066

2.3 CASSETTE MECHANISM MODULE

6

KEH-P4800,P4850

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description

Part No.

Mark No. Description

Part No.

 

 

 

 

 

 

 

1

Screw

BSZ20P040FMC

46

Pinch Holder

ENV1486

2

Washer

CBF1037

47

Reel Unit

EXA1543

3

Washer

CBF1038

48

Head Base Unit

EXA1457

4

Washer

CBG1003

49

Lever Unit

EXA1438

5

Deck Unit

EWM1021

50

Gear Unit

EXA1574

6

Screw

EBA1028

51

Frame Unit

EXA1458

7

Screw

EBA1037

52

Lever Unit

EXA1439

8

Spring

EBH1531

53

Head Assy(HD1)

EXA1506

9

Spring

EBH1575

54

Motor Unit(M1)

EXA1490

10

Plug(CN251)

CKS3540

55

Washer

HBF-179

11

Spring

EBH1515

56

Screw

BMZ20P022FMC

12

Spring

EBH1587

57

Spring

EBH1545

13

Spring

EBH1517

58

Washer

YE20FUC

14

Spring

EBH1518

59

Pinch Holder Unit

EXA1529

15

•••••

 

60

Pinch Holder Unit

EXA1528

16

Spring

EBH1537

 

 

 

 

17

Cord

EDD1020

 

 

 

 

18Photo-interrupter(EGN2,3) EGN1006

19Photo-interrupter(EGN1) EGN1005

20

Roller

ENR1031

21

Shaft

ELA1373

22

Pinch Roller

ENV1518

23

Arm

ENC1489

24

Arm

ENC1397

25

Guide

ENC1481

26

Holder

ENC1417

27

Lever

ENC1448

28

Arm

ENC1488

* 29 Motor

EXM1031

30

Belt

ENT1027

31

Gear

ENV1347

32

Collar

ENV1508

33

Gear

ENV1350

34

Flywheel

ENV1500

35

Worm Gear

ENV1439

36

Worm Wheel

ENV1440

37

Gear

ENR1028

38

Lever

ENV1442

39

•••••

 

40

Gathering PCB

ENX1037

41

Gathering PCB

ENX1042

42

Switch(S1)

ESG1004

43

Motor Unit(M2)

EXA1485

44

Chassis Unit

EXA1511

45

Pinch Holder

ENV1485

7

1

 

2

 

3

 

4

 

 

 

KEH-P4800,P4850

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

 

 

 

 

 

 

Large size

 

 

 

 

 

 

SCH diagram

 

A-a

 

 

A-b

 

 

 

 

 

 

 

 

 

 

 

 

 

A-a

A-b

Guide page

 

B

Detailed page

A-a A-b

C

D

A-a

B FM/AM TUNER UNIT

331:UC model

510:ES model

 

 

FM: -15.5dBs

 

 

AM: -22dBs

UC model

 

 

ES model

 

 

4R7/16

 

 

 

TAPE: -9dBs

 

DECK UNIT

 

 

D

 

 

For resistors and capacitors in the circuit diagrams, their resistance values or

 

capacitance values are expressed in codes:

 

Ex. *Resistors

 

Code

Practical value

 

123

12k ohms

 

103

10k ohms

C

*Capacitors

Code

Practical value

 

103

10kpF(0.01uF)

KEYBOARD UNIT

101/10

100uF/10V

8 A

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P4800,P4850

A

A-b

A TUNER AMP UNIT

ELECTRONIC VOLUME

332/16

TAPE: -4.2dBs

FM: +35.6dBs

AM: +29.1dBs

TAPE: +22.0dBs

CD: +36.3dBs

 

FM: +9.6dBs

POWER AMP

 

 

 

AM: -3.1dBs

 

 

 

TAPE: -4dBs

 

 

 

 

CD: +10.3dBs

 

 

B

 

 

 

 

IP-BUS DRIVER

 

 

 

 

 

RESET

 

CEK1136

 

102:UC

 

 

 

 

103:ES

 

 

 

 

 

 

8V REGULATER

 

 

 

 

 

 

C

SYSTEM CONTROLLER

 

 

 

 

PD4973A

 

 

 

 

 

 

CD: +2.2dBs

 

 

 

 

IP-BUS

 

 

 

 

 

 

D

CN1901

 

 

 

 

 

 

 

A

9

5

6

7

8

 

PIONEER KEH P4850, KEH P4800, KEH-PP4850 Service Manual

A

B

1

2

KEH-P4800,P4850

A-a A-b

-15.5dBs

-22dBs

FM:

AM:

3

4

102:

103:E

C

D

B FM/AM TUNER UNIT

510:ESmodel 331:UCmodel

4R7/16

UC model

ES model

10 A-a

1

2

3

4

5

6

 

 

 

 

 

 

7

 

 

8

 

 

 

 

 

 

 

 

 

 

 

KEH-P4800,P4850

SYSTE

 

 

 

 

 

 

 

 

 

CN1901

A-b

 

 

 

 

 

 

 

 

 

 

UNIT

A-a

 

 

 

 

 

 

 

C KEYBOARD

 

 

circuit diagrams, their resistance values or

in codes:

 

 

 

 

 

 

 

 

 

TAPE: -9dBs

For resistors and capacitors in the

capacitance values are expressed

Ex. *Resistors

Code Practical value

123 12k ohms

103 10k ohms

*Capacitors

Code Practical value

103 10kpF(0.01uF)

101/10 100uF/10V

 

A

B

C

DECKUNIT

D

 

D

A-a 11

5

 

6

 

7

 

 

 

 

 

 

 

 

8

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P4800,P4850

A

B

A-b

 

FM: +35.6dBs AM: +29.1dBs TAPE: +22.0dBs CD: +36.3dBs

A-a

TAPE: -4.2dBs

 

AMP UNIT

 

TUNER

332/16

 

A

 

POWER AMP

CEK1136 8V REGULATER

C

FM: +9.6dBs

AM: -3.1dBs TAPE: -4dBs CD: +10.3dBs

 

 

RESET

 

VOLUME

DRIVERBUS

D

ELECTRONIC

 

 

 

 

IP-

12 A-b

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P4800,P4850

A-a A-b

REGULATER

IP-BUS

8V

 

 

CD: +2.2dBs

A

B

C

CONTROLLER

PD4973A

 

 

D

 

A-b

 

5

6

7

13

8

 

1

 

2

 

3

 

4

 

 

 

KEH-P4800,P4850

3.2 FM/AM TUNER UNIT

- KEH-P48000/X1M/UC

A

B FM/AM TUNER U

B

 

 

 

MA157

D1 RD39JS

R1

2R2M

D6

D2 RD39JS

R2

2R2M

 

C

1

2

3

D

14 B

1

2

3

4

R UNIT

5

 

6

 

7

 

8

 

 

 

KEH-P4800,P4850

A

A

IFC

B

C

D

B 15

5

 

6

 

7

 

8

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P4800,P4850

- KEH-P4850/X1M/ES

A

B FM/AM TUNER U

B

 

 

 

MA157

D1 RD39JS

R1

2R2M

D6

D2 RD39JS

R2

2R2M

 

C

1

2

3

D

16 B

1

2

3

4

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