Pioneer DVR-541-HS Schematic

DVD RECORDER

DVR-541H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Serial No.

Model Type Power Requirement Region No. Please confirm 3rd & 4th

alphabetical letters.

DVR-541H-S RDRXV AC 110 V to 127 V / 220 V to 240 V 4 &&DL######$$

ORDER NO.

RRV3461

This service manual should be used together with the following manual(s):

Model

DVR-640H-S/KUCXV

RRV3376

RemarksOrder No.

CONTENTS

1. CONTRAST OF MISCELLANEOUS PARTS

2. GENERAL INFORMATION

2.1 MODEL TYPE SETTING

2.2 DV DEBUG MODE

3. SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

...................................

.................................

...........................................

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........

2 6 6

7 10 22

T – ZZV JULY 2006 Printed in Japan

jpfy

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES:

CONTRAST TABLE

DVR-541H-S/RDRXV and DVR-540H-S/KUCXV are constructed the same except for the following :

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

When ordering resistors, first convert resistance values into code form as shown in the following examples.

•

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

560 Ω→56 × 10 47k Ω→47 × 10

→ 561 ........................................................ RD1/4PU 5 6 1 J

→ 473 ........................................................ RD1/4PU 4 7 3 J

0.5 Ω→R50 ..................................................................................... RN2H

1 Ω→1R0 ..................................................................................... RS1P

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω→ 562 × 10

→ 5621 ...................................................... RN1/4PC 5 6 2 1 F

R 5 0

1 R 0

Ref.

Mark Symbol and Description

No.

PCB ASSEMBLIES

NSP 1..TUJB ASSY VWM2362 VWM2368

P11- 1 3..TUJB ASSY (for Service) VXX3146 VXX3150 P11- 3 1..MAIN ASSY (for Service) VXX3159 VXX3161 P11- 6 > 1.. POWER SUPPLY UNIT VWR1401 VWR1400 No service part

P9- 1 > Power Cord ADG7021 ADG7003

P9- 4 Remote Control Unit VXX3095 VXX2964 P9- 5 Battery Cover VZN1004 AZA7424 P9- 6 Top Cover VZN1012 Not used

P9- 8 NSP Warranty Card ARY7045 Not used P9- 9 Operating Instructions (English) VRB1412 VRB1417

P9-10 Operating Instructions (French) VRC1318 Not used

P9-11 Quick Start Guide VRG1014 Not used P9-12 Quick Start Guide VRL1012 Not used P9-18 Packing Case VHG2726 VHG2750

NSP 2..TUJB AI VWV2168 VWV2168

1..DVJB ASSY Not used VWV2160 No.1

PACKING SECTION

> Power Cord Not used XDG3009

Operating Instructions (Spanish) Not used VRC1328 Operating Instructions (Portuguese) Not used VRC1365

DVR-540H-S/KUCXV

Part No.

DVR-541H-S/RDRXV

Remarks

EXTERIOR SECTION

P11- 7 HDD 80G ST3802110 VXF1108 Not used P11- 7 HDD 160G ST3160212 Not used VXF1110

Flexible Cable(24P) Not used VDA2111 No.2 DV Angle Not used VNE2426 No.3 Screw Not used VBA1088 No.4

P11-22 Rear Panel VNA2870 VNA2927 P11-32 Rubber Spacer VEB1389 VEB1380

FRONT PANEL SECTION

P13-12 Front Panel VNK5966 VNK6052 P13-14 FL Lens PTD VXA2740 VXA2808 P13-15 Door PTD VXA2776 VXA2807

Notes : • For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”,“PCB PARTS LIST”, “3. SCHEMATIC DIAGRAM” and “4. PCB CONNECTION DIAGRAM”..

• The numbers in the remarks column correspond to the numbers on "EXTERIOR SECTION".

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DVR-541H-S

EXTERIOR SECTION

MAIN

CN3802

CONTRAST OF PCB ASSEMBLIES

A : BBZ30P060FTC B : BSZ30P040FTC

234

Chassis

TUJB ASSY

VXX3150 and VXX3146 are constructed the same except for the following :

Mark Symbol and Description

VXX3146 VXX3150

R170 RD1/4PU393J Not used R172 RD1/4PU682J RD1/4PU333J R173 RD1/4PU393J RD1/4PU333J R174 RD1/4PU682J RD1/4PU473J

Part No.

Remarks

DVR-541H-S

PCB PARTS LIST

Mark No. Description Part No.

MAIN ASSY

SEMICONDUCTORS

IC3101 AK5359ET IC501 BD7997FS

> IC2401, IC2402 CEK1285

IC1201, IC1221 K4H511638C-UCB3 IC2202 MM1501XN

IC2201 MM1503XN IC1301 NJM12904V IC3802 PCA9557PW IC3201 PCM1742KE

IC3707 PST3813U

> IC4512 S-1170B25UC-OTK > IC4507, IC4511 S-1170B33UC-OTS > IC4504 S-1170B50UC-OUJ

IC3103 TC74VHC157FT IC3102 TC7SZ126FU

IC3701 TC7WH34FU IC101 UPC3345GC-YEB-A IC3202 UPC4570G2-A IC1001 UPD61272F1-107KA3A IC1102 VYW2366

Q1801, Q1811, Q2205, Q2206 2SA1576A Q2501-Q2505 2SA1576A Q3501, Q4561 2SC4081 Q101 RT1N141U D3201 DAN202U

D3711, D3712 RB501V-40 D101 SML-310YT

COILS AND FILTERS

L1010, L106, L107, L112 CHIP COIL BTH1103 L1001, L1003, L1004, L1006-L1008 DTL1106 L1201, L3102, EMI FILTER DTL1106

L1811 LCYA150J2520 L1801 LCYA390J2520

CAPACITORS

C1081 CCSSCH100D50 C158-C162, C1813 CCSSCH101J50 C3207, C3211 CCSSCH121J50 C1902, C1911 CCSSCH150J50 C1812 CCSSCH151J50

C1901, C1912 CCSSCH180J50 C1803 CCSSCH221J50 C169, C171, C509 CCSSCH390J50

C3501, C3808-C3810 CCSSCH470J50 C1084-C1087 CCSSCH5R0C50

C510 CCSSCH620J50 C264 CCSSCH680J50 C3212 CEAT102M6R3 C1708, C4507 CEVW100M16 C2506, C3106, C3214, C3216, C4542 CEVW101M16

C4563, C5624 CEVW101M16 C1001, C1003, C1005, C1014, C1020 CEVW221M4 C1071, C1074, C1235, C5701 CEVW221M4 C511 CKSQYB105K16 C105, C1073, C1076, C121-C123 CKSQYB475K6R3

C125, C133, C135, C152, C153 CKSQYB475K6R3

Mark No. Description Part No.

C155, C165, C168, C178, C181 CKSQYB475K6R3 C184, C4508, C4525, C4526 CKSQYB475K6R3 C4548, C4549, C4552, C5725 CKSQYB475K6R3 C157, C2221, C2222, C4551 CKSRYB105K10

C109, C111 CKSRYB334K10 C101, C102, C136 CKSRYB474K10 C1009, C1015, C1018, C1021, C1024 CKSRYF105Z10 C1044, C1047, C1052, C1055 CKSRYF105Z10 C1061, C1062, C1065, C1070, C1113 CKSRYF105Z10

C1202, C1204, C1208, C1221, C1223 CKSRYF105Z10 C1227, C1421, C1801, C1811 CKSRYF105Z10 C2208, C2209, C2501, C296 CKSRYF105Z10 C3102, C3103, C3107, C3511, C3703 CKSRYF105Z10 C3738, C3801-C3805, C5621, C5702 CKSRYF105Z10

C1010, C1016, C1019, C1022, C1025 CKSSYB102K50 C1046, C1049, C1054, C1057, C1059 CKSSYB102K50 C1064, C1067, C1068, C1207 CKSSYB102K50 C1209, C1210, C1226, C1228, C1229 CKSSYB102K50 C151, C189, C261, C4527, C4550 CKSSYB102K50

C119, C1205, C1206, C1224, C1225 CKSSYB103K16 C129, C130, C142, C164, C1709 CKSSYB103K16 C187, C188, C221, C2223, C2224 CKSSYB103K16 C3701, C4509 CKSSYB103K16 C1026, C1029, C103, C1034, C1037 CKSSYB104K10

C104, C1040, C1043, C112, C117 CKSSYB104K10 C124, C126-C128, C132 CKSSYB104K10 C143, C144, C150, C156, C163 CKSSYB104K10 C167, C172, C175, C2301, C2302 CKSSYB104K10 C260, C3806, C3815, C3816 CKSSYB104K10

C504, C505 CKSSYB104K10 C137 CKSSYB182K50 C145, C146 CKSSYB222K50 C224, C230, C231 CKSSYB223K16 C108, C110, C139, C141, C1802 CKSSYB331K50

C3204 CKSSYB331K50 C114 CKSSYB332K50 C116 CKSSYB333K10 C232, C233 CKSSYB471K50 C148, C220, C223 CKSSYB472K25

C147, C1804, C1814, C532 CKSSYB473K10 C297, C3208, C3210 CKSSYB681K50 C138 CKSSYB682K25 C154, C236 CKSSYB683K10 C115 CKSSYB822K16

C1002, C1004, C1007, C1045, C1048 CKSSYF104Z16 C1050, C1051, C1053, C1056, C1058 CKSSYF104Z16 C1060, C1063, C1066, C1069, C1082 CKSSYF104Z16 C1105, C1203, C1211-C1214, C1222 CKSSYF104Z16 C1230, C1302, C1303, C1312, C1313 CKSSYF104Z16

C1701-C1707, C2401-C2406, C3101 CKSSYF104Z16 C3108, C3201-C3203, C3206, C3209 CKSSYF104Z16 C4561, C4562, C4565, C501, C503 CKSSYF104Z16 C113 (2.2/10) DCG1040 C502 (10/16) DCH1165

C1008, C1017, C107, C1075, C118 DCH1201 C2210, C2217, C5727-C5729 (10/10) DCH1201 C1215 (150/4) VCH1246

RESISTORS

R501 (0.47/1/4W) DCN1160

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DVR-541H-S

234

Mark No. Description Part No.

R502 (0.68/1/4W) DCN1162 R3854 RAB4CQ0R0J R1411, R240, R3005, R3102, R3707 RAB4CQ103J R3801-R3806 RAB4CQ223J

R1245, R1246, R1255, R1256 RAB4CQ330J R1265, R1266, R1273, R1274 RAB4CQ330J R3810-R3813, R3824 RAB4CQ330J R254 RAB4CQ473J R1241, R1242, R1248, R1249 RAB4CQ560J

R1261, R1262, R1268, R1269 RAB4CQ560J R1281-R1283, R1287 RAB4CQ560J R3208, R3223 RN1/16SC56R0D R3207, R3226 RN1/16SE1502D R3209, R3224 RN1/16SE8201D

R1001, R1002, R133, R2401 RS1/10S0R0J R4513, R4514, R4517, R4520-R4524 RS1/10S0R0J R4527, R4591-R4593, R5702 RS1/10S0R0J R1302, R1303, R1312, R1313 RS1/16S1001F R5714 RS1/16S1501F

R2502, R2505, R2508, R2511, R2514 RS1/16S2000F R1301 RS1/16S4700F R1052 RS1/16S6200F R3505 RS1/16S75R0F R1054 RS1/16S9100F

R181 RS1/16SS4701F R510, R511 RS1/4SA2R0J R115, R1003-R1008, R1314, R2506 RS1/16S###J R3837, R3850 RS1/16S###J Other Resistors RS1/16SS###J

OTHERS

CN502 4P CONNECTOR DKN1288 CN501 D-SOCKET(14P) DKN1312 CN601 5P CONNECTOR DKN1402 CN101 CONNECTOR DKN1404 X201 (16.93MHz) OSC DSS1152

Mark No. Description Part No.

L106, L107 EMI FILTER DTL1106 L101, L102 LCYA100J2520 L109, L111 LCYA150J2520 L108, L110 LCYA180J2520

L104, L105 COIL VTH1043

CAPACITORS

C200, C218 CCSRCH100D50 C258 CCSRCH271J50 C211, C213 CCSRCH330J50 C212 CCSRCH5R0C50 C254, C255 CCSRCH8R0D50

C107, C112 CCSSCH330J50 C161-C163 CCSSCH470J50 C103, C108 CCSSCH680J50 C104, C109 CCSSCH7R0D50 C106, C111 CCSSCH820J50

C105, C110 CCSSCJ3R0C50 C144, C220, C223 CEVW221M4 C101, C102, C122, C126, C140 CKSQYF106Z10 C142, C147, C204, C207, C214 CKSQYF106Z10 C230, C233, C248, C252 CKSQYF106Z10

C222 CKSQYF475Z10 C201, C205 CKSRYB104K16 C203, C210, C245, C249, C250 CKSRYF104Z25 C124, C127-C135, C141, C143 CKSRYF105Z10 C146, C148-C160, C206, C215 CKSRYF105Z10

C231, C240, C241, C243, C244 CKSRYF105Z10 C246, C247, C251, C253 CKSRYF105Z10 C256, C257 CKSRYF105Z10 C216 CKSRYF473Z25 C145, C235 CKSSYB103K16

C113-C117, C123, C125, C136 CKSSYF104Z16 C232, C234, C237, C242 CKSSYF104Z16 C259-C261 CKSSYF104Z16

CN1402 07P CONNECTOR RKN1048 CN2401 KR CONNECTOR S13B-PH-K CN2301 35P CONNECTOR VKN1439 CN401 CONNECTOR VKN202 CN1401 CONNECTOR VKN2030

CN3802 CONNECTOR VKN2045 CN3801 CONNECTOR VKN2050 X1002 (27MHz) CRYSTAL VSS1191 X1001 (24.576MHz) CRYSTAL VSS1192

DVJB ASSY

SEMICONDUCTORS

IC101 ADV7172KSTZ IC103 HY57V161610ETP-8 IC105, IC107 NJU7013F

> IC106 S-1170B25UC-OTK

IC104 TC7WHU04FU

IC108 UPD72852AGB-8EU-A IC102 UPD72893BF1-FN3 Q101-Q104 2SA1576A D101 HVC359 D102 HVC362

COILS AND FILTERS

F101 CHIP COIL DTF1069

RESISTORS

R144-R149, R155-R158 RAB4CQ103J R169-R172, R185-R188 RAB4CQ103J R150, R151 RAB4CQ470J R248 RN1/16SE9101D R141, R197, R198, R211, R215 RS1/10S0R0J

R105, R111 RS1/16S1500F R268 RS1/16S5101F R264-R267 RS1/16S56R0D R135 RS1/16S6800F Other Resistors RS1/16S###J

OTHERS

JA101 1394-TERMINAL VKN2028 CN101 CONNECTOR VKN2045 X102 ( 24.576MHz) CRYSTAL VSS1184 X101 (27.000MHz) VCXO VSS1195

DVR-541H-S

2. GENERAL INFORMATION

2.1 MODEL TYPE SETTING

[Purposes]

When the MAIN Assy and/or TUJB Assy that are(is) commonly used with another model are(is) replaced, they(it) must recognize the model of this unit.

Items to be set: The model number, destination, and region No. must be set.

[Tool to be used]

Remote control unit for servicing

(GGF1381)

[Notes]

• Once the setting has been made, it can never be changed. Be sure to make the setting correctly.

• As this setting resets the Assy(s) in question to the factory-preset status, it is recommended that you obtain the customer's consent beforehand.

[Procedures]

After power on, the following screen is displayed on TV monitor. Press four digits properly (" 0209 ") by using the remote control unit for service,according to the screen information.

Disconnect then reconnect the AC power cord of the unit. Be careful not to impart vibration to the unit

immediately after the AC power cord is disconnected.

Reset the recorder to all its factory settings.

(Make sure that the recorder is on. Press and hold 7 (STOP) key and press (STANDBY/ON) key on the front panel.) The recorder turns off with all settings reset.

Press [ESC] then [DISP] keys by using the remote control unit for servicing, and then confirm each

Model Name (" DVR-541H/RDR ").

[Recorder's Model Setting] Input the number using the remote for Service.

> - - -

Input No. Model

[ 0208 : DVR-541H/RF ] [ 0209 : DVR-541H/RDR ]

DVR-541H/RDR VERSION : 1.∗∗

SYSCON : RELEASE_100

TUNERCON : 198.000 OK

DRIVE : DVD-RW DVR-L11X OK

1.00 OK

HDD : WDC WD1600BB-xxJKCx 160

DEVICE : E2R-FE 1.2 FLASH : 64M

REGION : 4 C : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

Rev :1.1000

End

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DVR-541H-S

2.2 DV DEBUG MODE

234

1. DV debug

[

Purpose

] [Tools to be used]

To check whether communication between a DV device and the unit is normal when a DV device is connected

How to enter

[

How to quit

]

[Mode description]

(DV/1394) InitDV:OK InitVE:OK AV:02 DV:01

[Recorder] GUID:00E0360006100001 IRM

iPCR:C03F0000 oPCR:0000007A

[DV] GUID:0080880303480E96

VN:VICTOR MN:GR-D50K

TM:C3 TS:75 CT:32 WP:01 PS:FF OS:00

CA:A000002020 CV:FF MD:VTR

[DVdecode:Yes] LineSys:525-60

8 9

TC:00h20m35s RD:02/02/05 RT:10h34m50s

ASPECT:4:3 CGMS:000000 APSTB:00 DEC:525-60 SF:32KHz QU:12bit AMODE:4) Stereo

Press the ESC , DISP then 3 keys, in that order.

Press the ESC key.

Remote control unit for servicing

(GGF1381)

• DV device

• DV cable

Boldface alphanumerics : Fixed indications Nonboldface alphanumerics : Variable indications

No. Item Description Remarks

InitDV

InitVE

AV Number of AV devices recognizing connection

DV Number of DV devices recognizing connection

GUID

Whether the initialization of UPD72893B(1394 LINK and DV codec IC) has been completed (OK) or not (NG)

Whether the initialization of ADV7172 (Video Encoder for DV specific) has been completed (OK) or not (NG)

GUID set in ConfigROM of the unit

If NG is displayed, it is considerd the communication failure to UPD72893B.

If NG is displayed, it is considerd the communication failure to ADV7172.

Identification number of AV devices including D-VHS, Digital Tuner, etc other than DV devices.

If the number does not become 01 even if a DV device is connected, identification of that device fails.

GUID : Global Unique ID (Specific ID for DV devices) If the unit is ROOT (IRM), IRM is displayed at the side position of GUID display.

DVR-541H-S

No. Item Description Remarks

iPCR

oPCR

GUID

TM Transport Mode data obtained from the DV device TS Transport State data obtained from the DV device CT Cassette Type data obtained from the DV device

WP Write-protection data obtained from the DV device PS Power-state data obtained from the DV device

CA Connect AV data obtained from the DV device CV

[DVdecode:XXX]

LineSys Input Line System setting

RD Rec Date of DVdecode Stream RT Rec Time of DVdecode Stream ASPECT Aspect Ratio of DVdecode Stream

iPCR value of the unit

oPCR value of the unit

GUID set in ConfigROM of the connected DV device

Vendor name set in ConfigROM of the connected DV device

Model name set in ConfigROM of the connected DV device

Output signal mode data obtained from the DV device

Camera/Vtr mode data obtained from the DV device

DV device mode

Whether Yes (in the process of requesting DV input) or No is indicated in XXX

Time-code data of the DVdecode Stream, or response data of the Time Code command

Data are displayed only if one DV device is identified. If the connectd DV device is ROOT (IRM), IRM is displayed at the side position of GUID display.

Data are displayed only if one DV device is identified. (Depending on the device, the vendor name may not be set in ConfigROM.)

Data are displayed only if one DV device is identified. (Depending on the device, the model name may not be set in ConfigROM.)

Data are displayed only if one DV device is identified.

Camera or VTR is displayed only if one DV device is identified.

Normally, Yes is indicated only when CH is set to DV.

Stream time-code data are obtained when the tape is played in forward direction. Otherwise, time-code data are obtained through an AV/C command.

CGMS

APSTB APS trigger bit of DVdecode stream

DEC

QU QUANTIZATION of DVdecode Stream AMODE AUDIO MODE of DVdecode Stream

CGMS of DVdecode Stream (from left to right, CGMS data of bits 5-4: Audio ch 2, bits 3-2: Audio ch 1, and bits 1-0: Video)

With/without DVdecode stream input

Sampling Frequency of DVdecode Stream

*CGMS (Copy Generation Management System): The two-digit codes added to broadcast programs represent the following: 00: Copy freely, 10: Once copy, 11: Never copy

With input: Signal type (525-60, 625-50, 1125-60, 125050, or Invalid) is indicated, Without input: "No" is indicated.

If SF is 44 kHz, it is considered that 44.1-kHz audio is input, and sound is muted on the unit.

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DVR-541H-S

+ 17 hidden pages

Pioneer DVR-541-HS Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual