Pioneer DVR-450-H, DVR-450-HS Service manual

HDD/DVD

DivX

COPY HDMI

STANDBY/ON

DV IN

USB

DVR-650H-K

OPEN/CLOSE

S-VIDEO

VIDEO

L(MONO) R AUDIO

INPUT 2

ONE TOUCH

STOP REC

COPY

INPUT

REC MODE

CH

SELECT

REC

DVD RECORDER

DVR-650H-K

DVR-550H-K
DVR-450H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Serial No.

Model Type Power Requirement Region No.

DVR-650H-K KCXV AC 120 V 1 &&DL######$$

DVR-550H-K KCXV AC 120 V 1 &&DL######$$

DVR-450H-S KCXV AC 120 V 1 &&DL######$$

Please confirm 3rd & 4th

alphabetical letters.

ORDER NO.

RRV3567

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2007

T-FZA-001 APR. 2007 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of Califor nia to

B

cause cancer, bir th defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement

parts must be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type

C

les pièces de remplacement doivent avoir la même désignation.

rapide) et/ou (fusible de type lent) sur CCI indiquent que

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the

continued protection o f the customer and ser vice
technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or

D

equivalent between the ear th ground and all exposed
metal par ts of the appliance (input/output terminals,
screwheads, metal overlays, control shaf t, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 H z outlet and tur n the AC power switch on. Any
current measured must not exceed 0.5 mA.

Leakage
current

E

Device
under
test

Also test with
plug reversed
(Using AC adapter
plug as required)

Te st all
exposed metal
surfaces

AC Leakage Test

tester

Reading should
not be above

0.5 mA

Earth
ground

ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical par ts in the appliance
have special safety related characteristics. These are
of ten not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement par ts which have these
special safety characteristics are
Service Manual.

Electrical components having such features are
identified by marking with a on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.

Product Safety is

continuously under review and new
instructions are issued from time to time. For the latest
information, alw ay s consult the current P I O NEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.

identified in this

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LABEL CHECK

WARNING!

The laser component is capable of emitting radiation exceeding
the limit for CLASS 1. A specially instructed person should do
servicing operation of the apparatus.





S
T

A

N

D

B

Y
/O

N

Laser Pickup specifications and
Laser characteristics

For CD

Wave length : 785 nm

Operating output :

Read mode : 1.07 mW (CW), Class1

Maximum output : Class1M

For DVD

Wave length : 660 nm

Operating output :

Read mode : 1.08 mW, Class1
Write mode : 21.89 mW (Pulse), Class1M

Maximum output : Class2M

VRW2262

A

B

C



REC

Additional Laser Caution

1. The ON/OFF(ON:low level,OFF:high level) status of the
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.

2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.

D

E

DVR-650H-K

56

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7

8

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.

A

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

B

C

D

 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

 Make sure the screws are tightly fastened.

Please be sure that all scre

ws are fastened, and that there are no loose screws.

 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.

 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

E

Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS

SAFETY INFORMATION .....................................................................................................................................2

1. SERVICE PRECAUTIONS................................................................................................................................7

1.1 NOTES ON SOLDERING...........................................................................................................................7

1.2 NOTES ON HANDLING THE HDD ............................................................................................................8

1.3 NOTES ON REPLACEMENT OF THE SDRAM.......................................................................................10

2. SPECIFICATIONS........................................................................................................................................... 11

2.1 ACCESSORIES........................................................................................................................................ 11

2.2 SPECIFICATIONS ....................................................................................................................................12

2.3 DISC/CONTENT FORMAT .......................................................................................................................14

2.4 PANEL FACILITIES ..................................................................................................................................18

3. BASIC ITEMS FOR SERVICE........................................................................................................................23

3.1 CHECK POINTS AFTER SERVICING.....................................................................................................23

3.2 QUICK REFERENCE ...............................................................................................................................24

3.3 PCB LOCATIONS.....................................................................................................................................25

3.4 JIGS LIST .................................................................................................................................................26

4. BLOCK DIAGRAM ..........................................................................................................................................28

4.1 OVERALL WIRING DIAGRAM.................................................................................................................28

4.2 OVERALL BLOCK DIAGRAM..................................................................................................................30

4.3 DETECTION AND ENCODE SYSTEM BLOCK DIAGRAM.....................................................................32

4.4 POWER BLOCK DIAGRAM .....................................................................................................................33

5. DIAGNOSIS ....................................................................................................................................................34

5.1 SETUP SEQUENCE.................................................................................................................................34

5.2 DIAGNOSIS OF THE MAIN ASSY...........................................................................................................35

6. SERVICE MODE.............................................................................................................................................39

6.1 VERSION INFORMATION, ETC. (FIRST SCREEN)................................................................................41

6.2 ATA/ATAPI DEBUG SCREEN (SECOND SCREEN)................................................................................46

6.3 VR-RECORDING-RELATED ERROR LOGS (FOURTH SCREEN).........................................................48

6.4 VR-PLAYBACK-RELATED ERROR LOGS (FIFTH SCREEN).................................................................52

6.5 DV SERVICE MODE ................................................................................................................................55

6.6 HDMI SERVICE MODE............................................................................................................................58

6.7 AGING MODE ..........................................................................................................................................60

6.8 USB CHECK MODE.................................................................................................................................62

6.9 HDD CHECK MODE.................................................................................................................................63

7. DISASSEMBLY...............................................................................................................................................69

8. EACH SETTING AND ADJUSTMENT............................................................................................................74

8.1 MODEL SETTING ....................................................................................................................................74

8.2 LD POWER ADJUSTMENT .....................................................................................................................75

8.3 CPRM ID NUMBER AND DATA SETTING...............................................................................................79

8.4 FIRMWARE UPDATE METHOD ..............................................................................................................83

8.5 VIDEO ADJUSTMENT FOR SPECIFIC AREA ........................................................................................86

9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................90

9.1 PACKING..................................................................................................................................................90

9.2 EXTERIOR SECTION ..............................................................................................................................92

9.3 FRONT PANEL SECTION ........................................................................................................................94

9.4 SERVICE LOADER MAIN SECTION.......................................................................................................96

10. SCHEMATIC DIAGRAM................................................................................................................................98

10.1 SERVICE TURB ASSY (1/3)..................................................................................................................98

10.2 SERVICE TURB ASSY (2/3)................................................................................................................100

10.3 SERVICE TURB ASSY (3/3)................................................................................................................102

10.4 SERVICE FLKY ASSY .........................................................................................................................104

10.5 SERVICE MAIN ASSY (1/5).................................................................................................................106

10.6 SERVICE MAIN ASSY (2/5).................................................................................................................108

10.7 SERVICE MAIN ASSY (3/5)................................................................................................................. 110

10.8 SERVICE MAIN ASSY (4/5)................................................................................................................. 112

10.9 SERVICE MAIN ASSY (5/5)................................................................................................................. 114

10.10 VDEC ASSY .......................................................................................................................................116

10.11 SERVICE DVUB ASSY.......................................................................................................................118

10.12 POWER SUPPLY ASSY.....................................................................................................................120

10.13 WAVE FORMS....................................................................................................................................122

11. PCB CONNECTION DIAGRAM ..................................................................................................................127

11.1 SERVICE TURB ASSY.........................................................................................................................128

11.2 SERVICE FLKY ASSY..........................................................................................................................132

11.3 SERVICE FRJB ASSY..........................................................................................................................134

11.4 SERVICE MAIN ASSY..........................................................................................................................136

11.5 VDEC ASSY .........................................................................................................................................140

DVR-650H-K

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A

B

C

D

E

F

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8

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11.6 SERVICE DVUB ASSY ........................................................................................................................ 144

11.7 POWER SUPPLY ASSY ...................................................................................................................... 146

12. PCB PARTS LIST....................................................................................................................................... 148

A

B

C

D

E

F

6

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1. SERVICE PRECAUTIONS

When servicing this model, some service procedures may reset the customer settings
to the factory default settings. Make sure to explain this to the customer.

An HDD (Hard Disc Drive) is mounted in this product.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,
or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.
Before servicing, OBTAI N THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.

1.1 NOTES ON SOLDERING

A

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.

• Compared with conventional
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which re
the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service

• Par ts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.

working is required and the weight of the tip of

parts:

B

C

D

DVR-650H-K

56

E

F

7

7

8

1234

1.2 NOTES ON HANDLING THE HDD

(1) Cautions on Handling the HDD

• The HDD is very sensitive to shocks and vibrations. Care must be taken especially during operation (when the power is on).

• The HDD is very sensitive to electrostatic charges.

A

• Rapid change in temperature or humidity may cause deterioration of the HDD.

Note: After receiving damage caused

by any above-mentioned factors, the HDD may operate normally for dozens or some
hundreds of hours but then suddenly crash. If you are certain you have damaged a new repair part (HDD) while making
repairs, do not use the part.

The HDD is about 10 times as sensitive to shock
during operation than during nonoperation.

Reference: Main specifications on damage to the HDD

During operation During noperation

Shock G
(acceleration)

B

Temperature
change

Moisture change < 20%/hour

<approx. 20 G<approx. 200 G

< 20ºC/hour

Reference: Estimate value of falling distance vs. shock (G)
when the HDD is dropped without protection

Falling
distance

0.5 inch / 12.7 mm 387 217 200 26

1.0 inch / 25.4 mm 595 457 310 37

2.0 inch / 50.8 mm 1133 600 680 70

4.0 inch / 101.6 mm 1795 1040 1050 267

Landing
surface

Granite
surface

Concrete

floor

Synthetic-resin-

coated table

(2) Cautions on handling the product on which the HDD is mounted or the HDD as a repair part, and
examples of dangerous handling

[Cautions on handling the product on which the HDD is mounted]

• While the unit is turned on, the HDD is always in operation. Be sure NOT to impart shock to the unit.

Examples of dangerous handling: while the power is on

C

• Bumping on the bonnet

• Dropping an object, such as a small screwdriver or remote control unit, onto the bonnet, or bumping an

• Moving the unit by dragging

• Stacking another product on the unit
Note: Be sure NOT to impart shock, such as bumping or hitting a scre wdriver against the HDD, during diagnosis with the bonnet open.

object against the cabinet

Antistatic

sponge

Examples of dangerous handling: while the power is off

• Imparting strong shock, although the HDD is more resistant to shock when the power is off

• Dropping the unit from a height of several centimeters, or after lifting one side of the unit up, then letting the unit drop.

• Do NOT move the unit immediately

after the power is turned off. Wait at least 30 seconds after the indication on the FL

display changed from POWER OFF to the clock indication before moving the unit. If the AC power cord is accidentally

D

disconnected before turning the unit off,

wait at least for one minute before moving it. In this case, damage to the HDD
caused by sudden shutoff may be small, because the emergency relief mechanism is activated. However, if sudden shutoff
occurrs during recording or playback, recorded data may be damaged. Be sure to

check operations.

[Cautions on handling the HDD as a repair part]

1. Handle the HDD in a safe environment:

• Handle the HDD over an antistatic pad that can also absorb shock.

• Wear wrist bands to prevent electrostatic charges generated in your body from affecting the HDD.

2. The following must be observed when handling

the HDD:

• Handle one HDD at a time. Do NOT hold several HDDs at the same time.

• Grip the HDD on both sides so that you do not touch its terminals or circuit boards.

E

• Do NOT stack one HDD onto another HDD (even if the HDDs are protected

in antistatic bags).

• Do NOT bump the HDDs against one another.

• Do NOT bump any tool, such as a screwdriver, or other hard object against the HDD.

• When a repair part (HDD) is transported and there is a large temperature difference between outdoors

and indoors, to the

indoor, lea ve it in its package for about a half day to gradually cool or warm the HDD to room temperature before unpacking it.

[Notes on packing for shipment]

• When returning a defective HDD for analysis, handle with care as if it were a good product. Otherwise,

the results of analysis

may not be correct.

• When packing, use the antistatic bag and packing materials in which the repair part for service was delivered. Attach a copy
of the slip for service or a memo stating symptoms in as much detail as possible.

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Outline and part No. of the HDDs

*Pioneer's part No. is not stamped.

SEAGATE

Model
Name

DVR-650H-K

DVR-550H-K
DVR-450H-S

Capacity

250GB

160GB

• When replacing the HDD, carefully check the capacity and manufacturer's part No. on the part label to avoid replacing with a similar but
inappropriate product. You can also check the model No. of the mounted HDD on the Service

• Do NOT use repair parts, such as commercially available HDDs, other than those designated above, as their functions, performance or
reliability cannot be guaranteed.

Pioneer's

Part No.

(for service)

VXF1131

VXF1137

Manufacture's

Part No.

ST3250820SCE

WD1600AABS-xxPRAx

mode screen.

Wistern Digital(160GB) Seagate(250GB)

Capacity

Manufacturer's
part No.

A

B

Date of
Manufacturer

Confirmation of the jumper pin location of the HDD

VXF1137(DVR-550H-K, DVR-450H-S : 160GB)

7531

8

Jumper Pin
OPT1(Enabled)

C

D

642

E

DVR-650H-K

56

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1.3 NOTES ON REPLACEMENT OF THE SDRAM

Note when replacing the SDRAM

A

When replacement of the SDRAM (IC1201 or IC1221) on the MAIN Assy is required, identify the manufacturer of the SDRAM.
If the SDRAM that needs replacement was manufactured by ELPIDA, both IC1201 and IC1221 must be replaced at the same

time.
SDRAMs for

How to identify the manufacturer

Confirm the name of the manufacturer stamped on the surface of the part.

B

service are manufactured by SAMSUNG.

By ELPIDA (replacement of both SDRAMs required) By SAMSUNG (replacement of only the defective SDRAM possible)

C

Measures to be taken

1 If the SDRAM that needs replacement was manufactured by ELPIDA:

Replace both IC1201 and IC1221 at the same time.

2 If the SDRAM that needs replacement was manufactured by SAMSUNG:

Replacement of only the defective SDRAM (IC1201 or IC1221) is possible.

Possible malfunctions

If SDRAMs made by different manufacturers are mounted on the MAIN Assy, the following malfunctions may occur:

1 The power does not come on.

D

2 High-speed dubbing disabled
3 Other malfunctions related to the SDRAM

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2. SPECIFICATIONS

2.1 ACCESSORIES

For DVR-650H-K/KCXV

• Remote control ×1
(VXX3223)

STANDBY/ON

HDD/DVD

HOME MENU STOP RECHELP

TOP MENU

DISC

REC

NAVIGATOR

CHANNEL

+

ENTER

PAUSE RETURN

CHANNEL

–

PLAY

PREV NEXT

STOP

OPEN

CM

SKIP

//

CM

BACK

• Operating Instructions (English)(VRB1462)

• Operating Instructions (French)(VRC1382)

• Quick Start Guide (English)(VRG1021)

• Quick Start Guide (French)(VRG1022)

• Warranty Card

• Power cable ×1
(ADG7021 )

• Dry cell batteries ×2
(AA/R6P)

A

• RF antenna cable ×1
(VDE1088)

B

• Audio / Video cable ×1
(red/white/yellow)
(VDE1077)

C

D

E

F

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2.2 SPECIFICATIONS

General

Power requirements .................................... 120 V, 60 Hz

A

B

C

Power consumption

DVR-650H-K......................................................... 48 W

DVR-550H-K......................................................... 46 W

DVR-450H-S......................................................... 42 W

Power consumption in standby mode................... 0.33 W

Weight

DVR-650H-K................................... 4.1 kg (9 lbs. 1 oz.)

DVR-550H-K................................... 4.1 kg (9 lbs. 1 oz.)

DVR-450H-S................................... 4.1 kg (9 lbs. 1 oz.)

Dimensions

......................... 420 mm

Operating temperature ............................+5 °C to +35 °C

Operating humidity

........................................5 % to 85 % (no condensation)

TV system............................................................... NTSC

Readable discs

DVD-Video, DVD-RW, DVD-R, DVD+R, DVD+RW,
DVD-RAM, Video CD, Super VCD, CD, CD-R/-RW
(WMA, MP3, JPEG, CD-DA, DivX)

Recording discs and formats

DVD-R/-RW: VR
DVD+R/+RW: +VR mode
DVD-RAM: VR mode
DVD-R DL: VR mode and Video mode
DVD+R DL: +VR mode

Video recording format

Sampling frequency.......................................... 13.5 MHz

Compression format .............................................. MPEG

Audio recording format

Sampling frequency...............................................48 kHz

Compression format ............ Dolby Digital or Linear PCM

9

/16 in. (W) x 3 in. (H) 11 6/16 in. (D))

(16

mode and Video mode

(Front panel display: off)

(W) x 75 mm (H) x 288 mm (D)

(+41 °F to +95 °F)

(uncompressed)

Recording time
HDD
DVR-650H-K (250 GB)

.............................................................. Approx. 36 h

XP+

Fine (XP) ..................................................... Approx. 53 h

Standard Play (SP).................................... Approx. 106 h

Long Play (LP)........................................... Approx. 212 h

Extended Play (EP) ................................... Approx. 319 h

Super Long Play (SLP).............................. Approx. 425 h

Super Extended Play (SEP) ...................... Approx. 532 h

Manual Mode (MN)........................ Approx. 36 h to 711 h

DVR-550H-K/DVR-450

XP+.............................................................. Approx. 23 h

Fine (XP) ..................................................... Approx. 34 h

Standard Play (SP)...................................... Approx. 68 h

Long Play (LP)........................................... Approx. 136 h

Extended Play (EP) ................................... Approx. 204 h

Super Long Play (SLP).............................. Approx. 272 h

Super Extended Play (SEP) ...................... Approx. 340 h

Manual Mode (MN)........................ Approx. 23 h to

DVD-R/-RW, DVD+R/+RW, DVD-RAM

Fine (XP) ....................................................... Approx. 1 h

Standard Play (SP)........................................ Approx. 2 h

Long Play (LP)............................................... Approx. 4 h

Extended Play (EP) ....................................... Approx. 6 h

Super Long Play (SLP).................................. Approx. 8 h

Super Extended Play (SEP) ........................ Approx. 10 h

Manual Mode (MN)

DVD-R/-RW/-RAM.......................... Approx. 1 h to 13 h

DVD+R/+RW .................................... Approx. 1 h to 8 h

DVD-R DL/DVD+R DL

Fine (XP) .............................................. Approx. 1 h 51 m

Standard Play (SP)............................... Approx. 3 h 35 m

Long Play (LP)...................................... Approx. 7 h 11 m

Extended Play (EP

Super Long Play (SLP)....................... Approx. 14 h 21 m

Super Extended Play (SEP) ............... Approx. 17 h 57 m

Manual Mode (MN)

DVD-R DL.............................. Approx. 1 h 51 m to 24 h

DVD+R DL.................... Approx. 1 h 51 m to 14 h 21 m

H-S (160 GB)

455 h

(DVD-R/-RW, DVD-RAM

) ............................ Approx. 10 h 46 m

(DVD-R DL only)

only)

Timer

Programmes..............................1 month/32 programmes

Clock...............................................................Quartz lock

D

E

(12-hour digital display)

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Tuner

Receivable channels

VHF ............................................................. 2 ch to 13 ch

UHF ........................................................... 14 ch to 69 ch

CATV.................................................... C1 ch to C125 ch

Input/Output

VHF/UHF antenna input/output terminal

...........................................................VHF/UHF set 75 Ω

Video Input ............................... Input 1, 3 (rear), 2 (front)

Input level ................................................... 1 Vp-p (75 Ω)

Jacks .................................................................RCA jack

Video Output................................................... Output 1, 2

Output level ................................................ 1 Vp-p (75 Ω)

Jacks .................................................................RCA jack

S-Video Input........................... Input 1, 3 (rear), 2 (front)

Y (luminance) -

C (colour) - Input level ......................... 265 mVp-p (75 Ω)

Jacks ......................................................... 4 pin mini DIN

S-Video Output............................................... Output 1, 2

Y (luminance) - Output level....................... 1 Vp-p (75 Ω)

C (colour) - Output level ...................... 265 mVp-p (75 Ω)

Jacks ......................................................... 4 pin mini DIN

Component video output

Output level .........................................Y: 1.0 Vp-p (75 Ω)

Jacks ............................................................... RCA

Audio Input .........................Input 1, 3 (rear), 2 (front) L/R

During audio input ............................................... 2 V rms

Jacks ............................................................... RCA jacks

Audio Output............................................ Output 1, 2 L/R

During audio output ............................................. 2 V rms

Jacks ............................................................... RCA jacks

Control input ....................................................... Mini jack

Digital audio output............................................... Coaxial

DV input (DVR-650H-K and

...................................................................... 4 pin (front)

USB (DVR-650H-K and DVR-550H-K only)

...........................................Type A (front), Type B (front)

HDMI ......................................................................19 pin

Input level.......................... 1 Vp-p (75 Ω)

(Input impedance: more than 22 kΩ)

(Output impedance: less than 1.5 kΩ)

(F-shape connector)

, PR: 648 mVp-p (75 Ω)

P

B

DVR-550H-K only)

(i.LINK/IEEE 1394 standard)

jacks

Supplied accessories

Remote control ............................................................... 1

Dry cell batteries (AA/R6P).............................................2

Audio / Video cable (red/white/yellow)............................1

RF antenna cable ........................................................... 1

Power cable.................................................................... 1

Operating Instructions

Note: The specifications and design of this product are
subject to change without notice, due to improvement.

This product includes FontAvenue® fonts licenced
by NEC Corporation. FontAvenue is a registered
trademark of NEC Corporation.

Microsoft product screen shots reprinted with
permission from Microsoft

Corporation.

A

B

C

D

E

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2.3 DISC/CONTENT FORMAT

HDD DVD-R DVD-RW DVD+R

A

Marks used in this
manual

HDD

DVD (VR) DVD (Video) DVD (VR) DVD (Video)

DVD+R DVD+RW DVD-RAM

DVD
+RW

DVD-

RAM

*13, 16*2*1*1

Logos

Re-recordable/

B

Erasable

Editing of recorded

*3 *3 *3 *14

*4 *4 *4 *4

programmes

Recording of Copy-

*12 *12 *12

once protected
material

Playback in other
players/recorders

n/a *5 *6 *7 *6

*6, 15

*8 *9

Chase play

C

16:9 and 4:3
programme
recording

Dual mono
broadcast

*10, 11

*11 *11 *11

recording of both
audio channels

Notes to table

D

E

*1 Must be initialized for VR mode recording.
*2 Must be initialized for Video mode recording
*3 Erasable, but free space does not increase.
*4 Cannot erase sections, edit chapters or use playlist

editing.

*5 Must be compatible with DVD-R (VR) playback.
*6 Finalize using this recorder
some units).
*7 Must be compatible with DVD-RW (VR) playback.
*8 Must be compatible with DVD+RW playback.
*9 Must be compatible with DVD-RAM playback.
*10 Only when HDD Recording Format is set to Video
Mode Off.

(may not playback in

*11 Only when the recording mode is not
*12 CPRM-compatible discs only.
*13 Take the disc out of the cartridge before use. Only

Panasonic and Maxell discs have been tested to work
reliably with this recorder. Discs f rom other makers may
become unusable when recorded or edited.
*14 Erasing a title does not increase the
recording time, nor increase the number of recordable
titles left.

*15 Must be compatible with DVD+R playback.
*16 Depending on the disc, it may have to be initialized
before it can be recorded. In this case, initialization
will take about an hour.

is a trademark of DVD Format/Logo

Licensing Corporation.

set to LPCM.

available

F

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Using DVD-R DL/DVD+R DL discs

DVD-R DL (Dual-Layer) and DVD+R DL
(Double-Layer) discs contain two recordable

layers on a single side, giving about 1.8
times the recording capacity of a
conventional single-layer disc. This unit can
record to both DVD-R DL and DVD+R DL
discs.

• If you intend to play DVD-R DL (Video
mode) or

DVD+R DL discs recorded on
this unit on other DVD recorders/players,
you must finalize them. (Note that some
DVD recorders/players may not play
even finalized DL discs.)

• This logo indicates that the disc is a
DVD-R DL or DVD+R DL disc:

Correct operation has been confirmed

for

DL discs:

• DVD-R DL ver. 3.0/2x to 4x
Mitsubishi Kagaku Media (Verbatim)

• DVD-R DL ver. 3.0/2x to 8x

Mitsubishi Kagaku Media (Verbatim)
That’s
JVC

• DVD+R DL 2.4x
Mitsubishi Kagaku Media (Verbatim)
RICOH

• DVD+R DL 2.4x to 8x
Mitsubishi Kagaku Media (Verbatim)
RICOH

About DualDisc playback

A DualDisc is a new two -sided disc, one side
of which contains DVD content –video,
audio, etc. –while the other side contains
non-DVD content such as digital audio
material.

The non-DVD, audio side of the disc is not
compliant with the CD Audio specification
and therefore

It is possible that when loading or ejecting a
DualDisc, the opposite side to that being

played will be scratched. Scratched discs
may not be playable.

may not play.

The DVD side of a DualDisc plays in this
product. DVD-Audio content will not play.

For more detailed information on the
DualDisc specification, please refer to the
disc manufacturer or disc retailer.

Other disc compatibility

In addition to DVD, this recorder is
compatible with a wide range of disc types
(media) and formats. Playable discs will
generally feature one of the logos on the disc
and/or disc packaging shown below. Note
however that some disc types, such as
recordable CD (and

DVD), may be in an
unplayable format — see below for further
compatibility information.

Audio CD CD-RCD-RW

Video CD

CD-R/-RW compatibility

This recorder cannot record CD-R or CD-RW
discs.

• Readable formats: CD-Audio, Video CD,
ISO 9660 CD-ROM* containing MP3,
WMA, JPEG or DivX files
*ISO 9660 Level 1 or 2 compliant. CD

physical format: Mode1, Mode2 XA F orm1.
Romeo and Joliet file systems are both
compatible

with this recorder.

• Multi-session playback: Yes (except CD-
Audio and Video CD)

• Unfinalized disc playback: CD-Audio

only

Compressed audio compatibility

• Compatible media: DVD-ROM,
DVD-R/-RW, DVD+R/+RW, DVD-RAM,
CD-ROM, CD-R, CD-RW
DVR-650H-K/DVR-550H-K only: USB

• Compatible formats: MPEG-1 Audio
Layer 3 (MP3), Windows Media Audio
(WMA)

• Sampling rates: 32 kHz, 44.1 kHz or
48 kHz

• Bit-rates: Any (128 kbps
recommended)

or higher

A

B

C

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• Variable bit-rate (VBR) MP3 playback:

DivX video compatibility

Yes

• VBR WMA playback: No

A

B

• WMA encoder compatibility: Windows
Media Codec 8 (files encoded using
Windows Media Codec 9 may be playable
but some parts of the specification are not
supported; specifically, Pro, Lossless,

Voice and VBR)

• DRM (Digital

Rights Management)1 file

playback: No

• File extensions: .mp3, .wma (these must
be used for the recorder to recognize
MP3 and WMA files – do not use for
other file types)

• File structure: Up to 99 folders/999 files
(if these limits are exceeded, only files

and folders up to these

limits are

playable)

DivX is a compressed digital video format

®

created by the DivX

video codec from DivX,
Inc. This recorder can play DivX video files
burned on CD-R/-RW/-ROM discs. Keeping
the same terminology as DVD-Video,
individual DivX video files are called “Titles”.
When naming files/titles on a CD-R/-RW disc
prior to burning, keep in

mind that by default

they will be played in alphabetical order.

• Official DivX

• Plays all versions of DivX
(including DivX
playback of DivX

®

Certified product.

®

®

6) with standard

®

media files.

video

• File extensions: .avi and .divx (these
must be used for the recorder to

WMA (Windows Media™ Audio)
compatibility

This recorder can playback Windows Media
Audio content.

WMA is an acronym for Windows Media
Audio and refers to an audio compression
technology developed by Microsoft

C

Corporation. WMA content can be encoded
by using Windows Media Player for
Windows XP, Windows Media Player

9 or

recognize DivX video files). Note that all
files with the .avi extension are recognized
as MPEG4, but not all of these are
necessarily DivX video files and therefore
may not

be playable on this recorder.

• File structure: Up to 99 folders or 999
files.

DivX, DivX Certified, and associated logos are

trademarks of DivX, Inc. and are used under
license.

Windows Media Player 10 series.
Windows Media is a trademark of Microsoft

Corporation.
This product includes technology owned by

Microsoft Corporation and cannot be used or
distributed without a license from Microsoft
Licensing, Inc.

D

Note

1 DRM (digital rights management) copy protection is a technology designed to prevent unauthorized copying by restricting

playback, etc. of compressed audio files on devices other than the PC (or other recording equipment) used to record it.
For detailed information, please see the instruction manuals or help f

E

F

iles that came with your PC and/or software.

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DivX® VOD contentDivX® VOD content

DivX

In order to play DivX VOD (video on demand)
content on this recorder, you first need to
register the recorder with your DivX VOD
content provider. You do this by generating a
DivX VOD registration code, which you
submit to your provider.

Some DivX VOD content may only be
playable
load a disc containing this type of DivX VOD
content, the remaining number of plays is
shown on-screen and you then have the
option of playing the disc (thereby using up
one of the remaining plays), or stopping. If
you load a disc

VOD content (for example, content that has
zero remaining plays), the message Rental
Expired is displayed.

If your DivX VOD content allows an unlimited

number of plays, then you may load the disc
into your recorder and play the content as
often as
displayed.

a fixed number of times. When you

that contains expired DivX

you like, and no message will be

Important

• DivX VOD content is protected by a DRM
system. This restricts playback of
content to specific, registered devices.

• If you load a disc that contains DivX VOD
content not authorized for this recorder,
the message Authorization Error is
displayed

and the content will not play.

• Resetting the recorder will not cause
you to lose your registration code.

• File extensions: .jpg, .jpeg, .jpe, .jif, .jfif
(must be used for the recorder to

recognize JPEG files – do not use for
other file types)

• File structure: The recorder can load up
to 99 folders/999 files at one time (if there
are

more files/folders that this on the disc

then more can be reloaded)

PC-created disc compatibility

Discs recorded using a personal computer
may not be playable in this unit due to the
setting of the application software used to
create the disc. In these particular
instances, check with the software publisher

for more detailed information.
Discs recorded in packet write mode

(UDF

format) are not compatible with this

recorder.
Check the DVD-R/-RW or CD-R/-RW

software disc boxes for additional
compatibility information.

Dolby Digital

Manufactured under license from Dolby
Laboratories. “Dolby” and the double-D
symbol are trademarks of Dolby Laboratories.

DTS

A

B

C

JPEG file compatibility

• Compatible formats: Baseline JPEG and
EXIF 2.2* still image files
*File format used by digital still cameras

• Sampling ratio: 4:4:4, 4:2:2, 4:2:0

• Horizontal resolution: 160 to 5120 pixels

• Vertical resolution: 120 to 3840 pixels

• Progressive JPEG compatible: No

D

“DTS” and “DTS Digital Out” are registered
trademarks of DTS, Inc.

E

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2.4 PANEL FACILITIES

Rear Panel

A

B

C

1 2

ANTENNA

IN

R

OUT

INPUT 1/AUTO START REC

INPUT 3

L

6 7 8 9 10

R

S-VIDEO

VIDEOAUDIO

Y

COMPONENT VIDEO OUT

3 4 5

VIDEOAUDIO

L

OUTPUT 2

S-VIDEO

CONTROL

IN

B

P

P

R

OUTPUT 1

1 ANTENNA IN (RF IN)/OUT
Connect your TV antenna to the ANTENNA
IN (RF IN) jack. The signal is passed through

to the ANTENNA OUT jack for connection to
your TV.

2 INPUT 3

Stereo analog audio, video and S-video
inputs for connection to a satellite receiver,
set top box, etc.

3 OUTPUT 2

Stereo analog audio, video and S-video
outputs for connection to a TV or AV
amplifier/receiver.

4 HDMI OUT

HDMI output for high quality digital audio
and video.

5 DIGITAL AUDIO OUT (COAXIAL)

Coaxial digital audio jack for connecting to
an AV amplifier/receiver, Dolby Digital

/DTS

decoder or other equipment with a digital

DIGITAL

HDMI OUT

AUDIO OUT

COAXIAL

AC IN

7 COMPONENT VIDEO OUT

A high-quality video output for connecting to
a TV or monitor with a component video
input.

8 OUTPUT 1

Stereo analog audio, video and S-video
outputs for connection to a TV or AV
amplifier/receiver.

9 CONTROL IN

Use to control this recorder from the remote
sensor of another Pioneer component with a
CONTROL OUT terminal and bearing the
Pioneer

 mark. Connect the CONTROL

OUT of the other component to the
CONTROL IN of this recorder using a mini-

plug cord.

10AC IN – Power inlet

Connect to a power outlet using the supplied
power cable after making all other
connections.

input.

6 INPUT 1/AUTO START REC

Stereo analog audio, video and S-video
inputs for connection to a satellite receiver,
set top box, etc.

D

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Front panel

HDD/DVD

DivX

COPY HDMI

STANDBY/ON

DV IN

USB

1 DivX indicator

Lights when this recorder plays DivX video
files.

2 HDD/DVD

Press to switch between HDD and DVD for
recording and playback.

3 COPY indicator

Lights when copying is underway.

4 Disc tray
5 HDD/DVD indicator

Indicator lights blue when the hard disk
(HDD) is selected; orange when the DVD

drive is

selected.

6

 OPEN/CLOSE

Press to open/close the disc tray.

7 HDMI indicator

Lights when this recorder is connected to
HDMI (HDCP) compatible component.

8 Front panel display and IR remote
sensor
9

 STANDBY/ON

Press to switch the recorder on/into standby.

10DV IN

A DV input i.LINK connector, suitable for
connecting a DV camcorder.

11 USB port (Type B)

USB port for connecting a PictBridge­compatible printer or PC.

12USB port (Type A)

USB port for connecting a digital camera,
keyboard or other USB device.

84 61 732 5

DVR-650H-K/DVR-550H-K

OPEN/CLOSE

S-VIDEO

VIDEO

INPUT 2

ONE TOUCH

STOP REC

COPY

INPUT

SELECT

REC MODE

CH

L(MONO) R AUDIO

REC

15149 11 1210 13

13

Press to start or restart playback.

Press to stop playback.

STOP REC

Press to stop recording.

ONE TOUCH COPY

Press to start One Touch Copy of the
currently playing title to DVD or the
HDD.

CH +/–

Use to change channels, skip chapters/
tracks, etc.

INPUT SELECT

Press to change the input used for
recording.

REC MODE

Press repeatedly to cycle through
recording modes (picture quality).

14 INPUT 2

Audio/video input (stereo analog audio;
composite and S-video), especially suitable
for camcorders, game consoles, portable
audio, etc.

15

 REC

Press to start recording. Press repeatedly to
set the recording time in 30 minute blocks.

A

B

C

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7

8

Display

A

1234

2 43 5 61

PM

L

P

R

10

1



Lights during playback; blinks when
playback is paused.

2



Lights when copying.

3

B



Lights during recording; blinks when
recording is paused.

4 PM

Lights to indicate PM (after midday) for the
clock display.

5

Lights when a timer recording has been
set. (Indicator blinks if the timer has
been set to DVD but there isn’t a
recordable disc loaded, or the timer has
been set

C

recordable.)

SAP

Lights when the currently selected TV
channel has a Second Audio
Programme channel.

9 78

to HDD but the HDD is not

6 Recording quality indicators

XP

Lights when the recording mode is set to

XP (best quality).

SP

Lights when the recording mode is set to

SP (standard play).

LP/SLP

Lights when the recording mode is set to

LP (long play) or SLP (super-long play).

EP/SEP

Lights when the recording mode is

set to

EP (extended play) or SEP (super-
extended play).

MN

Lights when the recording mode is set to

MN (manual recording level) mode.

7 CH

Channel indicator for the built-in TV tuner.

8 Character display

9 R/RW

Lights when a recordable DVD-R or DVD-RW

Indicates which channels are recorded
when Dual Mono is selected.

Lights when the component video output
is set to progressive scan.

D

disc is loaded.

10PL

Lights when a

VR mode disc is loaded

and the recorder is in Play List mode.

2 3

Shows the remote control mode (if nothing
is displayed, the remote control mode is 1).

V

Lights when an unfinalized Video mode
disc is loaded.

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Remote Control Unit

STANDBY/ON

1 10

2

3 13

4

5

6

7

8

9

1  STANDBY/ON

Press to switch the recorder on/into standby.

2 HELP

Press for help on how to use the current GUI
screen.

3 DISC NAVIGATOR / TOP MENU

Press to display the Disc Navigator screen,
or the top menu if a DVD-Video or finalized
DVD-R/-RW (Video) disc

TOP MENU

DISC

NAVIGATOR

CM

BACK

PAUSE RETURN

PREV NEXT

AUDIO SUBTITLE ANGLE

DISPLAYMENU

GHI JKL MNO

PQRS TUV WXYZ

+

VCR Plus+ CLEAR

HOME MENU STOP RECHELP

CHANNEL

+

ENTER

CHANNEL

–

PLAY

STOP

REC MODE

ABCDEF

OPEN

HDD/DVD

REC

//

PLAY MODE

ONE TOUCH COPY

INPUT SELECT

CLEAR

OPEN

is loaded.

 and ENTER

4

Used to navigate all on-screen displays.
Press ENTER to select the currently
highlighted option.

A

CM BACK (commercial back)

11
12

Press repeatedly to skip progressively
backward through the video playing.

CM SKIP (commercial skip)

Press repeatedly to skip progressively

CM

SKIP

14

forward through the video playing.

CHANNEL +/–

Press to change the channel
in TV tuner.

5 Playback controls

of the built-

B

 PAUSE

Press to pause playback or recording.

 PLAY

Press to start playback.

 STOP

15

Press to stop playback.



Press to skip to the previous or next title/
chapter/track/folder; or to display the
previous or next menu page.

C



Press to start reverse or forward
scanning. Press again to change the
speed.



While paused, press and hold to start
slow-motion playback. Press

repeatedly

to change the playback speed.

While paused, press to advance a single
frame in either direction.

D

DVR-650H-K

56

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21

7

8

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6 playback function buttons

AUDIO

Press to change the audio language or

A

channel. (When the recorder is stopped,
press to change the tuner audio.)

SUBTITLE

Press to display/change the subtitles
included in multilingual DVD-Video
discs.

ANGLE

Press to switch camera angles on discs
with multi-angle scenes.

PLAY MODE

Press to

B

repeat, programme play, etc.).

change the play mode (search,

STOP REC

11

Press to stop recording.

12 HOME MENU

Press to display the Home Menu, f rom which
you can navigate all the functions of the
recorder.

13

 REC

Press to start recording. Press repeatedly to
set the recording time in blocks of 30 mins.

14 RETURN

Press to go back one level in the on-screen
menu or display.

15 INPUT SELECT

Press to change the input to use for
recording.

7 DISPLAY

Displays/changes the on-screen
information displays.

MENU

Press to display the disc menu if a DVD­Video, finalized DVD-R/-RW or finalized
DVD+R/+RW disc is loaded.

REC MODE

Press repeatedly to change the
recording

C

ONE TOUCH COPY

mode (picture quality).

Press to start One Touch Copy of the
currently playing title to DVD or the HDD.

8 Number buttons, CLEAR

Use the number buttons for track/
chapter/title selection; channel
selection, and so on. The same buttons
can also be used to enter names for
titles,

discs and so on.

Use CLEAR to clear an entry and start
again.

D

9 VCR Plus+

®

Press then use the number buttons to enter

®

a PlusCode

programming number for

timer recording.

10 HDD/DVD

Press to select the hard disk (HDD) or DVD
for recording and playback.

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3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

A

B

Necessary Procedure List When Replacing Assys

Following is the surely necessary procedures and the product state after changing, when replacing next ASSYs.

Replaced ASSY

MAIN ASSY

Necessary setting

User setting HDD contents

1. Model setting

2. LD power adjustment

3. CPRM setting

4. Firmware update

State after replacing

C

D

E

TURB ASSY

LOADER ASSY

HDD

56

1. Model setting

2. CPRM setting

3. Firmware update

1. LD power adjustment

1. CPRM setting

DVR-650H-K

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3.2 QUICK REFERENCE

Description of work Procedure Jigs

LD power adjustment [ESC]+[CX]+[1]+[0] GGF1381 : Service Remote Control Unit

A

GGV1054 : CD-ROM (CDT-313)
GGV1036 : DVD-ROM DL (DVDT-002)
GGV1278 : Blank DVD-R (That's DR-C12WTY5PA)
GGV1282 : Blank DVD-RW (JVC VD-W120XH5)
GGV1284 : Blank DVD-RAM (maxell DRM120C.1P5S)

ID input [ESC]+[STE

Firmware update [REC STOP]+[PLAY] Update disc
Version check [ESC]+[DISP] GGF1381 : Service Remote Control Unit

B

Error Rate Measurement [ESC]+[DISP]+[DIG/ANA] × twice GGF1381 : Service Remote Control Unit

HDD Check
Indication of VR-playback-related

error log
Indication of VR-recording-related

error log

Mode [ESC]+[CX]+[0]+[1] GGF1381 : Service Remote Control Unit

[ESC]+[DISP]+[5]+[DIG/ANA] GGF1381 : Service Remote Control Unit

[ESC]+[DISP]+[4]+[DIG/ANA] × 3times GGF1381 : Service Remote Control Unit

REO] GGF1381 : Service Remote Control Unit

GGV1305 : ID disc

Operation check disc (See remarks)

Remarks

Disc for check of

C

recording/playback operations

(Note)
When judging the drive quality,

make sure to use the operation
check disc.

D

How to read error rate

E

How to exit from Service Mode [ESC]

Operation check discs

(manufacturers and model numbers)
GGV1278 : Blank DVD-R

(That's DR-C12WTY5PA)

GGV1279 : Blank DVD-R DL
(MCM VHR21YD1)

GGV1280 : Blank DVD+R
(That's DR+120TY5PA)

GGV1281 : Blank DVD+R DL
(MCM VTR21N1)

GGV1189 : Blank DVD-RW
(JVC VD-W120N10)

GGV1282 : Blank DVD-RW [RW2]
(JVC VD-W120XH5)

GGV1283 : Blank DVD+RW
(RICOH D4RWV-S3CW)

GGV1284 : Blank DVD-RAM
(maxell DRM120C.1P5S)

GGV1036 : DVD-ROM DL
(DVDT-002)

Xe-Y

X.
Y: The bigger the better,
X X: The smaller the better

Error rate threshold

1.0e-3 or below

L0 : 1.0e-3 or below
L1 : 3.3e-3 or below

1.0e-3 or below

L0 : 1.0e-3 or below
L1 : 3.3e-3 or below

1.0e-3 or

below

1.0e-3 or below

1.0e-3 or below

1.0e-3 or below

L0/L1 : 8.0e-4 or below

F

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3.3 PCB LOCATIONS

G

POWER SUPPLY
ASSY

E

VDEC ASSY

D

SERVICE MAIN ASSY

A

SERVICE TURB ASSY

B

SERVICE FLKY ASSY

A

F

SERVICE DVUB ASSY

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.

LIST OF ASSEMBLIES
Mark No. Description Part No.

NSP 1.. TUJB ASSY (DVR-650H-K, DVR-550H-K)VWM2437
NSP 1.. TUJB ASSY (DVR-450H-S)VWM2438

NSP 1.. FLKB ASSYVWM2434

FLKY ASSY KEYB ASSY

LOADER ASSY MAIN

C

SERVICE FRJB ASSY

HDD

2.. SERVICE TURB ASSY VXX3251

2.. SERVICE DVUB ASSY VXX3231
(DVR-650H-K, DVR-550H-K Only)

2.. SERVICE FLKY ASSYVXX3226

3.. FLKY ASSY

3.. KEYB ASS

Y

2.. SERVICE FRJB ASSYVXX3227

1.. VDEC ASSYVWV2304

1.. SERVICE MAIN ASSY (DVR-650H-K, DVR-550H-K)VXX3242

1.. SERVICE MAIN ASSY (DVR-450H-S) VXX3240

1.. POWER SUPPLY ASSYVWR1408

B

C

D

DVR-650H-K

56

E

F

25

7

8

1234

3.4 JIGS LIST

Jigs List

A

Service Remote Control Unit GGF1381
DVD Te s t Disc (DVD-Video)
DVD Recorder Data Disc
FFC Cable (40p) GGD1436 Diagnosis of MAIN Assy
FFC Cable (28p) GGD1517 Diagnosis of MAIN Assy
CD-ROM GGV1054
DVD -ROM DL GGV1036

Blank DVD-R GGV1278 LD Power Adjustment
Blank DVD-RW GGV1282 LD Power Adjustment
Blank DVD-RAM GGV1284 LD Power Adjustment
Disc Ejection Rod GGF1529 Emergency Disc Ejection

B

USB Cable GGD1145 USB Check Mode

(*) Be sure to use the latest disc (Type 2).

In Feb, 2007, the latest disc is GGV1305.

Name Jig No.Remarks

Adjustment, diagnosis
Check of DVD-Video
Diagnosis (ID data setting)

LD Power Adjustment
LD Power Adjustment

Ty p e 2

GGV1025
(*)

Lubricants and Glues List

Name Lubricants and Glues No.Remarks

Hanarl GEM1041

C

refer to "9.3 FRONT PANEL SECTION"

Cleaning

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Position to be cleaned Cleaning tools

Pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008

Position to be cleaned Cleaning tools

D

Fans Cleaning paper : GED-008

E

F

26

1 234

DVR-650H-K

5678

A

B

C

D

E

DVR-650H-K

56

F

27

7

8

1234

C

4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

A

FR

50 50

FD

49

TR

48 48

TD

47

SCLK

46

SDIO

45

SEN

44

VPP

43

RESET

42

VD3V

41

TEMP

40

RSET

39

W1SET

38

W2SET

37

W3SET

36

LDDEN

35

OSCEN-

34

B

C

D

E

32 32

30

28

26

24

22

P. U .

20

18

16

14

12

10

8

6

4

2

FRONT

SPDLSTEPPER

OSCEN+

33

W1EN­W1EN+

31

W3EN­W3EN+

29

W2EN­W2EN+

27

V05V
V05V

25

OSC

NT

GND0

23

GND0
HFGAIN

21

DVD/CD
GNDA

19

FMO-
FMO+

17

VA5V
SW2

15

M3
M2

13

M1
M4

11

VREFPD

RF+

9

GNDA
RF-

7

VA5V
S3

5

S2
S1

3

S4
SW1

1

LPS2

5

GNDD

4

LPS1

3

BLACK

2

RED

1

ST2+

4

ST2-

3

ST1-

2

ST1+

1

VCC

12

HU+

11

HU-

10

HV+

9

HV-

8

HW+

7

HW-

6

HB

5

U

4

V

3

W

2

GNDD

1

CN101

49

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

CN601

5

4

3

2

1

CN502

4

3

2

1

CN501

12

11

10

9

8

7

6

5

4

3

2

1

DIGITAL
AUDIO OUT

COAXIAL

JA5701

HDMI

JA5801

D

CN5604

1

2

3

4

5

6

To HDD

7

CN4501

1

2

3

4

5

6

7

8

9

10

11

12

13

CN4701

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

D 1/5- D 5/5

HDD

160GB:VXF1137

(DVR-550H-K,
DVR-450H-S)
250GB:VXF1131
(DVR-650H-K)

2756

4

1

3

GND

TXP
TXN

GND

RXN
RXP

GND

VDX1014-
VDX1016-

EV+5.8V

GNDD

SW+1.53V
SW+1.53V

GNDD

SW+3.33V
SW+3.33V

GNDD
V+12V
GND
V+5M
GNDM
V+12M

PF13PP-S17

GND
SPDIF
GND

ABCKI
ADATA
ALRCKI

GND

STREAM_0
STREAM_1
STREAM_2
STREAM_3
STREAM_4
STREAM_5
STREAM_6
STREAM_7

GND
VCLKI
GND
GND (RFE)/XLL
XRESET
GND

RX1
TX1

GND

SCL_VDEC
SDA_VDEC

GND

AT/XDT

43

12

VKP2389-

SW+12V

GND

GND

SW+5V

SERVICE MAIN ASSY

(VXX3242 : DVR-650H-K, DVR-550H-K)
(VXX3240 : DVR-450H-S)

DVR-650H-K, DVR-550H-K Only

CN5101

21364

5

SERVICE
LOADER
MAIN

VKP2390-

TPAN

TPAP

213654

CN901

GND

GND

TPBP

TPBN

F

CN902

CN5201

123674589

GND

USBDP1

USBDM1

13

26

JA903JA901

10

VKP2391-

GND

GND

GND

V+5USB

USBVFB

USBDP2

USBDM2

745

9

108

F

JA902

AC POWER CORD

1

2

CN101

LIVE

(NEUTRAL)

AC-INLET

CN204

1

432

CN201

1

2

3

4

5

6

711 9

10 8

13

12

POWER

G

SUPPLY
ASSY

(VWR1408)

CN202

VDA2164-

CN2301

SERVICE DVUB ASSY

(VXX3231)

1

2

3

4

5

6

7

8

9

10

11

12

1

12

201816

222142624 2881046

23 2721 25 2919171511 139573

3937353331

40363432 3830

P_CONT

SW+3.3V

GND

SW+3.3V

GND
EV+5.8V
EV+5.8V

GND

EV+12.1V

GND

SW+1.5V
SW+1.5V

VKP2397-

FAN MOTOR

VXM1125-

CN105

12

11

10

9

8

7

6

5

4

3

2

1

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

HPD

DDC_SW1

DSCL

CEC

DSDA

HST_TO_M

ASCK

DAT_TO_M
HSM_TO_T

DAM_TO_T

XRST1

MRST

P_CONT2

GND
L_IN

GND

R_IN

AMUTE

R_OUT
GNDA

L_OUT

GND

B_IN

GND

G_IN

GND

C/R_IN

GND
Y_IN
GND

C_OUT

GND

Y_OUT

GND

CB_OUT

GND

CR_OUT

GND

YP_OUT

X525P

VDA2159-

FAN-

FAN+

2

1

CN203

CN104

E

VDE

(VWV2

28

DVR-650H-K

1 234

5678

FAN

125-

TOR

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PART S

A

LIST" or "PCB PAR T S LIST".

-

2

N203

E

VDEC ASSY

(VWV2304)

CN106

104

-

2

4

6

8

10

12

14

16

18

20

22

24

1

3

5

7

9

11

13

15

17

19

21

23

GND
FAN­GND

P-CONT

EV+5.8V
GND

EV+5.8V
GND

EV+12.1V

GND

NC

P-CONT2

NC
NC
NC

GND

Y_IN

GND

B_IN

GND

G_IN

GND

C/R_IN

GND

VDA2165-

CN302

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

CN101

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

SR IN

JA701

The > mark found on some component parts indicates the importance of the safety

factor of the part. Therefore, when replacing, be sure to use parts o

f identical

designation.

: The power supply is shown with the marked box.

S-VIDEO

JA401

S OUT1

OUT

S OUT2 OUT

COMPONENT

A

OUTPUT

JA402

R

L

VIDEO

AUDIO

IN

IN

CbCr

Y

A 1/3- A 3/3

INPUT

JA403

S-VIDEO

R

L

VIDEO

AUDIO

U/V IN/OUT

U601

SERVICE TURB ASSY

(VXX3251)

CN105 CN106

21436

59

IR

GND

V+5F

FLPON

V+12R1E

VDA2163-

17 13 1115 7951 11351379

16 1014 6 4 2 248610

CN101 CN301

12

108

16

FLSTB

14

GND

LED_P_ON

8

KEY3

KEY2

KEY1

LED_DIVX

LED_PLTV

LED_A_TV

LED_D_TV

711 17

FLCLK

FLDATA

12

11513

345627891011

2C

GND2YGND2VGND2RGND2LGND

SDET2

VDA2162-

SERVICE

KEYB
ASSY

CN201

2

4

6

8

1

3

5

7

9

KEY1
LED_A_TV
LED_D_TV
LED_PLTV
LED_DIVX
LED_COPY

GND

V+5F

GND

CN102

FLKY ASSY

1

2

3

4

5

6

7

8

9

FL TUBE

C

FRJB
ASSY

(VXX3227)

COMPOSITE

S-VIDEO

AUDIO (L/R)

B

C

D

E

SERVICE FLKY ASSY

B

(VXX3226)

DVR-650H-K

56

JA301 JA302

INPUT2

F

29

7

8

1234

4.2 OVERALL BLOCK DIAGRAM

A

B

C

C

D

SERVICE

B

FLKY ASSY

FLKY

FL TUBE

INPUT 2

SERVICE
FRJB ASSY

Tuner

INPUT3

OUTPUT

COMPONENT OUT

INPUT1

OUTPUT

KEY SW

IR Receiver

FL DRIVER

PT6315

JA403 (1/2)

JA402 (2/3)

JA401 (2/2)

JA402 (3/3)
JA403 (2/2)

JA402 (1/3)

JA401 (1/2)

KEYB

KEY SW

CN201

CN102

U601

VHF/UHF Tuner

IC601

Multi sound

Decoder

MSP3417G

18.432MHz

LPF

MUTE

Y

Cb

Cr

MUTE

SR

IR Blaster

JA751

JA701

IR

CN101

CN105

CN301

CN106

L2_L&RIN

2VIN
Y2IN
C2IN

TU_L&RIN

TU_VIN

L3_L&RIN

3VIN

Y3IN
C3IN

1VOUT
Y1OUT

C1OUT

L1_L&RIN

1VIN
Y1IN
C1IN

2VOUT

Y2OUT

C2OUT

SERVICE TURB ASSY

A

15MHz

32.768kHz

KEY1/KEY2/KEY3

IR_B
SEL_IR

FLDATA
FLCLK
FLSTB

Tuner Control uCON

42,43

91,92

14

7
9

86,87

18

84,85

16

3
5

32
36

34

40

38

39

89,90

12

100

1

26

30

28

IC101

PMC022A8

IC401

RENESAS

HA118326PF

FANCTL

HOTPLUG

CEC0

SCL0/SCA0

ASCK/DAM_TO_T/HSM_TO_T

DAT_TO_M/HST_TO_M

XRST1

TEXTV

80

79

61

59

55

57

51

53

52

77

76

IC104

TC7MB3257FK

L_IN
R_IN

Y_IN

C_IN

Y_OUT

C_OUT

Y/G_OUT

Cb/B_OUT

Cr/R_OUT

L_OUT

R_OUT

CEC

DDC SDL/DDC SDA

SDL/SDA

VDEC ASSY

E

Y_IN

CN103

Y_IN

C_IN

FAN-

CN106

CN302

C_IN

IC402

BA4560RF

LPF
ATT

LPF
ATT

LPF
ATT

LPF
ATT

CN101

E

F

30

DVR-650H-K

1 234