Pioneer DVPT-100-S Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
ORDER NO.
RRV3041
DV-PT100-S
REC
DVD PLAYER & VCR
DV-PT100-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-PT100-S KUXTL AC120V 1
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR OCT. 2004 printed in Japan
1234

SAFETY INFORMATION

A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains and certain electrical parts contain chemicals which are known to the state of California to cause cancer,
B
birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or
D
equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Leakage current
E
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
AC Leakage Test
tester
Reading should not be above
0.5 mA
Earth ground
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFCATIONS ............................................................................................................................................. 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8
A
B
C
D
E
2.1 PACKING ................................................................................................................................................... 8
2.2 EXTERIOR SECTION.............................................................................................................................. 10
2.3 DECK ASSY (TOP SECTION)................................................................................................................. 12
2.4 DECK ASSY (BOTTOM SECTION) ......................................................................................................... 14
2.5 DVD MECHA ASSY................................................................................................................................. 16
2.6 WIRING CABLE ....................................................................................................................................... 18
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................19
3.1 BLOCK DIAGRAM ................................................................................................................................... 19
3.1.1 DVD BLOCK DIAGRAM .................................................................................................................... 19
3.1.2 Y/C AUDIO / CCD / HEAD AMP BLOCK DIAGRAM ......................................................................... 20
3.1.3 SYSTEM CONTROL BLOCK DIAGRAM........................................................................................... 21
3.1.4 REGULATOR BLOCK DIAGRAM ...................................................................................................... 22
3.1.5 OPERATION / DISPLAY BLOCK DIAGRAM ..................................................................................... 23
3.1.6 HiFi / DEMODULATOR BLOCK DIAGRAM ....................................................................................... 24
3.1.7 TUNER / JACK BLOCK DIAGRAM.................................................................................................... 25
3.2 SW,LOADING MOTOR PCB ASSYS and OVERALL WIRING DIAGRAM............................................... 26
3.3 DVD PCB ASSY(1/4) ............................................................................................................................... 28
3.4 DVD PCB ASSY(2/4) ............................................................................................................................... 30
3.5 DVD PCB ASSY(3/4) ............................................................................................................................... 32
3.6 DVD PCB ASSY(4/4) ............................................................................................................................... 34
3.7 VCR PCB ASSY(1/6) ............................................................................................................................... 36
3.8 VCR PCB ASSY(2/6) ............................................................................................................................... 38
3.9 VCR PCB ASSY(3/6) ............................................................................................................................... 40
3.10 VCR PCB ASSY(4/6) ............................................................................................................................. 42
3.11 VCR PCB ASSY(5/6) ............................................................................................................................. 44
3.12 VCR PCB ASSY(6/6) ............................................................................................................................. 46
3.13 OPERATION PCB ASSY ....................................................................................................................... 48
3.14 WAVE FORMS ....................................................................................................................................... 49
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 53
4.1 DVD PCB ASSY....................................................................................................................................... 54
4.2 VCR PCB ASSY....................................................................................................................................... 58
4.3 OPERATION PCB ASSY ......................................................................................................................... 62
4.4 LOADING and SW PCB ASSYS.............................................................................................................. 63
5. PCB PARTS LIST ........................................................................................................................................... 64
6. ADJUSTMENT ............................................................................................................................................... 73
6.1 SERVICING FIXTURES AND TOOLS ..................................................................................................... 73
6.2 ADJUSTMENT ITEMS AND NECESSARY ADJUSTMENT POINTS...................................................... 74
6.3 SERVICE MODE LIST............................................................................................................................. 76
6.4 CONFIRMATION OF HOURS USED....................................................................................................... 77
6.5 PREVENTIVE CHECKS AND SERVICE INTERVALS............................................................................. 78
6.6 MECHANICAL ADJUSTMENTS.............................................................................................................. 79
6.7 ELECTRICAL ADJUSTMENTS ............................................................................................................... 83
6.8 WHEN REPLACING DVD DECK ............................................................................................................. 85
6.9 WHEN REPLACING EEPROM (MEMORY) IC........................................................................................ 86
7. GENERAL INFORMATION............................................................................................................................. 87
7.1 SYSTEM SWITCH MODE ....................................................................................................................... 87
7.2 TAPE REMOVAL METHOD AT NO POWER SUPPLY ............................................................................. 88
7.3 DISC REMOVAL METHOD AT NO POWER SUPPLY ............................................................................. 88
7.4 PARENTAL CONTROL -RATING LEVEL ................................................................................................. 89
7.5 DISASSEMBLY ........................................................................................................................................ 90
7.6 DVD DECK SECTION.............................................................................................................................. 98
7.7 KEY TO ABBREVIATIONS..................................................................................................................... 101
7.8 DISC/CONTENT FORMAT .................................................................................................................... 102
7.9 CLEANING............................................................................................................................................. 103
8. PANEL FACILITIES ...................................................................................................................................... 107
8.1 FRONT AND REAR SECTION .............................................................................................................. 107
8.2 DISPLAY ................................................................................................................................................ 108
8.3 REMOTE CONTROL ............................................................................................................................. 109
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1. SPECIFCATIONS

G-1 Outline of the product DVD VIDEO PLAYER & VHS Player / Recorder G-2 DVD System Color System NTSC
Disc DVD, CD-DA, CD-R/RW Disc Diameter 120 mm , 80 mm Deck Disc Loading System Front Disc Loading
Motor 3 Motors Pick up 1-Lens 2-Beams System Playback time (Max) DVD 1-Layer 135min (4.7GB)
DVD 2-Layer 245min (8.5GB)
CD 74min
VIDEO CD --min Search speed Fwd 4 steps
Actual 2-45 times (DVD)
4-40 times (CD) Rev 4 steps
Actual 2-45 times (DVD)
4-40 times (CD)
Slow speed Fwd 1/7-1/2 times
Actual --
Rev --
Actual --
G-3 VCR System VHS Player / Recorder
System Video System NTSC
Hi-Fi STEREO Yes NTSC PB(PAL60Hz) No Deck DECK OVD-7
Loading System Front
Motor 3 Heads Video Head 4Head
A
B
C
FM Audio Head 2Head
Audio / Control Mono/Yes Erase (Full Track Erase) Yes
Erase (Normal Audio Track Erase) No Tape Rec PAL ­Speed NTSC SP/SLP
Play PAL -
NTSC SP/LP/SLP
Fast Forward / Rewind Time (Approx.) at 25oC FF:4'50"/REW:2'30"
with Cassette T-120 Forward/Reverse NTSC or PAL-M SP/LP/SLP = 3x,5x / 7x,9x / 9x,15x Picture Search PAL or SECAM ­Frame Advance Yes Slow Speed 1/10
G-4 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination US (w/CATV)
Tuning System F-Synth Input Impedance VHF/UHF 75 OHM CH Coverage
Intermediate Picture (FP) 45.75 MHz Frequency Sound (FS) 41.25 MHz
FP-FS 4.50 MHz Preset CH ­RF Converter Output Yes
Channel 3 or 4 ch Level / Impedance 66 dBu / 75 Ohm
Sound Selector No Stereo / Dual TV Sound US-ST Tuner Sound Muting Yes
2-69,4A,A-5~ A-1,A~I, J~ W, W+1-W+84
D
E
F
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G-5 Power Power Source AC 120V 60Hz
Power Consumption 18 W at 120V 60Hz
A
Protector Power Fuse Yes
G-6 Regulation Safety UL
G-7 Temperature Operation 5oC - 40oC
G-8 Operating Humidity Less than 80% RH G-9 Signal Video Signal Output Level 1 V p-p/75 ohm (DVD,VCR)
B
RGB Signal Output Level ­Audio Signal Input Level Microphone -
C
Hi-Fi Audio Signal Dynamic Range : More than 90dB
DC -
Stand by 2 W at 120V 60Hz Per Year -- W
Safety Circuit Yes IC Protector(Micro Fuse) No
Radiation FCC Laser DHHS
Storage -20oC - 60oC
S/N Ratio (Weighted) 65 dB(DVD) 50 dB(VCR) Horizontal Resolution 500 Lines (DVD) 230 Lines(VCR Mode)
Input Level Line -8 dBm/ 50k ohm (VCR, 0dBm=0.775Vrms)
Output Level Line
Digital Output Level 0.5 V p-p / 75 ohm(DVD) S/N Ratio at (Weighted) 90dB(DVD), 42dB(VCR at SP) Harmonic Distortion (1KHz) Typical Frequency Response : DVD Mode at DVD 4 Hz - 22 KHz
DVD Mode at VIDEO CD -
DVD Mode at CD 4 Hz - 20 KHz
VCR Mode at SP 100Hz - 10 KHz
VCR Mode at LP -
VCR Mode at SLP 100Hz - 4 KHz
Frequency Response 20Hz ~20kHz Wow And Flutter : Less than 0.01 %Wrms Channel Separation : More than 60 dB Harmonic Distortion : Less than 0.01
-
8 dBm/ 1k ohm (VCR,
0dBm=0.775Vrms)
-12dBm/ 1k ohm (DVD, -20dBFs
0.02% (1KHz) (DVD) , 1.5% (1KHz) (VCR)
D
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Accessories
• Remote control ×1 (076R0JN020)
• RF antenna cable ×1 (06CPL02006)
• Audio / Video cable(L=1.2m) ×1 (red/white/yellow) (06CPBA2003)
• Warranty Card
• Operating Instructions
A
B
Red White
Yellow
C
• Dry cell batteries ×2 (AAA/R03)
D
E
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B
C
14
6, 8
10
2
13
7
12
11
1
D
E
3
9
2
15
5
FRONT
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PACKING parts List
No. Description Part No.
Mark
1 Gift Sheet 791WHA0100
2Package,Back 792WHAA117
3Package,Front 792WHA0558
4 Gift Box 793WCDC541
5Pad,Flat 795WCA0674
6 Instruction Book Kit (English) J2E51401A
7Poly Bag (185x270xT0.04) Y817041000
8 Guarantee Card J2D30902A
9Pad Type : B 795WCAA224
10 Polybag,Instruction JB5UD200
A
11 Remote Control 076R0JN020
12 RF Antenna Cable 06CPL02006
13 Audio/Video Cable 06CPBA2003
NSP 14 Dry Cell Battery(AAA/R03) 1412004008
15 Pad Type : A 759WCAA223
B
C
D
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2.2 EXTERIOR SECTION

50
43
50
50
A
Refer to "2.3 DECK ASSY (TOP SECTION)" "2.4 DECK ASSY (BOTTOM SECTION)".
B
C
6
Adhesive Y113031000
46
42
39
47
33
24
25
B
29
55
47
36
53
1
32
53
32
50
A
33
30
44
31
51
41
37
48
PCB130 (DVD PCB ASS'Y)
55
14
2
52
5
Refer to "2.5 DVD MECHA ASSY"
51
54
50
54
34
49
11
11
22
35
49
C
47
27
47
53
PCB270
47
26
40
PCB010 (VCR PCB ASS'Y)
3
D
7
10
16
(1/2)
8
E
20
9
13
16
19
17
(2/2)
12
27
28
(OPERATION PCB ASS'Y)
20
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EXTERIOR SECTION parts List
No. Description Part No.
Mark
1DVD PCB Assy (PCB130) A2E514X130
2 VCR MT PCB Assy(PCB010) A2E514X010
3
4• • • •
5DVD MECHA Assy A2E504X650
6 DECK Assy A2E504X420K
7Front Cabi Assy 7A701A279A
8 Cabinet, Front 701WPJC889
9 Plate, Display 711WPDA591
10 Flap, VCR 712WPJC092
OPERATION PCB Assy(PCB270)
A2E514X270
No. Description Part No.
Mark
49 Screw (3x8) 810923080U
50 Screw (3x6) 8109K3060U
51 Screw (3x33R) 8154D3033U
52 Screw (3x4) 810713040U
53 Screw (2.6x8) 811022680U
54 Screw (2.6x6) 810722660U
55 SEMS (screw 3x8) 810F13080U
A
>
11 AC Cord & Bush (CD501) 1209614920
12 Glass, LED-DVD 713WPA0194
13 Glass, LED-VCR 713WPA0193
14 Fuse (F501 : 2.5A)51MS025L 081PC2R505
15 • • • •
16 Button, Frame_VCR 738WPBA107
17 Button, Frame_DVD 738WPBA108
18 • • • •
19 Spring, Flap 743WKA0042
20 Cushion, Leg 800WFAA015
21 Bottom Cabi Assy 7G7610007A
22 Plate, Bottom 702WSA0216
23 Angle, Center 761WSA0175
24 Plate Tray_Front 712WPBA076
25 Sheet DVD 7235630010
26 Angle Front 761WSAA025
27 Cushion 65TS10-10 8965TS1010
(10 x 20 x 25)
28 Holder, Disc 761WPA0296
29 Holder, Deck 701WPA0686
30 Holder, Deck 701WPA0751
B
C
D
31 Heat Sink IC A023 763WSAA023
32 Spring, Earth 753WUA0065
33 Holder, End Sensor 85OP700038
34 Sheet, Rating 722631A001
35 Sheet, Jack 7230007787
36 Sheet, Caution 726000A073
37 Shield, COMPO 752WSA0290
38 • • • •
39 Shield, 3Pin Jack 752WUAA001
40 Holder, DVD (BR) 761WPA0261
41 Holder, DVD (BL) 761WPA0321
42 Holder, Deck Top 761WPA0262
43 Cabinet, Top 702WSA0212
44 Fiber Washer (3 x 3.2 x T0.5) 800WF00004
45 • • • •
46 Screw (3x29) 8109130B9U
47 Screw (3x7) 810923070U
48 Screw (3x10) 8109I30A0U
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2.3 DECK ASSY (TOP SECTION)

A
34
49
40
41
35
NON-CONTACT
SIDE
CONTACT SIDE
42
25
24
46
48
B
38
27
29
47
28
10
20
26
19
22
52
11
18
52
8
C
23
AB
AB
AB
AB
6
14
D
21
7
13
AA
AB
AD
AB
AB
AC
15
AB
AB
AC
AB
AB
AB
AB
AB
AB
16
AE
AE
AB
12
51
33
51
51
E
17
AE
53
AE
To VCR MT PCB Assy CP102
48
37
5
4
3
50
31
AE
AE
AE
32
1
2
AA
9
AA
AA
AA
36
39
AE
AE
30
AE
AE
Class Part No. Part Name Mark
Grease
Y315061000 G-555G AA
NOTE: Applying positions AA, AB, AC, AD and AE for the
grease are displayed for this section. Check if the correct grease is applied for each position.
Y315071000 MG-33 AB Y31D011000 FG-84M AC Y315041000 FL-721 AD
F
12
Y315141000 G-313Y AE
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DECK ASSY (TOP SECTION) parts List
No. Description Part No.
Mark
1 Pinch Roller Block (VA) 85OA400240
2 AHC Assy 85OA500026
3Worm 85OP600581
4 Base, AC Head 85OP500083
5 Spring, AC Head 85OP800324
6 Main Chassis Assy 85OA000516
7Arm Idler Assy 85OA200090
8 Inclined Base T Unit 3S 85OA400223
9 P5 Arm Assy 2 85OA400232
10 Tension Arm Assy 2 85OA400235
No. Description Part No.
Mark
50 Screw/Washer (A) (M3x4) 810A130404
51 Screw/Washer (A) (M2.6x5) 810A126504
52 Polyslider Washer 82Q264713N
53 Screw (Bind 2.6x6) 8107226604
A
11 Inclined Base S Unit 85OA400231
12 Spring, Locker 85OP800367
13 Cass, Holder 85OP900736
14 Cass, Side L 85OP900748
15 Cass, Side R 85OP900749
16 Locker, R 85OP900739
17 Link Unit 85OA900228
18 Post, Cass Guide 85OP000496
19 Reel, S (S) 85OP200316
20 Reel, T (S) 85OP200317
21 Gear, Idler 85OP200308
22 Holder, Tension 85OP400492
23 Cap. P4 85OP400520
24 Band, Tension 85OP400542
25 Connect, Tension 85OP400533
26 Arm, Brake T 85OP600573
27 Band, Brake T 85OP600584
28 Spring, Tension 85OP800322
29 Spring, Brake T 85OP800360
30 Lever, Link 85OP900743
31 Lever, Flap 85OP900744
32 Cass, Opener 85OP900745
33 Reflector, LED 85OP700035
34 Bracket, Top 3V 85OP900746
35 Cord Jumper (CD1501) 122H071704
B
C
D
36 Cord Jumper (CD1502) 122Y021902
37 Head (Audio Control)(H5001) 1523Q91004
38 Head (Full Erase)(H5002) 1543Q02014
39 Motor, Loading (M101) 1596S98001
40 Micro Motor (M2003) 1589S11020
41 Cylinder Unit Assy (UN4001) A2D312H500
42 Cord Jumper (CD102) 122T041508
43 • • • • •
44 • • • • •
45 • • • • •
46 Screw (2.6x8) 8107226804
47 Screw (2.6x4) 8107226404
48 Screw (M2x6) 8102120604
49 Screw (2.6x6) 8109126604
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2.4 DECK ASSY (BOTTOM SECTION)

A
1
21
20
22
B
19
22
AA
12
24
C
3
AA
AB
11
AA
14
AA
22
AA
AA
17
18
AD
AA
AA
AA
13
AA
AA
9
AA
AA
5
AA
4
AB
16
7
AA
15
D
6
AA
AB
AB
AB
AB
AB
AB
AB
AB
2
AA
23
8
10
E
Class Part No. Part Name Mark
Grease
Y315061000 G-555G AA
NOTE: Applying positions AA, AB, AC, AD and AE for the
grease are displayed for this section. Check if the correct grease is applied for each position.
Y315071000 MG-33 AB Y31D011000 FG-84M AC Y315041000 FL-721 AD
F
Y315141000 G-313Y AE
14
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DECK ASSY (BOTTOM SECTION) parts List
No. Description Part No.
Mark
1 Belt, Capstan (S) 85OP200290
2 Main Chassis Assy 85OA000516
3 Clutch Assy 85OA200089
4 Loading Arm S Unit 85OA300065
5 Loading Arm T Unit 85OA300066
6 Gear, Clutch 85OP200311
7 Gear, Coupling 85OP200312
8Lever, Clutch 85OP200313
9 Gear, Main Loading 85OP300194
10 Lever, Tension 85OP400490
A
11 Cam, Pinch Roller 85OP600577
12 Cam, Main 85OP600578
13 Rod, Main 85OP600579
14 Gear, Joint 85OP600582
15 Spring, Coupling 85OP800355
16 Spring, Ring 85OP800356
17 Holder, Capstan 85OP400549
18 Cord Jumper (CD1501) 122H071704
19 Cord Jumper (CD1502) 122Y021902
20 Capstan DD Unit (M2001) 1510S98042
21 Screw (2.6x4) 8107226804
22 E-Ring (3.0) 83ETW30000
23 Screw (2.6x6) 8109126604
24 Polyslider Washer (CUT) 82P184505N
B
C
D
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2.5 DVD MECHA ASSY

A
B
34
15
9
AA
18
Cannot supply separately. If the repair is needed, replace the LOADER SUB ASS'Y.
11
AA
AA
14
AA
21
AA
AA
AB
AA
C
12
AB
28
30
D
PCB640
AA
CD2301
33
29
E
6
31
(SW PCB ASS'Y)
D
8
E
17
8
CD2001
16
22
24
32
10
2
5
20
4
3
1
PCB610 (LOADING MOTOR PCB ASS'Y)
7
CD2302
Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more. If the repair is needed, replace the DVD MECHA ASS'Y.
AA
23
19
13
NOTE:
CLASS
GREASE G-555G
F
16
1234
PART NO.
Y315061000
Y315121000
PART NAME
SF-112
MARK
AA
AB
DV-PT100-S
Applying positions AA and AB for the grease are displayed for this section. Check if the correct grease is applied for each position.
5678
DVD MECHA ASSY parts List
No. Description Part No.
Mark
NSP 1 Loading Motor PCB Assy A2D801X610
2• • • •
3 Loading Motor Assy 1596S18002
4 Motor Pulley 92P100097A
5 FEED Motor 1515S98002
6 Cord Cable (24P)(CD2001) 122H0O1901
7 Cord Jumper (CD2302) 122H052601
8 Insulator (F) 92P200013A
9 Belt Loading 92P200012A
10 Insulator (R) 92P200014A
A
11 Frame main 92P100091A
12 Tray 92P100100A
13 Holder Traverse 92P100109A
14 Gear Pulley 92P100095A
15 Gear Main 92P100096A
16 Gear Middle 92P100108A
17 SW PCB Assy (PCB640) A2E220T640
18 Clamper Plate 92P000014A
19 Loader SUB Assy 92SBB0020A
20 Clamper 92P100094A
21 Screw (M1.7x3) 814011730U
22 Screw (M1.7x2.3) 814011723U
23 Rack Loading 92P100093A
24 Gear Motor 92P100088A
25 • • • •
26 • • • •
27 • • • •
28 Cord Jumper (CD2301) 122H062102
29 Switch (SW1) 0515S32002
30 Push Switch (SW2) 0500101037
31 Screw (2.6x8) 811022680U
32 Screw (2x8) 816112080U
33 Screw (Bind 2x8) 811022080U
34 DVD MECHA ASSY A2E504X650
B
C
D
56
DV-PT100-S
E
F
17
7
8
1234

2.6 WIRING CABLE

A
TU301
VCR PCB
CP102
CD102
J8001
J8006
OS8001
J8007
AC IN
J8008
CD501
S501
S502
B
C
D
CP103
TP101
TP701 TP3002
TP3001
J8003
* All cables are ASSY parts.
DVD DECK
J8004
FE HEAD
J8005
C
AC HEAD
B
OS651
CP681
OPERATION PCB
V651
CP8001
CP501
CD681
CD501
CP8101
CP651
CD8001
CP2603
CP2602
A
CD4002
DVD PCB
CD2001
E
CD2301
CD2302
F
18
DV-PT100-S
1234
CP2601
5678

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 DVD BLOCK DIAGRAM

1
AUDIO-L
2345678
GND
GND
U(B)
V(R)
CVBS
GND
1
2345678
RX
TX
GND(M)
GND(D)
GND(D)
CD4002
CU2B2201
P.CON+9V
FROM/TO POWER
P.CON+A5V
UNREG+3.8V
9
10
GND(A)
UNREG+3.8V
9
Y(G)
V SW
IMSA-9604S-14F
DVD-H
1011121314
ZERO
DVD RESET
AUDIO-R
GND
11
SPDIF
CP8101_2
FROM/TO
TUNER/JACK
A
B
IC4005
SDRAM 64M
SDA0~SDA11
HY57V161610ETP-7
HD0~H120
IC4007
FLASH 8M
SST39VF800A-70-4C-EK-D
SDD0~SDD15
HA0~HA20
FNN,FNP
VBIASS0,S1
AAF_CE,FE,TE,PI
RFA_SDEN,DATA,SCLK
IC4003
SI-3007KWM-TL
REG+3.3V/+1.9V
3.3V
1.9V
W/DSP
MPEG Decoder
DEFECT,LINK,MIRR,LDON
W/u-CON
W/Video Encorder
SPDL_SENS
SPINDLE,SLED_PWM
DAC A,B,C,D
IC4001
TRACK,FOCUS_PWM
(Vaddis6V)
ZR36762PQCG_V
S MUTE
ADC IN 5,6,7
22
I CLKI DAT
IC4002
EEPROM
S-24C04BFJ-TB
AMCLK
ASDATA0
DVD AUDIO L
DVD AUDIO R
IC8502
STEREO DAC
ALRCLK
ABCLK
C
PCM1753DBQR
D
HOME,TIN SW ,TOUT SW
IC2301
LA6565
Moter Driver
TR+/-,FO+/-
SPDL+/-,SLED+/-
Sled Moter
READ CHANNEL
RF
A,B,C,D,E,F
DM3
DVD LOADER
IC2601
ZR36708TQC
CD,DVD,LD
Pick up
Loading Moter
Spindle Moter
DV-PT100-S
56
E
F
19
7
8
1234

3.1.2 Y/C AUDIO / CCD / HEAD AMP BLOCK DIAGRAM

H. AMP_SW
C. ROTARY
H. SW
58
57
MUTE
AUDIO
C ROT
1/2
Y/C MIX
AMP
B.D.
PB
FM-EQ
H.SW
H
L
SYSCON
AUDIO_MUTE-H
RF SW IN
FBC
R
P
SUB
LPF
LINE
FM
DEM
DOUBLE
LIM
PB
PHASE-EQ
REC AMP
A
RECORD LUMINANCE SIGNAL
PLAYBACK LUMINANCE SIGNAL
TUNER VIDEO SIGNAL
RECORD COLOR SIGNAL
PLAYBACK COLOR SIGNAL
AUDIO SIGNAL (PB)
AUDIO SIGNAL(REC)
SYSCON
Y/C_CLK
Y/C_CS
4FSC
Y/C_DATA
PLAYBACK VIDEO SIGNAL
B
34
21
P
P
Y-LPF
CONV
C-LPF
AMP
36
VCA
CLAMP
R
YNR/
COMB
R
3.58M
BPF2
Main
CONV
B-UP
AMP
GCA
R
P
L
H
H.AMP
SW
H.AMP SW/
NC1
N.L.
DEEM
PB
3.58M
BPF1
KIL
P
R
ACC
AMP
P
R
FM
AGC
DELAY
DECODER
DETAL
ENH
NL
EMPHA
WC
DC
FM
MOD
REC
FM-EQ
H.SW
H
L
22
CLAMP
V/I
KIL
AGC
555453
SERIAL
BUFFER
C
D
X101
Q107
37
CLAMP
39
OUT
43
DRIVER
41
BUFFER
Q109
3.578545M Hz
PULL
49
VX01
TIMMING CCD
50
ENV. DET
59
ENV DET
Chara
V-AGC
LPF
AMP
C.SYNC
COMP
DUMMY_V. SYNC
24
60
25
OUT
CONP
INS.
R
P
ALC
R
ALC
DET
P
EQ
AUTO BIAS
TUNER/JACK
Y/C_VIDEO_OUT
26
6dB
SYNC
SEP
28
30 32
10
MUTE
3
4
AMP
PB.EE
11
FSC
80
2
5 78 76
FRONT_V_IN
TUNER_V
DVD V OUT
BIAS CTL
Q105
2
HI-FI/DEMODU
LATOR
FSC
TO_NORMAL_A
FROM_NORMAL_A
BIAS OSC
Q104
1
3
SYSCON POWER
V.REC_ST-H
P. CON + 5V
SW
Q103
CTL+
CTL-
7
8
67
Y/C/AUDIO/CCD/HEAD AMP IC
IC101
E
LA71206M
66
F
20
EP/LP-CH2 (L)
EP/LP_COM
2
1
CP101
65
72
SP-CH1 (R)
SP-CH2 (L)
EP/LP-CH1 (R)
SP_COM 5
3
4
6
CYL
73
HF2 (L)
HF_COM
HF1 (R)
7
8
9
HI-FI/DEMODU
DV-PT100-S
9
74
HF1
HF2
HF_COM
CP103
LATOR
FE HEAD
6
FE HEAD (HOT)
FE HEAD (GND)
2
1
L101
COIL, BIAS OSC
5
CTL+
AUDIO PB
AUDIO REC
2
3
4
CP102_1
HEAD
AUDIO
CONTROL
6
CTL­1
4
AUDIO PB SW
Q101, Q102
1234
5678

3.1.3 SYSTEM CONTROL BLOCK DIAGRAM

SYSTEM CONTROL BLOCK DIAGRAM
C.SYNC
111
DUMMY_V.SYNC
109
H.SW
105
Y/C/AUDIO/ CCD/HEAD AMP
Y/C CS
C.ROTARY
AUDIO_MUTE-H
H.AMP_SW
95
93
99
100
ENV.DET
V.REC_ST-H
3
24
96
HIFI/ DEMODULATOR
IIC_DATA
IIC_CLK
AUDIO_MUTE-H
REC_MUTE_H
82
22
HIFI_ENV.DET
32
ST_SELECT
HIFI_H.SW
31
106
4FSC
CTL+
CTL-
4
Y/C_DATA
54
COMP
Y/C_CLK
53
101
AV_SW1
39
92
SW_V_ OUT
AFT-S.CURVE
POWER_MUTE-L
87
33
17
TUNER/JACK
VIDEO_OUT
TV/VCR
IIC_CLK
19
61
86
SYS_MUTE
IIC_DATA
VIDEO_MUTE-H
40
88
62
POWER
RF_CH_SW
EEPROM
IC3099
SCL
6
SW
REC SAFTY
94
35
AT+5V
S-24C02BFJ-TB
SDA 5
3
2
RESET
SYSTEM
IC3003
PST3231NR
1
77
SEG 10
SEG 9
73
71
OPERATION/ DISPLAY
SEG 7
SEG 8
68
SEG 6
3G/TV/VCR_LED
4G/TIME SHIFT_LED
50
66
51
SEG 3
SEG 4
SEG 2
5G/CB/BS_LED
59
58
52
60
A
B
C
4FSC IN
HIFI ENV
REC_MUT_H
POWER ON-L
DVD_POWER_CTL
SYSCON/TIMER/SERVO
IC3001 OEC0138A
45
41
RECORD LUMINANCE SIGNAL
PLAYBACK LUMINANCE SIGNAL
RECORD COLOR SIGNAL
PLAYBACK COLOR SIGNAL
DVD_POWER_CTL
VCR_POWER_ON-L
HIFI H.SW
POWER FAIL
RX
37
65
RX
POWER_FAIL
POWER
ST SELECT
OSC 2
OSC 1
TX 64
78
80
X1001
10MHz
TX
C.SYNC
X1
75
X3002
VIDEO H.SW
DUMMY V.SYNC
X2
76
32.768KHz
DVD_POWER_LTL
TUNER/JACK
Y/C CS
C.ROTARY
1G/VCR/T-REC LED
DVD/RESET
48
44
DVD RESET
1G/VCR/T-REC_LED
H.AMP SW
V.REC ST-H
AUDIO MUTE-H
SEG1
VCR LED
SEG5
63
47
55
SEG_5
SEG_1
VCR_LED
OPERATION/
CTL(-)
V ENV
CTL(+)
KEY-B
DVD LCD
2G/DUB/REC LED
49
29
46
KEY-B
DVD_LED
2G/DUB/REC_LED
DISPLAY
Y/C DATA
Y/C CLK
KEY-A
30
KEY-A
COMP
REM IN
43
POWER
AT 5.2V
REM_IN
AV SW1
SYNC DET
BOT-H
25
CV IN1
EOT-H
26
CENT LED
D3001
CV OUT
AFT S.CURVE
POWER MUTE L
P. CON+5V
1
2
EOT SENSOR
Q3006
BOT SENSOR
Q3008
VCR-H
IIC CLK
IIC SDA
REEL SENS
Q3002
3
4
AT+5.2V
SYS_MUTE
RF_CH_SW
VIDEO MUTE H
CYL SPEED UP
REEL-T
42
103
LDM CTL
CYL DRIVE
CYL FG/PG 11
10
12
CP3001
TAB SW
DFG/PG
DRUM PWM
104
107
CAP CTL
I LIMIT
9
5
DD UNIT
CAPSTAN
CAP FULL
LD M CTL
97
102
CAP.M F/R
CAP FG 1
4
RESET
CAP LIMIT
CAP PWM
108
CAP VCO
LD/CY_VCO 8
2
SEG 10
84
SEG 9
SEG 8
CAP FG
CAP FWD-L
9
98
AT+12.6V
SEG 7 67
SEG 6
MS SEN-A
28
1
2
1
2
5G/CB/BS LED
3G/TV/VCR LED
4G/TIME SHIFT LED
MS SEN-B
27
MS_SEN A
Q3005
4
3
4
3
MS_SEN B
Q3004
POWER
SEG 2
SEG 3
P. CON +5V
SEG 4
D
E
F
56
DV-PT100-S
21
7
8
1234

3.1.4 REGULATOR BLOCK DIAGRAM

A
SYSCON
SYSCON
TUNER/JACK
OPERATION/DISPLAY
SYSCON
HIFI/ DEMODULATOR
Y/C/AUDIO/
CCD/HEAD AMP
TUNER/JACK
SYSCON
3
CP501
DVD
4
6
9
7
8
11
AT+12.6V
P.CON+12V
VCR POWER ON-L
AT+5.2V
P.CON+5V
POWER FAIL
AT+5V (M-CON)
DVD POWER CTL
P.CON+5V
P.CON+5V
AT+5.2V
P.CON+9V
P.CON+5V
AT+5.2V
+32V
SPDIF
RX
TX
TX
RX
P.CON+9V
P.CON+5V
UNREG+3.8V
SPDIF
UNREG+3.8V
B
SW.
POWER FAIL
Q514
SW.
P.CON 5V
Q505
SW
Q509
P.CON SW
C
P.CON+12V
Q510
P.CON+5V
Q503
SW.
M-CON+5V
Q504
M-CON
Q506
SW.
POWER FAIL
Q513
SW.
9VREG
POWER SW.
IC502
KIA7809API
4
3
2
1
D
1
2
3
VOLTAGE
CTL. IC
T501
11
2
13
7
6
15
14
12
10
4
IC501
TL431AILP
E
PHOTO
COUPLER
IC503
D505, D506
D502, D503
CONTROL
Q507
F
22
L501
AC IN
DV-PT100-S
Q502
Q501
CONTROL
SW.
1234
5678

3.1.5 OPERATION / DISPLAY BLOCK DIAGRAM

A
3
1
2
6
4
5
5G/CS/BS_LED
Q652
5G SW
Q651
SEG10
SEG9
SEG10 SW
SEG9 SW
Q653
4G/T_SHT_LED
4G SW
Q654
Q655
SEG7
SEG8
SEG7 SW
Q656
SEG8 SW
Q657
SEG5
SEG6
SEG5 SW
Q658
SEG6 SW
SYSCON
3G/TV/VCR_LED
Q660
3G SW
Q659
SEG4
2G/DUB/REC_LED
SEG4 SW
Q662
2G SW
Q661
SEG3
SEG2
SEG3 SW
SEG2 SW
Q663
Q664
SEG1
1G/VCR/T-REC_LED
SEG1 SW
1G SW
Q665
DVD_LED
VCR_LED
VCR EJECT
POWER
VCR/DVD
VCR LED
D651
CH UP
SYSCON
CH DOWN
CP651
KEY-A
KEY-B
215
REM_IN
1
2
OS651
POWER
AT+5.2V
B
C
3
DVD LED SW
Q666
897
10
12 11
13
14 15
V651 C02D0M3-A
CP681
1
5
2
KEY-A
KEY-B
DVD LED
DVD LED
D681
D
E
OPEN CLOSE
STOP
REC/OTR
FF/CUE
PLAY
REW/REV
F
56
DV-PT100-S
23
7
8
1234

3.1.6 HiFi / DEMODULATOR BLOCK DIAGRAM

A
FRONT_A_IN-L
FRONT_A_IN-R
DVD_A_OUT- L
DVD_A_OUT-R
TUNER/JACK
AUDIO_OUT_L
AUDIO_OUT_R
RF_CONV_A.OUT
SIF OUT
B
C
9
11
78
71
74
12
73
2
80
57
SYSCON
HIFI_H.SW
HIFI_ENV. DET
39
23
IIC_DATA
AUDIO_MUTE-H
IIC_CLK
ST_SELECT
49
40
37
38
REC_MUTE-H
AUDIO SIGNAL (PB)
AUDIO SIGNAL(REC)
17
AMP
ALC
INPUT SW
D
AMP
HIFI AUDIO/H.AMP/DEM IC
IC701
LA72670BM-L-MPB-E
24
AMP
27
26
SW
OUTPUT
MUTE
PNR
DEM
BLOCK
LOGIC
DBX
NOISE
REDUCTION
4
6
51
3
5
54
46
15
32
36
ALC/
AMP
E
HF1
HF2
HF_COM
FSC
AT+5.2V
P.CON+9V
P.CON+5V
TO_NORMAL_A
FROM_NORMAL_A
F
Y/C/AUDIO/CCD
POWER
/HEAD AMP
24
DV-PT100-S
1234
5678

3.1.7 TUNER / JACK BLOCK DIAGRAM

RECORD LUMINANCE SIGNAL
PLAYBACK LUMINANCE SIGNAL
AUDIO SIGNAL (PB)
AUDIO SIGNAL(REC)
AUDIO R
J8005
AUDIO L
J8004
TUNER VIDEO SIGNAL
RECORD COLOR SIGNAL
PLAYBACK COLOR SIGNAL
3
2
2
Y/C/AUDIO/CCD HEAD AMP
FRONT_V_IN
DVD V OUT
FSC
DIGITAL AUDIO SIGNAL (PB)
PLAYBACK VIDEO SIGNAL
Y/C VIDEO OUT
HI-FI/ DEMODULATOR
FRONT_A_IN-L
FRONT_A_IN-R
TUNER_V
DVD_A_OUT-R
AUDIO_OUT_R
AUDIO_OUT_L
DVD_A_OUT-L
RF_CONV_A. OUT
SIF OUT
POWER MUTE_L
TV/VCR
SCL
SYSCON
RF_CH_SW
AFT-S. CURVE
DVD POWER CTL
SYS_MUTE
AV SW1
DVD_RESET
CP8001
5
1
V SW
2
2
3
Y(G)
DVD-H
DVD/VCR SW
IC8005
3
Vcc
DVD
6
5
ZERO
8
AUDIO-L
AUDIO-R
4
DVD RESET
MM1501XNRE
10
V(R)
12
U(B)
A
14
CVBS
B
C
FRONT AV
JACK VIDEO
J8003
REAR OUT JACK
J8001
2
5
3
2
Q8004
Q8003
BUFFER
VIDEO
MUTE SW
OS8001
OPTICAL
4
1
6
MUTE SW
Q8005
MUTE SW
Q8007
D
MUTE SW
Q8006
IC8001
NJM4580M
AUDIO AMP
MUTE SW
Q301
DVD AIDIO L
SW 8001
DVD AIDIO R
VIDE OUT SW
E
AUDIO MUTE
Q8008, Q8009
Q8010, Q8011
2
1
DRIVER
DVD AUDIO
Q8001
Q8012
Y/C SEPA
Y
J8008
Y
U
C
3
4
J8007
Y/U/V OUT
V
2
3
5
VIDEO MUTE H
VIDEO_OUT
SYSCON
56
SW V OUT
+32V
P. CON+12V
SPDIF
P.CON+5V
POWER
TU301
1
5
3
4
8
15
10
DV-PT100-S
2
17
11 SDA
14
12
3
5
J8006
DVD AIDIO OUT
2
F
25
7
8
1234

3.2 SW,LOADING MOTOR PCB ASSYS and OVERALL WIRING DIAGRAM

÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
A
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
: The power supply is shown with the marked box.
DVD MECHA ASSY (A2E504X650)
B
OPTICAL PICKUP
C
SW PCB ASSY
D
M2601
SPINDLE
JCV9B06
ESE22MH24
SW1
SSS-13-2
MOTOR
SW2
M2602
BCZ3B03
SLED MOTOR
M2603
BCZ3B52
LOADING MOTOR
D
M
M
PICK UP INNER LIMIT SWITCH
M
T­T+ F­F+
MON(DVD)
NC(SW)
VOL(DVD)
GND(DVD)
LD(DVD)
LD(CD) VOL(CD) GND(CD)
MON(COM)
RF
C B A D F E
VCC
VREF
GND(PDIC)
CD2301
2H062102
SPINDLE MOTOR (+)
SPINDLE MOTOR (-)
FEED MOTOR (+)
FEED MOTOR (-)
GND(SW)
CD2302
2H052601
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
LOADING MOTOR(+)
LOADING MOTOR(-)
A
A 1/4 - A 4/4
DVD PCB ASSY (A2E514X130)
FFC
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1
2
3
4
5
6
CP2601
1 2 3 4 5
MON(DVD)
6
NC(SW)
7
VOL(DVD)
8
GND(DVD)
9
LD(DVD)
10
LD(CD)
11
VOL(CD)
12
GND(CD)
13
MON(COM)
14
DVD/CDDVD/CD 15 16 17 18 19 20 21 22 23 24
GND(PDIC)
CP2603
1 2 3 4 5 6
CP2602
1
GND(D)
2 3 4 5
T­T+ F­F+
RF
C B A D F E
VCC
VREF
SP1+ SP1­SLD+ SLD-
LIMIT SW
SW(GND)
CLOSE
OPEN
LD+ LD-
CD4002
GND(D) GND(D)
TX RX
GND(M)
P.CON+9V
P.CON+A5V UNREG+3.8V UNREG+3.8V
GND(A) SPDIF
CP8101_2
V SW
Y(G)
DVD-H
DVD RESET
ZERO
AUDIO-R
GND
AUDIO-L
GND V(R)
GND U(B) GND CVBS
CP501
1 2 3 4 5 6 7 8
96 10 11 12 13 14
1 2 3 4 5 6 7
P.CON+A5V
8
UNREG+3.8V
9
UNREG+3.8V 10 11
CP8001
1 2 3
DVD RESET
4 5 6 7 8
9 10 11 12 13 14
GND(D) GND(D)
TX RX
GND(M)
P.CON+9V
GND
SPDIF
V SW
Y(G)
DVD-H
ZERO
AUDIO-R
GND
AUDIO-L
GND
V(R)
GND
U(B) GND
CVBS
1 2 3 4 5 6 7 8
9 10 11
CD8001
14 13 12 11 10
9
8
7
6
5
4
3
2
1
FFC
14 13 12 11 10
9 8 7
5 4 3 2 1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
6
5
4
3
2
1
5 4 3 2 1
E
F
26
E
D E
LOADING MOTOR PCB ASSY
FG SENSER
WHITE
BLADE
WIDE
BLACK
AC120V_60HZ
CD501
DV-PT100-S
1234
OPTICAL
OS8001
INPUT
1
VCC
2 3
GND
S502
S501
WHITE
BLACK
YUV OUT
J8007
1
2 345
VIDEO OUT SW
SW8001
H
EE
COMPLS/CVBS
H1H1 H2
Y/C SEPA
J8008
1
2345678
1112131415161718
34
12
56
DVD AUDIO OUT
J8006
4
5
H1
EE
1
23
H1H2
5678
OPERATION PCB ASSY
C
(A2E514X270)
GND
KEY-A
DVD LED
54321
CP681
54321
FFC
CD681
54321
54321
KEY-B
CP651
GND
KEY-A
DVD LED
KEY-B
B
VCR PCB ASSY (A2E514X010)
COMMAND TRANSMITTER
TM601
OS651
Vout
1 2
GND
3
B+
B 1/6 - B 6/6
FULL ERASE HEAD ASSY
FE HEAD (GND)
FE HEAD (HOT)
2
1
H5002
2
1
CP103
FE HEAD (GND)
FE HEAD (HOT)
CP3001
1 2 3 4 5 6 7 8
9 10 11 12
CAP FG
CAP VCO
VCC
CAP.M/F/R
I LIMIT
MOTOR GND
GND
LD/CY VCO
CAP CTL LDM CTL
CYL FG/PG
CYL CTL
A
HALL
SENSOR
HALL
HALL
IN
VCC
1 2 3 4 5 6 7 8
9 10 11 12
3
2
1
OUT
SWITCH
LOGIC
5
4
MAGNETCOIL
7
6
ROTOR
MAIN
FFC
7
6
5
4
3
2
1
7
6
5
4
3
2
1
MR
FG SENSOR
OGVCC
CAPSTAN DD UNIT
M2001
WHITERED
LM
LOADING MOTOR
M101
B
C
FRONT AV JACK
AUDIO IN R
J8005
E
1
23
HNC
TU301
20
21
17
V.OUT
NC
NC
16
CP101
HF1 (R) HF COM
HF2 (L)
SP-CH1 (R)
SP COM
SP-CH2 (L)
EP/LP-CH1 (R)
EP/LP COM
EP/LP-CH2 (L)
CP102_1
AUDIO REC
AUDIO PB
CTL+ CTL-
FRONT AV JACK
AUDIO IN L
J8004
E
1
2
H
FRONT AV JACK
VIDEO
JJ8003
E
1
2
H
REAR OUT JACK
J8001
EE
1
2 345
TU 32V
15
SIF OUT
14
13
NC
A.OUT
AFT
12
DATA
11
CLOCK
10
NC
9
NC
8
FSC
7
NC
NC
V.IN
5
4
CONTROL
+B
3
CH
2
1
A.IN
H1H1 H2
18
19
DV-PT100-S
56
M-GND
D-PG OUT
D-PG GND
D-COM
D-W OUT
D-U OUT
D-V OUT
CYLINDER UNIT
D
FPC
CD102
FFC
9 8 7 6 5 4 3 2 1
HEAD AUDIO CONTROL ASSY
H5001
4 3 2 1
4
3
2
1
AUDIO PB
AUDIO REC
CTL+ CTL-
HI-FI HEAD
SP HEAD
EP/LP HEAD
AUDIO
CONTROL
E
F
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
27
7
8
1234

3.3 DVD PCB ASSY(1/4)

A
B
C
D
E
A 1/4
JG001 JG002 JG003 JG004 JG005 JG006 JG007 JG008 JG009
FROM/TO MEMORY
2/4A
GND
P.CON+3.3V
HA0 HA1 HA2 HA3 HA4 HA5 HA6 HA7 HA8
HA9 HA10 HA11 HA12 HA13 HA14 HA15 HA16 HA17 HA18 HA19 HA20
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HD8
HD9 HD10 HD11 HD12 HD13 HD14 HD15
MEMCS0
RD
WR SD_A0 SD_A1 SD_A2 SD_A3 SD_A4 SD_A5 SD_A6 SD_A7 SD_A8 SD_A9
SD_A10 SD_A11
SD_D0 SD_D1 SD_D2 SD_D3 SD_D4 SD_D5 SD_D6 SD_D7 SD_D8 SD_D9
SD_D10 SD_D11 SD_D12 SD_D13 SD_D14
SD_D15 RAMCS0# RAMCS1# RAMRAS# RAMCAS#
SD_BA0
RAMDQM
RAMWE#
RAMCLK
DVD PCB ASSY (A2E514X130)
MPEG/MICON/DSP BLOCK
C4038
R4037
R4036
0.01 B
UNREG+3.8V
R4039
4.7K
4.7K
R4038
4.7K
BOOT2 BOOT1 DUPTD1 DUPRD1 DUPTD0 DUPRD0
P.CON+5V
4.7K
HA15 HA16 HA14 HA13 HA12 HD15 HA11 HD7
HA10 HD14 HA9 HD6 HA8 HD13 HD5 HA20
HD12 WR HD4
HD11 HD3 HA19
HD10 HA18
HD2 HA17 HD9 HA7 HD1 HA6 HD8 HA5
HD0 HA4 RD HA3 HA2 MEMCS0 HA1 HA0
R4053
1K
R4054
1K
BOOTSEL2
BOOTSEL1
C4008
0.1 F
C4010
0.1 F
C4013
0.1 F
C4014
0.1 F
C4016 0.1 F C4017 0.1 F
C4077
JG064
FPCRX
R4052
4.7K
R4051
4.7K
R4050
4.7K
R4049
4.7K
R4046
4.7K
3.3
3.3
NC
3.3
3.0
3.0
3.0
3.3
3.3 0
0.5
2.6 0 0
1.9 0 0 0
2.1
2.0 0
3.3
0.6
3.3
2.6
1.8
2.7
2.9 0 0
0.5 0 0
0.6 0
0.6
2.7
2.7
0.6
0.4
5.5
3.3
0.4
3.3 0 0 0
3.1
3.1
3.2 0
3.3
3.3
C4078_1
0.1 F
MIRR
JG065
JG027
SPDL_SENS
FPCTX
FPCCLK
R4072 8.2K
C4001 0.1 F
3.3
0.7
3.3
3.3
4.3
110
SSCRXD
MEMCS(1) 3 4 5
111213141516171819 22021222324
2526272829
30313233343536373839
40414243444546474849
50 5152
1006.3V KA
VDDP
VDDP
MEMAD(15)
MEMAD(16)
MEMAD(14)
MEMAD(13)
MEMAD(12)
MEMDA(15)
MEMAD(11)
MEMDA(7)
GNDP
MEMAD(10)
MEMDA(14)
MEMAD(9)
MEMDA(6)
MEMAD(8)
MEMDA(13)
MEMDA(5)
MEMAD(20)
VDDP
MEMDA(12)
MEMWR#
MEMDA(4)
VDDC
MEMDA(11)
MEMDA(3)
MEMAD(19)
GNDC
MEMDA(10)
MEMAD(18)
GNDP
MEMDA(2)
MEMAD(17)
MEMDA(9)
MEMAD(7)
MEMDA(1)
MEMAD(6)
MEMDA(8)
MEMAD(5)
VDDP
MEMDA(0)
MEMAD(4)
MEMRD#
MEMAD(3)
MEMAD(2)
MEMCS(0)#
MEMAD(1)
MEMAD(0)
GNDP
VDD-IP
RAMADD(6)
VDDP
53 545556 57 58 59660 61 62 63 64 65 66 67 68 69770 71 72 73 74 75 76 77 78 79880 81 82 83 84 85 86 87 88 89990 91 92 93 94 95 96 97 98 99
0.9
0.3
1.001.0
JG028
JG029
IRRCV
FPCSTRB
FPCSTRB
IRRCV
GNDP
ICGPCI/O(7)
ICGPCI/O(6)
RAMADD(1)
RAMADD(7)
VDDP
3.301.0
C4018 0.1 F
DEFECT
RFA_DATA
RFA_SDEN
R4057 100
R4073 100
DEFECT
PWMCO(6)
PWMCO(5)
208
SSCTXD
207
SSCCLK
206
SPINDLEPULSE
205
SLEDPULSE
53
RAMADD(4)
54
RAMADD(3)
55
RAMADD(5)
56
RAMADD(2)
RAMADD(0)
GNDP
RAMADD(8)
0.200.2
RFA_SCLK
R4056 100
3.30003.303.3
VDDPWM
PWMCO(4)
VDDC
RAMADD(10)
1.8
1.900.2
C4019 0.1 F C4002 0.1 F
GND S
NC
2.9
2.903.3
GNDPWM
PWMCO(3)
RAMADD(9)
GNDC
3.303.1
C4020 0.1 F
SLED_PWM
SPINDLE_PWM
C4003 0.1 F
R4061 3.3K
R4060 1K
NC
0.701.5
1.8
VDDC
GNDC
PWMCO(1)
PWMCO(0)
PWMCO(2)
RAMADD(11)
RAMBA(0)
GNDP
VDDP
RAMCS(0)# RAMBA(1)
0.503.1
AAF_PI
AAF_TE
VBIASS1
VBIASS0
GND
AFE
NC
NC
187188189190191192193194195196197198199200201202203204205206207208
PWMACT(1)
1.7
1.1
000
VBIASS1
GNDAFES
PWMACT(0)
1.8
1.6
VBIASS0
ADCIN(0)
ADCIN(1)
IC4001
ZR36762PQCG_V
MPEG/MICON/DSP
RAMWE#
RAMDQM
GNDPCLK
VDDP
RAMCAS#
RAMCS(1)#
RAMRAS#
0
0.2
0
3.2
3.3
3.2
R4059 100
AAF_FE
AAF_CE
1.7
ADCIN(3)
ADCIN(2)
PCLK
VDDPCLK
1.6
3.3
R4008 100
C4022 0.1 F
LINK
ADCIN_5
ADCIN_6
R4043 10K
R4044 10K
1.5
1.600
ADCIN(5)
ADCIN(4)
RAMDAT(8)
GNDP
2.101.3
R4064 100
ADCIN_7
C4086
C4088
0.01 B
C4089
R4022 10K
0.01 B C4090
0.01 B
C4004 0.1 F
0
3.3
1.7
ADCIN(7)
ADCIN(6)
VDDAFES
RAMDAT(9)
RAMDAT(6)
RAMDAT(7)
0.8
0.8
3.3
C4023 0.1 F
FNN
FNP
0.001 B
RFINN
RFINP
C4005 0.1 F
1.2
1.2
RFINP
RFINN
GNDAFERF
VDDP
RAMDAT(10)
RAMDAT(5)
1.7
1.3
0.500.9
TRACK_DAC
C4085 0.001 B
C4006 0.1 F
3.3
0.803.3
VDDAFERF
GNDDACDS
DACDRIVE(1)
GNDP
RAMDAT(4)
RAMDAT(11)
1.8
C4024 0.1 F
FOCUS_DAC
VDDDACS
GNDDACPS
DACDRIVE(0)
160
159
158
157
100
101
102
103
104
VDDC
GNDC
RAMDAT(12)
1.400.5
DAC_VIDEO_C
R4001
390 +-1%
1.2
1.20000.9
RSET
C/B/U
GNDDACP
GNDDACBS2
VDDDAC
CVBS/C
CVBS/G/Y
GNDDACD
RAMDAT(14)
GNDP
RAMDAT(1)
RAMDAT(15) RAMDAT(0)
VDDP
RAMDAT(13)
RAMDAT(2)
RAMDAAT(3)
100
3.3
2.0
0.4
C4025 0.1 F
DAC_VIDEO_D
DAC_VIDEO_A
DAC_VIDEO_B
C4007 0.1 F
1.1
1.2
3.3
1.1
158159160161162163164165166167168169170171172173174175176177178179180181182183184185186
Y/R/V
101102 103
1.500.8
1.2
F
28
A 1/4
NR4001
NR4002
SD_A4
SD_A3
SD_A5
SD_A2
4D03WGJ0101T5E
4D03WGJ0101T5E
SD_A6
DIGITAL AUDIO SIGNAL(PB)
SD_A1
SD_A7
SD_A0
NR4003
SD_A10
SD_A11
SD_A8
SD_A9
4D03WGJ0101T5E
NR4004
RAMCS0#
RAMCS1#
RAMRAS#
SD_BA0
4D03WGJ0101T5E
NR4005
RAMCAS#
RAMWE#
RAMDQM
RAMCLK
SD_D7
SD_D9
4D03WGJ0101T5E
NOTE:THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
SD_D8
NR4006
SD_D10
SD_D11
SD_D6
SD_D5
4D03WGJ0101T5E
NR4007
SD_D4
4D03WGJ0101T5E
SD_D12
SD_D13
SD_D3
NR4008
SD_D14
SD_D15
SD_D2
SD_D1
4D03WGJ0101T5E
DV-PT100-S
1234
5678
R4002 75 +-1% R4003 75 +-1% R4004 82 +-1% R4005 75 +-1%
0
157
DUPTD1 DUPRD1 VDD-IP DUPTD0 DUPRD0
GNDP
IDGPCI/O(3)
GPCI/O(34)
ICGPCI/O(5)
GPCI/O(33)
ICGPCI/O(4)
GPCI/O(32)
VDDP GCLKA GCLKP
XO
VDDA
RESET#
GNDA
IDGPCI/O(2)
GPCI/O(31)
VID(0)
VID(1)
VID(2)
VID(3)
V SW
D1 2
D1 1 VID(7) VDDP
STBY-L
GNDP
HSYNC
VDDC
VSYNC
GNDC
AIN
VDDP-A2
AMCLK
GNDP-A2
ABCLK
ALRCLK
GPAI/O AOUT(0) AOUT(1) AOUT(2)
SPDIF IDGPCI/O(0) ICGPCI/O(0)
GNDP
GPCI/O(20)
VDDP
105106 107108 109110111 112113 114115 116117118 119120 121122 123124125 126127 128129 130131132 133134 135136 137138139 140141 142143 144145146 147148 149150 151152153 154155 156
104
1.5
100
R4068
SD_D0
GND
476.3V KA
476.3V KA
476.3V KA
476.3V KA C4069_1
C4068_1
C4067_1
+1.8V +3.3V
4.7K
R4023
3.3
5.1
3.3
3.3
5.0 0
3.3 0
3.3 0 0
3.1
3.3 0 0
1
R4042
0
1.8
100
3.3 0
3.3
HOME
3.3
3.3
3.3
DJTDO ML
0
DJTDI MC
0
DJTMS MD
0
ICETCK V_SW
3.3
ICETDO
3.3
ICETDI
3.3
SYS_MUTE
3.3
3.3 0
3.3
1.6
3.3 0
3.3
R4024
3.3
4.7K
1.7 0
1.7
1.6
0
NC
0 0
ASDATA1
0
ASDATA2
1.6
0
NC
0
NC
0 0
3.3
C4082
C4027 0.1 F
27MHz
X4001 100BT02701 C4028 0.1 F
TP4007
TP4010
C4030 0.1 F
C4031 0.01 B
STBY_L
TP4015 TP4016
C4026 0.1
0.1 F
C4033 0.1 F
C4032 0.001 B
C4096 0.001 B
C4034 5P CH
1M
R4012
C4035 16P CH
R4019 33 R4020 33 R4021 33 R4047
33
JG066
B4010
FCM2012H-102T04
R4014 4.7K
F
FCM2012H-102T04
1006.3V KA
C4083_1
476.3V KA
C4070_1
C4071_1
C4072 0.1 F
R4018 4.7K
C4079 100P CH
C4029 0.1 F
R4025 220
IAMCLK
R4026 220
IABCLK ABCLK
R4027 220
IALRCLK ALRCLK
R4058 220
R4071
150
B4006
C4073 0.1 F
C4074 0.1 F
4.7K
R4045
DUPTD0 DUPRD0
VR_SEL
TRAY_OPEN
TOUT_SW
TRAY_CLOSE
TIN_SW
R4016
100
C4081 0.1 F
TP4004
TP4006
TP4005
ASDATA0
C4011_1
C4076 0.1 F
C4075 0.1 F
DUPTD1 DUPRD1
SMUTE
RESET
HOME LDON
I2CDAT
I2CCLK
C4098
10P CH
AMCLK
SPDIF
1006.3V KA
C4012
W817
DUPTD1
FCM2012H-102T04
B4002
B4001
FCM2012H-102T04
B4005
FCM2012H-102T04
TP4008
TP4009
I2CCLK I2CDAT
C4093
100P CH
C4094 100P CH
DVD-H
P.CON+3.3V
UNREG+3.8V
0.1 F
C4091
B4003
FCM2012H-102T04
B4004
FCM2012H-102T04
R4031 4.7K
R4035
3.2 0 3.33.2
5678
IC4002
S-24C02BFJ-TB
EEPROM IC
IC4003
SI-3007KWM-TL
REG+3.3V 1.9V IC
VO1
1
C4052
JG050
0.1 F
6
2 345
03.35.1
1006.3V KA
C4053_1
RX
P.CON+3.3V
100P CH
4.7K
VCCWPSCLSDA
NCNCNCGND
1234
V_INGNDV_C
3.8 1.9
C4009_1
0000
13
R4070
4716V KA
VO2
C4037
47K
C4015
TP4003
0.1 F
JG051
F
0.1
DUPRD1
RX
M_GND VCC+9V P.CON+A5V P.CON+5V
SPDIF
UNREG+3.8V
FROM/TO AUDIO/VIDEO
SYS_MUTE DVD-H V_SW DAC_VIDEO_A DAC_VIDEO_C DAC_VIDEO_B DAC_VIDEO_D ASDATA0 ABCLK ALRCLK AMCLK MD MC ML RESET P.CON+5V GND GND
KA
47
C4084_1
C4097 0.01 B
C4036 0.1 B
6.3V C4065 0.01 B
L4001
2.2uH
0305
JG011
JG016
4/4A
FROM/TO RF AMP/DSP
TRAY_OPEN TRAY_CLOSE HOME SPDL_SENS TOUT_SW TIN_SW RFA_SDEN RFA_DATA RFA_SCLK AAF_CE AAF_FE AAF_TE AAF_PI VR_SEL FNN FNP VBIASS0 VBIASS1 DEFECT LINK MIRR LDON SMUTE TRACK_DAC FOCUS_DAC SPINDLE_PWM SLED_PWM
P.CON+A5V P.CON+3.3V VCC+9V P.CON+5V ADCIN_7 ADCIN_6 ADCIN_5
M_GND
D
GND
CH
C4092 100P
JG059
JG017
C4080
JG018
JG015
JG012
JG014
C4066
1B
0.01 B
FROM/TO POWER
CD4002
CU2B1101
GND(D) GND(D)
TX RX
GND(M)
P.CON+9V
P.CON+A5V UNREG+3.8V UNREG+3.8V
GND(A) SPDIF
GND
JG010
1 2 3 4 5 6 7 8
9 10 11
A
B
C
3/4A
D
E
CP501
B 6/6
F
56
DV-PT100-S
A 1/4
29
7
8
1234

3.4 DVD PCB ASSY(2/4)

A
B
C
D
E
A 2/4
DVD PCB ASSY (A2E514X130)
MEMORY BLOCK
FROM/TO MPEG/MICON/DSP
SD_A0 SD_A1 SD_A2 SD_A3 SD_A4 SD_A5 SD_A6 SD_A7 SD_A8
SD_A9 SD_A10 SD_A11
SD_D0
SD_D1
SD_D2
SD_D3
SD_D4
SD_D5
SD_D6
SD_D7
SD_D8
SD_D9
SD_D10 SD_D11 SD_D12 SD_D13 SD_D14
SD_D15 RAMCS0# RAMCS1#
RAMRAS# RAMCAS#
SD_BA0
RAMDQM RAMWE#
RAMCLK
HA0
1/4A
HA1 HA2 HA3 HA4 HA5 HA6 HA7 HA8
HA9 HA10 HA11 HA12 HA13 HA14 HA15 HA16 HA17 HA18 HA19 HA20
HD0 HD1 HD2 HD3 HD4 HD5 HD6 HD7 HD8
HD9 HD10 HD11 HD12 HD13 HD14 HD15
MEMCS0
RD
WR
P.CON+3.3V
B4007
FCM2012H-102T04
B4008
FCM2012H-102T04
FLASH IC 8M
IC4007 SST39VF800A-70-4C-EK-D
HA16 HA15
C4064
0.1 F
HD15 HA12
HD7 HA11
HD14 HA10
HD6 HA9
HD13 HA8
HD5 HA19
HD12 HA20
HD4 WR
C4062
0.1 F
HD11
HD3
HD10 HA19
HD2 HA18
HD9 HA17
HD1 HA7
HD8 HA6
HD0 HA5
RD HA4
W854
MEMCS0 HA2
STANDARD
HA0 HA1
1.2 A16
3.3 VCCQ
0
VSS
0.7 DQ15
1.9 DQ7
1.3 DQ14
1.2 DQ6
0.6 DQ13
0.7 DQ5
40 41 42 43 44 45 46 47 48
0.8 DQ12
DQ4
3.3 VDD
1.6 DQ11
1.6 DQ3
1.3 DQ10
1.2 DQ2
1.4 DQ9
1.4 DQ1
0.9 DQ8
30 31 32 33 34 35 36 37 38 39
1.6 DQ0
2.6 DE#
0
VSS
2.6 CE#
2.5 1.6 A0
25 26 27 28 29
4.7K
R4040
A15
A14
A13
A12
A11
A10
A9
A8
A19
A20
WE#
RP#
VPP
WP#
A19
A18
A17
A7
A6
A5
A4
A3
A2
A1
1.7
110111213141516171819 22021222324
1.0
0.8
3
1.5
4
2.5
56789
1.3
1.6
1.5
0
0
3.31.6
0
0.1
0.1
R4041
0
1.6
0.7
1.4
1.6
1.6
1.3
1.7
2.5
4.7K
HA14
HA13
RESET
C4039
0.1 F
HA3
F
30
FROM/TO AUDIO/VIDEO
RESET
A
4/4
A 2/4
2206.3V KA
C4063_1
GND
C4095
0.01 B
C4099
0.01 B
DV-PT100-S
1234
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