Pioneer dvk101 Service Manual

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D
STANDBY/ ON
ECHO MIC 1 MIC 2 MIC 1 MIC 2
MIN MAX MIN MAX MIN MAX
DV-K101
DVD PLAYER
KEY
LOW CONTROL HIGH
STANDBY
MC
MIC CONTROL
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DIGITAL VIDEO
TEL 13942296513 QQ 376315150 892498299
DV-K101
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
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LRO V042-022/721-011CAtcelescitamotuA3
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CR/DRO V042-022/721-011CAtcelescitamotuA3
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101K-VD
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OPEN/CLOSE
0
4 1 ¡ ¢
PREVIOUS NEXT
STOP
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RETURN
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PLAYBACK ONE-TOUCH KARAOKE CONTROL KARAOKE MODE
ON/OFF
PAUSE
PLAY
SELECT
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ORDER NO.
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TEL 13942296513 QQ 376315150 892498299
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13942296513
Refer to the service guide RRV1896 for DV-505.
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IC information is described in the service guide.
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
...............................................
....................................................
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10 23 33 39
2 3
7. GENERAL INFORMATION
7.1 IC
7.2 DISASSEMBLY
7.3 BLOCK DIAGRAM
8. PANEL FACILITIES AND SPECIFICATIONS
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PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
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T – ZZM APR. 1998 Printed in Japan
DV-K101
1. SAFETY INFORMATION
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This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
TEL 13942296513 QQ 376315150 892498299
IMPORTANT THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 7 mw WAVELENGTH : 650 nm
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Additional Laser Caution
1. Inside detection switch (S201 on the INSB assy) and loading­status detection switch (S301 on the LOSB assy) are detected by the microprocessor (IC501 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S301 is shorted to +5V). The laser diode oscillation will continue if pin 13 of IC101 is shorted to +5V (fault condition) in the DVDM assy. In the test mode , the laser diode oscillates when microproces­sor detects a PLAY signal, or when the PLAY key is pressed (S107 ON in the FLKB assy), with the above requirements satis­fied.
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
: Refer to page 41
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LABEL CHECK
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DV-K101
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TEL 13942296513 QQ 376315150 892498299
2. EXPLODED VIEWS AND PARTS LIST
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NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
RAM and RD/RC types only
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The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
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(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Power Cord See Contrast table (2)
NSP 4 Dry Cell Battery (R6P, AA) VEM-013
NSP 7 Regular User's Card See Contrast table (2)
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2
9
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2 Video Cord (L=1.5m) VDE1048 3 Audio Cord (L=1.5m) VDE1033
5 Operating Instructions VRB1196
(English) 6 Operating Instructions See Contrast table (2) 8 Polyethylene Bag Z21-038
9 Remote Control Unit VXX2576
(CU-DV020)
10 Battery Cover VNK3703 11 Pad F VHA1220
12 Pad R VHA1221 13 Mirror Mat Sheet Z23-007 14 Packing Case See Contrast table (2) 15 RD/RC Label See Contrast table (2)
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TEL 13942296513 QQ 376315150 892498299
FRONT
TEL
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
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13942296513
RD/RC type only
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1 6 6
PSN
7 41
15
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RD/RC type only
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3
6
7
3
LR
epyt
4511GDA
8601CRV desutoN desutoN
1571GHV
1
5
MAR
epyt
desutoN
1
.oNtraP
7107GDA 9601CRV
2111YRV 1471GHV
5
0
8
9
CR/DR
epyt
9
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2
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2
skrameR
3007GDA 8601CRV
desutoN
4111YRV 1571GHV
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DV-K101
2.2 EXTERIOR SECTION
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RLtype only
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(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
10 Clamper VNL1738
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
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1 Bonnet Case S VXX2581 2 DVD Plate VAM1080 3 Tray Panel Plate VNK4273 4 Tray Panel VNK4158 5 Tray VNL1731
6 Power Button Joint See Contrast table (2) 7 Power Button See Contrast table (2) 8 Bridge VNE2069 9 Clamper Plate VNE2068
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Refer to "2.3 FRONT PANEL SECTION"
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7624KNV 9514KNV
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Mark No. Description Part No.
11 Tray Stopper Spring VBH1277 12 Tray Stopper VNL1739 13 Tray Label VRW1628 14 Screw BPZ26P080FZK 15 Screw IBZ30P080FMC
16 Screw BCZ40P060FNI 17 Screw BBZ30P080FMC 18 Caution Label VRW1697
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.oNtraP
desutoN desutoN
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.
Refer to "2.4 BOTTOM VIEW SECTION"
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desutoN desutoN
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DV-K101
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TEL 13942296513 QQ 376315150 892498299
2.3 FRONT PANEL SECTION
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RAM and RD/RC types only
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(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
NSP 2 PWSB Assy See Contrast table (2)
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
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1 FLKY Assy See Contrast table (2) 3 KYLB Assy VWG1961
4 Front Panel See Contrast table (2) 5 FL Lens VNK4272
6 Name Plate VAM1067 7 LED Lens PNW2019 8 Main Key VNK4269 9 11 Key VNK4271
10 MICB Assy See Contrast table (2)
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6591GWV
3691GWV
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7524KNV 7061VWV
desutoN
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Mark No. Description Part No.
NSP 17 Getter VRW1730
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11 FL Filter VEC1643 12 Illumination Lens VNK4264 13 Illumination Filter VEC1983 14 Illumination Holder VNK4265 15 Flexible Cable (14P) VDA1646
(FLKY CN101 – DVDM CN105) 16 Screw BBZ30P080FMC 18 Volume Knob VNK4279
19 3 Key VNK4270 20 Light Key VNK4261
21 Earth Plate VBK1075 22 Power Button See Contrast table (2) 23 Lens Holder VNK4266
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5591GWV 2691GWV
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DV-K101
2.4 BOTTOM VIEW SECTION
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TEL 13942296513 QQ 376315150 892498299
RAM and RD/RC types only
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Refer to
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"2.5 LOADING MECHANISM ASSY"
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TEL 13942296513 QQ 376315150 892498299
(1) BOTTOM VIEW SECTION PARTS LIST
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Mark No. Description Part No.
1 POWER SUPPLY Assy VWR1285
NSP 4 Loading Mechanism Assy VWT1147
NSP 6 Cord Stopper ZCB-069Z
NSP 9 Card Spacer DEC1770 NSP 10 PCB Holder VNE2122
NSP 12 PCB Holder PNW2100
NSP 16 Chassis See Contrast table (2)
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2 DVDM Assy VWS1345 3 KRJB Assy See Contrast table (2)
5 Heat Sink VNE2134
7 Flexible Cable (12P) VDA1648 8 Radiation Seat VEB1285
11 Housing Assy (14P) VKP2161
13 Clamp DEC2007 14 Screw BCZ30P080FZK 15 Guard VNK4100
17 Insulator PNW2766
6
(LOSB CN301 – DVDM CN107)
(POWER SUPPLY CN201 – DVDM CN101)
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Mark No. Description Part No.
NSP 27 Filter Cushion VEC1287
NSP 31 Housing Assy (2P) See Contrast table (2) NSP 32 Housing Assy See Contrast table (2)
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18 Insulator Assy VXA1680 19 Flexible Cable (14P) VDA1646
(KRJB CN191 – DVDM CN803)
20 Flexible Cable (17P) VDA1650
(KRJB CN901 – DVDM CN802)
21 Rear Panel See Contrast table (2) 22 Housing Assy (4P) VKP2191
(DVDM CN801 – KRJB CN301) 23 Screw BBZ30P080FMC 24 Screw BBZ30P180FMC 25 Screw BBZ30P100FMC
26 Flexible Cable (9P) VDA1687
(KRJB CN101 – MICB CN402) 28 MSWB Assy See Contrast table (2)
29 • • • • • 30 Sheet VEC2000
(POWER SUPPLY CN102 – MSWB CN10) 33 Nylon Rivet AEC-525
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TEL
13942296513
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
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3
PSN
61 12 82
PSN
13
PSN
23
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yssAGNISUOH
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LR
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2161VWV 6781ANV 7691ANV
7691GWV 0612PKV desutoN
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6
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1
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MAR
epyt
desutoN desutoN
9812PKV
1
.oNtraP
1161VWV 4591ANV 6691ANV
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0
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9
CR/DR
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9
2
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skrameR
1161VWV 4591ANV 5791ANV
desutoN desutoN
9812PKV
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DV-K101
2.5 LOADING MECHANISM ASSY
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Top View Bottom View
Refer to "2.6 SERVO MECHANISM ASSY"
TEL 13942296513 QQ 376315150 892498299
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LOADING MECHANISM ASSY PARTS LIST
Mark No. Description Part No.
NSP 9 LOSB Assy VWG1885
10 Loading Gear VNL1734
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13942296513
1 Servo Mechanism Assy-S VXX2538 2 Screw DBA1006 3 Drive Cam VNL1736 4 Drive Gear VNL1735 5 Lock Plate VNL1737
6 Loading Base VNL1730 7 Rubber Belt VEB1260 8 Gear Pulley VNL1733
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Mark No. Description Part No.
11 Loading Motor Assy VXX2505 12 DC Motor PXM1027
NSP 14 LOMB Assy VWG1886
1
13 Motor Pulley PNW1634 15 Connector Assy (2P) PG02KK-E35
(LOMB CN401 – LOSB CN303)
16 Screw VBA1055 17 Screw Z39-019 18 Flexible Cable (8P) VDA1649
(LOSB CN302 – INSB CN202)
19 • • • • •
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20 Stopper DNH2076
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2.6 SERVO MECHANISM ASSY
Top View Bottom View
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DV-K101
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SERVO MECHANISM ASSY PARTS LIST
Mark No. Description Part No.
1 Spindle Motor Assy VXX2563
NSP 3 Magnet VYM1024 NSP 4 Magnet Holder VNE2070
NSP 7 Disc Table VNL1747 NSP 8 Motor VXM1071
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NSP 17 Pickup Assy VWY1046
2 Magnet Holder Assy VXX2507
5 Centering Ring VNL1746 6 Centering Spring VBH1278
9 Screw JGZ17P028FMC
10 Sub Guide Bar VLL1489 11 Guide Bar VLL1488
12 Mechanism Base VNL1748 13 Hook VNL1770 14 Hook Spring VBH1291 15 Slider VNL1745
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16 HOLD SPRING VNC1011
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Mark No. Description Part No.
18 Floating Rubber DEB1315 19 Float Base VNL1732 20 Gear D VNL1766
21 Gear Spring VBH1279 22 Gear E VNL1767 23 Gear F VNL1768
NSP 25 INSB Assy VWG1883
NSP 29 Table Sheet DEC2040
6
NSP 31 FGSB Assy VWG1884 NSP 32 Sheet VEC1959
24 Motor VXM1062
26 Screw PBZ20P050FMC 27 Flexible Cable (20P) VDA1680
(DVDM CN102 – Pickup Assy)
28 Connector Assy (3P) VKP2150
(INSB CN201 – FGSB CN101)
30 Screw PBA1048
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DV-K101
23
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM, LOMB, LOSB, INSB AND FGSB ASSEMBLIES
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H H
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B
SR IN
PAL / NTSC
PAL / NTSC SW
SW
TEL
C
13942296513
ON
ATTENUATOR SW
OFF
CN101
I
KRJB ASSY VWV1612: RL VWV1611: RAM, RD/RC
SI
XCS
–8V
SCK0
GNDD
XMIC ON
MIC
+8V
GNDA
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3
DVDM ASSY
(VWS1345)
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CN402
GA
MICB ASSY VWV1607: RL,RAM VWV1629: RD/RC
XCS
SI
SCK0
MIC CONT
CN201
G
KYLB ASSY
(VWG1961)
D
F
PWSB ASSY VWG1963: RL
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VWG1962: RAM,RD/RC
10
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1234
CN301
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V+5D LAMP
GND
KEY1
V+5V
LED
GND
KEY0
CN102
E
FLKY ASSY VWG1956: RL VWG1955: RAM
CN103
VWG1957: RD/RC
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1
GNDD
V+5V
6
CN401
ECHO VR
CN104
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Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".
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DV-K101
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1
LOAB ASSY (VWM1798)
5
1
5
0
LOADING MOTOR
ASSY :VXX2505
A
LOMB ASSY
(VWG1886)
CN401
B2B-PH-K-S
CN303
B2B-PH-K-S
CN301
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VKN1272
(S) (S)
(S)
B
LOSB ASSY
(VWG1885)
S301
(S)
8
CN302
VKN1268
9
4
2
SMEB ASSY (VWM1797)
CN202
VKN1239
9
FGSB ASSY
D
(VWG1884)
S201
(S)
(S)
SPINDLE MOTOR
ASSY : VXX2563 VXM1062
2
8
CN101 B3B-PH-K-S
CN201 B3B-PH-K-S
C
INSB ASSY (VWG1883)
9
PC101 GP2S27(B)
9
A
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B
TEL
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(T) (F) (T) (F)
(T) (F) (F) (T) (F) (F)
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POWER
SUPPLY
ASSY
(VWR1285)
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6
6
7
3
(T)
1
5
1
3
(F) (T) (F)
PICKUP ASSY (VWY1046)
RL type only
K
MSWB ASSY (VWG1967)
RAM,RD/RC TYPE ONLY
AC 110-127V/220-240V 50/60Hz
AC POWER CORD
.
ADG1154 : RL
c
ADG7017 : RAM ADG7003 : RD/RC
0
5
o
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9
4
2
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8
: RF SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
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9
9
C
D
5
6
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BA
C
D
8
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DV-K101
3.2 FLKY, PWSB, KYLB AND MICB ASSEMBLIES
23
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H
2/3
CN105
TEL 13942296513 QQ 376315150 892498299
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E
0
FLKY ASSY VWG1956 :RL VWG1955 :RAM VWG1957 :RD/RC
G
KYLB ASSY (VWG1961 )
8
9
[Lamp]
2
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
RL,RAM types: VTF1096 RD/RC type: DTF1069
F405
C
D
w
13942296513
RD/RC type only
F406 DTF1069
RL,RAM types: R802 0 RD/RC type: F402 DTF1066
R803
R804
RL,RAM types: R801 0 RD/RC type: F401 DTF1066
w
w
J401
GNDB
CHASSIS GND
.
xia
o
y
u
Q
Q
GA
1
1
5
1
3
6
7
3
MICB ASSY VWV1607:RL,RAM VWV1629:RD/RC
( )
RL,RAM types: R810 0
6
RD/RC type:
3
.
F410 DTF1067
c
0
5
o
9
8
( )
m
2
9
4
I
CN101
8
2
9
9
12
E
G
1234
GA
5
678
DV-K101
FLKY ASSY S101 :OPEN/CLOSE ( ) S102 : PLAYBACK CONTROL
Q
TEL 13942296513 QQ 376315150 892498299
S103 : ONE-TOUCH KARAOKE
Q
S104 : KARAOKE MODE S105 : PAUSE (8) S106 : PLAY(3) S107 : STOP(7) S108 : SKIP FWD ( ) S109 : SKIP REV ( )
3
7
6
3
KYLB ASSY S201 : +10 S202 : 0 S203 : 9
1
5
S204 : 8 S205 : 7 S206 : 6 S207 : 5 S208 : 4
S209 : 3 S210 : 2 S211 : 1
1
5
PWSB ASSY S301 : KEY CONTROL HIGH (#) S302 : KEY CONTROL LOW (I) S303 : POWER STANDBY/ON
0
8
FL TUBE
9
2
4
9
2
8
R161 R162 RL: 0 – RAM : – 0 RD/RC : – 0
9
9
A
TEL 13942296513 QQ 376315150 892498299
ORANGE
B
TEL
13942296513
Q
Q
6
7
3
R141 R142 RL: 62K 47K RAM : 68K 27K RD/RC : 2.7K 16K
F
0
5
1
5
1
3
5MHz
PWSB ASSY VWG1963 :RL VWG1962 :RAM ,RD/RC
8
9
2
4
9
8
2
9
GREEN
9
GREEN
C
w
w
w
.
xia
5
o
y
u
1
6
6
3
.
RED
c
7
o
m
RAM and RD/RC types only
D
FE
8
13
1
DV-K101
23
4
3.3 DVDM ASSY(1/3)
7
Q
Q
A
TEL 13942296513 QQ 376315150 892498299
B
3
S14B-PH-SM3
CN101
!
6
!
H
2/3
3
H
1
5
DVDM ASSY(1/3)
1/3
(T) (T)
1
(VWS1345)
H
2/3
(F) (F) (F) (F)
VTL1074
L340
VKF1001
TP400
5
0
(3/6)
(2/6)
VKF1001
VCO Offset ADJ.
TP100
(5/6)
(1/6)
(4/6)
VTL1074
L335
8
VTL1074
L342
9
(6/6)
2
VKF1001
TP300
4
1/2
9
2/2
8
2
H
9
(ROM)
(ROM)
2/3
9
TEL 13942296513 QQ 376315150 892498299
CN201
Q
(S)
(S)
Q
(T)
(S)
(F)
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
CN201
VKN1324
(F)
R177
33k
R178
33k
2/2
IC171 BA10393F
1/2
IC171 BA10393F
J
TEL
C
PICKUP ASSY
13942296513
(F) (F) (T) (F) (F)
(T)
(F) (T) (F) (T)
CN102
VKN1445
(S)
VKN1416
CN107
(S)
H
3/3
(T)
(T)
(T)
(F)
(F)
y
u
1
6
3
(F)
.
c
o
m
w
(S)
(S)
.
xia
(F)
o
D
14
CN301
B
w
w
H
1/3
1234
5
678
DV-K101
7
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL
3
IC506
TC74VHCT245AFT
AGCOFF
VKF1001
TP200
(T)
13942296513
6
3
(T)
1
5
IC501
PD4889A
1
5
0
H
3/3
Q
Q
(ROM)
3
7
2
9
8
: RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
IC504
TC74VHC20FT
IC505(1/2)
TC74VHC139FT
IC505(2/2)
TC74VHC139FT
(ROM)
5
1
5
1
3
6
4
0
(F)
: FOCUS SERVO LOOP LINE
9
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
SRM2B256SLMX70
2
9
8
2
8
H
XRESET,DOUT,SBSY, PW,SFSY,SBCK,LRSY, ROMCK,ROMXA,MON, C2F,FG
8
9
4
2/3
9
2
H
9
2/3
9
9
A
TEL 13942296513 QQ 376315150 892498299
B
(F)
LD-ON
(T)
(F)
(S)
(F)
LEVEL SHIFT
(F)
IC201
LC78650NE
(S) (F)
(T)(T)
C271 4700p
R277 100k
2/2
R271 150k
33k
R275
150k
R276
1/2
R273 220k
H
2/3
H
2/3
C
D
w
w
w
.
xia
5
o
y
u
1
6
6
3
.
c
7
o
m
H
1/3
8
15
1
DV-K101
3.4 DVDM ASSY(2/3)
23
4
7
Q
Q
A
TEL 13942296513 QQ 376315150 892498299
B
3
6
3
1
5
VYW1550
1
4M
5
0
H
2
9
8
DVDM ASSY(2/3)
2/3
(VWS1345)
H
1/3
C2F,XRESET
H
3/3
XCSDOLV,DOLV-CD,XWRL,XWRH, XRD,XLT3,XAMUTE,XDREQ1, HCPUCK,IR,SEL-IR,XDVRST1, XAVIRQ0,48/X44,HIBSEL,XCS6, XDACK1,NAP SW
4
CN106
VKN1411
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
C
D
w
13942296513
IC605(1/2)
TC74VHC139FT
IC605(2/2)
TC74VHC139FT
w
w
.
xia
o
y
X602 VSS1114 20MHz
u
Q
Q
1
3
6
6
7
3
3
.
1
1
5
Q771,Q772:
PDTC114TK
c
0
5
ADDRESS
o
8
H
3/3
A2-A10
H
3/3
DATA
H
1/3
m
9
2
4
9
8
2
9
9
16
H
2/3
1234
5
678
DV-K101
7
Q
Q
TEL 13942296513 QQ 376315150 892498299
3
(ROM)
H
SDATA
(ROM)(ROM)
6
: AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
3/3
(ROM)
3
1
5
MONITOR OUTPUT
1
5
0
H
1/3
8
9
2
H
3/3
4
TC74VHCT541AFT
H
3/3
9
IC817
(ROM)
8
H
H
1/3
(ROM)
2
1/3
9
H
9
A
3/3
TEL 13942296513 QQ 376315150 892498299
B
TEL
13942296513
SERVO
H
1/3
VKN1418
CN105
H
3/3
H
E
CN101
3/3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
H
1/3
C
H
3/3
H
3/3
H
3/3
3/3
H
1/3
(ROM) (ROM)
H
1/3
D
H
w
w
w
.
xia
5
o
y
u
1
6
6
3
.
c
7
o
m
H
2/3
8
17
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