Pioneer DVJX-1 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
ORDER NO.
RRV2878

DVJ-X1

DVD PLAYER
DVJ-X1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DVJ-X1 KUC AC120V 1
For details, refer to "Important symbols for good services"
T-ZZR JUNE 2004 printed in Japan
e
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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California o caus cancer, birth defects or other reproductive harm.
B
Health & Safety Code Section 25249.6 – Proposition 65
t
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement par ts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the
D
earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should
Leakage
Device
E
under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
current tester
not be above
0.5mA
Earth ground
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
F
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
B
C
D
56
DVJ-X1
E
F
3
7
8
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CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
A
B
C
D
E
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 BOTTOM SECTION ................................................................................................................................. 10
2.4 CONTROL PANEL SECTION .................................................................................................................. 12
2.5 JOG SECTION......................................................................................................................................... 14
2.6 SLOT-IN MECHANISM SECTION............................................................................................................ 16
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................18
3.1 BLOCK DIAGRAM (1/2)........................................................................................................................... 18
3.2 BLOCK DIAGRAM (2/2)........................................................................................................................... 20
3.3 OVERALL WIRING DIAGRAM................................................................................................................. 22
3.4 MAIN ASSY (1/10) ................................................................................................................................... 24
3.5 MAIN ASSY (2/10) ................................................................................................................................... 26
3.6 MAIN ASSY (3/10) ................................................................................................................................... 28
3.7 MAIN ASSY (4/10) ................................................................................................................................... 30
3.8 MAIN ASSY (5/10) ................................................................................................................................... 32
3.9 MAIN ASSY (6/10) ................................................................................................................................... 34
3.10 MAIN ASSY (7/10) ................................................................................................................................. 36
3.11 MAIN ASSY (8/10) ................................................................................................................................. 38
3.12 MAIN ASSY (9/10) ................................................................................................................................. 40
3.13 MAIN ASSY (10/10) ............................................................................................................................... 42
3.14 DVPL ASSY ........................................................................................................................................... 44
3.15 STCN, SPCN, SDCB and INSW ASSYS............................................................................................... 46
3.16 DIPB and RSWB ASSYS....................................................................................................................... 48
3.17 SLDB, LED1, LED2, CMPB, MFLB and PSWB ASSYS ........................................................................ 50
3.18 JFLB and JOGB ASSYS........................................................................................................................ 52
3.19 MJCB and DOUT ASSYS ...................................................................................................................... 54
3.20 KSWB, SLMB and EJTB ASSYS........................................................................................................... 56
3.21 SW POWER SUPPLY ASSY.................................................................................................................. 58
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 67
4.1 MAIN ASSY ............................................................................................................................................. 68
4.2 DVPL ASSY ............................................................................................................................................. 72
4.3 SPCN, STCN, INSW, SLMB and SDCB ASSYS ..................................................................................... 74
4.4 DIPB, SLDB, RSWB, LED1 and LED2 ASSYS........................................................................................ 76
4.5 MFLB, KSWB and EJTB ASSYS ............................................................................................................. 80
4.6 JFLB and JOGB ASSYS.......................................................................................................................... 84
4.7 CMPB, MJCB and DOUT ASSYS............................................................................................................ 86
4.8 PSWB and SW POWER SUPPLY ASSYS............................................................................................... 88
5. PCB PARTS LIST ........................................................................................................................................... 90
6. ADJUSTMENT ............................................................................................................................................... 97
6.1 SLDB ZERO POINT ADJUSTMENT........................................................................................................ 97
7. GENERAL INFORMATION............................................................................................................................. 99
7.1 DIAGNOSIS ............................................................................................................................................. 99
7.1.1 SERVICE MODE ............................................................................................................................... 99
7.1.2 POWER ON SEQUENCE................................................................................................................ 107
7.1.3 DVJ-X1 BLOCK CHART(DJ MODE) ............................................................................................... 110
7.1.4 DVJ-X1 BLOCK CHART(NORMAL MODE) .................................................................................... 112
7.1.5 DISASSEMBLY................................................................................................................................ 114
7.1.6 On Discharge of the Capacitor ........................................................................................................ 120
7.1.7 CLEANING ...................................................................................................................................... 120
7.2 PARTS.................................................................................................................................................... 121
7.2.1 IC ..................................................................................................................................................... 121
8. PANEL FACILITIES ...................................................................................................................................... 132
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1. SPECIFICATIONS

Specifications
1. General
Type of Unit........................................................ DVD video, CD
Power .......................................................... AC 120 V, 50/60 Hz
Power consumption .......................................................... 47 W
Operating environment temperature
.......................................... +5 °C – +35 °C (+41 °F – +95 °F)
Operating environment humidity
......................................... 5-85% (RH) without condensation
Weight................................................................ 7.3 kg (16.1 lb)
External dimensions ................ 348 (W) x 451 (D) x 128 (H) mm
13-11/16 (W) x 17-3/4 (D) x 5-1/6 (H) in
2. Video output section
Composite output (2)
Output level ...................................................... 1 Vp-p (75)
Output connector sets ................................ RCA (1), BNC (1)
S- video output
Y output level .................................................... 1 Vp-p (75 )
C output level ............................................ 286m Vp-p (75 )
Output connector ........................................................ S type
Component video output (Y, C
Y output level .................................................... 1 Vp-p (75 )
C
B/PB, CR/PR ................................................... 0.7 Vp-p (75 )
Output connector ................................................... BNC type
3. Preview video output section
Composite output
Output level ...................................................... 1 Vp-p (75 )
Output connector ................................................... RCA type
S- video output
Y output level .................................................... 1 Vp-p (75 )
C output level ............................................ 286 mVp-p (75 )
Output connector ........................................................ S type
B/PB, CR/PR)
4. Audio output section
Audio output (2-channel)
Audio output level ............................. 2.0 V rms (1 kHz, 0 dB)
Channels .............................................................................. 2
Output connectors .................................................. RCA type
Digital audio output response
Frequency response (CD) ................................. 4 Hz - 20 kHz
Frequency response (DVD [96 kHz] ) ................ 4 Hz - 44 kHz
S/N ratio ........................................... 115 dB or above (JEITA)
Total harmonic distortion .............................. 0.006% (JEITA)
Digital output
Coaxial digital output ..................................... RCA connector
5. Other connectors
Control connector............................................... Minijack (3.5 ø)
Sync input connector .................................................. BNC type
6. Accessories
SD memory card .................................................................. 1
Audio cable .......................................................................... 1
Video cable .......................................................................... 1
Control cord ......................................................................... 1
Power cord .......................................................................... 1
Forcible eject pin (mounted on unit’s bottom panel) ........... 1
Operating Instructions ......................................................... 1
Warranty card ...................................................................... 1
All specifications and descriptions are subject to change without notice.
A
B
C
D
Accessories
Audio Cable (VDE1064) L=1.5m
Control Cord (PDE-319) L=1 m
Video Cable (VDE1065) L=1.5m
Power Cord (KUC type : ADG7021)
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56
Forced Eject Pin (DEX1013)
E
SD Memory Card (DWX2369)
F
5
7
8
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

2.1 PACKING

B
17
9
C
4
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
5
10
14
13
3
2
1
D
8
E
15
12
16
F
6
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PACKING Parts List
No. Description Part No.
Mark
>
1Power Cord ADG7021
2 Control Cord (L= 1m) PDE-319
3Audio Cable (L= 1.5m) VDE1064
4 Video Cable (L=1.5m) VDE1065
NSP 5 Warranty Card ARY7043
6• • • • •
7• • • • •
8Forced Eject Pin DEX1013
9 Operating Instructions(English) DRB1358
NSP 10 Polyethylene Bag VHL-014
(230 x 340 x 0.05)
11 • • • • •
12 Pad (A) DHA1596
13 Pad (B) DHA1597
14 Pad (C) DHA1598
15 Packing Case DHG2425
16 Mirror mat Sheet VHL1012
17 SD Memory Card DWX2369
A
B
C
D
E
56
DVJ-X1
F
7
7
8
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2.2 EXTERIOR SECTION

43
8
9
44
Lubricating oil GYA1001
45
16
15
44
12
13
14
15
43
D
Refer to "2.6 SLOT-IN MECHANISM SECTION".
16
T
45
7
C
B
45
15
16
44
3
Refer to "2.4 CONTROL PANEL SECTION".
50
31
44
33
47
44
44
49
46
47
D
35
52
32
44
NON-CONTACT
SIDE
51
CONTACT SIDE
1 :
A
10
B
48
C
45
16
15
D
28
5
2
36
34
E
44
37
36
A
F
E
44
44
44
Refer to "2.3 BOTTOM SECTION".
30
44
29
27
17
43
18
44
A
19
C
B
F
6
B
44
40
39
43
38
4
1
E
F
8
1234
1
1
1
26
24
1
25
22
42
20
E
1
23
21
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EXTERIOR SECTION Parts List
k No. Description Part No.
Mar
1DVPL Assy DWX2341
2SDCB Assy DWX2344
3SLMB Assy DWS1344
440P Flexible Cable/60V DDD1252
513P Flexible Cable/60V DDD1253
6 Connector Assy PF04EE-D40
7 Connector Assy PF03PP-B30
NSP 8 Earth Plate (CU) DNE2587
9 Gascket 9 x 3L40 DEC2688
10 Gascket 7 x 1L40 DEC2689
Mark No. Description Part No.
52 Plastic Rivet DEC1704
A
11 Sheet C DEC2695
12 Earth Lead Unit/300V DDF1010
13 Mechanism Holder Plate DNH2339
14 Earth Spring DBH1398
15 Float Spring (G11) DBH1526
16 Damper CNV6011
17 Mechanism Base DNK4240
18 Driver Heatsink Plate DNH2586
NSP 19 Silicone Rubber D5L DEB1456
20 Card Flap DNK3998
21 Eject Arm DNH2617
22 Card Ejector DNK4241
23 Eject Lever DNK3999
24 Lever Spring DBH1498
25 Carriage Spring DBH1497
26 Flap Spring DBH1499
27 Base Holder DNK3996
28 Carriage Base DNK3997
29 Hook Spring DBH1496
30 Lock Hook Assy DXB1764
31 Insulation Sheet DEC2616
32 EMI Sheet A DEC2672
NSP 33 Front Plate DNH2590
NSP 34 Shield Plate DNH2591
35 Gascket 9 x 3L85 DEC2674
B
C
D
36 Lead Tape R4 DEB1529
37 Cord Clamper RNH-184
38 4P Flexible Cable/60V DDD1258
39 26P Flexible Cable/60V DDD1257
40 13P Flexible Cable/60V DDD1256
41 • • • • •
42 Screw PBA1062
43 Screw BBZ30P120FMC
44 Screw BPZ30P080FZK
45 Screw BPZ30P140FMC
46 Screw BBZ30P060FMC
47 Screw BBZ30P080FNI
48 EMI Sheet B DEC2673
49 Sheet B DEC2693
50 Sheet C DEC2695
51 Front Cover DEC2678
56
DVJ-X1
E
F
9
7
8
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2.3 BOTTOM SECTION

23
C
G
DIPB to
CN2002
B
7
29
D
5
NON-CONTACT
SIDE
25
CONTACT SIDE
25
25
24
R
13
25
12
11
A
24
N
3
24
24
B
30
DVPL to CN2006
V
Q
6
B
C
16
24
A
8
24
21
4
15
24
21
D
24
24
9
L
2
24
26
24
24
14
24
24
13
25
25
26
17
24
D
18
17
24
E
SDCB to
CN2002
28
26
B
DVPL to CN2007
26
27
10
B
A
C
26
A
E
24
19
24
F
24
24
31
24
26
26
1
20
26
26
10
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BOTTOM SECTION Parts List
No. Description Part No.
Mark
>
1 MAIN Assy DWG1570
2 CMPB Assy DWG1577
3 PSWB Assy DWS1345
4 MJCB Assy DWG1573
5 DOUT Assy DWG1574
>
6 SW POWER SUPPLY Assy DWR1378
7 30P Flexible Cable DDD1248
817P Flexible Cable DDD1249
912P Flexible Cable DDD1250
10 Connector Assy PF10PP-D12
A
11 Power Knob DNK4238
12 Heatsink DNG1088
13 Rear Protector DNK4242
14 Rear Panel (KUC) DNC1668
15 Rear Stay DNH2603
NSP 16 Chassis DNK4239
17 Insulator DNK4248
18 Heatsink Plate Assy DXB1803
19 Sheet DEC2694
20 Bottom Case Assy (KUC) DXB1794
21 Cord Clamper RNH-184
22 • • • • •
23 Screw BBZ30P200FMC
24 Screw BPZ30P080FZK
25 Screw BBZ30P120FMC
26 Screw BBZ30P060FMC
27 40P Flexible Cable DDD1252
28 13P Flexible Cable DDD1253
29 22P Flexible Cable DDD1251
30 4P Flexible Cable PF04EE-D040
31 Sheet DEC2691
B
C
D
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E
F
11
7
8
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2.4 CONTROL PANEL SECTION

A
57
20
B
19
17
13
NON-CONTACT
SIDE
12
14
CONTACT SIDE
18
21
35
27
56
37
54
34
56
56
28
53
56
56
56
1
9
9
MJCB to
Q
CN4503
22
C
K
46
42
23
22
24
56
31
29
32
25
G
33
26
36
34
39
26
38
52
H
40
B
56
50
51
2
56
56
30
29
B
A
41
I
11
56
C
4
3
49
56
56
56
56
11
10
55
56
56
56
D
C
D
43
45
E
47
44
5
44
S
56
A
56
7
56
48
56
F
J
M
56
15
8
Refer to "2.5 JOG SECTION".
16
U
56
6
56
56
D
12
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CONTROL PANEL SECTION Parts List
No. Description Part No.
Mark
1 DIPB Assy DWG1575
2RSWB Assy DWS1346
3 SLDB Assy DWS1347
4 LED 1 Assy DWG1578
5 LED 2 Assy DWG1579
No. Description Part No.
Mark
51 LED Lens DNK4255
52 Cross Key Holder DNK4262
53 VR Stay DNF1663
54 Flange Nut M9 DBN1004
55 Cord Clamper (steel) RNH-184
A
6 MFLB Assy DWG1576
7 KSWB Assy DWS1343
8 EJTB Assy DWS1348
9 22P Flexible Cable DDD1251
10 13P Flexible Cable DDD1255
11 9P Flexible Cable DDD1254
12 Main FL Filter (PC) DEC2609
13 Display Panel (PMMA) DAH2265
14 Top Panel (ABS) DNK4246
15 SW Knob B DAC2012
16 Eject Knob DAC2170
17 Rotary Knob DAA1163
18 Slide Knob DNK2936
19 JOG Ring DNB1130
20 Top Panel (AL) DNB1127
21 Slide VR Packin DED1172
22 Earth coil Spring DBH1527
23 Control Panel Assy DXB1801
24 Card Lens DNK4254
25 Set Knob 1 DAC2161
26 Set Knob 2 DAC2162
27 Set Knob 3 DAC2163
28 Set Knob 4 DAC2164
29 Tempo Lens DNK4256
30 Set Knob (H.C) DAC2155
31 REC Knob DAC2158
32 Set Knob (Loop) DAC2166
33 Reloop Knob DAC2167
34 Ennter Knob DAC2169
35 CALL Knob DAC2168
56 Screw BPZ30P080FZK
57 Control Panel Assy-S DXX2548
B
C
D
36 Sheet 1 DED1169
37 Cross Key 2 DAC2171
38 Change Knob DAC2172
39 Set Knob (TEMPO) DAC2160
40 Reinforcement Plate DNH2602
41 Reflector DNK4249
42 Front Lens DNK4251
43 Ring Lens (SEARCH) DNK4253
44 Sheet 2 DED1170
45 Ring Lens DNK4252
46 Set Knob (SEARCH) DAC2157
47 Set Knob (PLAY) Assy DXB1799
48 Card Stopper DNK4250
49 Earth Plate (CU) DBK1224
50 Reset knob DAC2159
56
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F
13
7
8
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2.5 JOG SECTION

A
1 :
B
C
Lubricating oil GYA1001
7
8
9
5
6
27
27
12
27
13
13
3
14
14
14
13
14
NON-CONTACT
SIDE
11
28
1
1
CONTACT SIDE
15
28
18
31
16
21
1
27
19
20
Note :
Be careful so that lubricating oil does not adhere to rubber section
17
4
28
O
23
25
29
P
2
of the roller.
28
26
22
24
D
E
F
10
27
27
27
27
27
27
32
12
1
1
12
DIPB to
G
CN3003
1
14
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JOG SECTION Parts List
No. Description Part No.
Mark
1JFLB Assy DWG1571
2 JOGB Assy DWG1572
3 Sheet SW DSX1060
4 Connector Assy PF04PP-B07
5 Jog Panel (PMMA) DAH2264
6 JOG FL Filter (PC) DEC2608
7 JOG Plate DNB1126
8 JOG A DNK4243
9 JOG B DNK4244
10 JOG C DNK4174
A
11 SW Ring DNK4070
12 Roller A Assy DXB1825
13 SW Spring 31 DBH1528
14 SW Cushion HH48/2 DEC2538
15 JOG Stay Assy DXB1780
16 JOG Holder 2 DNK4175
17 Spacer DEC2554
18 Arm Spring DBH1503
19 Deceleration Gear DNK4066
20 ENC Plate DEC2498
21 Gear Arm DNK4065
22 Gear DNK4176
23 Smoother DNK4177
24 Adjust Plate DNK4178
25 Gear Spring 200 DBH1525
26 Washer WA42D080D050
27 Screw PBA1062
28 Screw BPZ30P080FZK
29 Screw BPZ20P100FMC
30 Screw BPZ20P060FMC
31 Screw IPZ30P100FMC
32 13P Fiexible Cable 52492-1320
B
C
D
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E
F
15
7
8
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2.6 SLOT-IN MECHANISM SECTION

A
1 :
2 :
B
C
Lubricating oil GYA1001
Daifree GEM1036
37
38
25
42
36
2
41
40
2
31
35
43
1
27
1
2
1
32
28
33
34
29
30
NON-CONTACT
SIDE
39
CONTACT SIDE
26
20
19
D
21
DVPL to
B
CN2002
23
44
D
E
15
16
2
23
7
17
F
22
9
18
20
19
21
16
3
14
5
4
6
DVPL to
B
CN2001
23
8
1
C
12
DVPL to
B
11
F
10
12
16
1234
13
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SLOT-IN MECHANISM SECTION Parts List
No. Description Part No.
Mark
1 STCN Assy DWX2342
2 SPCN Assy DWX2343
3 INSW Assy DWS1342
4Traverse Mechanism G11 Assy-S DXX2541
NSP 5 Pickup Assy OWY8037
6 26P Flexible Cable DDD1257
7 13P Flexible Cable DDD1256
8 4P Flexible Cable DDD1258
9 Connector Assy DKP3667
10 Vessel Cushion A DEC2633
11 Vessel Cushion B DEC2634
12 Vessel Cushion C DEC2635
13 Float Base (G11) Assy DXB1793
14 Spacer POR (T3) DEB1566
15 Front Sheet DED1132
16 Float Rubber D3 DEB1404
17 Inside SW Base DNK4236
18 Weight G11 DNH2583
NSP 19 DRA Rubber G5 DEB1454
NSP 20 DRA Screw R (G7) DBA1151
A
B
C
21 Float Fastener DBA1139
22 Screw VBA1062
23 Screw IPZ20P060FMC
24 • • • • •
NSP 25 Slot-in Mechanism G5 assy DXA1906
26 Loading Motor Assy-S DEA1008
NSP 27 Worm Gear DNK3910
NSP 28 DC Motor DXM1093
29 Connector Assy PF02PY-B32
30 Loading Base Assy-S DEA1022
31 Main Cam DNK3407
32 Driver Gear DNK3912
33 Loading Gear DNK3911
34 SW Lever Spacer DEC2420
35 Loading Lever DNK3406
36 Clamper D4 Assy DXA1881
37 Clamper Spring DBH1374
38 Clamper Arm DNK3576
39 Eject Lever DNK3684
40 Lever A DNK3564
41 Lever B DNK3558
42 Guide Spring DBH1375
43 Disc Guide DNK3914
NSP 44 13P Spindole Flexibl Cable
D
E
56
DVJ-X1
F
17
7
8
1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM (1/2)

A
DVPL ASSY
B
SPINDLE
MOTOR
B
C
OEIC
PICKUP
ASSY
S4702
S4701
T
SLMB ASSY
CN5001
F
1 2 3 3
CN2402
LPS1 LPS1
GNDD
CN2401
D
SPCN ASSY
LPS2
CN2001
CN2004
1 2
LPS2
CN2002
AN22022A
14
TE
111
175
MN103S71F
176
67
LOAD
26 53 52
BD7905BFS
6ch DRIVER
IC2000
FEP
18
FE
109
IC2100
SODC
119
FEDRV
IC2200
29
112
120
TRDRV
RFENV
CN2007 CN701
ATAPI
IC2101
PEA006B8
FLASH ROM
(1M)
IC103, IC109
K4S561632E-TC75
SDRAM ×2
DYW1734
32M FLASH
256M
IC113
ROM
MAIN ASSY
A
IC702, IC703
K4S561632E-TC75
256M
SDRAM ×2
IC701
PE5337A
Giant Slalom
(GSL)
GSL CONTROL BUS
IC304
XC2S50-5PQ208C
DMA CONTROLLER
120121
CONT1
CONT2
VDEC
CONTROL
BUS
CONTROL
BUS
MOTOROLA
CONTROL
BUS
IC1904-IC1907
K4S641632F-TC75
64M SDRAM
×4
IC903
PD6649A
MPEG VIDEO
DECODER
AV1
IC305
M65774BFPA
AV-1
IC303
K4S641632F-TC75
64M SDRAM
IC506
XCA56367PV150
DSP
71 74 91
VDEC
DATA
BUS
VIDEO
DATA
BUS
AV DATA AV DOUT
C SYNC
4
27
INSW ASSY
CN2404CN2405
CN2003
STEPPING
MOTOR
D
LOADING
MOTOR
SLOT-IN MECHANISM G5 ASSY
E
F
18
M
IC505
TMS320DA150PGE160
AUDIO DECODER
IC111
HD6417709SHF200B
CPU
CN1702
(2/2)
IC503 TE4300PF
SD/MMC MEMORY
CARD CONTROLLER
M
ASSY-S
C
STCN ASSY
CN2005
TRAVERSE MECHANISM G11 ASSY-S
CN3001CN3401
M
MFLB ASSY
V3401
MAIN FL
CN4201
PEG012A8
CONTROL CPU with
FL CONTROLLER
S
KSWB ASSY
CN3005
LED1 ASSYLED2 ASSY
J3302J3302
JK
DVJ-X1
1234
IC3004
CN3202CN3301
CN4508
(2/2)
CN4503
CN3002
14 12
Q
MJCB ASSY
X3001
16MHz
75
G
DIPB ASSY
CN3004
CN3201
SLDB ASSY
CN3003
I
J3006
J3006
SW0
2 2
H
RSWB ASSY
K4S561632E-TC75
256M
SDRAM ×6
IC1106
XC2S150E-6PQ208C
VIDEO MEMORY
CONTROLLER
IC1107
XC2S150E-6PQ208C
VIDEO CAPTURE
IC1105
K4S641632F-TC75
64M SDRAM
IC1509
TC74VHC157FT
MO DATA
AV DATA
MO DOUT
AV DOUT
1A
2 3
1B 4A
14 13
4B
5678
A
IC1301-IC1312
256M
SDRAM ×6
VIDEO
DATA
BUS
1Y
4 1 24
4Y
12
TC7SH08FU
PROGRESSIVE
ADV7172KST
ADV7172KST
IC1513
PQ0274A
AQE
IC1514
C SYNC
CN501
IC1508
HY57V161610DTC-8
16M SDRAM
DATA
2 7
IC1510
PCM1742KE
AUDIO DAC
8
IC1102
SN74LV08APW
89 1 91 93
28 25 24
35 33 29
35 33 29
DOUT
IC1511
PM0033A
ENCODER
IC1502
VIDEO
ENCODER
IC1506
VIDEO
ENCODER
P_Y
P_CB
P_CR
Y
CB
CR
V
Y
C
V
Y
C
Q
MJCB ASSY
IC1503
TC74HC4053AFT
15 11
2
5 3
13 12
2
VOUTL
3
IC1512 (1/2)
NJM2068M
AUDIO LPF
1 210
9
IC1104
LM1881M
4
14
1
YOUT
CBOUT
CROUT
V
Y
C
IC1501
LA73054
14
16
2 8 6
2 33 8 28
6 31
IC1505
LA73054
CN703 CN4501
C YOUT
25
C CBOUT
23
C CROUT
21
MAIN VOUT
33
MAIN YOUT
28
MAIN COUT
31
SUB VOUT
SUB YOUT
SUB COUT
LCH OUT
CN1702
(1/2)
6
4
2
20 10
16
22
8
12
24 24
28
29
14
16
C Y
C CB
C CR
MAIN V
MAIN Y
MAIN C
PRE V
PRE Y
PRE C
LOUT
CONT1
CONT2
DOUT
SYNC IN
CN4506
6
4
2
20 10
16
22
8
12
28
29
14 3
16
CN4508
(1/2)
CN4509
Y
C
Y
C
6
8
10
12
JA4503
VIDEO OUT COMPOSITE
PREVIEW OUT COMPOSITE
JA4502
JA4504 JA4501
JA4505
Y
CB/PB
CR/PR
MAIN V
VIDEO OUT S
PREVIEW OUT S
L R
DOUT
SYNC IN
AUDIO OUT
L
CMPB ASSY
CN3701
7
5
3
1
COMPOSITE
CONTROL
CN4602
3
R
DOUT ASSY
JA3701
Y
Cb Cr
B
C
JA4601
DOUT
D
CN4001
CN2502
CN2501
SD/MMC CARD MONITOR
E
IC4001
UPD16306B
FL DRIVER IC
CN4002
CN4101
V4001
JOG FL
O
JFLB ASSY
SDCB ASSY
P
JOGB ASSY
56
DVJ-X1
E
: VIDEO DATA BUS : AUDIO DATA BUS
F
19
7
8
1234

3.2 BLOCK DIAGRAM (2/2)

A
7 Power Supply Block
L
CMPB ASSY
V+5D
CN3701
V+5D
1
CN4506
1
Q
MJCB ASSY
R
DOUT ASSY
B
AC IN
LIVE
NEUTRAL
AN4301 J4301
1
2
ORG
WHT
CN1
1
2
N
C
PSWB ASSY
V
V+5D
CN4602
CN101 CN4503
CN102
V+5D
FLAC1
1
FLAC2
2
FLAC3
3
FLAC4
4
VLOAD
5
V+12A
7
VLDCNT
9
V+5V
10
V+3R3
1
V+3R3
2
V+3R3
3
V+12S
7
V+12S
8
V+5S
11
11
J4502
1 2 3 4 5 7 9
10
J4504
1 2 3 7 8
11
CN4509
VLOAD
VLDCNT
IC4514
IC4513
IC4504
IC4506
IC4507
IC4508
V+12A
V+5D
CN4505
IC4510
IC4511
IC4512
FLAC1
3
FLAC2
5
FLAC3
17
FLAC4
19
VLED
11
V+5D
15
V+12A
9
V+5V
7
V+3D1
1
V+3D3
2
V+3D2
3
SW POWER SUPPLY ASSY
4 1
CN4507
V+5S
V+12S
4 1
D
PQ070XZ02ZP
VD1R5
+1.5V REG.
VD5V
IC2301
IC2303
CN2008
V12DRVA5V
IC2300
MM1478DFBE
RESET
+3.3V REG.
VD3V VA3V
B DVPL ASSY
E
F
20
DVJ-X1
1234
5678
A
FLAC1
FLAC2
FLAC3 FLAC4
VLED
V+5D
CN3002
20 18
6 4
12
8
DIPB ASSY
G
VLED
V+5D
V+5AD
CN3001
CN3003
CN3005
CN3004
FLAC1
3
FLAC2
4
V+5D
11
FLAC3
13
FLAC4
12
V+5D
6
VLED
2 8
VLED
1
V+5AD
6
CN3401
14 13
6
CN4001
1 2 8
CN4201
CN3201
9
4
VLED
V+5AD
V3401
MAIN FL
V4001
JOG FL
S
VLED
MFLB
M
ASSY
V+5D V+5D
CN3402 CN3501
JFLB
O
ASSY
V+5D
CN4002 CN4101
V+5D
1 6
V+5D
3 3
KSWB ASSY
VLED
5
CN3202
VLED
1
CN3301
U
P
V+5D
EJTB ASSY
JOGB ASSY
LED1
J
ASSY
B
C
V+12A
V+5V
V+3D1
V+3D3
V+3D2
CN1701
9 7 1
2
3
V+12A
V+5V V+5D
V+3D1
PQ070XZ02ZP
V+3D2
IC1507
NJM78L05UA
+5V REG.
IC1103
MM1561JF
+1.8V REG.
IC902
+2V REG.
IC1106
MM1561JF
+1.8V REG.
IC301
MM1562FF
+2V REG.
IC1504
MM1562FF
+2V REG.
V+5REG
V1R8VMC
V+2DEC
V1R8CAP
V+2AV1
V+2PRO
SLDB ASSY
I
MAIN ASSY
A
IC302
MM1562FF
V+3D3
+2V REG.
IC121
PQ070XZ02ZP
+2V REG.
IC504
MM1561JF
+1.8V REG.
CN501
V+2DMA
V+2SH
V1R8M0T
V3R3
2 7
V3R3
CN2502
E
SDCB ASSY
D
E
F
56
DVJ-X1
21
7
8
1234

3.3 OVERALL WIRING DIAGRAM

A
B
C
POWER CORD (ADG7021)
SPINDLE MOTOR (DXM1186)
F
INSW ASSY (DWS1342)
N
PSWB ASSY (DWS1345)
SPCN ASSY
D
(DWX2343)
SW POWER SUPPLY
V
ASSY (DWR1378)
Q
MJCB ASSY (DWG1573)
JA4502
JA4503
SLOT-IN MECHANISM G5 ASSY (DXA1906)
PICKUP ASSY
(OWY8037)
D
TRAVERSE MECHANISM G11 ASSY-S
(DXX2541)
STEPPING MOTOR (DXM1159)
STCN ASSY
C
E
LOADING MOTOR ASSY-S (DEA1008)
(DWX2342)
B
DVPL ASSY (DWX2341)
A
A 1/10 - A 10/10
MAIN ASSY (DWG1570)
SLMB ASSY
T
(DWS1344)
E
F
22
1234
SDCB ASSY (DWX2344)
DVJ-X1
JA4504
5678
÷
JA4505
JA4501
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
JA3701
L
: The power supply is shown with the marked box.
S3701
JA4601
CMPB ASSY (DWG1577)
R
DOUT ASSY (DWG1574)
KSWB ASSY
S
(DWS1343)
LED2 ASSY
K
(DWG1579)
LED1 ASSY
J
(DWG1578)
A
B
G
DIPB ASSY (DWG1575)
I
SLDB ASSY (DWS1347)
U
EJTB ASSY (DWS1348)
M
MFLB ASSY (DWG1576)
C
D
O
JFLB ASSY (DWG1571)
DVJ-X1
56
E
H
RSWB ASSY (DWS1346)
P
JOGB ASSY (DWG1572)
7
8
F
23
1234

3.4 MAIN ASSY (1/10)

A 1/10
A
B
8/10A
MAIN ASSY (DWG1570)
A A A
9/10 8/10 6/10 3/10A
2/10
A
8/10
4/10A
A A A
5/10 3/10
A
6/10
2/10
A
C
D
A
9/10
1
E
F
A 1/10
24
8/10A
3/10
A
9/10A
9/10
A
9/10
A
DVJ-X1
1234
A
6/10A 2/10
5678
2/10-4/10A
A
2/10-4/10,
A
2/10-6/10, 8/10, 9/10
6/10
A
B
C
2
D
E
56
DVJ-X1
F
A 1/10
25
7
8
1234

3.5 MAIN ASSY (2/10)

A 2/10
A
B
C
MAIN ASSY (DWG1570)
1/10, 3/10-6/10,
A
8/10, 9/10
9/10A
1/10
A
4/10A
3 4
A
4/10
3/10
7
A
A
1/10
5/10
A
D
1/10, 3/10-6/10, 8/10, 9/10A
1/10
E
A
6/10A
3/10
5/10
A
A
1/10, 3/10-6/10,
8/10, 9/10
A
F
A
1/10, 3/10, 4/10
A
1/10, 3/10, 4/10
A 2/10
26
DVJ-X1
1234
5678
A
6/10A
A
9/10
1/10A
(VD)
6/10, 8/10A
6/10
A
9/10
A
(D)
3/10, 8/10
(AD)
6
A
B
C
D
(AD)
: AUDIO SIGNAL ROUTE
(VD)
: VIDEO SIGNAL ROUTE
56
DVJ-X1
1/10, 3/10-6/10, 8/10, 9/10
A
(D)
: DIGITAL OUT SIGNAL ROUTE
7
5
A 2/10
8
A
A
9/10
9/10
E
F
27
1234

3.6 MAIN ASSY (3/10)

A 3/10
A
B
C
MAIN ASSY (DWG1570)
3/10A
1/10
A
8
1/10, 2/10, 4/10-6/10, 8/10, 9/10A
A
1/10
CN2502
E
A
1/10, 2/10, 4/10-6/10, 8/10, 9/10
D
A
E
F
1/10, 2/10, 4/10-6/10, 8/10, 9/10
A
2/10
A
2/10, 8/10
A 3/10
28
DVJ-X1
1234
5678
A
B
(AD)
DSP
10
(D)
A
1/10
C
A
9
5/10
D
E
(D) (AD)
9/10A
(AD)
: AUDIO DATA SIGNAL ROUTE
(D)
: DGITAL DATA SIGNAL ROUTE
56
DVJ-X1
F
A 3/10
29
7
8
1234

3.7 MAIN ASSY (4/10)

A 4/10
A
B
C
MAIN ASSY (DWG1570)
2/10A
A
8/10
8/10
A
D
A
9/10
E
A
1/10
F
A 4/10
30
DVJ-X1
1234
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