Pioneer DV-717 Service manual

STANDBY
STANDBY/ON
DIGITAL
DNR FL OFF
DATA OFF
ACOUSTIC DAMPER MECHANISM
0
14¡¢
7
£¥8
DVD PLAYER
DV-717
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
WY WY/RD WY/RE
Model
DV-717
Power Requirement
AC220 – 240V AC220 – 240V AC220 – 240V
Region restriction code
(region number)
2 4 5
ORDER NO.
RRV2010
Remarks
• Refer to the service guide RRV2004 for DV-515.
CONTENTS
......................................
2. EXPLODED VIEWS AND PARTS LIST
3. SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
....................................................
.....................................
..........................
...............................................
................
10 33 45 50
2 3
7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
7.2 DISASSEMBLY
.........................................................
...........................................................
...........................................
7.3 BLOCK DIAGRAM
7.4 CIRCUIT DESCRIPTION
7.4.1 VIDEO SIGNAL PROCESSING BLOCK..62
8. PANEL FACILITIES AND SPECIFICATIONS
................................
.......................................
............................
....
56 56 56 59 60 62
63
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
T – ZZM OCT. 1998 Printed in Japan
DV-717
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
•FOR DVD MAXIMUM OUTPUT POWER : 7 mW WAVELENGTH : 650 nm
•FOR CD MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780-785 nm
LABEL CHECK
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loading­status detection switch (S301 on the LOSB assy) are detected by the microprocessor (IC501 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S301 is shorted to +5V). The 650 nm laser diode for DVD oscillation will continue if pin 19 of IC101 is shorted to +5V (fault condition) in the DVDM assy. The 780 nm laser diode for CD oscillates if pin 20 of IC101 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microproces­sor detects a PLAY signal, or when the PLAY key is pressed (S113 ON in the FLKB assy), with the above requirements satis­fied.
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
Refer to the service guide RRV2004.
(Printed on the Rear Panel)
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly.
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Instruction Manual VRE1074
(English/French/German/Italian)
2 Instruction Manual VRF1045
(Spanish/Portuguese/Dutch/Swedish)
NSP 3 Warranty Card ARY7022
NSP 7 Battery(R6P,AA) VEM-013
4 Power Cord ADG1127 5 Audio Cord (L=1.5m) VDE1033
6 Video Cord (L=1.5m) VDE1048
8 Remote Control Unit VXX2601
(CU-DV025)
9 Battery Cover VNK4334
10 Polyethylene Bag Z21-038
11 Protector A VHB1065 12 Protector B VHB1066 13 Packing Case VHG1779 14 Mirror Mat Sheet VHL1012 15 Region Label See contrast table (2)
16 Label See contrast table (2)
10
11
10
14
12
4
5 6
7
13
15 16 (Except WY Type)
1 2 (WY Type Only)
3 (Except WY/RD Type)
15 16 (Except WY Type)
8
9
DV-717
(2) CONTRAST TABLE
WY, WY/RD and WY/RE types are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description Remarks
WY
type
2 Instruction Manual VRF1045 Not used Not used
(Spanish/Portuguese/Dutch/Swedish)
NSP 3 Warranty Card ARY7022 Not used ARY7022
15 Region Label P2 VRW1701 Not used Not used 15 Region Label P4 Not used VRW1705 Not used 15 Region Label P5 Not used Not used VRW1755
16 RD Label Not used VRW1761 Not used 16 RE Label Not used Not used VRW1756
WY/RD
type
WY/RE
type
3
DV-717
2.2 EXTERIOR SECTION
17
21
13
18
12
15
20
16
14
17
22
19
10
7
6
7
2
3
1
6
5
4
11
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
1 Door Plate VAH1312 2 DVD Plate VAM1077 3 Door Panel VNK4324 4 Door Cushion VEC2008 5 Door Holder VNK4325
9
8
19
Refer to "2.3 FRONT PANEL SECTION"
Mark No. Description Part No.
11 Tray VNK4333 12 Clamper VNL1738 13 Bridge VNE2069 14 Clamper Plate VNE2068 15 Bonnet Case S VXX2617
6 Door Spring VBH1305 7 Screw VBA1057 8 Spring VBH1277 9 Tray Stopper VNL1739
10 Label VRW1628
16 Screw BBZ30P080FMC 17 Screw BCZ40P060FNI 18 Screw BPZ26P080FZK 19 Screw BBT30P080FCC 20 Label VRW1699
21 PW Joint VNK4327 22 Power Button VNK4159
4
2.3 FRONT PANEL SECTION
DV-717
7(4/4)
:Cut position
3
7(3/4) 7(1/4)7(2/4)
7(1/4)
4
7(3/4)
7(4/4)
5
7(2/4)
15
11
10
9
12
17
8(2/2)
14
17
16
17
8(1/2)
13
:Cut position
8(2/2)
1
6
WY/RD
Type Only
2
(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
1 FL Lens VEC2007 2 Front Almi VAH1298 3 Name Plate G PAN1377 4 LED Lens PNW2019 5 LED Lens VNK4326
NSP 6 Getter See contrast table (2)
7 Panel Base VNK4323 8 Main Key VNK4095 9 Illumination Lens VNK4168
10 Illumination Filter VEC1950
Mark No. Description Part No.
11 Illumi Holder VNK4098 12 FL Filter VEC2016
13 FLKY Assy VWG1980 NSP 14 DIRB Assy VWG1991 NSP 15 PWSB Assy VWG1988
16 Flexible Cable VDA1690
17 Screw BBZ30P080FMC
(2) CONTRAST TABLE
WY, WY/RD and WY/RE types are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description Remarks
WY
type
NSP 6 Getter Not used VRW1757 Not used
WY/RD
type
WY/RE
type
8(1/2)
5
DV-717
2.4 BOTTOM SECTION
20
25
20
Refer to "2.5 LOADING MECHANISM ASSY"
20
20
33
18
26
7
8
9
19
32
10
6
3
20
11
31
12
30
17
29
28
7
27
21
20
21
21
34 (Except WY Type)
21
22
24
23
13
20
4
5
2
1
20
6
20
20
14
20
15
16
6
(1) BOTTOM SECTION PARTS LIST
Mark No. Description Part No.
1 Insulator PNW2766 NSP 2 Bottom Plate PNA2376 NSP 3 Chassis VNA1979 NSP 4 PCB Holder PNW2029
5 Flat Cable Clip VEC2018
DV-717
Mark No. Description Part No.
21 Screw BBZ30P080FMC NSP 22 PC Support Cushion VEC2033 NSP 23 PC Support Spacer VEC2032
24 PC Support DEC1932
25 Flexible Cable (26p) VDA1688
NSP 6 Panel Stay VNE2156 NSP 7 PCB Base RNE1221 NSP 8 Power-Holder VNE2123 NSP 9 P.Plate Holder PNY-405
10 Power Supply Unit VWR1306
NSP 11 MSWB Assy VWG1996
12 A VJB Assy VWV1617 13 DNRB Assy VWV1619 14 DVDM Assy VWS1349
NSP 15 Mecha Holder VNE2157
16 Mecha Cushion VEC2011 17 Rear Panel See contrast table (2)
NSP 18 Loading Mecha. Assy VWT1157
19 Screw BBZ30P100FMC 20 Screw ABZ30P080FCC
26 Flexible Cable (12p) VDA1692
27 Flexible Cable (26p) VDA1694
28 Flexible Cable (22p) VDA1696
29 Connector Assy PF02PP-S20
30 SCRB Assy VWV1623
31 Flexible Cable (22p) VDA1699
32 Housing Assy VKP2194
33 Screw PMB30P080FZK
34 Region Label See contrast table (2)
(2) CONTRAST TABLE
WY, WY/RD and WY/RE types are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description
WY
type
17 Rear Panel VNA1996 VNA2043 VNA2043 34 Region Label R4 Not used VRW1704 Not used 34 Region Label R5 Not used Not used VRW1754
WY/RD
type
WY/RE
type
Remarks
7
DV-717
2.5 LOADING MECHANISM ASSY
Top View Bottom View
20
Refer to "2.6 SERVO MECHANISM ASSY"
5
1
19
3
4
2
18
10
6
9
17
11
13
7
8
16
15
14
12
LOADING MECHANISM ASSY PARTS LIST
Mark No. Description Part No.
1 Servo Mechanism Assy-S VXX2606 2 Screw DBA1006 3 Drive Cam VNL1736 4 Drive Gear VNL1735 5 Lock Plate VNL1820
6 Loading Base VNL1730 7 Belt VEB1260 8 Gear Pulley VNL1733
NSP 9 LOSB Assy VWG1885
10 Loading Gear VNL1734
8
Mark No. Description Part No.
11 Loading Motor Assy VXX2505 12 DC Motor / 0.3W PXM1027 13 Motor Pulley PNW1634
NSP 14 LOMB Assy VWG1886
15 Connector Assy VKP2184
(LOMB CN401 – LOSB CN306)
16 Screw VBA1055 17 Screw Z39-019 18 Flexible Cable (08P) VDA1698
(LOSB CN303 – SMEB CN202) 19 Float Base VNL1815 20 Floating Rubber VEB1286
2.6 SERVO MECHANISM ASSY
Top View
DV-717
37
37
17
31
24
30 16
35
33
28
34
19 8 6
20
12
9
37
4
15
22
33
10
23
21
2
38
10
5
10
13
37
10
14
7
7
18
32
1
18
26
11
25
27
7
29
36
3
SERVO MECHANISM ASSY PARTS LIST
Mark No. Description Part No.
NSP 1 SMEB Assy VWG1968 NSP 2 FGSB Assy VWG2009
3 Motor VXM1074 4 Motor VXM1075
5 Pickup Assy VWY1050
6 Table Sheet DEC2040 7 Screw VBA1058 8 Centering Spring VBH1278 9 Hook Spring VBH1291
10 Skew Spring VBH1303
11 Gear Spring VBH1308
NSP 12 Reflected Sheet VEC1959
13 Guide Bar VLL1504 14 Sub-guide Bar VLL1505 15 Hold Spring VNC1017
NSP 16 Magnet Holder VNE2070 NSP 17 Motor Base VNE2154 NSP 18 Cover VNE2155
19 Centering Ring VNL1746
NSP 20 Disc Table VNL1747
Mark No. Description Part No.
21 Hook VNL1770 22 FFC Holder VNL1802 23 Mechanism Base VNL1806 24 FG Holder VNL1807 25 Gear A VNL1808
26 Gear B VNL1809 27 Gear C VNL1810 28 Slider VNL1811 29 Gear D VNL1814
NSP 30 Magnet VYM1024
31 Screw JFZ17P025FZK 32 Screw JGZ17P028FMC 33 Screw VBA1051 34 Magnet Holder Assy VXX2507 35 Spindle Motor Assy VXX2604
36 Carriage Motor Assy VXX2605 37 Screw PBA1069 38 Flexible Cable (24P) VDA1701
(DVDM CN120 – Pickup Assy)
9
1
23
DV-717
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM, LOMB,
A
LOSB, SMEB and FGSB ASSEMBLIES
SCRB ASSY
K
(VWV1623)
I
I I
1/2, 2/2
CN1001
CN103
J
J J
1/2, 2/2
DNRB ASSY (VWV1619)
4
B
C
AVJB ASSY (VWV1617)
CN102
H
H H
1/3 3/3
DVDM ASSY (VWS1349)
DILB ASSY
G
(VWG1991)
CN602
E
D
F PWSB ASSY
(VWG1988)
FLKB ASSY (VWM1860)
10
1234
FLKY ASSY (VWG1980)
5
678
DV-717
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".
L
MSWB ASSY (VWG1996)
M
POWER SUPPLY ASSY (VWR1306)
A
B
CN301
(F) (F)
(T)
(F)
(T) (T)
(F)
(S)
(S)
LOSB ASSY
B
(VWG1885)
PICKUP ASSY (VWY1050)
CN302
(S)
(S)
CN303 B2B-PH-K-S
: RF SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
FGSB ASSY
D
(VWG2009)
R101 680
(S)
(S)
CARRIAGE MOTOR ASSY
VXX2605
C
SMEB ASSY (VWG1968)
C
CN401
LOMB ASSY
A
(VWG1886)
5
6
B2B-PH-K-S
LOADING MOTOR ASSY :VXX2505
SPINDLE MOTOR ASSY
7
VXX2604
CBA
D
8
11
D
1
23
DV-717
3.2 FLKY, PWSB and DILB ASSEMBLIES
4
A
E
FLKY ASSY (VWG1980)
B
C
D
12
E
1234
5
678
DV-717
PWSB ASSY
F
(VWG1988)
A
B
2/3
H
CN602
G
DILB ASSY (VWG1991)
SWITCHES: FLKY ASSY S101: 4/1 S102: 0 S103: ¡/¢ S104: 7 S105: 6
FLKB ASSY (VWM1860)
C
D
FE
5
6
7
G
8
13
1
DV-717
3.3 DVDM ASSY (1/3)
23
4
(4/6)
(DVD)
(1/6)
(5/6)
(CD)
(6/6)
1/2
from IC261
2/2
ADC1175CIJMX
(DVD)
3
(DVD)
(DVD)
to IC701
H
2/3
(CD)
(F)
(F)
to CN120
2
H
2/3
(2/6)
A
(3/6)
1
to IC501
to IC501
H
2/3
B
(DVD)
(F)
CN103
M
(T)
(T) (F) (F)
to IC501
(F) (F) (T)
(T)
4
(T)
C
to IC501
PICKUP ASSY
(F) (T)
(T) (F)
D
CN301
B
(S)
(S)
(S)
(S)
2/2
1/2
(T)
(T)
(F)
(F)
(F)
(T)
14
1/3
H
1234
5
678
DV-717
IC507 TC74VHCT245AFT
to IC101
from Q107,Q108
to CN120
to IC101
H
1/3
DVDM ASSY(1/3) (VWS1349)
A
1/2 2/2
(1/2)
H
3/3
B
(2/2)
H
2/3
6
(CD)
to IC601
(T)
(F)
(CD)
(CD)
H
2/3
to IC701
(T)
(F)
(CD)
(S)
(F)
(T)
(CD)
7
(S) (F)
(T)
5
C
8
9
2/2
1110
to IC302
H
1/2
LEVEL SHIFT
5
6
: RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
7
2/3
H
1/3
8
D
15
1
DV-717
3.4 DVDM ASSY (2/3)
23
4
A
H
2/3
DVDM ASSY(2/3) (VWS1349)
H
3/3
XCSDOLV,XCS6,XWRL,XWRH,XLT3, XAMUTE,XDACK1,XDREQ1,IR,SEL-IR, 48/44,XDVRST1,XAVIRQ0,NSP-SW, SSCK,SSO,XRESET
VYW1518
B
H
3/3
ADDRESS
A2–A10
H
3/3
DATA
C
H
1/3
IC605(1/2)
TC74VHC139FT
H
1/3
IC605(2/2)
TC74VHC139FT
D
16
2/3
H
1234
5
: AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(DVD)
H
3/3
SDATA
(DVD)
678
DV-717
A
B
from IC701
H
3/3
from IC801
TC74VHCT541AFT
H
3/3
IC703
(DVD)
H
1/3
H
1/3
from IC301
H
3/3
(DVD)
MONITOR OUTPUT
H
1/3
from IC301
H
1/3
C
SERVO
H
1/3
H
to IC801
H
3/3
H
3/3
(CD)
1/3
H
3/3
H
1/3
E
CN101
to IC801
H
3/3
5
from IC201
H
6
1/3
H
1/3
2/3
H
7
8
17
D
1
DV-717
3.5 DVDM ASSY (3/3)
A
B
23
IC810(1/4)
TC74VHC00FT
IC810(2/4)
TC74VHC00FT
H
2/3
IC810(4/4)
TC74VHC00FT
H
2/3
IC810(3/4)
TC74VHC00FT
4
H
2/3
H
2/3
H
2/3
(DVD)
from IC701
H
2/3
(DVD)
from IC701
H
2/3
IC801
MB86371C
C
from IC701
H
2/3
D
18
3/3
H
1234
5
678
DV-717
CLOCK GENERATOR SECTION
IC906(1/3) IC906 :
TC7W04F
IC906(2/3)
IC904(1/3)
IC904(2/3)
IC904 :
TC7W04F
IC904(3/3)
: AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(V/CB)
: V/CB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
IC906(3/3)
H
for IC701
H
for IC201
for IC801
H
2/3
for IC801
2/3
1/3
H
H
3/3
DVDM ASSY(3/3) (VWS1349)
2/3
A
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1/2
I
CN101
B
H
2/3
17
18 15
14
(C)
(Y)
1613
1 2
R
3 4 5 6
B
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
2/2
I
CN102
C
D
3/3
H
5
6
7
8
19
DV-717
• WAVEFORMS OF DVDM ASSY
Note : No. in the table correspond to the number on the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MJK1, Title 1-chp 1
Q109-Emitter (RF)
1
V: 100mV/div. H: 0.1µS/div.
TP (RFO)
2
V: 500mV/div. H: 0.1µS/div.
IC301-pin 19 (RF for A/D converter)
3
V: 1V/div. H: 0.2µS/div.
No. 5 : CD, ABEX-784 Track 1 No. 13 to 14 : MJK1, Title 1-chp 4 No. 15 to 18 : MJK1, Title 1-chp 5
Q281-Collector (FG)
7
V: 1V/div. H: 5mS/div.
DC 2V
Foot of R261 (FPWM)
8
V: 1V/div. H: 10µS/div.
Foot of R262 (VPWM)
9
V: 1V/div. H: 10µS/div.
CN9031-pin 20 (Y output)
13
V: 500mV/div. H: 10µS/div.
CN9031-pin 18 (C output)
14
V: 500mV/div. H: 10µS/div.
CN9031-pin 6 (B output when
15
selecting color difference output) V: 500mV/div. H: 10µS/div.
TP (Tracking Error)
4
V: 1V/div. H: 2mS/div.
IC201-pin 39 (EFM before slice)
5
V: 1V/div. H: 1µS/div.
IC201-pin 1 (EFM)
6
V: 1V/div. H: 0.2µS/div.
Foot of R263 (PPWM)
10
V: 1V/div. H: 0.2µS/div.
Foot of R264 (RPWM)
11
12
DC1.4V
CN9031-pin 20 (Y output when
16
selecting color difference output) V: 500mV/div. H: 10µS/div.
CN9031-pin 2 (R output when
17
selecting color difference output) V: 500mV/div. H: 10µS/div.
CN9031-pin 4 (G output when
18
selecting color difference output) V: 500mV/div. H: 10µS/div.
20
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