Pioneer DV-585A-S Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005

DV-585A-S

585A
DVD PLAYER
DV-585A-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-585A-S WYXTL AC220-240V 2
DV-585A-S WVXTL AC220-240V 2
DV-585A-K WYXTL AC220-240V 2
DV-585A-S WYXTL/UR AC220-240V 5
ORDER NO.
RRV3161
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR MAY 2005 printed in Japan
1234

SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do­it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
B
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
WAVELENGTH : 780 nm
C
LABEL CHECK
Location: inside of the unit
: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM. : SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG,WENNABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN ! : SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÀLING. : SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN. : AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN. : RADIACIÓN LÁSER VISIBLE E INVISIBLE AL ESTAR ABIERTO. EVITAR EXPOSICIÓN AL RAYO.
D
E
CAUTION
VORSICHT ADVARSEL
VARNING
VARO!
CUIDADO
(Printed on the Rear Panel)
7260000356 SH
Additional Laser Caution
1.
• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302, Q2304(780nm LD)on the DVD MT PCB Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode)
• In the test mode , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
: See page 49.
F
2
DV-585A-S
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5678
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
56
DV-585A-S
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3
7
8
1234

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
A
B
C
D
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION............................................................................................................................... 8
2.3 05 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.3 DVD MT PCB (1/6) ASSY........................................................................................................................ 16
3.4 DVD MT PCB (2/6) ASSY........................................................................................................................ 18
3.5 DVD MT PCB (3/6) ASSY........................................................................................................................ 20
3.6 DVD MT PCB (4/6) ASSY........................................................................................................................ 22
3.7 DVD MT PCB (5/6) ASSY........................................................................................................................ 24
3.9 OPERATION and OPERATION 2 PCB ASSYS ....................................................................................... 28
3.10 POWER PCB (1/2) ASSY ...................................................................................................................... 30
3.11 POWER PCB (2/2) ASSY ...................................................................................................................... 32
3.12 WAVEFORMS ........................................................................................................................................ 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37
4.2 DVD MT PCB ASSY................................................................................................................................. 38
4.3 OPERATION and OPERATION 2 PCB ASSYS ....................................................................................... 42
4.4 POWER PCB ASSY................................................................................................................................. 44
5. PCB PARTS LIST ........................................................................................................................................... 46
6. ADJUSTMENT ............................................................................................................................................... 48
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 48
6.2 TEST MODE ............................................................................................................................................ 49
6.3 TEST MODE IN........................................................................................................................................ 50
6.4 DISC REMOVAL METHOD...................................................................................................................... 51
7. GENERAL INFORMATION............................................................................................................................. 52
7.1 DIAGNOSIS ............................................................................................................................................. 52
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 52
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 53
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 54
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE............................................................. 55
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 56
7.1.6 TROUBLE SHOOTING...................................................................................................................... 57
7.2 DISASSEMBLY ........................................................................................................................................ 59
7.3 IC INFORMATION.................................................................................................................................... 64
8. PANEL FACILITIES ........................................................................................................................................ 76
8.1 FRONT PANEL SECTION ....................................................................................................................... 76
8.2 DISPLAY .................................................................................................................................................. 77
8.3 REMOTE CONTROL ............................................................................................................................... 78
E
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1. SPECIFICATIONS

A
Specifications
General
System. . . . . . . . . . . . . . . . . . . . . . . . . D VD player
Power requirements. . . AC 220–240 V, 50/60 Hz
Power consumption . . . . . . . . . . . . . . . . . . . . 8W
Power consumption (standby) . . . . . . . . 0.85 W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 kg
Dimensions
. . . . . . . . . . 420 (W) x 49.5 (H) x 214.9 (D) mm
Operating temperature . . . . . . . .+5°C to +35°C
Operating humidity. . . . . . . . . . . . . . . 5% to 85%
(no condensation)
AV connector output
AV Connector (21-pin connector assignment)
AV connector output . . . . . . . . 21-pin connector
This connector provides the video and audio signals for connection to a compatible colour TV or monitor.
PIN no.
1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Audio 2/R out
3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Audio 1/L out
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B out
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G out
15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R out
17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Video out
21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
S-video output
Y (luminance) - Output level. . . . . . 1 Vp-p (75 )
C (color) - Output level . . . . . . . 286 mVp-p (75 )
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video
Video output
Output level . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 )
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (multi-channel / L, R, C, SW, SL, SR)
Output level . . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . . 6
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Digital audio characteristics
Frequency response . . . . . . . . . . .4 Hz to 44 kHz
(DVD fs: 96 kHz)
4 Hz to 48 kHz (DVD-Audio fs: 192 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range. . . . . . . . . . . . . . . . . . . . . . 101 dB
Total harmonic distortion . . . . . . . . . . . 0.0023 %
Wow and flutter . . . . . . . . Limit of measurement
(±0.001% W. PEAK) or lower
Digital output
Coaxial digital output. . . . . . . . . . . . . . . RCA jack
Optical digital output . . . . . . . O ptical digital jack
B
C
D
Component video output
Y (luminance) - Output level. . . . . . 1 Vp-p (75 )
P
(color) - Output level . . . . . . . . 0.7 Vp-p (75 )
B
(color) - Output level . . . . . . . . 0.7 Vp-p (75 )
P
R
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA
56
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . . . 1
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating Instructions
DV-585A-S
7
E
F
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8
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

For WYXTL type and WYXTL/UR type
3
B
4
6
C
16
For WVXTL type
2
1
3
4
16
12
2
6
7 or 11
"Operating Instructions"
For WYXTL type
D
E
8-10
15
12
5
14
17
For WVXTL type and WYXTL/UR type
1
For WVXTL type Only
14
13
Front
F
6
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DV-585A-S
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PACKING SECTION parts List
No. Description Part No.
Mark
1 Cord set AC See Contrast table (2)
2 Cord, RCA Pin 06CPBA2006
3 Remote Control VXX2914
4 Battery Cover VNK4998
NSP 5 Battery,Mangan (AR, R6P) 141L003010
No. Description Part No.
Mark
11 Operating Instructions See Contrast table (2)
12 Polyethylene Bag See Contrast table (2)
13 Gift Sheet 791WHA0100
14 Package See Contrast table (2)
15 Gift Box See Contrast table (2)
A
NSP 6 Guarantee Card J2G60402A
7 Operating Instructions See Contrast table (2)
8 Operating Instructions See Contrast table (2)
9 Operating Instructions See Contrast table (2)
10 Operating Instructions See Contrast table (2)
NSP 16 Poly. Bag 791WHAA040
17 Package.Pad 792WHA0604
(2) CONTRAST TABLE
DV-585A-S/WYXTL, /WVXTL, /WYXTL/UR and DV-585A-K/WYXTL are constructed the same except for the follow­ing :
Mark No. Symbol and Description DV-585A-S/WYXTL DV-585A-S/WVXTL
1 Cord Set AC 1206158802 1206138802 1206158802 1206158802
7 Operating Instructions (English) Not used J2G60301B Not used Not used
8 Operating Instructions (English, Italian) J2G60421A Not used Not used J2G60421A
Operating Instructions (German, French) J2G60422A Not used Not used J2G60422A
9
10 Operating Instructions (Spanish, Duch) J2G60423A Not used Not used J2G60423A
11 Operating Instructions (Russian) Not used Not used J2G61001A Not used
12 Polyethylene Bag, Instruction JB5UD400 JB5UD200 JB5UD200 JB5UD400
14 Package 792WHA0588 792WHA0597 792WHA0588 792WHA0588
15 Gift Box 793WCDC698 793WCDC764 793WCDC763 793WCDC769
DV-585A-S/WYXTL/
UR
DV-585A-K/WYXTL
B
C
D
E
F
56
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7
8
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2.2 EXTERIOR SECTION

A
20
14
NON-CONTACT
SIDE
CONTACT SIDE
B
PCB240 (POWER PCB ASS'Y)
4
19
9
19
C
19
F
19
6
A
11
20
Refer to "2.3 05 DVD MECHA ASSY".
5
18
18
21
17
18
18
21
21
25
24
12
23
20
15
20
20
21
12
13
16
A
D
13
PCB280 (OPERATION 2 PCB ASS'Y)
3
22
C
101H
101E
E
F
101A
101D
101
" FRONT PANEL SECTION".
101J
101K
101I
101B
101C
101L
16
10
8
13
22
13
19
A
1
B
22
2
101F
7
101G
26
PCB270 (OPERATION 1 PCB ASS'Y)
19
A
PCB130 (DVD PCB ASS'Y)
19
19
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EXTERIOR SECTION parts List
No. Description Part No.
Mark
1DVD MT PCB Assy A2G604A130
2 OPERATION PCB Assy A2G604A270
3 OPERATION 2 PCB Assy A2G502A280
4POWER PCB Assy A2G604A240
5DVD MECHA ASSY A2G512A650
6 Shield, 21Pin 761WSA0237
7 Holder, Display 762WSA0368
NSP 8 Plate,Bottom 702WSA0238
9 Fuse (F501 : 1.6A) 080NT1R604
10 Sheet, Caution 7260000356
11 Plate,Cover Power 755WPA0046
12 Holder,FFC 761WPA0396
13 Cushion, Leg VEB1349
14 Cabinet, Top See Contrast table (2)
15 Sheet, Caution 725000A088
16 Cushion (15x20x16) 8965TS1015
NSP 17 POP Label 7236310020
18 Screw,Tap Tite(S)Bind Wash. 816423063U
19 Screw,Tap Tite(S) (3x5.5) 8107D3055U
20 Screw,Tap Tite(B) (3x6.0) See Contrast table (2)
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P)Bind (2.6x8) 811022680U
No. Description Part No.
Mark
23 Sheet,Jack 1 7226310050
24 Sheet,Jack 2 See Contrast table (2)
25 Sheet,Jack 3 See Contrast table (2)
26 Double,Face-Tape 7290000156
27 • • • •
28 • • • •
101 Front Cabi Assy See Contrast table (2)
NSP 101A Cabinet, Front See Contrast table (2)
NSP 101B Plate, Display 711WPA0225
101C Flap, DVD See Contrast table (2)
101D Badge, Brand See Contrast table (2)
NSP 101E Button, Cap Power See Contrast table (2)
NSP 101F Button, Cap Play See Contrast table (2)
NSP 101G Button, Frame 3 738WPA0131
NSP 101H Button, Frame 4 738WPA0137
NSP 101I Button, Frame 1 See Contrast table (2)
NSP 101J Button, Frame 2 See Contrast table (2)
101K Spring,Flap-DVD 743WKAA012
NSP101L Holder, Display 761WPA0368
A
B
C
(2) CONTRAST TABLE
DV-585A-S/WYXTL, /WVXTL, /WYXTL/UR and DV-585A-K/WYXTL are constructed the same except for the follow­ing :
Mark No. Symbol and Description DV-585A-S/WYXTL DV-585A-S/WVXTL
14 Cabinet, Top 702WSB0114 702WSB0114 702WSB0114 702WSB0115
20 Screw,Tap Tite(B) (3x6.0) 8109K3060U 8109K3060U 8109K3060U 8109K3060S
24 Sheet,Jack 2 722631A027 722631A027 722631A027 722631A024
25 Sheet,Jack 3 722631A028 722631A028 722631A038 722631A028
101 Front Cabi Assy 7A701A393A 7A701A393A 7A701A393A 7A701A459A
NSP 101A Cabinet, Front 701WPJD002 701WPJD002 701WPJD002 701WPJD061
101C Flap, DVD 712WPJC151 712WPJC151 712WPJC151 712WPJC152
101D Badge, Brand 7236310014 7236310014 7236310014 7236310009
NSP 101E Button, Cap Power 737WPEA001 737WPEA001 737WPEA001 737WPA0024
NSP 101F Button, Cap Play 737WPEA002 737WPEA002 737WPEA002 737WPA0025
NSP 101I Button, Frame 1 738WPB0050 738WPB0050 738WPB0050 738WPA0156
NSP 101J Button, Frame 2 738WPB0051 738WPB0051 738WPB0051 738WPA0157
DV-585A-S/WYXTL/
UR
DV-585A-K/WYXTL
D
E
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F
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7
8
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2.3 05 DVD MECHA SECTION

A
34
9
14
18
Cannot supply separately.
Lubricating Oil GYA1001
AB
21
If the repair is needed, replace the
DVD MECHA ASS'Y.
15
B
11
Daifree GEM1036
AB
AB
AB
AC
AB
C
AB
4
20
3
12
AC
AB
Lubricating Oil GYA1001
23
19
29
6
CD2001
SW1
E
1 PCB610
5
22
2
32
31
10
Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more. If the repair is needed, replace the DVD MECHA ASS'Y.
D
D
35
8
13
AA
24
22
16
8
E
25
30 SW2
Note :
27
26
17
PCB640 (SW PCB ASS'Y)
(LOADING MOTOR PCB ASS'Y)
7
CD2302
28
33
CLASS
GREASE G-478B
F
PART NO.
GEM1018
GYA1001
PART NAME
GEM1036
CD2301
PN-397
ME-913A
MARK
AA
AB
AC
NOTE:
Applying positions AA, AB and AC for the grease are displayed for this section. Check if the correct grease is applied for each position.
10
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05 DVD MECHA SECTION parts List
No. Description Part No.
Mark
1 Loading Motor PCB Assy A2F101A610
2 Gear,Middle 92P100117A
3 Loading Motor 1515S98004
4 Pulley,Motor 92P100097A
5 FEED Motor 1515S98004
6 Cord Jumper (24P)(CD2001) 122H002305
7 Cord Jumper (CD2302) 122H051602
8 Insulator (F) 92P200013A
9 Belt,Loading 92P200015A
10 Insulator (R) 92P200016A
A
11 Frame,main 92P100119A
12 Tray (B) 92P100127A
13 Holder ,Traverse 92P100125A
14 Gear,Pulley 92P100123A
15 Gear,Main 92P100124A
16 Gear,Feed 92P100116A
17 SW PCB Assy (PCB640) A2F101A640
18 Plate,Clamper 92P000023A
NSP 19 Loader SUB Assy 92AAA0019A
20 Clamper 92P100122A
21 Screw,Pan (M1.7x3 P3) 814011730U
22 Screw,Pan (M1.7x2.3 P3) 814011723U
23 Rack,Loading 92P100121A
24 Gear,Motor 92P100088A
25 Feed Rack Assy 92AAA0017A
26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U
27 Screw,Gear Feed 92P700007A
28 Cord Jumper (CD2301) 122H061605
29 Switch (SW1) 0515S32003
30 Push Switch (SW2) 0500101036
31 Screw,Tap Tite(P) (2.6x8) 811022680U
32 Sems.Tap Tite(P) (2x8) 816112080U
33 Screw (Bind 2x8) 811022080U
>
34 DVD MECHA ASSY A2G512A650
NSP 35 Traverse SUB ASSY 92AAA0016A
B
C
D
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A
DVD MT PCB ASSY
A
DVD MECHA ASSY
PICKUP
B
D
SW PCB ASSY
SPINDLE
M
MOTOR
SLED
M
MOTOR
C
E
LOADING MOTOR PCB ASSY
LOADING
M
MOTOR
SW1
A
11 11
B
10 10
C
7 7
D
6 6
E
5 5
F
2 2
T+
21 21
T–
22 22
F+
23 23
F–
24 24
SP1+
6 1
SP1–
5 2
SLD+
4 3
SLD–
3 4
LD+
2 4
LD–
1 5
OPEN
3 3
CLOSE
5 1
CP2301
CP2303CD2301
CP2302CD2302
7 6 9
IC2301
8
Motor Drive
11 10
IC
51213 4
IC4004
16Mbit Flash
3 4 5
2 18 19
48
49
IC4005
64Mbit SDRAM
IC4002
MPEG / MICON
/ RF-AMP
A
1/6
228 229
X4001
(27MHz)
IC4001
EEPROM
219
218
217
225
194 196
203 200 202
198
ASDAT2
ASDAT1
ASDAT0
ASPDIF
S_Y S_C
CR
Y
CB
CVBS
D
CP4002
10101111996
-28V
V+3E
FLDC–
FLDC+
6
E
V+3E
CP601
CP602CP603
Power
IC651
FIP Driver IC
V651 FL TUBE
30
F
OPERATION 2
C
PCB ASSY
OPERATION
B
PCB ASSY
12
DV-585A-S
1234
A
4/6
IC8004 PCM1742KE
AUDIO DAC (C, Lfe)
ASDAT2
2
IC8005 PCM1742KE
AUDIO DAC (Ls, Rs)
ASDAT1
2
IC8003 PCM1742KE
AUDIO DAC (L, R)
16
1
ASDAT0
2 3
A
5/6
5678
A
AUDIO LPF & AMP
IC8006-1/2
BA4560F
VOUTL
7
VOUTR
8
VOUTL
7
Å
VOUTR
8
VOUTL
7
VOUTR
8
IC7301
Video Driver
6 ch
6 2
14 10 12
4
21 26
16 20 18
23
S_Y OUT S_C OUT
CR out Y out CB out
V out
2
8
1
3 6
7
5
IC8006-2/2
IC8007-1/2
BA4560F
2
8
1
3 6
7
5
IC8007-2/2
IC8008-1/2
BA4560F
2
8
1
3 6
7
5
IC8008-2/2
IC8001
4 ch BUS SW
9 4 7
2
5 11 10
3
6
J8002
CENTER
SUB WOOFER
J8002
L
SURROUND
AUDIO OUT (5.1 ch)
R
J8001
L
FRONT
R
L
AUDIO OUT (2 ch)
R
J7301
S2 VIDEO OUT
J7302
CR Y
VIDEO OUT
CB CVBS
CP8001
(2P)
1 1 2 2
CP7301 CP503 J8101
5 1 3
8 10 12
SPDIF
GND
R
G
B
CVBS AUDIO L AUDIO R
CP8102
(2P)
POWER PCB ASSY
F
8 12 10
5
3
1
Q8103
J8102
15 11
7
19
3 1
DIGITAL OUT COAXIAL
OS8101
OPTICAL
R G B
SCART
CVBS L R
B
C
D
V+1P8
(CORE)
A
6/6
IC4006
REG+1.8V IC
2 3
(AUDIO AMP)
V+3A V+3E
V+3
(AUDIO VIDEO DAC)
(MPEG SDRAM FLASH)
(FLIP/LED/IR/RESET)
(AUDIO DAC)
V+5A
(VIDEO OPT/COAX)
(OPU)
V+5V V+5S
V+3F
V+6A
(F/E)
V+12AT
(MOTOR)
V+12
(AUDIO MUTE)
2 3 5 6 8
9 12 13 14
AT+12V for MUTE
P.CON+3.3V
P.CON+12V
P.CON+5V P.CON+6V
AT+3.3V
FL DC– FL DC+
-28V
CP502CP4003
2 3 5 6 8
9 12 13 14
DV-585A-S
56
Power Transformer
7
T501
F501 Fuse
J501
L
N
AC IN
8
E
F
13
1234

3.2 OVERALL WIRING CONNECTION DIAGRAM

A
DVD MECHA ASSY (A2G512A650)
CP2301
F­F+
T-
T+
B
OPTICAL PICKUP
C
NC
GND(CD)
VOL(DVD)
GND(DVD)
LD(DVD) GND(DVD)
VOL(CD)
MON(COM)
MON(DVD)
A B
RF
DVD/CD(SW)
C D E
VCC
VREF
F
GND
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
24 23 22 21 20 19
LD_DVD(650)
18 17
LD_CD(780)
16 15 14 13 12 11 10
VRF(RF_OUT)
9
SW1(DVD/CD)
8 7 6 5 4 3 2 1
FOCS RTN FOCS DRV TRKG RIN TRKG DRV
NC
GND
PD/GND
GND
VR780(CD)
VRCOM
VR650(DVD)
A B
C D
E
VCC
VS
F
GND
SW PCB ASSY
D
(A2F101A640)
M2601
SPINDLE MOTOR
SW2
ESE22MH24
JCV9B06
M2602
BCZ3B03
SLED MOTOR
M
M
PICK UP INNER LIMIT SWITCH
D
LOADING MOTOR
E
PCB ASSY (A2F101A610)
SW1
SSS-13-2
M2603
M
BCZ3B52
LOADING MOTOR
E
F
CD2301
2H062102 SPINDLE MOTOR (+) SPINDLE MOTOR (-)
FEED MOTOR (+)
FEED MOTOR (-)
GND(SW)
CD2302
2H052601
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
LOADING MOTOR(+)
LOADING MOTOR(-)
6 5 4 3 2 1
5 4 3 2 1
C
OPERATION 2 PCB ASSY (A2G502A280)
FFC
069EV63050
CP2303
1
1
2
2
3
3
4
4
5
5
6
6
CP2302
1 2 3 4 5
CP602
SW1
POWER
PAUSE/–SKIP
+SKIP
STOP
SW2
SP1+ SP1­SLD+ SLD-
LIMIT SW
SW(GND)
CLOSE
GND(D)
OPEN
LD+ LD-
1
1 2
2
3
3 4
4
5
5
6
6
CD603(6P FFC) 122H062801
CD601(11P FFC) 122H0B1002
CP603
069EV63050
6
6
5
5
4
PAUSE/–SKIP
4
3
3
2
2
1
1
CP4002
069EVB3030
SW1
POWER
+SKIP
STOP SW2
CLK
STB
DI (M to F)
I R
V+ 3E
DO (F to M)
DGND
B
OPERATION PCB ASSY (A2G604A270)
987654321
1110
DGND
FL DC+
– 28V
987654321
1110
CP601
069EVB3050
FL DC –
D E
14
DV-585A-S
1234
5678
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
A
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
: The power supply is shown with the marked box.
A
A 1/6- A 6/6
DVD MT PCB ASSY (A2G604A130)
: MPEG/MICON/RF-AMP BLOCK
A 1/6
: MEMORY BLOCK
A 2/6
: LOADER/MOTOR DRV BLOCK
A 3/6
: AUDIO JACK BLOCK
A 4/6
: VIDEO SEC BLOCK
A 5/6
: POWER PORT BLOCK
A 6/6
J8002
CENTER
SUB WOOFER
J8002
L
R
J8001
L
R
J7302
CVBS Y Cb Cr
J7301
Y C
J8001
L R
SURROUND
FRONT
VIDEO OUT (COMPOSITE)
S VIDEO OUT
AUDIO OUT
AUDIO OUT (5.1 ch)
B
C
D
GND
GND
CP4003
069S2E0629
1
1
P. CON+5V
P. CON+ 12V
AT+12V for MUTE 3
2
5
4
3
2
GND(M)
P. CON+6V
P. CON+3.3V(AT)
645
6
8
7
AT+3.3V
987
9
GND(D)
STBY L
11
10
11
10
FL DC +
FL DC –
13
12
13
12
– 28V
14
14
GND2
SPDIF
CP8001
A2001WV2-2P
1
2
1
CP7301
CP502(14P) Cord Connector 06C32E3504
1
1
CP502
GND
5
4
3
2
5
4
3
2
GND
P. CON+5V
P. CON+ 12V
AT+12V for MUTE
6
8
7
6
8
7
GND(M)
P. CON+6V
P. CON+3.3V
F
9
10
9
10
AT+3.3V
P. ON-H
12
11
12
11
FL DC –
GND(D)
14
13
14
13
– 28V
FL DC +
CP8102
F 1/2- F 2/2
2
1
2
1
GND
SPDIF
C3223003
CP503
POWER PCB ASSY (A2G604A240)
: POWER BLOCK
F 1/2
: DIGITAL AUDIO BLOCK
F 2/2
56
DV-585A-S
B
G
GND
069J7C0599
3
2
1
3
2
1
10
11
12
10
11
12
G/Y
GND
B/CB
069J7C0599
GND
4
9
9
GND
R
5
8
8
R/CR
7
FS
RGB-H
7
645
6
7
7
6
7
6
FS
RGB-H
CVBS
8
8
5
5
CVBS
GND
9
9
4
4
GND
GND
AUDIO L
11
10
11
10
2
3
2
3
GND
AUDIO L
AUDIO R
12
12
CD8001(12P FFC) 122HC0C3001
1
1
AUDIO R
J8101
SCART
J8102
COAXIAL
OS8101
J501
LIVE
1
NEUTRAL
2
OPTICAL
BLUE
BROWN
8
DIGITAL AUDIO OUT
AC IN
E
F
15
1234

3.3 DVD MT PCB (1/6) ASSY

A
B
C
A 1/6
(RF)
3/6A2/6A
DVD MT PCB ASSY (A2G604A130)
MPEG/MICON/RF-AMP BLOCK
(D) (A) (B) (C)
(RF) (RF)
1
(E) (F)
(E)
(F)
(D) (A) (B) (C)
17
D
E
EEPROM
MPEG/MICON
F
16
A 1/6
DV-585A-S
1234
5678
A
(SY)
(SC)
(G/Y)
(B/CB)
(R/CR)
(D)
(DA)
(R/CR) (B/CB)
(G/Y)
(SC)
(SY)
5/6A
B
(RF)
: RF SIGNAL ROUTE : VIDEO SIGNAL ROUTE
(SY)
: S VIDEO SIGNAL ROUTE (Y ch)
(SC)
: S VIDEO SIGNAL ROUTE (C ch)
(R/CR)
: VIDEO SIGNAL ROUTE (R/CR ch)
(G/Y)
: VIDEO SIGNAL ROUTE (G/Y ch)
(B/CB)
: VIDEO SIGNAL ROUTE (B/CB ch)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital)
(DA)
(D)
4/6A
C
6/6A
D
RESET IC
DV-585A-S
56
E
CP601
B
F
A 1/6
17
7
8
1234

3.4 DVD MT PCB (2/6) ASSY

A
B
C
A 2/6
DVD MT PCB ASSY (A2G604A130)
MEMORY BLOCK
1/6A
D
E
F
18
A 2/6
1/6A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
DV-585A-S
1234
NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST
AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
5678
A
64Mbit SDRAM
16Mbit FLASH
B
C
D
E
56
DV-585A-S
F
A 2/6
19
7
8
1234

3.5 DVD MT PCB (3/6) ASSY

A
B
C
A 3/6
DVD MT PCB ASSY (A2G604A130)
To PICKUP
LOADER/MOTOR DRV BLOCK
(F)
(E) (D) (C)
(RF)
(B) (A)
(F)
(E) (D) (C)
(RF)
(B)
(A)
D
E
F
CD2302
E
CD2301
D
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST
AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
A 3/6
20
DV-585A-S
1234
5678
(RF)
: RF SIGNAL ROUTE
(RF)
(A) (B) (C) (D) (E) (F)
A
B
1/6A
15
C
6/6A
17
D
MOTOR DRIVE IC
E
16
18
DV-585A-S
56
F
A 3/6
21
7
8
1234

3.6 DVD MT PCB (4/6) ASSY

A
B
C
A 4/6
1/6A
6/6A
DVD MT PCB ASSY (A2G604A130)
AUDIO JACK BLOCK
CP8001
(DA)
(D)
(D)
(D)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital) : AUDIO SIGNAL ROUTE (L ch)
2/2F
AUDIO DAC (C,Lfe)AUDIO DAC (Ls,Rs)
(D)
(DA)
5/6A
D
E
INVERTER
(D)
3
AUDIO DAC (L,R)
4 7
(D)
F
22
A 4/6
8
6
5
DV-585A-S
1234
5678
A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
AUDIO LPF&
AUDIO LPF&
B
C
D
AUDIO LPF&
DV-585A-S
56
E
F
A 4/6
23
7
8
1234

3.7 DVD MT PCB (5/6) ASSY

A
A 5/6
DVD MT PCB ASSY (A2G604A130)
VIDEO SEC BLOCK
FROM AUDIO/JACK
(SC) (SY)
(Y) (CB) (CR)
(DA)
SQUEEZE
VSEL1
LETTER
SQUEEZE
: VIDEO SIGNAL ROUTE
(SY)
: S VIDEO SIGNAL ROUTE (Y ch)
(SC)
: S VIDEO SIGNAL ROUTE (C ch)
(CR)
: VIDEO SIGNAL ROUTE (CR ch)
(Y)
: VIDEO SIGNAL ROUTE (Y ch)
(CB)
: VIDEO SIGNAL ROUTE (CB ch)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital) : AUDIO SIGNAL ROUTE (L ch)
AUDIO_L {4}
4/6A
AUDIO_R {4}
B
C
6/6A
FROM/TO MPEG/MICON/RF-AMP
SQUEEZE {1}
VSEL1 {1}
LETTER {1}
CVBS {1}
S_C {1}
1/6A
S_Y {1}
G/Y {1} B/CB {1} R/CR {1} I/XP {1}
FROM POWER PORT
V+5V {6}
D_GND {1,2,3,4,6}
VIDEO DRIVER 6CH
5.1 5.1 11011121314
Vcc1
C7304
S_C
0.1 B
C7305
CVBS
1B
D
C7306
S_Y
1B
VSEL1
I/XP G/Y_OUT
C7307
G/Y
1B
C7308
B/CB
0.1 B
E
C7309
R/CR
0.1 B
(SC)
(SY)
C7312 10010V YK
C7313
0.1 B
(Y)
(CB)
(CR)
2.5 2
C in
5.1 3456789
MUTE1
1.8
V in
5.1
YC MIX
1.8
Y in
0
GND1
2.5
BIAS
3.3
I/P
1.8
CY in
0
CLP
2.5
Cb in
5.1
MUTE2
2.5
Cr in GND2
21PIN ON ---> B7301,B7302 ON
IC7301
MM1623BFBE
Vcc2
DC out
C out
S1
S2
V out
GND2
Y out
CY out
GND2
Cb out
GND2
Cr out
B7301
MMZ1608R102CT
10010V YK
0.1 B
C7319
C7317
0
2.5
(SC)
0
0
2.6
0
2.6
(SY)
2.6
20 21 22 23 24 25 26 27 28
0
2.5
0
2.5
0
15 16 17 18 19
9
(Y)
10
B/U_OUT
(CB)
11
R/V_OUT
(CR)
B7302
MMZ1608R102CT
14
(B) (B)
13
12
F
24
A 5/6
DV-585A-S
1234
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