Pioneer DEH-4090MP, DEH-6010MP Schematic

ORDER NO.
CRT4033
DEH-4090MP/XN/ID
DEH-4090MP
DEH-6010MP
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3195 CRT3815 S10.5COMP2 CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
/XN/UR
/XN/ID
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZW. OCT. 2007 Printed in Japan
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E
I
O
D
I
4. BLOCK DIAGRAM
A
A
TUNER AMP UNIT
VDD
TUNPCK
TUNPDO
76 13 5 1098 11 14 18192021
NC
FM/AM TUNER UNIT
B
ANTENNA
ANT401
1
2,3
1
3
AM ANT
FM ANT
ATT
ATT
ANT adj
FMRF
FMRF
RF adj
CE2
IC 3 EEPROM
5.0V
OSC
MIXER, IF AMP
ROM_VDD
LPF
IC 1
3.3V
T51
CF52
C
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIOGNDNCVCC
VDD_3.3
3.3V
SL
DI
CK
IC 5
5V t 3.3V
IC 4
3.3V t 2.5V
3.3V
CE1
TUNPDI
NC
2.5V
DO
NCNCNC
NC
IC 2
2.5V
DET, FM MPX
Rch
24
Lch
23
2
VDD
TUNL
CDL
AUXL
AUXG
6
I
7
I
2
1
D
PICKUP UNIT (P10.5)(SERVICE)
LASER DIODE
E
MONITOR
DIODE
F
LOAD/
HOLOGRAM
UNIT
FOCUS ACT.
TRACKING ACT.
SPINDLE
MOTOR
CARRIAGE
MOTOR
SYSTEM
CONTROLLER
IC 601(2/2)
PEG404A
SYSPW
CN151
6
AUXL
VDD
5
AUXG
4
DSENS
S801
9
DSENS
CN701
CDL
13
3
VDD 3.3V REGULATOR
CDVDD
CDRST
VD
3
NJM2885DL1-33
BRST,BRXEN,BSRQ,BDATA,BSCK
VD 7.5V REGULATOR
Q751
7
9
8
8
VD
2
14
1
15
IC780
Q752
1
VDD
21
CDRST
BUP
20
VDCONT
AUX
CD CORE UNIT(S10.5COMP2)
D
RF-AMP, CD DECODER,
LOEJ
CLCONT
CONT
MP3/WMA DECODER,
DIGITAL SERVO /
DATA PROCESSOR
141
LD
142
PD
133
REFOUT
IC201
TD,FD
PE5547A
SD,MD
22
5
LOEJ
21
43
CLCONT
9
41
CONT
8
12EJ
7
8EJ
6
DSCSNS
9
HOME
S901
HOME
LOUT
XTAL
/XTAL
/PUEN
/RESET
VDSENS
55
50
X201
16.93MHz
52
39
VCC
16
BRST,BRXEN,BSRQ
BDATA,BSCK
11
CN701
LOUT
VDD
Q102
/RESET
VD
VD
D
Q101
S905
VDD
REFO
AC,BD,F,E
CD
DRIVER
IC301
BA5839FP
12
FOM
11
FOP
14
TOP
13
TOM
16
SOP
15
SOM
18
LCOP
17
LCOM
8EJ
S903
DSCSNS
CN101
LD-
15
15
MD
5
5
VREF
88
FOM
FOM
33
FOP
FOP
2
2
TOP
TOP
1
1
TOM
TOM
44
LD+
14
14
M
M
S904 12EJ
MUTE
OELPW
AMPPW
FLPILM
EJTIN
ILMPW
SWVDD
DPDT
KYDT
CSENS
VST,VCK,VDT
46 39
48
68
BUP
ILM CONTR
BUP
Q823
VDD
Q801
Q8
SWVD
Q892
50
8
49
36
DIM
47
33
34
91
16
1234
DEH-4090MP/XN/ID
5 678
A
Rch
24
Lch
23
SYSTEM
CONTROLLER
IC 601(2/2)
PEG404A
NS
RST
CONT
SYSPW
MUTE
OELPW
AMPPW
FLPILM
EJTIN
ILMPW
SWVDD
DPDT
KYDT
CSENS
CN301
SWL
Q303
Q302
5
FL
6
CN981
BUP
16
ACC
14
ILL
12
GND
15
FL- FL2
7
FL+ FL1
5
RL- RL2
8
RL+ RL1
6
BEM
11
KEYBOARD UNIT
V1901
OEL UNIT
REGS
VAH
VDD
7
13
Q1902
16
6
RCA OUT
VKH
B.UP
ACC
ILL
GND
FL-
FL+
RL-
RL+
B.REM
B
C
D
E
F
ILM SENS
Q931
23
21
3
5
21
20
19
10
5.1V
MUTE
B
SIRX
SCL
XCMD
XI
18
XRES
3.3V
ILLUMI
3
1
SWL
FL
MUTING
Q381
3.3V REGULATOR
NJM2885DL1-33
7
VCC
16
VREF
10
REM
12
DPDT
13
KYDT
VDD
MUTE
Q351
E-MUTE
Q391
IC431
13
ROTARY COMMANDER
S1906
10
1
Phase_B
19
9
ROT0
Phase_A
X1901
10.000MHz
4
6
XIN
ROT1
XOUT
KEY/OEL CONTROLLER
IC1902
PEG411A
VDD REGULATOR
Q901
BSENS
Q921
ASENS
POWER AMP
14
FLIN
12
RLIN
22 4
BUP
VCC
18
17
ADKEY0
Q902
IC 351
PAL007C
STBYMUTE
15
ADKEY2
ADKEY1
6,20
VCC
B.REM
25
KEY MATRIX
S1901,S1902,S1904,
S1903,S1905,S1908,
2
DOUT
1
DCLK
20
XCMD
14
NCLK
11
XREST
BUP
BUP
FL-
FL+
RL-
RL+
S1907,S1909
S1910
BZ601
BUZZER
24
XOUT
PEG404A
DALMON
BSENS
ASENS
ISENS
1
1
PANEL UNIT
CN1901
ILM+
9
SWVDD
11
OPT IN
DPDT
3
KYDT
5
OEL+B
8
CSENS
10
PEE
13
XIN
X601
15.00MHz
11
45
16
73
51
BUP
BUP
OEL14V
5.1V
IC1901
GP1UX51RK
REMOTE CONTROL
SENSOR
CE2
63
64
66
67
65
95
1
10
12
Pre/SW_L
10
Front_L
11
Rear_L
SYS +B REGULATOR
VCC
6,7
DC/DC CONVERTER
6
8
S1970
9
EJECT
7
2
11
14
CN1951
CN1950
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
TUNPCK
SL
CONTROLLER
RESET
2
NJM2388F84
IC561
NJM2360M
4
2
10
8
SYSTEM
IC 601(1/2)
IC911
4
C
CE1
TUNPDI
TUNPDO
TUNPCK
SL
RESET
2
VDD
TUNL
CDL
AUXL
AUXG
VST,VCK,VDT
46 39
48
68
BUP
ILM CONTROL
BUP
Q823
SWVDD
VDD
Q801
Q892
50
8
49
36
DIM
47
33
34
91
IC651
S-80835CNMC-B8U
ELECTRONIC VOLUME/
SOURCE SELECTOR
6
IN2_L
7
IN1_L
IC201
PML018A
2
IN5+_L
1
IN5-_L
Q561
Q562
CN801
FILM+
565
FILM-
EJSW
8
DGND
9
Q821
ILM+
7
Q822
SWVDD
2
Q891
DPDT
11
KYDT
14
10 10 5
OEL14V
CSENS
44 3
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DEH-4090MP/XN/ID
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1234
- FM/AM Tuner Unit
A
7 6 13 5 10 9 8 11 14 18 19 20 21
NC
CE2
ROM_VDD
DI
SL
CK
CE1
NC
DO
NCNCNC
NC
3.3 V
IC 5
5 V 3.3 V
t
IC 4
t
3.3 V 2.5 V
2.5 V
IC 2
2.5 V
DET, FM MPX
AM ANT
1
AT T
FM ANT
3
B
C
No. Symbol I/O Explain
AT T
ANT adj
FMRF
FMRF
RF adj
IC 3 EEPROM
5.0 V
OSC
LPF
IC 1
3.3 V
MIXER, IF AM P
T51
CF52
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIOGNDNCVCC
VDD_3.3
1 AMANT I AM antenna input AM antenna input high impedance AMANT pin is connected with
an all antenna by way of 4.7 µH. (LAU type inductor) A series circuit including an inductor and a resistor is connected with RF ground for
the countermeasure against the hum of power transmission line. 2 RFGND RF ground Ground of antenna block 3 FMANT I FM antenna input Input of FM antenna 75 Surge absorber
(DSP-201M-S00B) is necessary.
4 VCC power supply The power supply for analog block. D.C 8.4 V ± 0.3 V 5 SL O signal level Output of FM/AM signals level 6 CE2 I chip enable-2 Chip enable for EEPROM ”Low” active 7 NC non connection Not used
D
8 CE1 I chip enable-1 Chip enable for AF•RF ”High” active 9 CK I clock Clock
10 DI I data in Data input 11 NC non connection Not used 12 OSCGND osc ground Ground of oscillator block 13 ROM_VDD power supply Power supply for EEPROM pin 13 is connected with a power supply of
micro computer.
14 DO O data out Data output 15 DGND digital ground Ground of digital block 16 NC non connection Not used 17 VDD_3.3 power supply The power supply for digital block. 3.3 V ± 0.2 V 18 NC non connection Not used 19 NC non connection Not used
E
20 NC non connection Not used 21 NC non connection Not used 22 AUDIOGND audio ground Ground of audio block 23 L ch O L channel output FM stereo “L-ch” signal output or AM audio output
24 R ch O R channel output FM stereo “R-ch” signal output or AM audio output
Rch
24
Lch
23
F
18
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DEH-4090MP/XN/ID
5 678
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
Power ON
Vcc = 5 V
Pin14
BSENS
Pin16
BSENS = L
ASENS
Pin73
ASENS = L
DSENS
Pin9
DSENS = L
A
B
ASENBO<-H
Pin38
CSENS
Pin91
2 V < CSENS < 3 V
Starts
communication
with Grille
microcomputer.
SWVDD<-H
Pin47
Source keys
operative
Source ON
C
- 2 V < CSENS < 3 V
Last source returns. CD loading functions are available. Keys except for EJECT key are not available.
D
300 ms
300 ms In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 300 msec, the oscillator may be defective.
E
SYSPW<-H
Pin46
Completes power-on operation. (After that, proceed to each source operation)
DEH-4090MP/XN/ID
56
F
7
8
19
1234
5.2 ERROR CODE LIST
- Error Messages
A
If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN (minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO remains in blank as before.
B
Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display 6-digit display 4-digit display
ERROR-xx ERR-xx E-xx
(2) Error Code List
2) Head unit display examples
Code 10
C
Class Displayed error code Description of the code and potential cause(s) Electricity Carriage Home NG CRG can't be moved to inner diameter.
SERVO LSI Com-
CRG can't be moved from inner diameter.
munication Error Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11 Electricity Focus Servo NG Focusing not available.
Stains on rear side of disc or excessive vibrations on REWRITABLE.
12 Electricity Spindle Lock NG Spindle not locked. Sub-code is strange (not readable).
Subcode NG Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found. Turned over disc are found, though rarely. CD signal error.
D
17 Electricity Setup NG AGC protection doesn't work. Focus can be easily lost.
Damages or stains on disc, or excessive vibrations on REWRITABLE.
30 Electricity Search Time Out Failed to reach target address.
CRG tracking error or damages on disc.
44 Electricity ALL Skip Skip setting for all track.
(CD-R/RW)
50
Mechanism
CD On Mech Error Mechanical error during CD ON.
Defective loading motor, mechanical lock and mechanical sensor.
A0 System Power Supply NG Power (VD) is ground faulted.
Failure on SW transistor or power supply (failure on connector).
E
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case. Upper digits of an error code are subdivided as shown below: 1x: Setup relevant errors, 3x: Search relevant errors, Ax: Other errors.
F
20
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DEH-4090MP/XN/ID
5 678
5.3 CONNECTOR FUNCTION DESCRIPTION
ANTENNA
SUBWOOFER
OUTPUT
FRONT
OUTPUT
3
1
4
2
1 FR+ 2 RR+ 3 FR­4 RR­5 FL+ 6 RL+ 7 FL­8 RL-
5
6
79
10
8
13 15
11
14 16
12
9 MUTE 10 NC 11 B.REM 12 ILM 13 NC 14 ACC 15 GND 16 B.UP
A
AUX IN
AUX IN
B
C
D
E
F
56
DEH-4090MP/XN/ID
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8
21
1234
6. SERVICE MODE
6.1 CD TEST MODE
A
During pressing the "SOURCE" and "RPT" keys simultaneously, perform the reset-start, then turn ON the CD to enter the CDS test mode.
• How to issue the 1 - 6 keys in the 08 model's slave test:
The specification of the 08 model does not include the 1 - 6 keys issuance function for H/U and the remote control unit. Therefore, in order to issue commands in a slave test, use the direct FUNCTION keys alternatively to enable the equal key command sending function to the existing models.
Outline) Use the direct FUNCTION keys to display, select, or issue the KEY 1 - 6.
B
<Direct FUNCTION keys and corresponding functions>
Direct FUNCTION key Normal mode Slave test mode
A Selecting a key command B
C Switching a screen
COMP
RDM Issuing a key command
RPT
• For convenience, a name of each direct FUNCTION key is shown as "A", "B", and "C".
• How to issue the 1 - 6 keys for the CDS source:
(The areas below are overwritten and displayed on character strings for the normal mode display.)
C
1 During the slave test mode, the key name "K1" is shown at the left by default.
In this condition, press the A key to toggle K1 - K6, and select a command to be sent to the slave.
COMPACT D I S C
K1 ! T -!! !!!!
• The one-line model shows only the bottom column.
DNOCESETUNIMKRTREDLOF
A key
COMPACT D I S C
D
K6 T
! -!! !!!!
2 During the K1 - K6 key names are displayed, press the B key and issue the selected command.
COMPACT D I S C
K1 T
! -!! !!!!
Send a key command selected by pressing the KEY 1.
B key
E
3 Press the C key to change display/non-display of key names.
When the non-display mode is selected for the K1 - K6 key names, "A key" and "B key" are invalid.
COMPACT D I S C
K1 T
! -!! !!!!
C key
COMPACT D I S C
F -! T
F
22
1234
! -!! !!!!
DEH-4090MP/XN/ID
• Pressing the A key or B key does not work.
1234
7. DISASSEMBLY
*NOTE) While the photograph shown is slightly different from this model in shape, the disassembly
A
procedure is the same.
-
Removing the Keyboard Unit (Fig.1,2,3)
Pull arrow direction and remove Detach Grille Assy.(Fig.1)
Remove the Knob Unit.(Fig.2)
B
Remove the four screws.(Fig.3)
1
Remove the Cover and then remove the Keyboard Unit.
C
Detach Grille Assy
1
1
Cover
Cover
Knob Unit
Fig.1
Fig.2
1
1
Fig.3
-
Removing the Holder (Fig.4)
Take off the pick of left and right and then a holder slide to the arrow course.
D
-
Removing the Case and Panel (Fig.5)
Remove the Case and Panel.
E
Fig.4
Holder Pick
Case
Fig.5Panel
F
24
1234
DEH-4090MP/XN/ID
5 678
- Removing the CD Mechanism Module (Fig.6)
Remove the four screws.
1
Disconnect the cable and then remove the CD Mechanism Module.
Removing the Panel AssyFig.7,8)
-
Remove the two screws.(Fig.7)
1
1
1
CD Mechanism Module
1
A
1
1
B
Fig.6
1
C
Fig.7
Push the place of the arrows and then remove Panel Assy.(Fig.7,8)
Removing the Panel Unit(Fig.9,10)
-
Remove the two screws.(Fig.9)
1
Remove the Holder and then remove Panel Unit.(Fig.10)
Panel Assy
Holder
Panel Unit
D
Fig.8
1
E
1
Fig.9
56
DEH-4090MP/XN/ID
Fig.10
F
7
8
25
1234
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT
A
Note :
The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module. Changing the PU unit is thus best considered as a last resort. However, if the PU unit must be changed, the grating should be checked using the procedure below.
Purpose :
To check that the grating is within an acceptable range when the PU unit is changed.
B
Symptoms of Mal-adjustment :
If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform track search operations, or taking a long time for track searching.
Method :
Measuring Equipment Measuring Points
Oscilloscope, Two L.P.F.
E, F, REFO1 Disc TCD-782 Mode TEST MODE
CD CORE UNIT(S10.5COMP2)
C
D
REFO1
FE
VREF
VREF
E
F
L.P.F.
100 kohm
100 kohm
L.P.F.
390 pF
390 pF
Xch Ych
Oscilloscope
Checking Procedure
1. In test mode, load the disc and switch the 3 V regulator on.
2. Using the → and ← buttons, move the PU unit to the innermost track.
3. Press key 3 to close focus, the display should read "91". Press key 2 to implement the tracking balance adjustment the display should now read "81". Press key 3. The display will change, returning to "81" on the fourth press.
E
4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase difference is within 75 degrees. Refer to the photographs supplied to determine the phase angle.
5. If the phase difference is determined to be greater than 75 degrees try changing the PU unit to see if there is any improvement. If, after trying this a number of times, the grating angle does not become less than 75 degrees then the mechanism should be judged to be at fault.
Note
Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle.
Hint
Reloading the disc changes the clamp position and may decrease the "wobble".
F
30
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DEH-4090MP/XN/ID
5 678
Grating waveform
0 degrees
45 degrees
Ech Xch 20 mV/div, AC Fch Ych 20 mV/div, AC
A
30 degrees
B
60 degrees
C
75 degrees
D
90 degrees
E
F
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