Pioneer BDP-LX55 Service Manual

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
PROVISIONAL
BDP-LX55
Blu-ray 3DTM PLAYER
BDP-LX55
BDP-53FD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
RRV4285P
Model Type
BDP-LX55 YXCN5 AC 100 V to 240 V 2 B &&&&######YY YY:Europe BDP-LX55 VXCN5 AC 100 V to 240 V 2 B &&&&######GB GB:U.K BDP-LX55 FWLXCN AC 100 V to 240 V 3 A &&&&######TA TA:Taiwan BDP-53FD UCXCN AC 120 V 1 A &&&&######UC UC:NORTH AMERICA
Power
Requirement
DVD
Region No.BDRegion No.
Serial No. Remarks
K-FZV DEC.
2011 Printed in Japan
1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120 V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Ma
nual. The use of a substitute replacement component which does not have the same safety character istics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Leakage current tester
Reading should not be above
0.5 mA
Device under test
Test all exposed metal surfaces
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage T est
(FOR USA MODEL ONLY)
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SAFETY INFORMATION
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BDP-LX55
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LABEL CHECK
WARNING !
THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Laser Pickup specifications and Laser characteristics
For BD Wave length : 405 nm Operating output : SL : 0.32 DL : 0.64 mW CW, Class 1 Maximum output : Class 1M (under fault condition)
For DVD Wave length : 660 nm Operating output : 0.40 mW CW, Class 1 Maximum output : Class 1 (under fault condition)
For CD Wave length : 785 nm Operating output : 0.41 mW CW, Class 1 Maximum output : Class 1M (under fault condition)
The following caution appears on your unit. Location: inside of the unit
(Printed on the Back Plate)
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BDP-LX55
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CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
A
B
C
D
E
1.1 NOTES ON SOLDERING ...............................................................................................................................................5
2. SPECIFICATIONS .................................................................................................................................................................6
2.1 ACCESSORIES ..............................................................................................................................................................6
2.2 SPECIFICATIONS...........................................................................................................................................................6
2.3 TYPES OF DISCS/FILES THAT CAN BE PLAYED........................................................................................................7
3. BASIC ITEMS FOR SERVICE.............................................................................................................................................12
3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................12
3.2 PCB LOCATIONS .........................................................................................................................................................13
3.3 JIGS LIST......................................................................................................................................................................13
4. BLOCK DIAGRAM...............................................................................................................................................................14
4.1 OVERALL CONNECTION DIAGRAM...........................................................................................................................14
4.2 BLOCK DIAGRAM FOR POWER BLOCK....................................................................................................................16
5. DIAGNOSIS.........................................................................................................................................................................18
5.1 DIAGNOSIS FLOWCHART...........................................................................................................................................18
6. SERVICE MODE.................................................................................................................................................................25
6.1 HOW TO ENTER TO SER VICE MO DE..................................................... ............................................. ...... ..... ...... . ....25
6.2 DESCRIPTION OF EACH ITEM...................................................................................................................................25
VIC
6.3 DETAILED DESCRIPTION OF ITEMS USED IN SER
E.........................................................................................26
7. DISASSEMBLY....................................................................................................................................................................31
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................39
8.1 NECESSARY ADJUSTMENT POINTS.........................................................................................................................39
8.2 FIRMWARE UPDATE....................................................................................................................................................39
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................40
9.1 PACKING SECTION......................................................................................................................................................40
9.2 EXTERIOR SECTION...................................................................................................................................................42
10. SCHEMATIC DIAGRAM ....................................................................................................................................................44
10.1 MAIN BOARD ASSY (1/15) : POWER SOURCE (Sheet No.2)..................................................................................44
10.2 MAIN BOARD ASSY (2/15) : DDR-1 (Sheet No.3).....................................................................................................46
10.3 MAIN BOARD ASSY (3/15) : DDR-2 (Sheet No.4).....................................................................................................48
10.4 MAIN BOARD ASSY (4/15) : HDMI (Sheet No.5).......................................................................................................50
10.5 MAIN BOARD ASSY (5/15) : FLASH (Sheet No.6)........................................ ............................................. ..... ...... .....52
10.6 MAIN BOARD ASSY (6/15) : VFD/IR (Sheet No.7) ................................. ...... ..... ...... ...... ..... ...... .................................54
10.7 MAIN BOARD ASSY (7/15) : AUDIO DAC (Sheet No.8).............................................................................................56
10.8 MAIN BOARD ASSY (8/15) : VIDEO OUTPUT (Sheet No.9).....................................................................................58
10.9 MAIN BOARD ASSY (9/15) : FE (Sheet No.10)..........................................................................................................60
10.10 MAIN BOARD ASSY (10/15) : MOTOR DRIVER+CPU (Sheet No.11).....................................................................62
10.11 MAIN BOARD ASSY
(11/15) : DDR2 (Sh
eet No.12)................................................................................................64
10.12 MAIN BOARD ASSY (12/15) : POWER-DADT (Sheet No.13)..................................................................................66
10.13 MAIN BOARD ASSY (13/15) : INTERFACE (Sheet No.14)................................................................ ...... ................68
10.14 MAIN BOARD ASSY (14/15) : SIL9136-POWER (Sheet No.15)..............................................................................70
10.15 MAIN BOARD ASSY (15/15) : MCU/SWITCH (Sheet No.16)...................................................................................72
10.16 FRONT BOARD ASSY..............................................................................................................................................74
10.17 SWITCH BOARD ASSY............................................................................................................................................76
10.18 RS BOARD ASSY.....................................................................................................................................................77
10.19 POWER BOARD ASSY ............................................................................................................................................78
11. PCB CONNECTION DIAGRAM ........................................................................................................................................80
11.1 MAIN BOARD ASSY...................................................................................................................................................80
11.2 FRONT BOARD ASSY................................................................................................................................................84
11.3 SWITCH BOARD, RS BOARD and POWER BOARD ASSYS....................................................................................86
12. PCB PARTS LIST ..............................................................................................................................................................88
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• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled. Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
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BDP-LX55
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1
Remote control unit (BDP-LX55/YXCN5,BDP-LX55/VXCN5,BDP-LX55/FWLXCN :06-RC2531-A000) (BDP-53FD/UCXCN :06-RC2521-A000)
AAA/R03 dry cell battery x 2
Video/Audio cable (41-UH1500-0KK8A-TL)
AC Power cord (BDP-LX55/YXCN5 :ADG7062)
(BDP-LX55/VXCN5,BDP-LX55/FWLXCN :ADG7104) (BDP-53FD/UCXCN :ADG7061)
Warranty card
Operating instructions (BDP-LX55/YXCN5 :72-DPLX55-EN0B1, 72-DPLX55-YX0B1)
(BDP-LX55/VXCN5 :72-DPLX55-EN0B1) (BDP-LX55/FWLXCN :72-DPLX55-EN0B1, 72-DPLX55-TW0B1) (BDP-53FD/UCXCN :72-BD53FD-USAB1)
Note
• The specifications and design of this product are subject to change without notice.
Model BDP-LX55
BDP-53FD
Type
Blu-ray 3D
TM
PLAYER
Rated voltage
AC 100 V to 240 V Rated frequency 50 Hz/60 Hz Power consumption 25 W Power consumption (standby) 0.3 W Weight 3.5 kg External dimensions (including projecting parts) Tolerable operating temperature +5 °C to +35 °C Tolerable operating humidity 5 % to 85 % (no condensation)
Output terminals
HDMI 2 set, 19-pin: 5 V, 250 mA Video outputs 1 set, RCA jack: 1.0 Vp-p (75 ) Ω Audio outputs 1 set, RCA jacks
Audio output level 200 mVrms (1 kHz, –20 dB) Frequency response 4 Hz to 88 kHz (192 kHz sampling)
Digital audio outputs Optical 1 set, Optical digital jack LAN 1 set, Ethernet jack (10BASE-T/100BASE-TX) USB 2 set, Type A
2-channel (left/right)
435 mm (W) x 93 mm (H) x 252 mm (D)
2. SPECIFICATIONS
2.1 ACCESSORIES
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B
2.2 SPECIFICATIONS
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Playable discs
Discs with the logo marks below indicated on the disc label, package or jacket can be played.
Caution
• Only the discs that have been finalized can be played.
Disc type Logo
Application format
BDMV BDAV
DVD-
Video
DVD-
Audio
DVD VR
CD-DA
DTS-CD
DATA-
DISC
1
1. Discs on which video, image or audio files are recorded. This player does not support multisession discs or multiborder recording.
BD
2
2. Including dual-layered discs.
BD-ROM 
BD-R 
BD-RE 
DVD
DVD-ROM 
DVD-R
2,3,4
3.Finalize them before playing them on this player.
4. DVD-R for Authoring discs (3.95 and 4.7 GB) cannot be played.
5
5. Including the AVCHD format.
6
6. Including the AVCREC format.
 
DVD-RW
3,7
7. Version 1.0 DVD-RW discs cannot be played.
5
6
 
DVD+R
2,3

DVD+RW
3

CD
CD-DA
(Audio CD)
8
8.Including Video CDs.

CD-R
3

CD-RW
3

CD-ROM 
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2.3 TYPES OF DISCS/FILES THAT CAN BE PLAYED
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1
• “Blu-ray Disc”, “Blu-ray” and “Blu-ray Disc” logo are trademarks of Blu-ray Disc Association.
is a trademark of DVD Format/Logo Licensing Corporation.
• Corporation and product names mentioned herein are trademarks or registered trademarks of the respective corporations.
Discs that cannot be played
• HD DVDs
• DVD-RAM discs
It is possible that some discs other than the ones listed above may not be playable either.
Note
• Some discs cannot be played, even if one of the logo marks on the previous page is indicated.
• To play 8 cm discs, set the disc in the 8 cm disc depression in the center of the disc tray. No adapter is necessary. 8 cm BD-ROMs cannot be played.
About audio formats
The following audio formats are supported on this player:
•Dolby TrueHD
• Dolby Digital Plus
• Dolby Digital
•DTS-HD Master Audio
• DTS-HD High Resolution Audio
• DTS Digital Surround
•MPEG audio (AAC)
•Linear PCM
To enjoy the surround sound of Dolby TrueHD, Dolby Digital Plus, DTS-HD Master Audio and DTS-HD High Resolution Audio, it is recommended to connect the player to an AV receiver or amplifier compatible with these audio formats using an HDMI cable. After loading a BD containing sound in one of these audio formats, selec
t the
audio format on the menu screen.
Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
Manufactured under license under U.S. Patent Nos: 5,956,674; 5,974,380; 6,226,616; 6,487,535; 7,392,195; 7,272,567; 7,333,929; 7,212,872 & other U.S. and worldwide patents issued & pending. DTS-HD, the Symbol, & DTS-HD and the Symbol together are registered trademarks & DTS­HD Master Audio | Essential is a trademark of DTS, Inc. Product includes software. © DTS, Inc. All Rights Reserved.
Playing BDs
• BDs (BDMV) compatible with the formats below can be played.
–Blu-ray Disc Read-Only (ROM) Format Version 2 –Blu-ray Disc Recordable (R) Format Version 2 –Blu-ray Disc Rewritable (RE) Format Version 3
This player supports BD-ROM Profile 5.
“Blu-ray 3D” and “Blu-ray 3D” logo are trademarks of Blu-ray Disc Association.
BONUSVIEW functions such as playback of secondary video (Picture-in-Picture) and secondary audio can be used. The data used with the BONUSVIEW functions (the secondary video (Picture-in-Picture) and secondary audio data) may be stored in the storage. For details on
secondary video and secondary audio playback, refer to the disc’s instructions.
“BONUSVIEW” is trademark of Blu-ray Disc Association.
BD-LIVE functions such as downloading movie trailers or additional audio and subtitle languages and playing on-line games can be enjoyed over the Internet. The data downloaded with the BD-LIVE function (trailers, etc.) is stored in the storage. Refer to the disc’s instructions for details about BD-LIVE functions.
“BD-LIVE” logo is trademark of Blu-ray Disc Association.
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With BD-ROMs, it is possible to use BD-J (Java) applications to create highly interactive titles, for example including games.
Oracle and Java are registered trademarks of Oracle and/or its affiliates. Other names may be trademarks of their respective owners.
• BDs (BDAV) compatible with the formats below can be played.
–Blu-ray Disc Recordable (R) Format Version 1 –Blu-ray Disc Rewritable (RE) Format Version 2
Playing DVDs
This label indicates playback compatibility with DVD-RW discs recorded in VR format (Video Recording format). However, for discs recorded with a record-only-once encrypted program, playback can only be achieved using a CPRM compatible device.
The AVCHD is a high definition (HD) digital video camera recorder format recording high-definition onto certain media by using highly efficient codec technologies.
“AVCHD” and the “AVCHD” logo are trademarks of Panasonic Corporation and Sony Corporation.
About region numbers
Blu-ray Disc Player and BD-ROM or DVD-Video discs are assigned region numbers according to the region in
which they are sold.
This player’s region numbers are:
•BD-ROM: – Europe, Australia and New Zealand models : B – Russia models : C – Others : A
•DVD-Video: – Europe models : 2 – Australia and New Zealand models : 4 – Russia models : 5 – Others: 3
Discs not including these numbers cannot be played. Discs playable on this player are as shown below.
•BDs: – Europe, Australia and New Zealand models : B
(including B) and ALL – Russia models: C (including C) and ALLOthers: A (including A) and ALL
•DVDs: – U.K. models: 2 (including 2) and ALL – Australia and New Zealand models : 4 (including 4)
and ALL
Ru
ssia mo
dels: 5 (including 5) and ALL
– Others : 3 (including 3) and ALL
Playing CDs
Regarding copy protected CDs: This player is desi gned to conform to the specifications of the Audio CD format. This player does not support the playback or function of discs that do not conform to these specifications.
DualDisc playback
A DualDisc is a two-sided disc, one side of which contains DVD content — video, audio, etc. — while the other side contains non-DVD content such as digital audio material.
The DVD side of a DualDisc can be played on this player. The non-DVD, audio side of the disc is not compatible
with this player. It is possible that when loading or ejecting a DualDisc,
the opposite side to that being played will be scratched. Scratched discs may not be playable.
For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer.
(BDP-LX55/YXCN5,BDP-LX55/VXCN5, BDP-LX55/FWLXCN)
(BDP-53FD/UCXCN) This player’s region numbers are:
•BD-ROM: A
•DVD-Video: 1
Discs not including these numbers cannot be played. Discs playable on this player are as shown below.
• BDs: A (including A) and ALL
• DVDs: 1 (including 1) and ALL
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B
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1
Playing discs created on computers or BD/DVD recorders
• It may not be possible to play discs recorded using a computer due to the application settings or computer’s environment settings. Record discs in a format playable on this pl ayer. For details, contact the dealer.
• It may not be possible to play discs recorded using a computer or a BD/DVD recorder, if burn quality is not good due to characteristics of the disc, scratches, dirt on the disc, dirt on the recorder’s lens, etc.
About video, audio, and image files and folders
Audio and image files can be played on this player when the folders on the disc or USB memory device are created as described below.
Example of folder structure:
* The number of folders and files within a single folder (including the root directory) is limited to a maximum of
256. Also, keep the number of folder layers to a maximum of 5.
Note
• The file and folder names displayed on this player may differ from those displayed on a computer.
Playable files
Video, image and audio files recorded on DVDs and CDs can be played.
Caution
• In DVD, only the one recorded by the ISO 9660 file system can be played.
• Some files may not be playable.
• For some files, it may not be possible to use certain functions during playback.
• It may not be possible to play some files, even if they have the extension of a file playable on this player.
• Files protected by DRM (Digital Rights Management) cannot be played (not including DivX VOD files).
Supported video file formats
• DivX Plus HD
DivX Certified
®
to play DivX® and DivX PlusTM HD (H.264/MKV) video up to 1080p HD including premium content.
ABOUT DIVX VIDEO: DivX
®
is a digital video format
created by DivX, Inc. This is an official DivX Certified
®
device that plays DivX video. Visit divx.com for more information and software tools to convert your files into DivX video.
ABOUT DIVX VIDEO-ON-DEMAND: This DivX Certified
®
device must be registered in order to play purchased DivX Video-on-Demand (VOD) movies. To obtain your registration code, locate the DivX VOD section in your device setup menu. Go to vod.divx.com for more information on how to complete your registration.
DivX
®
, DivX Certified®, DivX PlusTM HD and associated logos are trademarks of DivX, Inc. and are used under license.
Note
• This DivX
®
Certified device must be registered in order to play DivX Video-on-Demand (VOD) content. First generate the DivX VOD registration code for your device and submit it during the registration process. Important: DivX VOD content is protected by a DivX DRM (Digital Rights Management) system that restricts playback to registered DivX Certified devices. If you try to play DivX VOD content not authorized for your device, the message Authorization Error will be displayed and your content will not be played. Learn more at www.divx.com/vod.
– This player’s DivX VOD registration code can be
checked at HOME MENU Initial Setup
PlaybackDivX(R) VOD DRMRegistration Code.
–The number of views is restricted for some DivX
VOD files. When such fi
les are played on this
player
, the remaining number of views is displayed. Files for which the remaining number of views has reached 0 cannot be played (This DivX rental has expired is displayed). Files for which the number of views is not restricted can be played as many times as you like (the remaining number of views is not displayed).
*
* *
*
Root
01 Folder
XX Folder
Folder
001.jpg/001.mp3
xxx.jpg/xxx.mp3
001.jpg/001.mp3
xxx.jpg/xxx.mp3
001.jpg/001.mp3
xxx.jpg/xxx.mp3
001.jpg/001.mp3
xxx.jpg/xxx.mp3
A
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B
C
D
E
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•MKV
MKV files can be played. –MKV is a file format allowing multiple audio and
video files to be held in a single file.
– The files that can be played are as follows:
Resolution: Up to 1 280 x 720 Extension: “.mkv” or “.MKV”
• Windows Media™ Video (WMV)
Windows Media™ Video (WMV) files can be played. – The files that can be played are as follows:
Resolution: Up to 1 280 x 720 Extension: “wmv” or “WMV”
– Files encoded using the Windows Media™ Encoder
9 series are supported.
– Windows Media is either a registered trademark or
trademark of Microsoft Corporation in the United States and/or other countries.
– This product include
s technology owned by
Microsoft Corporation and canno
t be used or distributed without a license from Microsoft Licensing, Inc.
Supported image file formats
•JPEG
•Progressive JPEG
File format: JFIF Ver. 1.02/Exif Ver. 2.2 Resolution: Up to 4 096 x 4 096 pixels
Supported audio file formats
• Windows Media™ Audio 9 (WM A9) Bit rate: Up to 192 kbps Sampling frequencies: 22.05 kHz, 32 kHz, 44.1 kHz and 48 kHz
MPEG-1 Audio Layer 3 (MP3) Bit rate: Up to 320 kbps Sampling frequencies: 8 kHz, 11.025 kHz, 12 kHz, 16 kHz, 22.05 kHz, 24 kHz, 32 kHz, 44.1 kHz and 48 kHz
Free Lossless Audio Codec (FLAC) Sampling frequencies: 96 kHz to 192 kHz Quantization bitrate: 16 bit, 24 bit Channel: 2ch
Playable file extensions
Video files .divx, .mkv, .wmv and .avi
Image files .jpg and .jpeg
Audio files .wma and .mp3 .flac
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B
C
D
E
F
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5
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1
Item to be checked regarding video Item to be checked regarding audio
Block noise Distortion Horizontal noise Noise Dot noise Volume too low Disturbed image (video jumpiness) Volume too high Too dark Volume fluctuating Too bright Sound interrupted Color disappearance Mottled color
No. Procedures Check points
1
2
3
4
5
6
Confirm the firmware version on Test Mode. The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
Confirm whether the customer complain has been solved. If the customer complain occurs with the specific disc, use it for the operation check.
The customer complain must not be reappeared. Video, audio and operations must be normal.
Play back a CD. (track search)
Audio and operations must be normal.
Play back a DVD. (Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Play back a BD. (Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Check the appearance of the product.
No scratches or dirt on its
appearance after receiving it for
service.
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
Cleaning
Be sure to clean the following positions by using the prescribed cleaning tools shown below as occasion demands.
Refer to “7. DISASSEMBLY”.
NamePosition to be cleaned Part No. Remarks
Cleaning liquidPickup leneses GEM1004
Cleaning paper GED-008
2 3 4
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
B
C
D
E
F
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NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
POWER BOARD ASSY
FRONT BOARD ASSY SWITCH BOARD ASSY
MAIN BOARD ASSY
A
RS BOARD ASSY
D E
B
Loader ASSY
C
DVD Test Disc (DVD-Video) BD-ROM Test Disc
Name Jig No. Remarks
Check of DVD-Video Check of BD-ROM
GGV1025 GGV1350
BD-ROM Test Disc (One layer type)
For Adjustment
GGV1368
Emergency Disc Ejection Rod
Emergency disc ejection
GGF1529
Emergency Disc Ejection Rod
(GGF1529)
3.2 PCB LOCATIONS
6 7 8
A
B
Mark No. Description Part No.
LIST OF ASSEMBLIES
1..MAIN BOARD ASSY 08-BDLX55-MA0/Y (BDP-LX55/YXCN5,BDP-LX55/VXCN5)
1..MAIN BOARD ASSY (BDP-LX55/FWLXCN) 08-BDLX55-MA0/F
1..MAIN BOARD ASSY (BDP-53FD/UCXCN) 08-BDLX55-MA0/U
1..FRONT BOARD ASSY 08-BDLX55-FV0
1..SWITCH BOARD ASSY 08-BDLX55-SW0-TL
1..RS BOARD ASSY 08-BDP440-RS0-TL
Mark No. Description Part No.
> 1..POWER BOARD ASSY 08-BDLX55-PW2
> 1..POWER BOARD ASSY(BDP-LX55/FWLXCN) 08-BDLX55-PW0 > 1..POWER BOARD ASSY(BDP-53FD/UCXCN) 08-BDLX55-PW1
1..Loader ASSY 08-BL2000-LD4-TL
(BDP-LX55/YXCN5,BDP-LX55/VXCN5)
3.3 JIGS LIST
C
D
E
5
6 7 8
BDP-LX55
F
13
1
CVBSL
R
MT8555
TPIC 1391
AUDIO DAC AK4480
MOTER
DRIVER
XP1
3
1
optical
1
XS
3
1
XS136
XP7
256 N F
MOTER
DRIVER
TPIC 1405B
XP10
1 8 1
4
XP5
XP6(USB_1)
1
4
P503
CON3(RS232)
12
Ethernet
VIDEO LPF&DRIVE
P400
P3
USB2
AUDIO AMP&LPF
Audio PCM/DSD
F25
G27
74L157
GPIO7
POWER_K
+12V_D
GND POWER_K
OPEN_K
-24V_D
TRAYIN#
GND
LOAD+
LOAD-
COMMON
W
V
U
B+
B-
A-
A+
LED
CSN
CCLK
CDTI
CVBS CVBS_OUT
F25(232 TX)
G27(232 RX)
AOMCLK
AOSDATA0/DSDL1
AOBCK/DDCLK
AOSDATA3/DSDR1
AOLRCK
S
XS1
RS BOARD ASSY (08-BDP440-RS0-TL)
D
A
MAIN BOARD ASSY (BDP-LX55/YXCN5,BDP-LX55/VXCN5 : 08-BDLX55-MA0/Y) (BDP-LX55/FWLXCN : 08-BDLX55-MA0/F) (BDP-53FD/UCXCN : 08-BDLX55-MA0/U)
LOADER ASSY
(08-BL2000-LD4-TL)
SWITCH BOARD ASSY (08-BDLX55-SW0-TL)
C
FRONT BOARD (08-BDLX55-FV
B
A 1/15 - A 15/15
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
B
C
D
E
F
14
BDP-LX55
1
2 3 4
5
CVBS
CN503
1
7
optical
POWER AC IN
121
XS135
256M N FLASH
1Gbit DDR3 x 4
232)
DC-DC
DC-DC
5V
3.3V
1.5V
1.15V
LDO
12V
-24V
112
XP1
1
7
VIDEO LPF&DRIVE
J1
PQLS
XS221
USB
HDMI 2HDMI 1 J3
HDMI TX SIL9136
16_BIT 444( Y Cb Cr
DE2750
QDEO
I2C
Audio PCM I2S/DSD/SPDIF
LDO
LDO
1.8V
1.0V
512Mbit DDR2
CEC SWITCH
74L157
2D/3D
20_BIT 444(Y Cb Cr)
PCM/DSD SWITCH
UPD78F1156A
uCOM(MCU)
I2C
POWER_K
12V
GND
5V
GND
5V
+12V_D
VCC
GND
VDATA
VCLK
OPEN_K
-24V_D
-24V
VSTB
IR
PWM CONTROL
27M
CEC_1
CEC_2
CVBS
SPDIF
CVBS_OUT
CEC
CEC_CONT
GND
XP8
X’tal
POWER BOARD ASSY ( BDP-LX55/YXCN5, BDP-LX55/VXCN5 : 08-BDLX55-PW2) (BDP-LX55/FWLXCN : 08-BDLX55-PW0) (BDP-53FD/UCXCN : 08-BDLX55-PW1)
E
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
6 7 8
A
B
C
D
E
F
5
6 7 8
BDP-LX55
15
1
1
2
4
+5V
+12
VCC
U1
1. 1V
OPWRSB
U6
1. 5V
EN
U3
3. 3V
EN
U16
U15
1V8
1V
EN
1. 2V
G5725
U14
88DE2750
FB12
1V_KYOTO_G2
L9
G5725
U42
Sii9136
FB6
FB7
FB32
FB8
FB10
1V8_KYOTO_G2_DDR2
G9661
FB11
3V3_KYOTO_G2
U7
MT8555
DCDC
Conv.
DCDC
Conv.
L1
L3
AT1526
AT1529
DCDC
Conv.
L10
DCDC
Conv.
22
2.2u
2.2u
2.2u
R101
0
AVDD12_MEMPLL
R413
R414
AVDD12_USB_1P_1
AVDD12_USB_2P_1A
R407
AVDD12_SATA1
R427
R428
AVDD12_COM
AVDD12_REC
R651
AVDD12_HDMI_RX
AVCC12
CVCC12
R25
A1. 2V
PLL BLOCK
0
U8
H5TQ1G63BFR
DDR3
U9
H5TQ1G63BFR
DDR3
U10
H5TQ1G63BFR
DDR3
U11
H5TQ1G63BFR
DDR3
0
0
0
0
0
0
6-24V
1
2
4
6
6
9
10
R109
R110
DDR_VREF
FB5
CAVCC33
IOVCC33
U43
PD78F1164
FB24
3.3VU
R340
R341
RESET
CIRCUIT
RESET
CIRCUIT
U2
G9091
FB3
Y4
VCXO
3. 3V_STBY
FB4
U31
TS5A3157
R52
R54
R57
AVDD33_VDAC_R
AVDD33_VDAC_X
AVDD33_VDAC_BG
R400
R402
R410
AVDD33_SATA
AVDD33_1P_1
AVDD33_2P_2
R429
R430
R431
AVDD33_COM
AVDD33_REC
AVDD33_LD
R660
AVDD33_HDMI_RX
FB18
3. 3V
FB**
1V8_FOR_Xtal
U401
NAND Flash
+12
-24V
XP1CN503
MAIN BOARD ASSY
A
POWER BOARD ASSY
E
2 3 4
4.2 BLOCK DIAGRAM FOR POWER BLOCK
A
B
C
D
E
F
16
1
2 3 4
BDP-LX55
U16
U15
1V8
1V
EN
OPWRSB
VCC_D
D310
EN
1. 2V
1. 2V
AVCC
MVCC_R
OPTICAL OUT
TERMINAL
U13
SN74CBT3257
U32
TS5A3157
FB15
U20
TPIC1405
AFDRG4
U21
TP1391G4B
U12 (1/2)
FB27
High-
Side
SW
G5725
U14
88DE2750
FB12
1V_KYOTO_G2
L9
G5725
FB10
1V8_KYOTO_G2_DDR2
FB11
3V3_KYOTO_G2
DCDC
Conv.
L10
DCDC
Conv.
2.2u
2.2u
U24
NT5TU32M16CG-25C
DDR3
FB**
1V8_FOR_Xtal
7
XP8 XS135
R611
R63 NC807
VCC_HFM
37
XP7
R216
R209
VCC_PDIC
VCC_LD
28
CD_LD CIRCUIT
DVD_LD CIRCUIT
P3
USB_VCC1
USB_VCC2
FB28
1
XP6
P503
USB TERMINAL
CON3
LAN TERMINAL
6
R89
1. 2V
U12 (2/2)
+12V_D
Audio Mute
CIRCUIT
-24V
+12
Q15
+12V_D
10
-24V_D
-24V_D
+12V_D
U4
AS1117
R11
R17
R42
100
0
AVDD
VDDLR
DVDD
U19
AS1117
R121
R136
2.4k
R53
100
-12V_D
-12VB
U12
NE5532
U18
G556B1-P1U
0
R60
0
U5
AK4480
R51
100
+12VB
VCC_BD_LD
(+9V)
FB16
M12V_T
BD_LD CIRCUIT
R229
0
VCC
6
7
10
R167
100
IR1
IRM
VCC
FL_AC CIRCUIT
LED CIRCUIT
Q214
+12V
+12VV
LED CIRCUIT
3
R23
R24
VDD
U1
PT6302
-20.5V
FL TUBE
ZD3
3
LED
CIRCUIT
FRONT BOARD ASSY
B
SWITCH BOARD ASSY
C
XS136
XP1
5
6 7 8
A
B
C
D
E
F
BDP-LX55
5
6 7 8
17
1
No
No
Yes
Yes
No display on VFD, and buttons do not work
Check every supply
voltage on MAIN BOARD ASSY
Check the connect line is OK
Correct connection
Replace SW1, SW2, and SW3,
Yes
No
No
Check the FRONT BOARD
ASSY signals VCLK,VD, VSTB,
(XS135:pin3,4,5)
Check whether the circuit
connected to SW1, SW2 and
SW3 are broken.
Check Q15,Q206 and Q214
is fixed on the
MAIN BOARD ASSY
Yes
is normal
Fix it
2 3 4
5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
1) No display on VFD, and buttons do not work
A
B
C
D
E
F
18
1
2 3 4
BDP-LX55
5
Yes
Check the U5 power supply (U5:13pin and 18pin=5.0V)
Check whether the
audio signal is right from the
U5: 10pin, 11pin, 20pin and 21pin
Check if the
R18, R46, R24 and R27 is on
Add R18, R46, R24 and R27
No audio output
Replace U5
Yes
No
No
Yes
No
Remote control does not work
Replace the battery for remote controller
Check whether
the remote controller’s battery is
exhausted or not.
Check the IR1 (HT68F50)
power supply is OK,
IR1 (PIN3) is about 3V
Check the VCC net on
Replace IR1
Yes
Yes
Yes
No
FRONT BOARD ASSY
2) No audio output
6 7 8
A
B
3) Remote control does not work
C
D
E
5
BDP-LX55
6 7 8
F
19
1
Yes
Check the connection 4pin cable from the MAIN BOARD ASSY to DVD loader
Can’t read disc or can’t open the disc door
Check 45 pin and 8 pin
cables from MAIN BOARD ASSY
connected to the DVD loader are
normal
Replace DVD loader
No
Check whether the
DVD loader running is
normal
Fix the connection the 45 pin cable and 8 pin cable.
Yes
Check if U19 (pin2)
voltage is normal (about 9V)
Check R213 and R215 are normal
(the voltage-drop on R215 is 1.5V) ?
Yes
Yes
Yes
No
No
No
Fix or Replace R213 and R215
Fix R212 or check U19 (pin3) voltage is ok (about 12V)
2 3 4
4) Can’t read disc or can’t open the disc door
A
B
C
D
E
F
20
1
2 3 4
BDP-LX55
5
Check if L453 is on
No
No Video display
Add L453
Replace MAIN BOARD ASSY
Yes
Check If R617 is on
No
Add R617
Yes
Yes
5) No video display
6 7 8
A
B
C
D
E
F
BDP-LX55
5
6 7 8
21
1
Check if the P400
is ok or not ?
No
No
Yes
Fix all the resistors
Check R580, R581, R582 and
R579 is on
Replace P400
Check if
LFE8634(U553) is on
MAIN BOARD ASSY
No
Yes
Replace MAIN BOARD ASSY
Yes
Yes
Can not connect to network
Fix U553 on MAIN BOARD ASSY
MAIN BOARD ASSY
6) Can not connect to network
A
2 3 4
B
C
D
E
F
22
1
2 3 4
BDP-LX55
5
No
No
Yes
Change HDMI Mode to Separate Mode or Pure Audio Mode.
Check if the
HDMI Mode is on Separate Mode or
Pure Audio Mode
Fix all these resistors
Check if the
HDMI line is connected to
BD Player
No
Yes
Yes
Replace MAIN BOARD ASSY
Yes
Sub HDMI no audio output
Check if the
F2, R74, R66, R67 is on
MAIN BOARD ASSY
Connected the HDMI line to BD Player SUB HDMI Terminal
7) Sub HDMI no audio output
6 7 8
A
B
C
D
5
BDP-LX55
6 7 8
E
F
23
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