Pioneer BDP-41FD, BDP-43FD, BDP-430, BDP-LX54 Service Manual

BDP-LX54
For details, refer to "Important Check Points for good servicing".
BDP-LX54
BDP-43FD BDP-430 BDP-41FD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO .
RRV4152
Model Type Power Requirement
BDP-LX54 YXV5 AC 220 V to 240 V B 2 BDP-LX54 SXV AC 220 V to 240 V C 5 BDP-43FD UCXV AC 120 V A 1 BDP-430 UCXVSM AC 120 V A 1 BDP-430 YXV5 AC 220 V to 240 V B 2 BDP-430 SXV AC 220 V to 240 V C 5 BDP-41FD UCXV AC 120 V A 1
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
BD
Region No.
DVD
Region No.
Remarks
K-IZA OCT.
2010 Printed in Japan
1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120 V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Leakage current tester
Reading should not be above
0.5 mA
Device under test
Test all exposed metal surfaces
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
(FOR USA MODEL ONLY)
2 3 4
SAFETY INFORMATION
A
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1
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BDP-LX54
5
LABEL CHECK
The following caution label appears on your unit. Location: inside of the unit
WARNING !
THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Laser Pickup specifications and Laser characteristics
For BD Wave length : 405 nm Operating output : SL : 0.32 DL : 0.64 mW CW, Class 1 Maximum output : Class 2 (under fault condition)
For DVD Wave length : 660 nm Operating output : 0.40 mW CW, Class 1 Maximum output : Class 1 (under fault condition)
For CD Wave length : 785 nm Operating output : 0.41 mW CW, Class 1 Maximum output : Class 1 (under fault condition)
(Printed on the Rear Panel)
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A
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BDP-LX54
5
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1
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product saf ety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment b y following the safety instructions described in this manual.
1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety . 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interf erence and foreign noise . 3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity . (Refer to the e xample) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws . 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires , scratches, melting, etc. on the coating of the pow er cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages .
If you find a damaged power cord, please exchange it with a suitab le one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the po wer cord if necessary . a Safe en vironment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prev ent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
T o k eep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues , and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping scre ws
T o protect products from damages or f ailures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follo w this method especially if it is specified in this manual.
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1
BDP-LX54
2 3 4
5
6 7 8
CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS....................................................................................................................................................6
1.1 NOTES ON SOLDERING............................................................ .......................................... .........................................6
1.2 IMPOTANT SERVICE NOTICE.......................................................................................................................................6
2. SPECIFICATIONS.................................................................................................................................................................7
2.1 SPECIFICATIONS ..........................................................................................................................................................7
2.2 DISC/CONTENT FORMAT.............................. .......................................... .....................................................................8
2.3 PANEL FACILITIES........................................................ .......................................... .....................................................13
3. BASIC ITEMS FOR SERVICE............................................................................................................................................15
3.1 CHECK POINTS AFTER SERVICING .................................................................... .....................................................15
3.2 PCB LOCATIONS.................................... .......................................... ...........................................................................16
3.3 JIGS LIST............................... ... .......................................... .........................................................................................17
4. BLOCK DIAGRAM..............................................................................................................................................................18
4.1 OVERALL WIRING DIAGRAM.....................................................................................................................................18
4.2 OVERALL BLOCK DIAGRAM............................. .......................................... ................................................................20
4.3 POWER SUPPLY BLOCK DIAGRAM...........................................................................................................................22
5. DIAGNOSIS........................................................................................................................................................................24
5.1 DIAGNOSIS FLOWCHART..........................................................................................................................................24
5.2 TROUBLESHOOTING....................................................................... ...........................................................................25
6. SERVICE MODE.................................................................................................................................................................29
6.1 INFORMATION SCREEN DISPLAY AND THE FACTORY DEFAULT SETTINGS.......................................................29
6.2 MEASUREMENT OF ERROR RATES .........................................................................................................................30
7. DISASSEMBLY ...................................................................................................................................................................32
8. EACH SETTING AND ADJUSTMENT................................................................................................................................38
8.1 NECESSARY ITEMS TO BE NOTED...........................................................................................................................38
8.2 UPDATING OF THE FIRMWARE.................................................................................................................................38
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................40
1 PACKING SECTION................................ .. .......................................... .........................................................................40
9.
9.2 EXTERIOR SECTION ..................................................................................................................................................42
9.3 FRONT PANEL SECTION............................................................................................................................................44
10. SCHEMATIC DIAGRAM............................................... ... ... ................................................ .. .............................................46
10.1 MAIN PWB-S (1/6)................................... ... .......................................... ......................................................................46
10.2 MAIN PWB-S (2/6)................................... ... .......................................... ......................................................................48
10.3 MAIN PWB-S (3/6)................................... ... .......................................... ......................................................................50
10.4 MAIN PWB-S (4/6)................................... ... .......................................... ......................................................................52
10.5 MAIN PWS-S (5/6)................................... ... .......................................... ......................................................................54
10.6 MAIN PWB-S (6/6)................................... ... .......................................... ......................................................................56
10.7 FLKB PWB-S..............................................................................................................................................................58
10.8 MTFB and USBB ASSYS...........................................................................................................................................60
10.9 LEDB ASSY................................................................................................................................................................61
10.10 KEYB and 232C ASSYS...........................................................................................................................................62
10.11 POWER ASSY (POWER PWB-S)............................................................................................................................64
10.12 BRIDGE ASSY .........................................................................................................................................................66
11. PCB CONNECTION DIAGRAM............................................ ... ............................................... ... ... ....................................68
11.1 MAIN PWB-S..............................................................................................................................................................68
11.2 FLKB PWB-S..............................................................................................................................................................76
11.3 MTFB and USBB ASSYS...........................................................................................................................................78
11.4 LEDB
, KEYB
11.5 POWER ASSY (POWER PWB-S)..............................................................................................................................82
12. PCB PARTS LIST...................................... ... .......................................... ...........................................................................84
and 232C ASSYS.................................................................................................................................80
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BDP-LX54
5
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5
1
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled. Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
1. The MAIN PWB-S needs to be replaced as a whole unit.
2. If the MAIN PWB-S is replaced, perform the section "8.2 UPDATING O F T H E FIRMWARE" and confirm the version: it is necessary to update to the latest version if the MAIN PWB-S version is old.
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
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C
D
1.2 IMPOTANT SERVICE NOTICE
E
F
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BDP-LX54
5
General
Power requirements AC 220 V to 240 V, 50 Hz/60 Hz (European and Russian models)
AC 120 V/60 Hz (North America model)
Power consumption (Normal) 23 W Power consumption (Standby) 0.6 W Dimensions BDP-LX54 and BDP-43FD: 420 mm × 72.5 mm × 228 mm (W × H × D)
BDP-430 and BDP-41FD: 420 mm × 68 mm × 228 mm (W × H × D)
Weight BDP-LX54 and BDP-43FD: 3.3 kg
BDP-430 and BDP-41FD: 2.5 kg
Operating temperature 5 °C to 35 °C Storage temperature –20 °C to 55 °C Operating humidity 10 % to 80 % (no condensation) TV systems NTSC system (North America model)
PAL system/NTSC system (Other models)
Playback
Playable discs BD-ROM, BD-RE Dual Layer, BD-R Dual Layer,
DVD Video, DVD-RW/-R/+RW/+R Dual Layer (Video/VR/AVCHD format), Audio CD (CD-DA), CD-RW/-R (CD-DA, MP3, JPEG file format)
Region code European model: B or All Region for BD, 2 or ALL for DVD
Russian model: C or All Region for BD, 5 or ALL for DVD North America model: A or All Region for BD, 1 or ALL for DVD
Input/Output
HDMI OUT HDMI 19-pin standard connector (5 V, 250 mA) COMPONENT VIDEO OUTPUT Output level:
Y: 1 Vp-p (75 ohms) P
B, PR: 0.7 Vp-p (75 ohms)
Jacks: RCA jack
VIDEO OUTPUT Output level: 1 Vp-p (75 ohms)
Jack: RCA jack
DIGITAL OUT OPTICAL Terminal: Square Optical terminal AUDIO OUTPUT Output level: 2 V rms (Output impedance: 1 k ohms)
Jacks: RCA jack
USB Two sets (1 front, 1 rear), USB 2.0 High Speed (480 Mbit/s) correspondence LAN (10/100) 10BASE-T/100BASE-TX
The specifications and design of this product are subject to change without notice.
• Accessories
• Remote control unit (BDP-LX54/YXV5, SXV: VXX3385) (BDP-43FD/UCXV: VXX3386) (BDP-430/UCXVSM, BDP-41FD/UCXV: VXX3383) (BDP-430/YXV5, SXV: VXX3382)
• Dry cell battery (R03, AAA)
• Video/audio cable (VDE1077)
• AC cord (BDP-LX54/YXV5, SXV: ADG7062) (BDP-43FD/UCXV: ADG7061) (BDP-430/UCXVSM, BDP-41FD/UCXV: ADG7022) (BDP-430/YXV5, SXV: ADG1154)
• Warranty card
• Operating instructions (BDP-LX54/YXV5, SXV, BDP-430/YXV5, SXV: VRB1529) (BDP-LX54/YXV5, BDP-430/YXV5: VRE1123) (BDP-LX54/SXV, BDP-430/SXV: VRC1577) (BDP-43FD/UCXV, BDP-41FD/UCXV: VRD1241) (BDP-430/UCXVSM: VRD1242)
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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BDP-LX54
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[1] Types of Discs that Can Be Used with This Player
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2.2 DISC/CONTENT FORMAT
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B
C
D
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1
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BDP-LX54
5
[2] Discs that Cannot Be Used with This Player
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B
C
D
E
F
BDP-LX54
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9
A
[3] About Files
B
1
2 3 4
C
D
E
F
10
1
2 3 4
BDP-LX54
[4] About Discs
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B
C
D
E
F
BDP-LX54
5
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1
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B
2 3 4
C
D
E
F
12
1
2 3 4
BDP-LX54
2.3 PANEL FACILITIES
[1] Main Unit (Front)
[2] Front Panel Display
[3] Main Unit (Rear)
(BDP-LX54, BDP-43FD, BDP-41FD only)
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D
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BDP-LX54
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[4] Remote Control Unit
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D
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F
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1
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BDP-LX54
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Specific Items to be Checked
To keep the product quality after servicing, confirm recommended check points shown below.
No.
1*
Procedures Check points
Confirm the firmware version. The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
2 Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc, use it for the operation check.
The customer complain must not be reappeared. Video, audio and operations must be normal.
No.
1
Procedures Check points
Check that the fan motor is activated when the unit is turned on and deactivated when the unit is turned off.
Operations must be normal.
Refer to "g Descriptions of Results" in "6.2 MEASUREMENT OF ERROR RATES".
2 Confirm playback error rates by using the following disc.
BD-ROM test disc (GGV1308) DVD test disc (GGV1025)
3 Play back a CD.
(track search)
Audio and operations must be normal.
4 Play back a DVD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
5 Play back a BD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
6 Check the appearance of the product.
No scratches or dirt on its appearance after receiving it for service.
See the table below for the items to be checked regarding video and audio.
Item to be checked regarding video Item to be checked regarding audio
Block noise Distortion Horizontal noise Noise Dot noise Volume too low Disturbed image (video jumpiness) Volume too high Too dark Volume fluctuating Too bright Sound interrupted Color disappearance Mottled color
* Be sure to update the firmware after the MAIN PWB-S is replaced. (Refer to "8.2 UPDATING OF THE FIRMWARE".)
Items to be checked after servicing
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
B
C
D
5
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BDP-LX54
E
F
15
1
H
POWER ASSY or POWER PWB-S
A
MAIN PWB-S
G
232C ASSY
BDP-LX54, BDP-43FD, BDP-41FD ONLY
C
MTFB ASSY
BD DRIVE BD6P S
D
USBB ASSY
E
LEDB ASSY
B
FLKB PWB-S
F
KEYB ASSY
LIST OF ASSEMBLIES
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Mark
Symbol and Description
BDP-LX54
/YXV5
BDP-LX54
/SXV
BDP-43FD
/UCXV
BDP-430
/UCXVSM
BDP-430
/YXV5
BDP-430
/SXV
BDP-41FD
/UCXV
MAIN PWB-S OXX9018 OXX9034 OXX9017 OXX9014 OXX9015 OXX9031 OXX9014
FLKB PWB-S OXX9019 OXX9019 OXX9019 OXX9019 OXX9019 OXX9019 OXX9019
MTFB ASSY OWZ9014 OWZ9014 OWZ9014 OWZ9013 OWZ9013 OWZ9013 OWZ9013 USBB ASSY OWZ9017 OWZ9017 OWZ9017 OWZ9016 OWZ9016 OWZ9016 OWZ9016 LEDB ASSY OWZ9020 OWZ9020 OWZ9020 OWZ9019 OWZ9019 OWZ9019 OWZ9019 KEYB ASSY OWZ9023 OWZ9023 OWZ9023 OWZ9022 OWZ9022 OWZ9022 OWZ9022
POWER PWB-S Not used Not used Not used OXX9026 OXX9027 OXX9027 Not used 232C ASSY OWZ9027 OWZ9027 OWZ9027 Not used Not used Not used OWZ9027
POWER ASSY OWZ9028 OWZ9028 OWZ9025 Not used Not used Not used OWZ9026
BD DRIVE BD6P S OXX8037 OXX8037 OXX8037 OXX8037 OXX8037 OXX8037 OXX8037
3.2 PCB LOCATIONS
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B
C
D
E
F
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1
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BDP-LX54
5
Jigs List
Cleaning
Name Part No. Remarks
Cleaning liquid GEM1004
Position to be cleaned
Pickup lenses
Cleaning paper GED-008 Cleaning paper GED-008
Refer to "7. DISASSEMBLY".
Refer to "9.2 EXTERIOR SECTION".FANs
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.
Jig Name Part No. Remarks
Remote control unit for service GGF1067 Service mode
DVD test disc (DVD-Video) GGV1025 Check of DVD-Video
BD-ROM test disc GGV1308 Check of BD-ROM
Emergency disc ejection rod
• Bend the emergency disc ejection rod already constructed using pliers or other tools as shown in the right figure for use.
GGF1529 Emergency disc ejection
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3.3 JIGS LIST
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B
C
D
E
F
BDP-LX54
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17
1
FAN VDD
GND
ERR_DET
FAN_DET AT_12V AT_12V AT_12V
GND GND GND
MAIN_P-CON
GND
V+12SW
GND
V+12SW
FLOFF
KEY_PLAY
Front_RXD
Front_TXD
Front_FBUSY
FL_XRST
GND
DBGP1
V+5E
DBGP2
DBGP0
KEY_OPC1IRKEY_STBY
GND
GND
LED_HDMI
LED_PQLS
IR
V+5E
KEY_OPC1
KEY_STBY
GND
LED_PON
GND
IR
V+5E
KEY_OPC1
KEY_STBY
GND
LED_PON
V+12SW
AT_5V
RS232C_RXD
RS232C_TXD
GND
V+12SW
GND
GND
KEY_PLAY
KEY_OPC1
KEY_STBY
GND
GND
FL_OFF
FL_TXD
FL_RXD
V+12SW
V+12SW
FL_RST
FL_FBUSY
GND
V+5E
IR
V+5V
D-
D+
GND
9604S-19C
CN602
123456789
101112131415161718
19
JP201
1 2 3 4 5 6 7 8 9
10
KM200NA10L
CN401
1 2 3 4 5 6 7 8 9
10
PF08PG-B05
JP301
1234567
8
KM200NA8L
CN402
1
2
345
678
P4701
1
2
3
4
CN201
123456789
10111213141516
17
CN2501
12345
6
7
8
9
10111213141516
17
9604S-19C
CN201
123456789
101112131415161718
19
CN902
123
CN901
1 2 3 4 5 6 7 8
CN501
KM200NA4
1
2
3
4
CN7201
1
2
3
4
P2501
12345
P9001
1 2 3 4 5 6 7 8
AC POWER CORD
L N
NFANRA093WJQZ
FAN MOTOR
RS-232C
QS0CNA845WJQZ
JA4701
!
KM200NA4L
17FMN-BGBRK-A
KM200NA3
DKN1634-A
JA501
USB
BDP-LX54, BDP-43FD: DKP3886 BDP-430/UCXVSM, BDP-41FD: DKP3891 BDP-430/YXV5,SXV: DKP3889
KM200NA8
PF10PG-B07
!
B
FLKB PWB-S (OXX9019)
G
232C ASSY (OWZ9027)
H
POWER ASSY (BDP-LX54/YXV5, SXV: OWZ9028) (BDP-43FD/UCXV: OWZ9025) (BDP-41FD/UCXV: OWZ9026)
H
POWER PWB-S (BDP-430/UCXVSM: OXX9026) (BDP-430/YXV5, SXV: OXX9027)
C
MTFB ASSY (BDP-LX54, BDP43FD: OWZ9014) (BDP-430, BDP-41FD: OWZ9013)
D
USBB ASSY (BDP-LX54, BDP-43FD: OWZ9017) (BDP-430, BDP-41FD: OWZ9016)
E
LEDB ASSY (BDP-LX54, BDP43FD: OWZ9020) (BDP-430, BDP-41FD: OWZ9019)
F
KEYB ASSY (BDP-LX54, BDP43FD: OWZ9023) (BDP-430, BDP-41FD: OWZ9022)
A
A
1/6 -A6/6
MAIN PWB-S (BDP-LX54/YXV5: OXX9018) (BDP-LX54/SXV: OXX9034) (BDP-43FD/SXV: OXX9017) (BDP-430/UCXVSM, BDP-41FD/UCXV: OXX9014) (BDP-430/YXV5: OXX9015) (BDP-430/SXV: OXX9031)
BDP-LX54, BDP-43FD, BDP-41FD ONLY
BDP-LX54/YXV5, SXV: ADG7062 BDP-43FD/UCXV: ADG7061 BDP-430/UCXVSM, BDP-41FD/UCXV: ADG7022 BDP-430/YXV5,SXV: ADG1154
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A
B
C
D
E
F
18
1
2 3 4
BDP-LX54
5
D: OWZ9016)
4)
-
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
-
: The power supply is shown with the marked box.
MM
M
GND
3.3V
EEP_WP
EEP_SCL
EEP_SDA
SL1+
SL1-
SL2-
SL2+
GND
SPIN_U
SPIN_V
SPIN_W
COMMON
GND
LDG_SW
LDM+
EJ_SW
LDM-
GND
EXP_B­EXP_B+ EXP_A­EXP_A+
TD
TR FR2 FD2 FR1 FD1
V5PD
A D C B
GNDPD
RF+ RF-
GNDPD GNDPD
E G
VREFPD
F H
NC
NC
TEMP OEIC_SW1 OEIC_SW2
SDIO
SCLK
SEN
LDDENB
VMON
GNDO
VO5V
GNDO
GNDO
VO7V
SC3002
1
2
345
6
7
8
9
1011121314151617181920
SC3001
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38 39 40
123456789
1011121314151617181920
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN101CN104
CN102
1
2
3
4
CN103
1
2
3
4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
VIDEO HDMI
J7202
Y
PB L
PR
R
LAN(10/100)
/USB
OPTICAL
SLED MOTOR
SPINDLE MOTOR
LOADING MOTOR
SL1+
SL1-
SL2-
SL2+
SPIN_W
SPIN_V
SPIN_U
COMMON
GND
LDM-
EJ_SW
LDM+
LDG_SW
J7001
SC2701
J2202
NC
NC
NC
I
BRIDGE ASSY
BD DRIVE BD6P S (OXX8037)
Traverse Mech BD6P
6 7 8
A
B
C
D
E
F
5
BDP-LX54
6 7 8
19
1
B
Loader
FRONT CON
FL CON
FL
FAN
BDP-LX54, BDP-43FD, BDP-41FD ONLY
SDRA
DDR3
CEC
PLL
Driver
IR
LED
LED
SW
LED
SW
POWER ASSY (POWER PWB-S)
H
232C ASSY
G
LEDB ASSY
E
KEYB ASSY
F
FLKB PWB-S
B
MTFB ASSY
C
BRIDGE ASSY
I
MAIN PWB-S
A
2 3 4
4.2 OVERALL BLOCK DIAGRAM
A
B
C
D
E
F
20
1
2 3 4
BDP-LX54
BROADCOM
BCM7633
Video Driver
LAN
USB
HDMI
Audio DAC
OPTICAL
DDR3 SDRAM
SDRAM
DDR3
NAND Flash
CEC In/Out
USB
USBB ASSY
D
5
6 7 8
A
B
C
D
E
F
BDP-LX54
5
6 7 8
21
1
+12V
AT_12V
P9001
IC7208
BCM7633
2
3
CN901
IC2503
PST8246N
Reset IC
Q9014
RTQ035P02
DRIVE_12V
DRIVE_P-CON
IC3003
AZ1117HA
VO7V
IC9004
AOZ1016
L9004
AT_5V
IC2505
TC7SET08F1E
IC2504
IXC893WJQZ
SUB MICOM
IC2501
PST8431N
Reset IC
IC2502
PST8220N
Reset IC
KEY_STBY
Q9012
RTQ035P02
DRIVE_P-CON
DRIVE_5V
IC7209
MP62055
1
to PICKUP
IC7202
PQ1LAX95
IC7204
LCX125FT
MAIN_P-CON
D_5V
L7205
J7202
GP1F55T
D_1.2V
5.216V
DCDC
Conv.
10uH
DCDC
Conv.
IC9001
MP28254
L9001
4.7uH
1.215V
MAIN_P-CON
DCDC
Conv.
IC9002
AOZ1016
MAIN_P-CON
L9002
10uH
3.336V
3.422V
D_3.3V
IC7802
EDJ1108DBSE-DJ-F
DDR3
R7812
R7813
SC7201
HDMI
4
Q7202
2SA1530AR
Q2502
2SC3928AR
AT_12V
D952
7
8
F3003
2A
IC3001
R2A30222
FTS Driver
10uH
R7854
0
F7808
47
F3002
2A
F3001
L3002
4.7uH
V5PD
11
37
VO5V
L3001
4.7uH
40
VO7V
IC7201
PCA9517
IC7207
MP62055
CN7201
J7201
7
2
to MECHA
1
CN501
JA501
USB&LAN
Terminal
OPTICAL OUT
Terminal
1
P2501
SC3002
1
P4701
IC4701
M3221EIP
RS232C
HDMI
Terminal
IC7203
MP62055
FB9007
FB9008
FB9001
FB
9002
FB9003
FB
9004
AT_5V
USB
Terminal
USB1_PWRON
MAIN_P-CON
FAN
1
CN902
IC7801
BD3539FV
M_5V
IC3002
BA10358F
X7202
VCXO
FB7205
0.5A
R3087
22
VTT
F_AT_5V
SC3001
2
3
4
POWER ASSY
(POWER PWB-S)
H
232C ASSY
G
USBB ASSY
D
MAIN PWB-S
A
USB0_PWRON
BDP-LX54,
BDP-43FD,
BDP-41FD
ONLY
2 3 4
4.3 POWER SUPPLY BLOCK DIAGRAM
A
B
C
D
E
F
22
1
2 3 4
BDP-LX54
IC7208
BCM7633
IC7803
EDJ1108DBSE-DJ-F
DDR3
SUB_P-CON
IC9003
MP2303A
L9003
D_1.5V
D_1.2V
MAIN_P-CON
1.52V
4.7uH
DCDC
Conv.
IC9001
MP28254
L9001
4.7uH
1.215V
MAIN_P-CON
MAIN_P CON
IC7802
EDJ1108DBSE-DJ-F
DDR3
IC7804
EDJ1108DBSE-DJ-F
DDR3
IC7805
EDJ1108DBSE-DJ-F
DDR3
R7812
R7813
IC7806
SUMSANG
2Gb NAND Flash
IC2201
PQ1LA335
MAIN_P-CON
IC2202
WM8524
Audio DAC
AUDIO_3.3
SUB_PC_-5V
16
IC301
GP1UE28RK0VP
Remote Sensor
IC201
PDC182
FL Driver
LED×1
R301
0
V+5E
CN201CN2501
AT_5V
IC9007
PQ1CZ41H
SUB_PC_3.3V
L2202
100uH
R7854
0
F7808
47
47
Q9021
RTQ035P02
11
12
LED×1
JP301
1 8
LED×5
CN402
1
8
1
6
1
6
CN401
JP201
DCDC
Conv.
Discreet
FL
13
2
4
V+12V
V+5E
V+12V
FLDC+
FLDC-
-23V
FLOFF
CN201 CN602
2
4
13
16
11
12
V+5E
V+12V
AT_12V
AT_12V
KEY
SUB_P-CON
L2201
KEY
L101
22uH
V+5E
V+12V
FB9001
FB
9002
FB9005
FB
9005
IC2301
MM1797CV
Video Driver
V+5E
V+12V
IC7801
BD3539FV
R7814
R7815
FB9014
DCDC
Conv.
100uH
MTFB ASSY
C
FLKB PWB-S
B
LEDB ASSY
E
KEYB ASSY
F
5
6 7 8
A
B
C
D
E
F
BDP-LX54
5
6 7 8
23
1
Is the 12V power supplied to pins (2, 3 and 4) of P9001 inside MAIN PWB-S (AT_12V) while AC is ON and the power source is OFF?
Disconnect the P9001 connector on the MAIN PWB-S after turn the power off, then do not pins 2 and 5 of P9001 on the MAIN PWB-S short-circuit?
Is the 12V power supplied to pins (2, 3 and 4) of CN901 on the POWER Assy (AT_12V) while AC is ON and the power source is OFF?
Check between CN901 on the POWER Assy and P9001 on the MAIN PWB-S and their peripheral circuits. (e.g. nearly detached connector, disconnection)
Yes
Yes
No
No
Yes
No
Yes
[1] POWER Assy (POWER PWB-S)
[2] DRIVE Assy
Replace and check the MAIN PWB-S. (Short-circuit is being caused in the MAIN PWB-S.)
Replace and check the POWER Assy. (The circuit up to 12 V generation in the POWER Assy has broken down.)
The POWER Assy is normal. (12V power is supplied.) Replace and check MAIN PWB-S.
Does SLED motor initialize while the power is ON?
Does it load?
Does the spindle revolve when a disc is inserted?
No
Yes
No
Yes
No
Does the problem (discs cannot be played back stably) happen only to certain discs?
Does the problem happen only to BD, DVD or CD?
Is the error rate wrong?
No
No (The problem happens to all discs.)
No
1 Check the drive relay board (BRIDGE Assy) and circuits
around CN101 and CN104. Check any connector nearly detached or obliquely inserted. Check any disconnected pattern etc.
2 Replace and check MAIN PWB-S. 3 Replace and check BD drive.
1 Check the drive relay board (BRIDGE Assy) and circuits
around CN101 and CN104. Check any connector nearly detached or obliquely inserted. Check any disconnected pattern etc.
2 Replace and check MAIN PWB-S. 3 Replace and check BD drive.
(In case LD breakdown etc. causes the problem) Replace and check BD drive.
(In case the problem derives from PU breakdown or disc-related factors)
1 Check any dirt on discs 2 Check whether the problem is disc-specific
(e.g. Pirated edition)
3 Replace and check BD drive
(In case discs cause the problem)
1 Check any dirt on discs. 2 Check whether the problem is disc-specific.
MAIN PWB-S is likely to have broken down.
MAIN PWB-S is likely to have broken down.
1 Check the drive relay board (BRIDGE Assy) and circuits
around CN102 and CN104. Check any connector nearly detached or obliquely inserted. Check any disconnected pattern etc.
2 Replace and check MAIN PWB-S. 3 Replace and check BD drive.
MAIN PWB-S is likely to have broken down.
1 Check the drive relay board (BRIDGE Assy) and circuits
around CN103 and CN104. Check any connector nearly detached or obliquely inserted. Check any disconnected pattern etc.
2 Replace and check MAIN PWB-S. 3 Replace and check BD drive.
MAIN PWB-S is likely to have broken down.
(SLED is not operating)
(It is not loading)
(The spindle motor is not revolving)
Yes
Yes
Power does not come ON.
BD drive does not operate properly.
Discs cannot be played back stably.
2 3 4
5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
A
B
C
D
E
F
24
1
2 3 4
BDP-LX54
5
The following problems do not always suggest a defect or malfunction of this Player. Refer to the problems and lists of possible solutions below.
Power
The Player power cannot be turned on. • Is the power cord firmly plugged into the AC outlet?
• When the power cord is plugged into an AC outlet, press and hold u SANDBY/ON on the Player until "RESET" appears on the front panel display. The power will be automatically turned off. Then turn on power again.
The Player power is turned on automatically.
• When "Settings" – "control function setting" is set to "Yes" on the player, the player’s power may turn on when the connected TV is operated.
The Player power is turned off automatically.
• Is "Auto Power Off" set to "Yes"? When "Auto Power Off" is set to "Yes", the power will be automatically turned off after 10 continuous minutes of inactivity (no playback).
• When "Settings" – "control function setting" is set to "Yes" on the player, the player’s power may turn off when the power of the connected TV is turned off.
Basic Operation
The remote control does not work. • Use the remote control within its operating range.
• Replace the batteries.
Cannot operate the Player. • Are you operating the Player within the specified operating temperature range?
Disc Playback
The Player cannot play a disc. • Take out the disc and clean it.
• Make sure that the disc is loaded properly (aligned in disc tray and label-side up).
• Make sure that region code on the disc matches that of this Player.
• Allow any condensation in or near the Player to dry.
• Check that the disc is recorded in the compatible TV system (PAL or NTSC).
• The Player cannot play back video which was not recorded normally.
• Proper playback may be impossible due to the state of the disc recording, a scratched, warped or dirty disc, the state of the pick-up, or compatibility issues between this Player and the disc being used.
• When the recorded time of a disc is unusually short, playback may not be possible.
• BD-RE/-R discs recorded in a format other than BDMV/BDAV cannot be played back.
The disc is automatically ejected after closing the disc tray.
• Make sure that the disc is loaded properly (aligned in disc tray and label-side up).
• Take out the disc and clean it.
• Make sure that region code on the disc matches that of this Player.
• Make sure that the disc is playable.
.spotsoediV • Has the Player been subjected to shock or impact? Are you using it in an unstable location?
The Player will stop if it senses shock or vibration.
The Player makes a snapping sound when starting playback or loading a disc.
• The player may sometimes make a snapping sound when starting playback if it has not been operated in a while. These sounds are not malfunctions of the player but are normal operating conditions.
[1] T roubleshooting Table
Problem Possible causes and solutions
Problem Possible causes and solutions
Problem Possible causes and solutions
6 7 8
5.2 TROUBLESHOOTING
A
B
C
D
5
BDP-LX54
6 7 8
E
F
25
1
Picture
No picture. • Make sure that the cables are connected correctly.
• Make sure that the connected TV or the AV receiver is set to the correct input.
• Take out the disc and clean it.
• Make sure that region code on the disc matches that of this Player.
• There is no picture from the HDMI output.
− Are the settings performed correctly? Please check the settings.
• There is no picture from the component video output.
− Are the settings performed correctly? Please check the settings.
Screen freezes and operation buttons do not work.
• Press g STOP, then restart playback.
• Turn off the power and turn on the power again.
• If the power is not turned off, perform a reset.
• Is the disc damaged or dirty? Check the condition of the disc.
There is just audio with no video. • Is the connection cable for video output connected properly? Widescreen video appears vertically
stretched, or black bands appear at the top and bottom of the screen.
• Is "TV Aspect Ratio" set to match the connected TV?
• If you are using a widescreen TV, is the "TV Aspect Ratio" set to "Wide"?
Square noise (mosaic) appears on the screen.
• Blocks in images may be visible in scenes with rapid movement due to the characteristics of digital image compression technology.
The playback screen will be disturbed if DVD video is recorded to a VCR, or played back through a VCR.
• This Player complies with analog copy protection. Some discs contain a copy prohibiting signal. If you try to play back such discs through a VCR, or record to a VCR and play back the signal, the copy protection will prevent normal playback.
Audio is not output, or images are not played back properly.
• The audio may not be output or the images may not be played back properly for some discs in which copyright-protected contents are recorded.
Images of played-back 3D discs do not appear to be in 3D.
• Connect this player and the TV, using a High Speed HDMI cable.
• Check if the 3D Mode setting of this player is set to 2D. If it is set to 2D, even played-back images of a Blu-ray disc that supports 3D will not appear to be in 3D on a TV that supports 3D.
• If played-back images of only a particular disc do not appear to be properly in 3D, check the 3D effects of this player with other 3D discs. Three-dimensional effects of discs may differ from disc to disc.
• For 3D display of 3D materials that have been recorded in the Side-by-Side system, the 3D setting is also required on the customer's TV. Request the customer to confirm the 3D setting of the TV.
• When an AV amp is connected between this player and the TV, that AV amp is required to support 3D. Request the customer to confirm the specifications and settings of his/her AV amp.
Sound
No sound, or sound is distorted. • If the volume of the TV or amplifier is set to minimum, turn the volume up.
• There is no sound during still mode, slow motion playback, fast forward and fast reverse.
• DVD audio recorded in DTS is only output from the DIGITAL OUT OPTICAL terminal.
Connect a DTS compatible digital amplifier or decoder to the DIGITAL OUT OPTICAL terminal on this Player.
• Check that the audio cable is connected correctly.
• Check that the cable plugs are clean.
• Take out the disc and clean it.
• Audio may not be output depending on the audio recording status, such as when audio other
than an audio signal or non-standard audio is recorded for the audio content of the disc.
Left and right channels of audio are reversed, or sound comes out of only one side.
• Are left and right audio cables connected to the opposite terminal, or is one side
disconnected?
Audio is not output, or images are not played back properly.
• The audio may not be output or the images may not be played back properly for some discs
in which copyright-protected contents are recorded.
Problem Possible causes and solutions
Problem Possible causes and solutions
A
2 3 4
B
C
D
E
F
26
1
2 3 4
BDP-LX54
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