Pioneer BDP-160, BDP-160-K, BDP-160-S Service Manual
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
2013
BDP-160-K
Blu-ray 3DTM PLAYER
BDP-160-K
BDP-160-S
BDP-160
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV4456
Model Type Power Requirement
BDP-160-K YXE8 AC 110 V to 240 V 2 B &&&&######YY YY : Europe
BDP-160-K VXE8 AC 110 V to 240 V 2 B &&&&######GB GB : U.K
BDP-160-S YXE8 AC 110 V to 240 V 2 B &&&&######YY YY : Europe
BDP-160 FXE AC 110 V to 240 V 3 A &&&&######TA TA : Taiwan
BDP-160 LXE AC 110 V to 240 V 3 A &&&&######LL LL : Asean
BDP-160 PWXE AC 110 V to 240 V 4 B &&&&######PP PP : Oceania
BDP-160 SXE AC 110 V to 240 V 5 C &&&&######UR UR : Russia
BDP-160 AXQ5 AC 110 V to 240 V 6 C &&&&######CN CN : China
DVD
Region No.
BD
Region No.
Serial No. Remarks
K-ZZZ JULY
2013 Printed in Japan
1
This service manual is intended for qualified service technicians; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK
The following caution appears on your unit.
Location: inside of the unit
BDP-160/AXQ5
(Printed on the Rear Panel)
BDP-160/YXE8, /VXE8,
/SXE, /PWXE, /LXE
Laser Pickup specifications and Laser characteristics
BD Wave length : 405 nm
Operating output : 1.16 mW CW, Class 1
Maximum output : Class 2 (under fault condition)
DVD Wave length : 658 nm
Operating output : 178 W CW, Class 1
Maximum output : Class 1 (under fault condition)
CD Wave length : 790 nm
Operating output : 174 W CW, Class 1
Maximum output : Class 1 (under fault condition)
The following caution label appears on
your unit.
Location: inside of the unit
2 3 4
SAFETY INFORMATION
A
B
C
D
E
F
2
1
2 3 4
BDP-160-K
5
6 7 8
CONTENTS
SAFETY INFORMATION ......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS.................................................................................................................................................... 4
1.1 NOTES ON SOLDERING...............................................................................................................................................4
2. SPECIFICATIONS................................................................................................................................................................. 5
2.1 ACCESSORIES.............................................................................................................................................................. 5
2.2 SPECIFICATIONS ..........................................................................................................................................................5
3. BASIC ITEMS FOR SERVICE ..............................................................................................................................................6
3.1 CHECK POINTS AFTER SERVICING ........................................................................................................................... 6
3.2 PCB LOCATIONS...........................................................................................................................................................7
3.3 JIGS LIST ....................................................................................................................................................................... 7
4. BLOCK DIAGRAM ................................................................................................................................................................ 8
4.1 OVERALL CONNECTION DIAGRAM ............................................................................................................................ 8
4.2 BLOCK DIAGRAM........................................................................................................................................................ 10
4.3 POWER BLOCK DIAGRAM .........................................................................................................................................12
5. DIAGNOSIS ........................................................................................................................................................................ 14
5.1 DIAGNOSIS FLOWCHART.......................................................................................................................................... 14
5.2 CONFIMATION OF THE Wi-Fi MODULE..................................................................................................................... 19
6. SERVICE MODE................................................................................................................................................................. 20
6.1 HOW TO ENTER TO SERVICE MODE ....................................................................................................................... 20
6.2 DESCRIPTION OF EACH ITEM................................................................................................................................... 20
6.3 DETAILED DESCRIPTION OF ITEMS USED IN SERVICE.........................................................................................21
7. DISASSEMBLY ................................................................................................................................................................... 24
8. EACH SETTING AND ADJUSTMENT................................................................................................................................ 32
8.1 NECESSARY ADJUSTMENT POINTS........................................................................................................................32
8.2 FIRMWARE UPDATE................................................................................................................................................... 33
8.3 METHOD OF READING OUT BARCODE DATA BY SERVICE MODE ....................................................................... 33
8.4 METHOD OF WRITING BARCODE DATA BY USING REMOTE CONTROL UNIT ....................................................34
8.5 METHOD OF READING OUT AND WRITING BARCODE DATA BY USING PC AND SERVICE JIG........................ 36
9. EXPLODED VIEWS AND PARTS LIST .............................................................................................................................. 40
9.1 PACKING SECTION.....................................................................................................................................................40
9.2 EXTERIOR SECTION .................................................................................................................................................. 42
10. SCHEMATIC DIAGRAM.................................................................................................................................................... 43
11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 44
11.1 MAIN BOARD ASSY................................................................................................................................................... 44
11.2 FRONT BOARD and SWITCH BOARD ASSYS.........................................................................................................48
11.3 POWER BOARD ASSY ..............................................................................................................................................50
12. PCB PARTS LIST..............................................................................................................................................................52
A
B
C
D
E
F
BDP-160-K
5
6 7 8
3
1
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
2 3 4
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
B
C
D
E
F
4
1
2 3 4
BDP-160-K
5
• Remote control x 1 (YXE8, VXE8, FXE, LXE, PWXE, SXE : 06-T2446E-A005) (RC-2426)
(AXQ5 : 06-T2446E-A006) (RC-2428)
• AAA/R03 dry cell batteries x 2
• Power cord (YXE8, LXE, SXE : 51-DC0120-0CRA3)
(VXE8 : 51-DC0120-0CRD4)
(FXE : 51-NC0150-0LNA9)
(PWXE : 51-JC0120-0PNC7)
(AXQ5 : 51-GC0120-0CRA5)
• Warranty card (European models only)
• Software license notice (YXE8, VXE8, FXE, LXE, PWXE, SXE : ARC8260)
(AXQ5 : ARC8261)
• Operating instructions (YXE8 : 72-BDP160-EURB1)
(YXE8, VXE8, LXE, PWXE : 72-BDP160-GBRB1)
(FXE : 72-BDP160-TWNB1)
(LXE : 72-BDP160-TWNB1)
(SXE : 72-BDP160-RUSB1)
(AXQ5 : 72-BDP160-CHNB1)
Note
• The specifications and design of this product are subject to change without notice.
• This item incorporates copy protection technology that is protected by U.S. patents and other intellectual property
rights of Rovi Corporation. Reverse engineering and disassembly are prohibited.
Do not connect the unit through a VCR. Video signals fed through VCRs may be affected by copyright protection
systems and the picture will be distorted on the television.
• Corporation and product names mentioned herein are trademarks or registered trademarks of the respective
corporations.
Type
Blu-ray 3D
TM
PLAYER
Rated voltage
AC 110 V to 240 V
Rated frequency 50 Hz/60 Hz
Power consumption 17 W
Power consumption (standby) 0.3 W
Power consumption (quick start) 7 W
Weight 2.0 kg
External dimensions (including projecting parts) 435 mm (W) x 58 mm (H) x 250 mm (D)
Tolerable operating temperature +5 °C to +35 °C
Tolerable operating humidity 5 % to 85 % (no condensation)
Output terminals
HDMI 1 set, 19-pin: 5 V, 250 mA
Audio outputs 2-channel (left/right) 1 set, RCA jacks
Audio output level 200 mVrms (1 kHz, –20 dB)
Frequency response 4 Hz to 88 kHz (192 kHz sampling)
Digital audio outputs Coaxial 1 set, RCA jacks
LAN 1 set, Ethernet jack (10BASE-T/100BASE-TX)
Wireless LAN (internal antenna) Integrated IEEE 802.11n (2.4 GHz band) wireless
networking access, compatible with 802.11b/g Wi-Fi
networks
USB 2 set, Type A
Model BDP-160
BDP-160-K
BDP-160-S
2. SPECIFICATIONS
2.1 ACCESSORIES
2.2 SPECIFICATIONS
6 7 8
A
B
5
6 7 8
BDP-160-K
C
D
E
F
5
1
Item to be checked regarding video Item to be checked regarding audio
Block noise Distortion
Horizontal noise Noise
Dot noise Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Color disappearance
Mottled color
No. Procedures Check points
1
2
3
4
5
6
Confirm the firmware version on Test Mode. The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc, use it for
the operation check.
The customer complain must not be reappeared.
Video, audio and operations must be normal.
Play back a CD.
(track search)
Audio and operations must be normal.
Play back a DVD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Play back a BD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Check the appearance of the product. No scratches or dirt on its appearance after receiving it for
service.
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
Cleaning
Be sure to clean the following positions by using the prescribed cleaning tools shown below as occasion demands.
Refer to “7. DISASSEMBLY”.
NamePosition to be cleaned Part No. Remarks
Cleaning liquidPickup leneses GEM1004
Cleaning paper GED-008
2 3 4
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
B
C
D
E
F
6
1
2 3 4
BDP-160-K
5
POWER BOARD ASSY
FRONT CONTROL BOARD ASSY SWITCH BOARD ASSY
MAIN BOARD ASSY
A D
B
WIFI MODULE ASSY
Loader ASSY
C
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
DVD Test Disc (DVD-Video)
BD-ROM Test Disc
Name Jig No. Remarks
Check of DVD-Video
Check of BD-ROM
GGV1025
GGV1350
BD-ROM Test Disc (One layer type)
For Adjustment
GGV1368
Service Jig
Refer to “ 8.6 METHOD OF READING OUT AND
WRITING BARCODE DATA BY USING PC AND
SERVICE JIG ”
GGF1676
(Including a USB cable)
3.2 PCB LOCATIONS
6 7 8
A
B
Mark No. Description Part No.
LIST OF ASSEMBLIES
1..MAIN BOARD ASSY 08-BDP160-MA0/Y
(YXE8, VXE8, PWXE, SXE)
1..MAIN BOARD ASSY(FXE) 08-BDP160-MA2/F
1..MAIN BOARD ASSY(LXE) 08-BDP160-MA2/L
1..MAIN BOARD ASSY(AXQ5) 08-BDP160-MA1/A
3.3 JIGS LIST
Mark No. Description Part No.
1..FRONT BOARD ASSY 08-BDP160-FV0
1..SWITCH BOARD ASSY 08-BDP160-SB0
>
1..POWER BOARD ASSY 08-P015BE-PW0
C
D
E
5
6 7 8
BDP-160-K
F
7
1
MT8560
XP1
3PIN*2.0
3
1
10
XS135 10
2
1
XS136
2PIN*2.0
45PIN*0.5
XP7
256M
N FLAS
XP1
9PIN*1.0
1
9
1
45
14
XP17 (USB_1)
4PIN*2.0
14
P2 (USB_2)
10
XP18
P1 (Ethernet )
P5 (HDMI)
USB_1
USB_2
G55
DC
SWIT
TI2050
GND
POWER_K-
TRAYIN#
GND
LOAD+
LOAD-
10PIN
U
COMMON
V
W
GND
B+
B-
A-
A+
POWER
+12V_D
VCC
GND
IR
WAKE_UP
REBEOOT
WiFi MODULE ASSY
(07-WN713N-M1B)
XP4
4PIN*2.0
XP2
4PIN*2.0
14
3.3V
GND
USBP0
USBM0
LOADER ASSY
(08-LTCBS9-222160)
SWITCH BOARD ASSY
(08-BDP160-SB0)
C
A
MAIN BOARD ASSY
(YXE8, VXE8, PWXE, SXE :08-BDP160-MA0/Y)
(FXE :08-BDP160-MA2/F)
(LXE :08-BDP160-MA2/L)
(AXQ5 :08-BDP160-MA1/A)
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
B
C
D
E
F
8
1
2 3 4
BDP-160-K
5
4PIN*2.5
CN503
1
4
AMP&LPF DRV632
POWER AC IN
110
XS135 10PIN*2.0
256M
N FLASH
1Gbit DDR3 x 1
XS221
1
10
XP18
XP1
4PIN*2.5
1
4
VIDEO
LPF
4PIN*2.0
USB 1
R
L
COAXIAL
SPDIF
P3 (RCA port)
5V
USB_1
USB_2
G556B
DC
SWITCH
12V
12V
GND
GND
2Gbit DDR3 x 1
CVBS
CVBS
1
4
10PIN*2.0
POWER
+12V_D
VCC
GND
VD
VCLK
VSTB
IR
WAKE_UP
REBEOOT
DC-DC
DC-DC
5V
G5175
9.5V
12V
12V
AS1117
EUP3484S
1.2V
1.5V
3.3V
3.3V_STBY
9.5V REG.
FRONT BOARD ASSY
(08-BDP160-FV0)
B
POWER BOARD ASSY
(08-P015BE-PW0)
D
Therefore, when replacing, be sure to use parts of identical designation.
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
The > mark found on some component parts indicates the importance of the safety factor of the part.
6 7 8
A
B
C
D
5
BDP-160-K
6 7 8
E
F
9
1
8
OPU
TRAY
IN/OUT
MOTOR
B CH D
45PIN FFC
9PIN FFC
4PIN
A CH DDR3
MOTOR
DRIVER
RESET
OSCILLATOR
(27MHz30ppm)
TRANSFO
RMER
RF SIGNAL
SPINDLE&SL
ED
MOTOR
TRAY TRAVERSE
MAIN BOARD
Front BOARD
BD
LOADER
LAN
USB
Data
Power
Others
Control
PSU BOARD
AC IN
100,110~22
0Vac
POWER
manageme
nt IC
12V
IR
TBL3000+
SANYO480
4PINS
WIFI port
BDP-160 Block Diagram:
LOADER ASSY
(08-LTCBS9-222160)
POWER BOARD ASSY
D
Therefore, when replacing, be sure to use parts of identical designation.
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
The > mark found on some component parts indicates the importance of the safety factor of the part.
4.2 BLOCK DIAGRAM
A
2 3 4
B
C
D
E
F
10
1
2 3 4
BDP-160-K
5
MTK
8560
10 PINS
DC-DC
LDO
Coaxial/L/R
B CH DDR3
DC-
DC
10PINS
5VSPI IR
MOS
NAND
FLASH
HDMI
TRANSFO
RMER
JTAG
12V
12V
5V
12V_
5V_D
USB_VCC
9V
1.5V
3.3V
3.3V_STBY
5V
5V
HDMI
LAN
COAXIAL/L/R
USB port
VFD
LED
KEYS
KEYS
Amplifier
1.2V
Power
switch
12V
USB
12V
USB
USB
12V
FRONT BOARD ASSY
B
A
MAIN BOARD ASSY
6 7 8
A
B
C
D
5
BDP-160-K
6 7 8
E
F
11
1
BDP-160
U4
OPWRSB
12V
1. 2V
U1
MT8560
1. 5V
OPWRSB
U10 1/2
1.2V
A1. 2V
1. 2V
R36
R37
DDR_VREF
3. 3V_STBY
CEC Circuit
U13
AS9632 AP
U8
256MB NAND Flash
R23
FB20
D3.3V
U409
TPIC2050G4
FTS Driver
VCC_D
FB19
FB32
MVCC_T
AVCC
+12V_D
1. 2V
FB18
M12V_T
U9
ASS1117
VCC_BD_LD
RESET
Circuit
XP7
1
2
3
4
U10 2/2
XP15
D552
CN503
PW Board
L550
3.3u
L1
2.2u
L4
2.2u
DDRIC_VREF
DCDC
Conv.
U5
FB1
12V
5V
DCDC
Conv.
U4
OPWRSB
L5
L2
2.2u
3. 3V
3. 3V
U2
DDR3-1333 1Gb
DDR3
U3
DDR3-1333 2Gb
DDR3
9
1
2
3
4
POWER BOARD ASSY
C
4.3 POWER BLOCK DIAGRAM
A
2 3 4
B
C
D
E
F
12
1
2 3 4
BDP-160-K
Se
+12V_D
1. 2V
16
XP1
FB18
M12V_T
U9
ASS1117
VCC_BD_LD
+12V_D
J1
HDMI
Terminal
F1
HDMI_VCC
High-
Side
SW
1
XP17
USB_VCC1
15
VCC
to Front
USB
to Front
XP7
30
10
VCC_PDIC
VCC_HFM
to Pickup
U10 2/2
U135
PT6312
FL Driver
FL_AC Circuit
IR1
IRM
VFD135
FL Display
6
9
R154
R155
1k
+5V
ZD136
R167
100
4
U11
G556B1
USB_VCC0
P2
USB Terminal
P221
USB Terminal
XS135
ZD135
XS221
Main Board
FV Board
-24V_D
+12V_D
VCC
VCC_USB
9
3. 3V
WIFI Board
R973 FB21
Boost
VCC
FRONT BOARD ASSY
B
A
MAIN BOARD ASSY
5
6 7 8
A
B
C
D
E
F
BDP-160-K
5
6 7 8
13
1
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
SW1 OFF : 5V
SW1 ON : 0V
(GND)
Check whether either the
remote controller or the Main Unit
power button can not turn
on the power supply.
Only the
remote controller
Go to the flowchart for
“Remote control does
not work”
Both or only the Main
Unit power button
Check whether the
voltage of XP1(pin 1 and
pin 2) on the MAIN BOARD ASSY
are 12 V
Check whether there is no problem in the
connector contact between the POWER
BOARD ASSY and the MAIN BOARD
ASSY.
If there is no problem, please replace
the POWER BOARD ASSY.
Check whether there is no problem in the
connector contact between the MAIN
BOARD ASSY and the FRONT BOARD
ASSY.
If there is no problem, please replace
the MAIN BOARD ASSY.
Check whether the
voltage of XS135(pin 6) on the
FRONT BOARD ASSY is 5 V and
X135(pin 9) is 12 V
When the remote controller and the Main
Unit power button cannot turn on the power
Check whether the
voltage of XP18(pin 10) on the
MAIN BOARD ASSY
is 0V
Replace K138 on the
FRONT BOARD ASSY
When there is no change
When there is no change
Replace the FRONT BOARD
ASSY
Replace the MAIN BOARD ASSY
* Because a failure in the hardware reset circuit
may be the cause of the inactive power supply,
please replace the MAIN BOARD ASSY.
About hardware reset sircuit.
(A circuit for providing a function to reset the
product by inserting a bar in the small hole
on the front panel)
When only the Main Unit power
button is not active to turn on the power
Check whether the
voltage of XP1(pin 1) on the
SWITCH BOARD
ASSY is 5V
Check whether there is no
problem in the connector
contact between the FRONT
BOARD ASSY and the
SWITCH BOARD ASSY.
If there is no problem, please
replace the FRONT BOARD
ASSY.
Check whether SW1
on the SWITCH BOARD ASSY
operation is
normal
Replace SW1
How to check the SW1
1. Check the conduction with
a tester after turning off the
power.
2. Check the waveform of the
XP18 (pin 7:POWER) on
the MAIN BOARD ASSY.
Replace the SWITCH
BOARD ASSY
Power does not turn on
Waveform (POWER)
1) Power does not turn on
5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
A
B
C
2 3 4
D
E
F
14
1
BDP-160-K
2 3 4
5
No
No
Yes
Yes
No display on VFD, and
buttons do not work
Check every supply voltage on the
MAIN BOARD ASSY is normal
Check the connect line is OK
Correct connection
Replace K135, K136, K137 and K138.
If still same situation, replace the FRONT BOARD ASSY.
Yes
No
No
Check the FRONT BOARD
ASSY signals VCLK, VSTB, VD
(XS135 : pin 1,2,3)
1.Check whether the bad solder exists
U135 and pins of VFD on the FRONT
BOARD ASSY
2.Check whether the circuit
connected to K135, K136, K137, and
K138 are broken.
Check if U10 are
soldering normally on the
MAIN BOARD ASSY
Resolder Q150 and U25.
If still same situation, replace the MAIN BOARD ASSY
Yes
2) No display on VFD, and buttons do not work
6 7 8
A
B
C
D
5
BDP-160-K
6 7 8
E
F
15
1
No
Remote control
does not work
Replace the battery for remote controller
Check whether the remote
controller’s battery is
exhausted or not.
Check the IR1(ET3050)
power supply is OK,
IR1(pin 3) is about 3V
Check the VCC line(net) on the FRONT
BOARD ASSY
Replace the FRONT BOARD ASSY
Yes
Yes
No
Yes
Check the U13 power supply
(U12 : pin 9 = 3.3V)
Check whether the audio
signal is right from the
U13 (pin 3 and pin 12) on the
MAIN BOARD ASSY
Check If R76 and R108 are
soldering normally on the MAIN
BOARD ASSY
Resolder R310 and R311.
If still same situation, replace the
MAIN BOARD ASSY
Yes
No analog audio output
Replace MAIN BOARD ASSY
Yes
No
No
NO
3) No analog audio output (video output is normal)
4) Remote control does not work
A
2 3 4
B
C
D
E
F
16
1
2 3 4
BDP-160-K
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