Pioneer BDP-120 Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION

BDP-120

For details, refer to "Important Check Points for good servicing".
Blu-ray Disc PLAYER
BDP-120
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV3911
Model Type Power Requirement
BDP-120 YXV5 AC 100 V to 240 V 2 B
BDP-120 VXV5 AC 100 V to 240 V 2 B
BDP-120 SXV AC 100 V to 240 V 5 C
BDP-120 PWXV AC 100 V to 240 V 4 B
BDP-120 LXV AC 100 V to 240 V 3 A
DVD
Region No.
BD
Region No.
Remarks
T-ZZY-001 JUNE
2009 Printed in Japan
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This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK
The following caution label appears on your unit. Location: inside of the unit
(Printed on the Rear Panel)
WARNING !
THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Laser Pickup specifications and Laser characteristics
For BD Wave length : 405 nm Operating output : SL : 0.32 DL : 0.64 mW CW, Class 1 Maximum output : Class 1M (under fault condition)
For DVD Wave length : 660 nm Operating output : 0.40 mW CW, Class 1 Maximum output : Class 1 (under fault condition)
For CD Wave length : 785 nm Operating output : 0.41 mW CW, Class 1 Maximum output : Class 1M (under fault condition)
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SAFETY INFORMATION

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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION ..........................................................................................................................................................2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
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1.1 NOTES ON SOLDERING ...............................................................................................................................................5
1.2 IMPORTANT SERVICE NOTICE ....................................................................................................................................5
1.3 CHECK S7202 SLIDE SWITCH POSITION ...................................................................................................................5
1.4 NOTES ON REPLACING PARTS ...................................................................................................................................5
2. SPECIFICATIONS .................................................................................................................................................................6
2.1 ACCESSORIES ..............................................................................................................................................................6
2.2 SPECIFICATIONS...........................................................................................................................................................7
2.3 DISC/CONTENT FORMAT .............................................................................................................................................8
2.4 PANEL FACILITIES .......................................................................................................................................................12
3. BASIC ITEMS FOR SERVICE.............................................................................................................................................14
3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................14
3.2 PCB LOCATIONS .........................................................................................................................................................15
3.3 JIGS LIST......................................................................................................................................................................16
4. BLOCK DIAGRAM...............................................................................................................................................................18
4.1 OVERALL WIRING DIAGRAM......................................................................................................................................18
4.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................20
5. DIAGNOSIS.........................................................................................................................................................................22
5.1 DIAGNOSIS FLOWCHART...........................................................................................................................................22
5.2 TROUBLESHOOTING ..................................................................................................................................................30
6. SERVICE MODE .................................................................................................................................................................35
6.1 INFORMATION SCREEN DISPLAY AND THE FACTORY DEFAULT SETTINGS........................................................35
6.2 MEASUREMENT OF ERROR RATES..........................................................................................................................36
7. DISASSEMBLY....................................................................................................................................................................37
7.1 REMOVING OF MAJOR PARTS...................................................................................................................................37
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................40
8.1 UPDATING SOFTWARE ...............................................................................................................................................40
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................42
9.1 PACKING SECTION......................................................................................................................................................42
9.2 EXTERIOR SECTION...................................................................................................................................................44
10. SCHEMATIC DIAGRAM ....................................................................................................................................................46
10.1 MAIN PWB UNIT (1/11) (GUIDE PAGE).....................................................................................................................46
10.2 MAIN PWB UNIT (2/11) (GUIDE PAGE).....................................................................................................................52
10.3 MAIN PWB UNIT (3/11) ..............................................................................................................................................58
10.4 MAIN PWB UNIT (4/11) ..............................................................................................................................................60
10.5 MAIN PWB UNIT (5/11) (GUIDE PAGE).....................................................................................................................62
10.6 MAIN PWB UNIT (6/11) (GUIDE PAGE).....................................................................................................................68
10.7 MAIN PWB UNIT (7/11) ..............................................................................................................................................74
10.8 MAIN PWB UNIT (8/11) (GUIDE PAGE).....................................................................................................................76
10.9 MAIN PWB UNIT (9/11) ..............................................................................................................................................82
10.10 MAIN PWB UNIT (10/11) ..........................................................................................................................................84
10.11 MAIN PWB UNIT (11/11) ..........................................................................................................................................85
0.12 ANALOG PWB UNIT.................................................................................................................................................86
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10.13 LCD PWB UNIT ........................................................................................................................................................88
10.14 OPE-L PWB UNIT.....................................................................................................................................................90
10.15 OPE-R PWB UNIT ....................................................................................................................................................91
10.16 POWER PWB UNIT..................................................................................................................................................92
11. PCB CONNECTION DIAGRAM ........................................................................................................................................94
11.1 MAIN PWB UNIT.........................................................................................................................................................94
11.2 ANALOG PWB UNIT.................................................................................................................................................102
11.3 LCD PWB UNIT ........................................................................................................................................................103
11.4 POWER PWB UNIT..................................................................................................................................................104
11.5 OPE-L, OPE-R UNITS ..............................................................................................................................................106
12. PCB PARTS LIST ............................................................................................................................................................107
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• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
1. To replace the MAIN PWB Unit, perform the items 9 - 12 of “8.1 UPDATING SOFTWARE” and confirm the version: it is neces­sary to update with a disc to the latest version if the MAIN PWB Unit version is old.
2. The IC7201 and IC8505 cannot be replaced because they have the BD-playback key already written. Accordingly, the IC8502 that has the software written together with the IC8505 cannot be replaced either. Keep also in mind that the IC8503 cannot be replaced either because of the model information on it.
Be sure to do set to left side. If it is right side, wouldn't do normal operation. Blinking power standby red indicator always , and no picture appear.
STANDBY/ON button
Red indicator
OPEN/CLOSE button
S7202
MAIN PWB UNIT
The part listed below is difficult to replace as a discrete component part. When the part listed in the table is defective, replace whole Assy.
Ref No. FUNCTION Part No. Remarks
IC7201 Main u-com(EMMA) RH-IXC838WJQZQ IC with BGA
IC7802,7803, 7804,7805
DDR SDRAM 1Gbit(64Mx 16bit) memory
RH-IXC576WJQZQ IC with BGA
IC8503
64k E
2
P ROM
VHIM24C64WN-1Y
including control data
SC4001 HDMI connector QSOCZA072WJZZQ
connector with very small solder pitch
DKEYDF020TEV4 DKEYDF020TEV5 DKEYDF020TEV6 DKEYDF020TEV7
Main PWB
Unit
Parts that is Difficult to Replace
ASSY
NAME
PCB ASSY
Part No.
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1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

1.2 IMPORTANT SERVICE NOTICE

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1.3 CHECK S7202 SLIDE SWITCH POSITION

1.4 NOTES ON REPLACING PARTS

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Remote control unit
(VXX3352)
“AA/R6” size battery (x2)
AC Cord
AV Cable
(VDE1077)
• Operating Instructions (En/De/Fr/It/Es/Pt/Nl/Sv) (YXV5 : VRE1118)
• Operating Instructions (En) (VXV5 : VRB1523) (PWXV, LXV : VRB1524)
• Operating Instructions (Ru) (SXV : VRB1566)
Warranty Card (For YXV5, VXV5 and SXV)
• USB Memory (For YXV5, VXV5 and SXV)
(YXV5, SXV, LXV : ADG1127)
(VXV5 : ADG7077)
(PWXV : ADG7102)

2. SPECIFICATIONS

2.1 ACCESSORIES

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General
zH 06/05 ,V 042–001 CAylppus rewoP
Power consumption (Normal) 20 W
Power is automatically shut off if playback is stopped for about 10 minutes. (When “Auto Power Off” is set to “Yes”)
Power consumption (Standby) 0.6 W (When “Quick Start” is set to “No”)
11 W (When “Quick Start” is set to “Yes”)
Dimensions
420 mm x 58 mm x 268 mm (W x H x D)
gk 7.2thgieW
Operating temperature 5 °C to 35 °C
Storage temperature –20 °C to 55 °C
Operating humidity 10 % to 80 % (no condensation)
metsys CSTN/metsys LAPsmetsys VT
(The system r
ecorded on the disc is output.)
Playback
,reyaL lauD R-DB ,reyaL lauD ER-DB ,MOR-DB
YXV5,VXV5 : B or ALL for BD, 2 or ALL for DVD SXV: C or ALL for BD, 5 or ALL for DVD PWXV: B or All for BD, 4 or ALL for DVD LXV: A or All for BD, 3 or ALL for DVD
scsid elbayalP
DVD Video, DVD+RW/+R/-RW/-R Dual Layer (Video/VR/AVCHD format), Audio CD (CD-DA), CD-RW/-R (CD-DA, JPEG file format)
edoc noigeR
Input/Output
)tuptuo zH 42 p 0801( rotcennoc dradnats nip-91 IMDHTUO IMDH HDMI™ (V.1.3 with Deep Color, x.v.Color™, Dolby TrueHD, DTS-HD Master Audio)
COMPONENT VIDEO OUTPUT Output level:
Y: 1 Vp-p (75 ohms) P
B
, PR : 0.7 Vp-p (75 ohms)
Jacks: RCA jack
)smho 57( p-pV 1 :level tuptuOTUPTUO OEDIV
Jack: RCA-pin jack
DIGITAL OUT OPTICAL Terminal: Square Optical terminal
)smho k 1 :ecnadepmi tuptuO( smr V 2 :level tuptuOTUPTUO OIDUA
Jacks: RCA jack
BD STORAGE/SERVICE
USB 2.0 High Speed (480 Mbit/s) correspondence (for Local storage/Software
update)
XT-ESAB001/T-ESAB01NAL
Specifications are subject to change without notice.
Licenses
The licenses for the software used on this player can be found at the end of this document.
[Notice on GNU General Public License]
This product include the software licensed for use under the terms of a GNU General Public License. A copy of the corresponding source code can be obtained by being charged the fee for distribution. To obtain a copy, contact your local Pioneer Customer Support Center. See the GNU website (http://www.gnu.org) for details of the GNU General Public License.
Published by Pioneer Corporation. Copyright © 2009 Pioneer Corporation. All rights reserved.
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2.2 SPECIFICATIONS

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Blu-ray Disc
Blu-ray Disc is the ultimate next generation optical media format, offering the following key features:
Largest capacity (25 GB single layer – 50 GB dual layer) – with over 5 times the amount of content possible with current DVDs, particularly well suited for high definition feature films with extended levels of interactive features Pristine picture quality with the capability for full high definition 1920 x 1080p resolution Best audio possible with uncompressed surround sound Hardware products will be backward compatible with DVDs, allowing continued enjoyment of existing DVD libraries. Disc Durability – new breakthroughs in hard coating technologies gives Blu-ray Discs the strongest resistance to scratches and finger prints.
Types of Discs that Can Be Used with This Player
The following discs can be played back in this Player. Do not use an 8 cm (3”) to 12 cm (5”) adapter. Use discs that conform to compatible standards as indicated by the presence of official logos on the disc label. Playback of discs not complying with these standards is not guaranteed. In addition, the image quality or sound quality is not guaranteed even if the discs can be played back.
Disc Type
Recording
Format
Contents Disc Size
BD video
Region code
A/ALL B/ALL C/ALL
Audio
+ Video (Movie)
12 cm (5”)
BD-RE DL BD-R DL
BDMV/BDAV format
DVD Video
Region code
4/ALL 5/ALL
3/ALL
2/ALL
2 3 4 5
ALL
Video format Audio
+ Video (Movie)
12 cm (5”) 8 cm (3”)
DVD+RW/DVD+R DVD-R DL DVD+R DL DVD-RW/DVD-R
Video/VR/ AVCHD format (finalized disc only)
Audio + Video (Movie)
12 cm (5”) 8 cm (3”)
Audio CD*
2
Audio CD
Audio CD
(CD-DA)
Audio
12 cm (5”) 8 cm (3”)
CD-RW/CD-R
(CD-DA)
Audio
JPEG*
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Still image (JPEG file)
*
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This Player has been designed on the premise of playing
back Audio CDs that comply with CD (Compact Disc)
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YXV5, VXV5 : [BD : B] [DVD : 2]
SXV : [BD : C] [DVD : 5] PWXV : [BD : B] [DVD : 4] LXV : [BD : A] [DVD : 3]
standards. CDs containing a signal for the purpose of protecting copyrights (copy control signal) may not be able to be played back with this Player.
(For YXV5 and VXV5 models)
- BD/DVD video players and discs have region codes, which dictate the regions in which a disc can be played. This Player's region code is B for BD and 2 for DVD. (Discs marked ALL will play in any player.)
(For SXV model)
- BD/DVD video players and discs have region codes, which dictate the regions in which a disc can be played. This Player's region code is C for BD and 5 for DVD. (Discs marked ALL will play in any player.)
(For PWXV model)
- BD/DVD video players and discs have region codes, which dictate the regions in which a disc can be played. This Player's region code is B for BD and 4 for DVD. (Discs marked ALL will play in any player.)
(For LXV model)
- BD/DVD video players and discs have region codes, which dictate the regions in which a disc can be played. This Player's region code is A for BD and 3 for DVD. (Discs marked ALL will play in any player
.)
BD/DVD Video operations and functions may be different from the explanations in this manual and some operations may be prohibited due to disc manufacturer's settings. If a menu screen or operating instructions are displayed during playback of a disc, follow the operating procedure displayed. The audio component of a DVD video recorded at 96 kHz (Linear PCM) will be output as 48 kHz audio during playback.
NOTE
Playback for some of the discs in the left side column tables may not be possible depending on the disc. “Finalize” refers to a recorder processing a recorded disc so that it will play in other DVD players/recorders as well as this player. Only finalized DVD discs will play back in this player. (This player does not have a function to finalize discs.)
Discs that Cannot Be Used with This Player
The following discs cannot be played back or will not play back properly on this Player. If such a disc is mistakenly played back, speaker damage may occur. Never attempt to play back these discs.
CDG, Video CD, Photo CD, CD-ROM, CD-TEXT, SVCD, SACD, PD, CDV, CVD, DVD-RAM, DVD-Audio, BD-RE with the cartridge, CD-MP3, CD-WMA
[1] About Discs
*
1
*
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2.3 DISC/CONTENT FORMAT

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About Discs
available at the time of development and cannot guarantee support for future enhancements or changes to the standard.
The following Audio CD discs cannot be played.
Discs containing a signal for the purpose of protecting copyrights (copy control signal) may not be played back with this Player. This Player has been designed on the premise of playing back Audio CDs that comply with CD (Compact Disc) standards.The following CD-RW/-R discs cannot be played.
The following CD-RW/-R discs cannot be played.
Discs on which data has not been recorded cannot be played back. Disc that has not been finalized. Discs recorded in a format other than an Audio CD and JPEG file format*
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cannot be played back. Discs may not be played back depending on their recording status or the status of the disc itself. Discs may not be played back depending on their compatibility with this Player.
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About the JPEG file format
JPEG is a type of file format for storing still-image files (photos, illustrations, etc.). The Player lets you play JPEG format still-image files.
File formats that are not compatible.
Still images in formats other than JPEG (such as TIFF) cannot be played. There may be some files that cannot be played even if they are in JPEG format. Progressive JPEG files cannot be played. Moving image files and audio files as well as Motion JPEG format files cannot be played, even though they are JPEG files.
Other files that cannot be played back.
You may not be able to play some still images which you have created, touched up, copied or otherwise edited on your computer.
You may experience one or more of the following symptoms when playing files.
It may take some time to play files depending on the number of folders, number of files and volume of data involved. EXIF information will not be displayed. EXIF stands for Exchangeable Image File Format, and is a standard for storing interchange information in image files, especially those using JPEG compression. (Refer to http://exif.org for more information.)
When using the unit to play a CD-RW/-R disc with still images stored (recorded).
Discs that are not formatted in music CD format, or discs containing mixed media (for example, music, videos, and still photos in jpeg format) may not be playable. You may not be able to play some of these discs at all. Multi-session discs cannot be played. You may not be able to play some still images you have processed (rotated or saved by overwriting other images) using image processing software or some still images you have imported from the Internet or e-mail.
Structure of still images (JPEG) folders
You can play still images (JPEG) with this unit by making folder on disc as shown below.
The discs which this Player can play back (recognize) are limited to the following properties:
Contains EXIF format files Picture resolution: Between 32 x 32 and 7680 x 4320 pixels Maximum number of folders: 256 Maximum number of files in each folder: 256 File size: 20 MB or less
01 Folder
001.jpg
256.jpg
02 Folder
256 Folder
Root
001.jpg
256.jpg
001.jpg
256.jpg
Discs with unusual shapes cannot be played.
Discs with unusual shapes (heart-shaped or hexagonal discs, etc.) cannot be used. The use of such discs will cause malfunction.
The following BD-RE/-R, DVD-RW/-R and DVD+RW/+R discs cannot be played.
Discs on which data has not been recorded cannot be played back. Pioneer cannot guarantee playback compatibility for all self-recorded BD-discs because Blu-ray is a new and evolving format. The playback compatibility will be affected by your choice of BD-recorder, BD-disc and BD-burning software. Please always ensure you are using the latest software versions on all units and contact the individual manufacturers for further help if required. To avoid inconveniences, please check the playback compatibility of your self-recorded disc before you purchase this BD-player. For maximum playback compatibility of self-recorded BD-discs Pioneer recommends that the BDMV/BDAV standards are used. If a playback issue occurs after purchase, please download the latest software version for your BD-player from the Pioneer internet page or ask your Pioneer-Dealer. This BD-player uses the latest technology
The following BD/DVD video discs cannot be played.
A disc is loaded from a region not compatible with those listed in the "Types of Discs that Can Be Used with This Player" table. Discs produced illegally. Discs recorded for commercial use.
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DTS
DTS is a digital sound system developed by DTS, Inc. for use in cinemas.
Linear PCM
Linear PCM is a signal recording format used for Audio CDs and on some DVD and Blu-ray discs. The sound on Audio CDs is recorded at 44.1 kHz with 16 bits. (Sound is recorded between 48 kHz with 16 bits and 96 kHz with 24 bits on DVD video discs and between 48 kHz with 16 bits and 192 kHz with 24 bits on BD video discs.)
2
Subtitle languages
This indicates the kind of subtitles.
3
Screen aspect ratio
Movies are shot in a variety of screen modes.
4
Camera angle
Recorded onto some DVD discs are scenes which have been simultaneously shot from a number of different angles (the same scene is shot from the front, from the left side, from the right side, etc.).
5
Region code
This indicates the region code (playable region code).
[2] About Disc Contents
Icons Used on DVD Video Disc Cases
The back of the case of a DVD that is commercially available usually contains various information about the contents of the disc.
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Audio tracks and audio formats
DVD discs can contain up to 8 separate tracks with a different language on each. The first in the list is the original track. This section also details the audio format of each soundtrack — Dolby Digital, DTS, MPEG etc.
Dolby Digital
A sound system developed by Dolby Laboratories Inc. that gives movie theater ambience to audio output when the Player is connected to a Dolby Digital processor or amplifier.
BD Video
Enjoy BD-specific functions including BONUSVIEW (BD-ROM Profile 1 Version 1.1), such as picture-in-picture, and BD-LIVE. For the BD video discs compatible with BONUSVIEW/BD­LIVE, you can enjoy additional contents by copying the data from the discs or downloading it via the internet. For instance, this function is capable of playing the original movie as the primary video while playing video commentary from the film director on a small screen as a secondary video.
NOTE
The available functions differ depending on the disc.
Title, Chapter and Track
Blu-ray discs and DVDs are divided into “Titles” and “Chapters”. If the disc has more than one movie on it, each movie would be a separate “Title”. “Chapters”, on the other hand, are subdivisions of titles. (See Example 1.) Audio CDs are divided into “Tracks”. You can think of a “Track” as one tune on an Audio CD. (See Example 2.)
Example 1: Blu-ray disc or DVD
Example 2: Audio CD
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[3] Important Information
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.
U.S. Patent Nos. 6,836,549; 6,381,747; 7,050,698; 6,516,132; and 5,583,936
Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories. Manufactured under license under U.S. Patent #’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535; 7,392,195; 7,272,567; 7,333,929; 7,212,872 & other U.S. and worldwide patents issued & pending. DTS is a registered trademark and the DTS logos, Symbol, DTS­HD and DTS-HD Master Audio | Essential are trademarks of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
“Blu-ray Disc” and
are trademarks.
“BD-LIVE” logo is trademark of Blu-ray Disc Association.
is a trademark of DVD Format/Logo Licensing
Corporation.
Java and all Java-based trademarks and logos are trademarks or registered trademarks of Sun Microsystems, Inc. in the U.S. and other countries.
“BONUSVIEW” is trademark of Blu-ray Disc Association.
This label indicates playback compatibility with DVD-RW discs recorded in VR format (Video Recording format). However, for discs recorded with a record-only-once encrypted program, playback can only be achieved using a CPRM compatible device.
“AVCHD” and the “AVCHD” logo are trademarks of Panasonic Corporation and Sony Corporation.
Copyright
Audio-visual material may consist of copyrighted works which must not be recorded without the authority of the owner of the copyright. Refer to relevant laws in your country.
HDMI, the HDMI Logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing, LLC. “x.v.Color” ,
and are
trademarks of Sony Corporation.
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[2] Main Unit (Rear)
[1] Main Unit (Front)
HDMI cable holder on the rear of the main unit
This Player comes with a dedicated cable holder so that the HDMI cable does not place direct weight and stress on the terminal. When connecting the HDMI cable, be sure to pass the cable through the cable holder and secure it.
CAUTION
Do not pull on the HDMI cable when it is connected to the terminal, as this can damage the terminal or cause a poor connection.
Press down on the tab and pull it towards you. Pass the HDMI cable (commercially available) through the
cable holder. Press in on the tab until it clicks into position.
STANDBY/ON
STANDBY/ON indicator
PLAY
STOP PAUSE
KURO LINK indicator
1
2
3
4
5
6
COMPONENT VIDEO output jacks1 VIDEO output jack
AUDIO OUT jacks DIGITAL OUT OPTICAL terminal LAN terminal HDMI cable holder
2
3
4
5
6
Remote control sensor BD/DVD/CD disc indicator Playback indicator Front panel display Disc tray
OPEN/CLOSE
7
8
9
10
11
12
BD STORAGE/SERVICE terminal BD STORAGE SERVICE for software
HDMI OUT terminal Cooling fan
The cooling fan operates while the power to the Player is on.
AC IN terminal
7
8
9
10
1 2
10
4
76 95 8
3

2.4 PANEL FACILITIES

A
B
2 3 4
C
D
E
F
12
1
2 3 4
BDP-120
5
STANDBY/ON TV CONTROL buttons AUDIO, SUBTITLE, ANGLE Number buttons CLEAR SECONDARY VIDEO REPEAT, REPEAT OFF EXIT DISPLAY TOP MENU/DISC NAVIGATOR Cursor buttons (
), ENTER
HOME MENU
REV
PLAY
/ /
PAUSE
OPEN/CLOSE VIDEO OUTPUT RESET FRONT LIGHT ENTER KEY LOCK PAGE +/
­FUNCTION POPUP MENU/MENU
RETURN
FWD
/ /
STOP
RED, GREEN, YELLOW, BLUE
SKIP SEARCH REPLAY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
[3] Remote Control Unit
NOTE
This remote control unit is equipped with two ENTER buttons (11 and 20 listed above).
6 7 8
A
B
C
D
E
F
BDP-120
5
6 7 8
13
1
Item to be checked regarding video Item to be checked regarding audio
Block noise Distortion
Horizontal noise Noise
Dot noise Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Color disappearance
Mottled color
No. Procedures Check points
1*
2
3
4
5
6
Confirm the firmware version on Test Mode. The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
Confirm whether the customer complain has been solved. If the customer complain occurs with the specific disc, use it for the operation check.
The customer complain must not be reappeared. Video, audio and operations must be normal.
Play back a CD. (track search)
Audio and operations must be normal.
Play back a DVD. (Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Play back a BD. (Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Check the appearance of the product. No scratches or dirt on its appearance after receiving it for
service.
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
Check that the fan motor is activated when the unit is turned on and deactivated when the unit is turned off.
Operations must be normal.
Confirm playback error rates by using the following disc. BD-ROM test disc (GGV1308) DVD test disc (GGV1025)
Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.
Refer to “9.2 EXTERIOR SECTION”.Cleaning paperFans GED-008
NamePosition to be cleaned Part No. Remarks
Cleaning liquidPickup leneses GEM1004
Cleaning paper GED-008
No. Procedures Check points
1
2
Specific Items to be Checked
* Be sure to update the firmware after the MAIN PWB unit is replaced.(Refer to “8.1 UPDATING SOFTWARE)
The result is judged as NG when the measured value exceeds the reference value shown in the above table.
[AVR]: Less than 38 [MAX]: Less than 76 [AVR]: Less than 220
Type of disc Reference value
DVD
BD CD
2 3 4

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

A
B
C
D
E
F
14
1
BDP-120
2 3 4
5
Mark No. Description Part No.
LIST OF ASSEMBLIES
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
LCD PWB UNIT
OPE-L PWB UNIT
OPE-R PWB UNIT
ANALOG PWB UNIT
MAIN PWB UNIT
POWER PWB UNIT
> POWER PWB Unit DUNTKF053TEV4 ANALOG PWB Unit DUNTKF054TEV2 OPE-L PWB Unit DUNTKF056TEV3 OPE-R PWB Unit DUNTKF108TE6A LCD PWB Unit DUNTKF107TE6A
MAIN PWB Unit /YXV5,/VXV5 : DKEYDF020TEV4
/SXV : DKEYDF020TEV5 /PWXV : DKEYDF020TEV6 /LXV : DKEYDF020TEV7
BPD30 Drive

3.2 PCB LOCATIONS

6 7 8
A
B
C
D
E
5
BDP-120
6 7 8
F
15
1
Service Remote Control Unit
GGF1067
DVD Test Disc (DVD-Video)
BD-ROM Test Disc
Adjustment, diagnosis
Name Jig No. Remarks
Check of DVD-Video
Check of BD-ROM
GGV1025
GGV1308
Disc Ejection Rod
GGF1529 Emergency Disc Ejection
Extension Jig Cable (23p) GGF1532 CN901 ---- SC9001 (POWER --- MAIN),
SC5601 --- CN2301 (MAIN --- ANALOG)
SC9001
BD
DRIVE
MAIN
PWB
OPE-L
PWB
SC901
FAN
CN902
POWER
PWB
CN2501
P902
LCD PWB
SC1101
CN3001 SC3002
SC5601
ANALOG
PWB
CN2301
CN901
600
OPE-L PWB
P1301
P1101
2 3 4

3.3 JIGS LIST

A
B
C
D
E
F
16
1
2 3 4
BDP-120
5
6 7 8
A
B
C
D
E
F
BDP-120
5
6 7 8
17
1
POWER
KEY_STBY
MAIN BLOCK
IC2508 RESET
PST8246N
IC2506 AND T7SET08F
IC2502 RESET
PST3220
IC2501 RESET
BD5231
KEY_STBY
AT_12V AT_5V SUB_PC_-8V
POWER_FAIL
LED_STBY
R/C_PULSE
AT_5V
LED_STBY
LED_PON
KEY_STBY
AQUOS_PURE
POWER PWB UNIT (DUNTKF053TEV4)
OPE-L PWB UNIT (DUNTKF056TEV3)
MAIN_P-CON(H)
DRIVE_P-CON(H)
SUB_PC_(H)
FAN_DET
LOW_POWER_CTL
SUB_SHORT_DET
IC2502 E2PROM BR24L16F
I2C
LCD_CLK
LCD_CS
LCD_DATA
LCD_RST
BL_LED
IC1101
LCD DRIVER
PT6596
(WHITE)
SEG_ COM
AT _5 V
OVP
23PIN B to B SC9001
23PIN B to B CN2301
CN2501 14PINFFC SC1101
Primary Control
IC901
MR4010
Switching
Transformer
WA327WJ
AT_ 1 2 V
Rectifier
AT_ - 12 V Rectifier
FAN REG
Q901
2SD468
AT_12V (To MAIN PCB)
FEED BACK
STANDBY CTL
LOW_POWER_CTL
Over Voltage Protecter
OVP
SUB_PC_-8V SW
Q953
2SB1132Q
SUB_PC_-8V (To MAIN PCB)
FAN_VDD
To FA N
CN902
FR_CEC_IN FR_CEC_OUT D_GND FRONT_RXD
FRONT_TXD
COLD_RST FL_BUSY POWER_FAIL CBOOT
CN2502
8PIN BtoB
CN1201
TO POWER CIRCUIT BLOCK
23PIN B to B CN901
LED_PON
PAUSE
STOP
PLAY
KEY_OPC1
KEY_OPC1
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
2 3 4

4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

A
B
C
D
E
F
18
1
2 3 4
BDP-120
KEY_EJCT
EJECT
LED_STBY
LED_PON
KURO_LINK
LCD_DATA
LCD_CLK
LCD_CS
LCD_RST
BL_LED
LED_DVD_PLAY
LED_DVD_MODE
LED_BD_PLAY
LED_BD_MODE
IC2504 FRONT_MICON R-IXC182WJQZ
KEY_EJECT
FRONT_RXD
FR_CEC_OUT FR_CEC_IN
IC2506 AND T7SET08F
MAIN_POW DR_POW SUB_PC_(H) POWER_FAIL FAN_DET LOW_POWER_CTL
SUB_SHORT_DET
IC2501 RESET
BD5231
KEY_STBY KEY_OPC1 R/C_PULSE
A_GND
SUB_YOUT
A_GND
SUB_COUT
A_GND
MAIN_YOUT
A_GND
MAIN_PBOUT
A_GND
MAIN_PROUT
A_GND AUD_MAIN_L AUDIO_GND AUD_MAIN_R AUDIO_GND
SPDIF
KURO_LINK
OPE-R PWB UNIT (DUNTKF108TE6A)
LCD PWB UNIT (DUNTKF107TE6A)
( /YXV5,/VXV5 : DKEYDF020TEV4 /SXV : DKEYDF020TEV5
/PWXV : DKEYDF020TEV6
/LXV : DKEYDF020TEV7)
MAIN PWB UNIT
ANALOG PWB UNIT (DUNTKF054TEV2)
IC2502 E2PROM BR24L16F
I2C
IIC_SDA IIC_SCL
LCD_CLK
LCD_CS
LCD_DATA
LCD_RST
IC1101
LCD DRIVER
PT6596
SEG_1 - 17 COM1 - 3
LED_BD_PLAY (Blue)
AT _5 V
MUT
FIL
IC2204 HD/SD
VIDEO Buffer
with LPF
MM1757BH
A_5V
PMUTE1
RESET
23PIN B to B SC5601
CN2501 14PINFFC SC1101
FRONT_TXD
COLD_RST FL_BUSY POWER_FAIL CBOOT
AUDIO
MUTE
AUDMAINMUTE
FIL_SEL
MUT
PMUTE2
L_OUT R_OUT
LED_BD_MODE (White)
LCD1101 LCD RLCDDA039WJPZ
D_5V SUB_PC5V
D_GND
FIL_SEL
D_GND PMUTE2 PMUTE1
AUDMAIN
MUTE
FIL_SEL
F_MUTE
J2401_1 QJAKLA039WJPZ
J2401_2 QJAKLA039WJPZ
J2401_3 QJAKLA039WJPZ
23PIN B to B CN2301
J2402 VHPGP1F55TKVYZ
5
6 7 8
A
B
C
D
E
F
5
BDP-120
6 7 8
19
1
IC3003
Serial Flash
16Mbit
RH-IXC723WJQZ
IC7802,4
DDR2 SDRAM
1Gbit[64M×16bit]
RH-IXC567WJQZ
BE Debug Serial
IC850
64k E2
VHIM24C6
GPIO
D
H
ROM/
S ATA
SP
IC7201
BD Player BE-FE
EMMA3-PF
(MC-10121)
Y/Pb
27MHz
D_3.3V
US
ET
M
BD/DVD Drive Unit
IC2503 FuCON
FL_BUSY
FR_TXD, FR_RXD
POWER_FAIL CBOOT
COLD_RST#
CEC IN/OUT
R/C RECEIVER
EJECT
D
D
E2PROM
(for FE)
Motor Drive
8V
Regulator
IR
PCI
UART0
UART1
Drive
Controller
UART
Reset
IC2506
VHIT7SET08F1E
D_3.3V
DRIVE_I/F
SIO
Quad I/O
PATA
OVP FAN_DET P_FAIL SHORT_DET
FE Debug Serial
FE
PA RT NER
FE
Analog Monitor
BE
MIPS/VR
BE VR
ATA I/F
HDM
LED
Primary
Control
IC901
MR4010
Switching
Transformer
WA327WJ
AT_ 1 2 V
Rectifier
AT_ - 12 V Rectifier
FAN REG
Q901
2SD468
AT_12V
FEED BACK
STANDBY CTL
LOW_POWER_CTL
Over Voltage Protecter
OVP
SUB_PC_-8V SW
Q953
2SB1132Q
SUB_PC_-8V
FAN_VDD
To FA N
CN902
POWER PWB UNIT
OPE-L PWB UNIT
OPE-R PWB UNIT
LCD PWB UNIT
MAIN PWB UNIT
BDP30 DRIVE
2 3 4

4.2 OVERALL BLOCK DIAGRAM

A
B
C
D
E
F
20
1
BDP-120
2 3 4
5
SC4001 HDMI Out QSOCZA072WJZZ
IC4204
PQ1LA503
IC4202
PQ1LAX95
IC4201
LCX125FT
A_9V
CN5602 SPDIF OUT GP1F55TK
CN2301
CEC
IC7802,4
it[64M×16bit] IXC567WJQZ
YOUT,PBOUT,PROUT
VCRYOUT,VCRCOUT
IC8505
RH-IXC147WJQZ
NAND
Flash
512Mbit[64M×8bit]
K9F1208U0C
SBRST
WP
IC8502
VHIAL047T01-1
Nor Flash
4Mbit[256K×16bit]
SBRST
WP
D_3.3V
D_3.3V
PCM
IC5606
2ch Audio DAC
VHIAK4340ET-1
AUDIO
_
5V
CSI
AUDIO
_
- 5V
L/R
I2CM_SCL, I2CM_SDA
CSN CCLK CDT1
A_5V
PMUTE1 PMUTE2 AUDMAINMUTE FIL_SEL1
IC8503
64k E2P
VHIM24C64WM-1
D_3.3V
Q4201,2
LEVEL CHANGE
DDC
Tx
J7002 USB connector QSOCZA133WJQZ
IC7001 ETHER
PHY
VHILAN8700+-11
J7001 ETHERconnector QJAKZA051WJQZ
DAO1
HDMI
Tx
ROM/GIO
SPDIF
I2C
7201
Y/Pb/Pr
Y/C
USB2.0
ETHER
MAC
DVO
DAO0
IC7803,5
DDR2 SDRAM 1Gbit[64M×16bit] RH-IXC567WJQZ
ETHER_RST
I2S
HDMI Ext
CN5601
ANALOG PWB UNIT
6 7 8
A
B
C
D
E
F
5
6 7 8
BDP-120
21
1
The main PWB circuit doesn't function when the power is turned ON.
The power does not become ON.
Is the level of pin (6) of SC9001 at Low?
The power becomes OFF.
Check the peripheral circuits of IC2503.
Check the IC9001, 9002, 9003, and their peripheral circuits.
YES
NO
NO
NO
Is the fan turning on when the power is turned ON?
Check the fan, fan power and their peripheral circuits.
YES
YES NO
YES
YES
FLOW CHART No.1
NO
Are AT_12V,SUB_PC-8V supplied to SC9001?
Check the POWER PWB Unit.
YES
NO
Is 1.05V supplied to TL9016 3.3V to TL9017, 1.8V to TL 9018 respectively?
Check the IC9001, 9002, 9003 and their peripheral circuits.
YES
NO
Is 27MHz detected at R7260? Check X7201 and its peripheral circuits.
YES
NO
Does pin (1) of CN7205 turn to High and Low on start-up?
Check IC7802, IC7803, IC7804, IC7805, IC8502, IC8505 and their peripheral circuits.
Check IC7201 and its peripheral circuits.
The drive doesn't function normally.
Are 12V and 5V supplied to the drive?
Check DRIVE_12V of Q9014, DRIVE_5V of Q9012 and their peripheral circuits.
NO
YES
Are DRIVE 3.3v to IC7201?
Check IC9006 and its peripheral circuits.
NO
YES
Are DRIVE 1.5V to IC7201?
Check IC9005 and its periphral circuits.
NO
YES
Check the drive.
FLOW CHART No.2
[1] MAIN PWB Unit

5. DIAGNOSIS

5.1 DIAGNOSIS FLOWCHART

A
2 3 4
B
C
D
E
F
22
1
BDP-120
2 3 4
No video signal output from the MAIN PWB Unit
Is video signal input into each terminal of SC5601?
1) S-VIDEO and COMPOSIT OUTPUT TERMINALS 2 pins (SUB_YOUT), 4 pins (SUB_COUT)
2) CONPONENT-VIDEO TERMINAL 6 pins (MAIN_YOUT), 8 pins (MAIN_PBOUT),
10 pins (MAIN_PROUT)
NO
YES
Is video signal input into the base of transistor for each buffer?
1) S-VIDEO and COMPOSIT OUTPUT TERMINALS Q5604, Q5605
2) CONPONENT-VIDEO TERMINAL Q5601, Q5602, Q5603
Check SUB_PC_5V line.
Check SC5601.
YES
NO
Check IC7201.
FLOW CHART No.3
No audio signal output from the MAIN PWB Unit
Is audio signal input into terminal of each connector?
1) 2ch analog audio connection
Pins (12) (MAIN_L) and (14) (MAIN_R) of SC5606.
YES
NO
Is there output from DAC?
1) 2ch analog audio connection
Check pins (9) and (10) of IC5606.
Check the peripheral circuits of SC5602.
Check the ANALOG PWB Unit.
YES
NO
Is 5V supplied to pin (13) and -8V to pin (11) of IC5606 respectively?
Check the peripheral circuits of IC5602.
NO
Replace IC5606.
YES
YES
Is any digital signal input into pins (1) - (4) of the IC5606?
Check the peripheral circuits of IC7201.
NO
FLOW CHART No.4
No video and audio signal output from HDMI terminal.
Replace the TV set (cable) and reconfirm. Still no video and audio output?
YES
Defective TV set or cable. Or, check the contact of soldered connector of SC4001.
NO
Are output voltages of IC4204 as 5V, IC4202 as 3.3V OK?
Check the IC4204 and IC4202 or peripheral circuits.
NO
YES
Is the data line functioning (Hi/Low)?
Check IC7802, IC7803, IC7804, IC7805, IC8502, IC8505 and their peripheral circuits.
Replace IC7201. Or rewrite the main software.
NO
YES
FLOW CHART No.5
5
6 7 8
A
B
C
D
5
BDP-120
6 7 8
E
F
23
1
No audio signal output from the Optical and Coaxial terminal.
Is there digital audio signal at R2201?
YES
NO
Check the IC7201 and their peripheral circuits.
Check the CN2401 and the peripheral circuits.
FLOW CHART No.6
[2] ANALOG PWB Unit
No picture appears with the component or composite signal.
Is the video signal outputted from the component or composite terminal J2401?
YES
NO
Is the HDMI output set for anything other than 1080P?
Set the HDMI output for anything other than 1080P. (If the HDMI output is set for 1080P, the component and composite signals are not outputted.)
Mount C2301, C2306, C2313, C2317 and C2320 in place. If no signal comes in, replace IC2301. (When the 5V signal is fed to pins (7) and (21) of IC2301.)
Are pins (2) (composite, output mute) and (13) (component output mute) of IC2301 at "H" level? ("H": Mute)
Disconnect the output coupling capacitors C2305, C2314, C2318 and C2321. If no signal comes out of the IC, replace this IC.
Check the connected cable and its connection tightness. Check also the input of connected TV set.
Disconnect CN2301. Is there the signal at each terminal of SC5601?
Check the PMUTE1, PMUTE2 and F_MUTE lines.
Check IC2301 and its peripheral circuits. Or replace IC2301 as required.
NO
YES
Is the video signal inputted to the component or composite terminal J2401?
Check each terminal.
Check the line between IC2301 and each terminal.
NO
YES
Are there the following input signals at the CN2301 terminals?
Component pin (6)
MAIN_Y
pin (8)
MAIN_PB
pin (10)
MAIN_PR Composite pin (2)
SUB_Y
pin (4)
SUB_C
MAIN FLOW CHART No.3
NO
NO
NO
YES
YES
YES NO
YES
Are there the following input signals at the IC2301 terminals?
Component pin (8)
CY_IN
pin (10)
CB_IN pin (12)
CR_IN Composite pin (1)
C_IN
pin (5)
Y_IN
Are there the following output signals at the IC2301 terminals?
Component pin (20)
CY_OUT pin (17)
CB_OUT pin (15)
CR_OUT Composite pin (25)
V_OUT
Check the line between CN2301 and IC2301.
NO
Check the SUB_PC_5V line.
Is the SUB_PC_5V signal fed to pins (7) and (21) of IC2301?
NO
YES
YES
FLOW CHART No.1
A
2 3 4
B
C
D
E
F
24
1
2 3 4
BDP-120
The reproduced audio signal does not come from each audio output terminal.
Is the audio signal outputted from J2401?
YES
NO
Check the pattern up to J2401.
Check the connected cable and its connection tightness. Check also the input of connected TV set or amplifier.
Disconnect CN2301. Is there the audio signal at SC5601?
Does the mute circuit function?
Is the audio signal inputted to J2401?
Check the mute circuit and the AUDIO_MUTE signal lines. Muting occurs when AUDIO_MUTE signal are at "H" level.
YES
NO
Are there the following input audio signals at CN2301?
pin (16)
AUD_MAIN_L
pin (18)
AUD_MAIN_R
MAIN FLOW CHART No.4
NO
NO
YES
YES
Check the pattern up to R2212 and R2213.
NO
Check each terminal.
YES
FLOW CHART No.2
[3] OPE-L, -R and LCD PWB Unit
The remote controller does not function.
The main unit controls function, but the remote controller controls fail to function.
YES
YES
Check the line between pin (1) of RMC1101 and pin (23) of IC2503.
Check the remote control codes 1, 2 and 3.
Using the remote controller, is the "L" pulse signal outputted from pin (1) of RMC1101?
Is the "L" pulse signal inputted to pin (23) of IC2503?
Replace RMC1101 or the remote control receiver.
NO
NO
Is the remote control code as specified?
NO
YES
Is the 5V voltage applied to pin (3) of the RMC1101 remote control receiver?
Check the AT_5V line.
NO
YES
Check IC2503. Replace it as required.
YES
FLOW CHART No.1
5
6 7 8
A
B
C
D
E
F
BDP-120
5
6 7 8
25
1
The LCD display fails to light up.
Is the LCD unit cracked or otherwise damaged?
NO
NO
Check all the signal lines between SC1101 and IC1101.
Replace LCD1101.
Are there the following inputs to the following pins: 5V at pin (37), LCD_RST at pin (36), LCD_CS at pin (42), LCD_CLK at pin (43) and LCD_DATA at pin (44), all on IC1101?
Are there the following outputs from the following pins: 5V at pin (1), LCD_CS at pin (10), LCD_DATA at pin (12), LCD_CLK at pin (11) and LCD_RST at pin (7), all on SC1101?
Check IC1101 and its peripheral circuits. Or replace IC1101 as required.
YES
YES
Check the connection between CN2501 and CN1101.
YES
Is the display-designated SEG or COM signal inputted to LCD1101?
YES
Replace LCD1101.
YES
NO
Are the signals outputted from pins (1 thru 17, 33, 34 and 35) of IC1101?
Check the pattern between IC1101 and LCD1101.
YES
NO
Are there the following inputs to the following pins: 5V at pin (1), LCD_CS at pin (10), LCD_DATA at pin (12), LCD_CLK at pin (11) and LCD_RST at pin (7), all on CN2501?
NO
Check the following signal flows: LCD_DATA; Pin (99) of IC2503 to pin (12) of CN2501 LCD_CLK; Pin (100) of IC2503 to pin (11) of CN2501 LCD_RST; Pin (1) of IC2503 to pin (7) of CN2501 LCD_CS; Pin (45) of IC2503 to pin (10) of CN2501 Check also IC2503 and its peripheral circuits.
NO
Is the 5V signal fed to pin (1) of CN2501?
NO
Check the AT_5V line.
FLOW CHART No.2
The LCD backlight fails to light up.
Is the "H" voltage applied at the non-base-connected side of Q1107 on R1138?
NO
NO
Check the pattern between pin (6) of SC1101 and R1138.
Is the "H" potential outputted from pin (38) (LED_BL_LCD) of IC2503?
Check IC2503 and its peripheral circuits. Or replace IC2503 as required.
Check the line between pin (38) of IC2503and pin (6) of CN2501.
YES
Is the "H" potential applied at pin (6) (BL_LCD) of SC1101?
YES
Check Q1107, LED and the current-limiting resistor.
YES
NO
Is the "H" potential applied at pin (6) (BL_LCD) of CN2501?
Check the FFC between SC1101 and CN2501.
YES
NO
FLOW CHART No.3
A
B
2 3 4
C
D
E
F
26
1
BDP-120
2 3 4
The LED power indicator fails to light up.
Is the power as specified?
YES
NO
Check each transistor, LED and the current-limiting resistor.
Is there the "H" potential at pin (4) (LED_STBY) or pin (5) (LED_PON) of P902?
Is the "H" potential outputted from pin (51) (LED_STBY) or pin (49) (LED_PON) of IC2503?
Check the connector between SC1201 and P902.
YES
Check the line between IC2503 and P902.
YES
Is the "H" potential applied at the base of Q1202 or Q1203?
YES
POWER FLOW CHART No.1 or POWER FLOW CHART No.3
NO
NO
Check IC2503 and its peripheral circuits. Or replace IC2503 as required.
NO
Is there the "H" potential at pin (4) (LED_STBY) or pin (5) (LED_PON) of SC1201?
Check the line between SC1201 and the base of each transistor.
YES
NO
FLOW CHART No.4
The LED mode display indicator fails to light up. * White LED: Blinking while the disc is being loaded.
Lights up when the disc has been recognized.
* Blue LED: While the disc is being played back.
Is the "H" potential applied at the base of Q1104 or Q1105?
NO
NO
Check the line between SC1101 and the base of each transistor.
Is there the "H" potential output from the following pins in each mode: Pin (52), (LED_MODE) or pin (53) (LED_PLAY), all on IC2503?
Check IC2503 and its peripheral circuits. Or replace IC2503 as required.
Check the line between IC2503 and CN2501.
YES
Is there the "H" potential at pin (5) (LED_MODE) or pin (4) (LED_PLAY) of SC1101?
YES
Check each transistor, LED and the current-limiting resistor.
YES
NO
Is there the "H" potential at pin (5) (LED_MODE) or pin (4) (LED_PLAY) of CN2501?
Check the FFC between SC1101 and CN2501.
YES
NO
FLOW CHART No.5
5
6 7 8
A
B
C
D
5
BDP-120
6 7 8
E
F
27
1
[4] POWER PWB Unit
A button fails to work.
Is the button switch contact and tightness as specified?
YES
YES
Check the line between each button and IC2503. Or check the pull-up resistor at pin (72) of IC2503. (R2578)
Is the control voltage properly applied at pin (72) (KEY_EJCT) and pin (73) (KEY_STBY) of IC2503? (While the relevant button is held down, the "H" level changes to "L" level.)
NO
Check the relevant switch. Replace it as required.
NO
Check IC2503 and its peripheral circuits. Or replace IC2503 as required.
FLOW CHART No.6
Power does not come ON.
Is the fuse working properly?
If the fuse still blows after replacement, refer to "The fuse blows" in the FLOW CHART No.2.
Does the power come back if the power cable is unplugged and plugged again after several seconds?
Is a part of primary circuit causing leaks, short-circuit or open circuit (L901, L902, D901, T901, IC901, C911 and their peripheries)?
Check D952, L951, C955, C958 and C961 of the AT_12V line.
YES
NO
Check the power failure detection circuit (IC2508 and its periphery).
NO
NO
NO
Is AT_12Vline working normally?
Is voltage normal at lines AT_-12V and SUB_PC_-8V?
Check each rectifier circuit and SW circuit of the secondary circuit.
YES
YES
YES
Is pin (17) of IC2503 at "H" level?
YES
Check or replace the peripheral circuits of IC2503.
NO
FLOW CHART No.1
The fuse blows.
Is a part of primary circuit causing leaks, short-circuit or open circuit (L902, L901, D901, T901, IC901, C911 and their peripheries)?
Check if the rectifier diode and the circuit are causing short-circuit in each rectifier circuit of the secondary circuit. (D952)
Case(1)
Case(2)
FLOW CHART No.2
A
2 3 4
B
C
D
E
F
28
1
BDP-120
2 3 4
The power does not come ON from power OFF status.
Is AT_5V line working normally?
Check the circuit of AT_5V.
Check the function of Microcomputer in IC2503 and its peripheral circuits.
When the Power key (S1201) is pressed, is pin (73) of IC2503 at "L" level?
YES
NO
NO
NO
Is pin (57) of IC2503 (STANBY_CTL) at "H" level?
Is pin (74) of IC2503 (MAIN_P-CON) at "H" level?
Check the line between S1201 and IC2503.
NO
Check the peripheral circuits of IC2503.
YES
YES
Is pin (59) of IC2503 (DRIVE_P-CON) at "H" level?
NO
Check the peripheral circuits of IC2503.
YES
Are DRIVE_12V and DRIVE_5V output?
NO
Check the DRIVE_12V and DRIVE_5V circuits (Q9014, Q9012, etc.).
YES
Check or replace the peripheral circuits of IC2503.
YES
FLOW CHART No.3
5
6 7 8
A
B
C
D
E
F
BDP-120
5
6 7 8
29
1
[1] Outline of standby operation when connecting AC inlet
Connecting AC power cord to AC outlet
Starting red indicator blinking and FAN motor rotation
in approx. 5 seconds
approximate 20 to 25 seconds
Initializing the drive mechanism Assy
STANDBY red indicator is lit, and becomes standby state
in approx. 15 seconds
in approx. 20 seconds
Stopping red indicator blinking and FAN motor rotation , and turn off the red indicator while few seconds
Waiting STANDBY/ON, OPEN/CLOSE button operation and Remote Control unit key signal
2 3 4

5.2 TROUBLESHOOTING

A
B
C
D
E
F
30
1
2 3 4
BDP-120
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