Pioneer AVHP-6500-DVD, AVHP-6550-DVD Service manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2003

K-ZZU. APR. 2003 Printed in Japan

ORDER NO.

CRT3038

AV RECEIVER/DVD PLAYER WITH 6.5 INCH WIDE DISPLAY

AVH-P6500DVDUC

- This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks CX-3016 CRT3056 MS3 DVD Mech. Module:Circuit Description, Mech.Description, Disassembly

AVH-P6500DVD/UC

NOTE:

- Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby

- Inverter for LCD back light becomes a high voltage.

For details, refer to "Important symbols for good services".

AVH-P6500DVDEW AVH-P6550DVDRC,RD

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SAFETY INFORMATION

- DVD Player Service Precautions

1. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

2. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to “ the DISASSEMBLY” on page 167.

3. Please adjusting the skew after changing the pickup unit(see page 133).

4. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged.

UC

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

EW

1. Safety Precautions for those who Service this Unit.

• Follow the adjustment steps (see pages 129 through 166)in the service manual when servicing this unit. When check-

ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

2. The triangular label is attached to the mechanism unit frame.

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AVH-P6500DVD/UC

On the top of the player.

CAUTION : VORSICHT : ADVARSEL : VARNING : VARO! :

VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM.

SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN!

SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÀLING.

SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN.

AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN.

VRW1860

CLASS 1 LASER PRODUCT

WARNING!

The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.

Laser diode characteristics

Wave length:

DVD:640~660nm CD:770~810nm

Maximum output:2.44mw(Emitting period :9sec.)

DVD:743mw(Emitting period : unlimited)

Additionla Laser Caution

Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD respectively. When Q1101 or Q1102 is shorted between their terminals, the laser diodes for DVD or CD will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.

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[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

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CAUTION

Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.

ES

CAUTION

Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type.

Battery

Slide the tray out on the back of the remote controller and insert the battery with the (+) and (–) poles pointing in the proper direction.

Note :

• Use a CR2025 (3V) lithium battery only. Never use other types of battery with this unit.

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1. SPECIFICATIONS

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2. EXPLODED VIEWS AND PARTS LIST

NOTE:

- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to

∇ mark on the product are used for disassembly.

- For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

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- PACKING SECTION PARTS LIST

Part No. MarkNo. Description P6500DVD/UC P6500DVD/EW P6550DVD/RC P6550DVD/RD * 1-1 Polyethylene Bag CEG1116 CEG1116 CEG1116 CEG1116

1-2 Owner’s Manual CRB1836 CRB1830 CRB1838 CRB1838 1-3 Owner’s Manual CRB1837 CRB1831 CRB1839 CRB1840 1-4 Installation Manual CRD3782 CRD3781 CRD3783 CRD3784

* 1-5 Card ARY1048 Not used Not used Not used

2 Carton CHG5077 CHG5076 CHG5078 CHG5079 3 Contain Box CHL5077 CHL5076 CHL5078 CHL5079 4 Air Cushioned Bag CEG1089 CEG1089 CEG1089 CEG1089 5 Polyethylene Bag CEG1173 CEG-162 CEG-162 CEG-162 6 Protector CHP2707 CHP2707 CHP2707 CHP2707

7 Protector CHP2706 CHP2706 CHP2706 CHP2706 8 Protector CHP2387 CHP2387 CHP2387 CHP2387 9 Protector CHP2708 CHP2708 CHP2708 CHP2708

10 Remote Control Unit CXC1224 CXC1226 CXC1226 CXC1226

* 11 Polyethylene Bag E36-615 E36-615 E36-615 E36-615

12 Screw CBA1650 CBA1650 CBA1650 CBA1650 13 Bush CNV1917 CNV1917 CNV1917 CNV1917 14 Cord Assy CDE7168 CDE7168 CDE7168 CDE7168 15 Cord Assy CDE7193 Not used CDE7193 CDE7193 16 Cord Assy CDE7194 CDE7194 CDE7194 CDE7194

17 Cord Assy CDE7321 CDE7321 CDE7321 CDE7321 18 Cord Assy CDE7187 CDE7187 CDE7187 CDE7187 19 Antenna Cable CDH1281 CDH1281 CDH1281 CDH1281 20 Sheet CNM7244 CNM7244 CNM7244 CNM7244 21 Sub Craton CHG5080 CHG5080 CHG5080 CHG5080

* 22 Polyethylene Bag CEG-158 CEG-158 CEG-158 CEG-158

23 Screw Assy CEA3686 CEA3686 CEA3686 CEA3686 24 Screw CBA1468 CBA1468 CBA1468 CBA1468 25 Screw CMZ50P060FTC CMZ50P060FTC CMZ50P060FTC CMZ50P060FTC 27 Screw BMZ50P060FTC BMZ50P060FTC BMZ50P060FTC BMZ50P060FTC

* 28 Polyethylene Sheet CNM4338 CNM4338 CNM4338 CNM4338 * 29 Lock Tie Not used CNV-754 CNV-754 CNV-754 * 30 Fastener CNM6544 CNM6544 CNM6544 CNM6544 * 31 Fastener CNM6545 CNM6545 CNM6545 CNM6545

32 Accessory Assy CEA3685 CEA3685 CEA3743 CEA3743

33 Fixing Screw JGZ20P070FMC JGZ20P070FMC Not used Not used 34 Cord Assy Not used CDE7192 Not used Not used

* 35-1 Polyethylene Bag Not used CEG1116 Not used Not used

35-2 Owner’s Manual Not used CRB1832 Not used Not used 35-3 Owner’s Manual Not used CRB1833 Not used Not used

35-4 Owner’s Manual Not used CRB1834 Not used Not used

35-5 Owner’s Manual Not used CRB1835 Not used Not used * 35-6 Passport Not used CRY1013 Not used Not used * 35-7 Warranty Card Not used CRY1157 Not used Not used * 35-8 Caution Card CRP1298 CRP1298 Not used Not used

36 Cleaning Cloth Assy CEA3952 CEA3952 CEA3952 CEA3952

- Owner's Manual, Installation Manual

Part No. Language CRB1836 English CRB1837 French CRD3782 English,French CRB1830 English CRB1831 Spanish CRB1832 German CRB1833 French CRB1834 Italian

Part No. Language CRB1835 Dutch CRD3781 English,Spanish,German,

French,Italian,Dutch CRB1838 English CRB1839 Traditional chinese CRB1840 Spanish CRD3783 English,Traditional chinese CRD3784 English,Spanish

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2.2 EXTERIOR(1)

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1 Screw CMZ50P060FTC 2 Case

See Contrast table(2)

3 Panel CNB2828 4 Holder CNC9510 5 Screw IMS26P050FTC

6 Holder CND1435 7 Bracket CND1438 8 Bracket CND1439 9 Holder CND1440

10 Holder CND1441

11 Bracket CND1482 12 Bracket CND1603 13 Insulator CNM8110 14 Insulator CNM8495 15 Cord Assy

See Contrast table(2)

16 Transistor(Q851) 2SD2375 17 Panel

See Contrast table(2)

18 IC(IC308) PAL007A 19 Mother Unit

See Contrast table(2)

20 Screw BMZ26P160FTC

21 Screw BSZ26P080FTC 22 Clamper CEF1009 23 Terminal(CN155)

See Contrast table(2)

24 Connector(CN701) CKM1332 25 Connector(CN301) CKM1389

26 Connector(CN972) CKS1940 27 Connector(CN1702) CKS1944 28 Connector(CN971) CKS2191 29 Connector(CN801) CKS3124 30 Connector(CN156) CKS3131

31 Connector(CN154) CKS3132 32 Connector(CN803) CKS3751 33 Connector(CN202) CKS3902 34 Connector

(CN101,CN5901)

CKS3986

35 Connector(CN805) CKS4068

36 Connector(CN203) CKS4132 37 Connector(CN152) CKS4249 38 Connector(CN151)

See Contrast table(2)

39 Connector(CN1502) CKS4467 40 Connector(CN1701) CKS4496

41 Connector(CN1500) CKS4680 42 Connector(CN153) CKS4681 43 Connector(CN201) CKS4691 44 Holder CNC5399 45 Holder CND1433

46 Holder CND1434 47 Holder CND1436 48 Holder CND1437 49 Heat Sink CNR1684 50 Heat Sink CNR1703

51 Clamper CNV1251 52 Fan Motor CXM1262 53 Screw BMZ20P025FTC 54 Screw BMZ20P030FZK 55 Screw BMZ26P030FZK

56 Screw BMZ26P040FTC 57 Sheet CNM8526 58 Screw(M2x2) CBA1551 59 Label

See Contrast table(2)

60 Cord CDE6574

61 Cord Assy CDE7167 62 Cord Assy CDE7175 63 Cord Assy CDE7176 64 Cable CDE7178 65 Cable CDE7282

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DVD Mechanism Module(MS3)

CXK6310 67 Screw PMZ20P160FTC 68 Button CAC7953 69 Screw CBA1111 70 Spring CBH2681

71 Spring CBH2682 72 Spring CBH2683 73 Cable CDE7179 74 Holder CND1841 75 Insulator CNM8510

76 Arm CNV7567 77 Arm CNV7568 78 Arm CNV7569 79 Panel Unit

See Contrast table(2)

80 Screw(M2 x 4) CBA1734

81 Screw BPZ20P080FZK 82 Button(Detach)

See Contrast table(2)

83 Button(Eject) See Contrast table(2) 84 Button(SRC) CAC7946 85 Button(EQ) CAC7947

86 Button

See Contrast table(2)

87 Button(Reset) See Contrast table(2) 88 Button CAC8149

* 89 Badge

See Contrast table(2)

90 Spring CBH2680

91 Cover CNS7441 92 Keyboard Unit

See Contrast table(2)

93 Sheet CNM8514 94 Connector(CN5501) CKS4657 95 Connector(CN5902) CKS4658

96 Grille Unit

See Contrast table(2)

97 Knob Unit CXC2034 98 Clamper

See Contrast table(2)

99 Sheet CNM8515

100 Cusion CNM8516

101 Holder CND1840 102 Insulator CNM8521 103 Screw(M2.6 x 2.5) CBA1482 104 Screw(M2.6 x 4) CBA1738 105 Spacer CNM8552

106 Spacer CNM8575

(1) EXTERIOR(1) SECTION PARTS LIST

Mark No. Description Part No.

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(2) CONTRAST TABLE

AVX-P6500DVD/UC , AVX-P6500DVD/EW , AVX-P6550DVD/RC and AVX-P6550DVD/RD are constructed

the same except for the following:

Part No.

Mark No. Description P6500DVD/UC P6500DVD/EW P6550DVD/RC P6550DVD/RD

2 Case CNB2910 CNB2910 CNB2911 CNB2911 15 Cord Assy CDE7177 CDE7177 Not used Not used 17 Panel CNS7480 CNS7480 CNS7481 CNS7481

19 Mother Unit CWM8760 CWM8759 CWM8761 CWM8762 23 Terminal(CN155) CKF-047 CKF-047 Not used Not used

38 Connector(CN151) CKS4454 CKS4454 Not used Not used 59 Label Not used VRW1860 Not used Not used 79 Panel Unit CXC1895 CXC1895 CXC1896 CXC1896

82 Button(Detach) CAC7944 CAC7944 CXC7951 CXC7951 83 Button(Eject) CAC7945 CAC7945 CXC7950 CXC7950

86 Button CAC7948 CAC7948 CXC7949 CXC7949 87 Button(Reset) CAC8053 CAC8053 CXC8054 CXC8054

* 89 Badge CAH1754 CAH1754 CAH1792 CAH1792

92 Keyboard Unit CWM8766 CWM8765 CWM8766 CWM8766 96 Grille Unit CXC2181 CXC2180 CXC2182 CXC2182

98 Clamper CEF1009 CEF1009 Not used Not used

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2.3 EXTERIOR(2)

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101 Screw(M2x3) CBA1082 102 Screw(M2x2) CBA1250 103 Screw(M2x4) CBA1277 104 Screw(M2x1.5) CBA1615 105 Washer CBF1038

106 Spring CBH2645 107 Spring CBH2646 108 Spring CBH2647 109 Spring CBL1585 110 Spring CBL1586

111 Spring CBL1587 112 Cord Assy CDE7047 113 Cord Assy CDE7213 114 Shaft CLA4270 115 Shaft CLA4305

116 Shaft CLA4306 117 Shaft CLA4309 118 Bracket CND1221 119 Heat Sink CND1228 120 Case CND1229

121 Holder CND1318 122 Holder CND1449 123 Sheet CNM7939 124 Sheet CNM8037 125 Insulator CNM8048

126 Insulator CNM8158 127 Sheet CNM8159 128 Tape CNM8160 129 Insulator CNM8294 130 Gear CNR1664

* 131 Gear CNR1665

132 Gear CNR1677 133 Gear CNR1678 134 Gear CNR1679 135 Gear CNR1680

136 Gear CNR1688 137 Gear CNR1708 138 Gear CNR1709 139 Gear CNV7383 140 Holder CNV7384

141 Holder CNV7385 142 Rack CNV7386 143 Rack CNV7387

* 144 Slider CNV7388

145 Slider CNV7389

* 146 Holder CNV7390

147 Arm CNV7391 148 Gear CNV7522 149 Gear CNV7523 150 Gear CNV7524

151 Gear CNV7529 152 Chassis Unit CXB9509 153 Frame Unit CXB9511 154 Holder Unit CXB9512 155 Shaft Unit CXB9513

156 Holder Unit CXB9514 157 Motor Unit(M3001)(Position) CXB9515 158 Motor Unit(M3002)(Angle) CXB9516 159 Screw CZB3082 160 Screw CZB3083

161 Washer CZB3084 162 Main Unit CZW3087 163 SW Unit CZW3088 164 Volume Unit CZW3089 165 Screw IMS20P020FTC

166 Screw IMS20P030FZK 167 Washer YE15FUC 168 Screw BMZ26P050FTC 169 Connector(CN3801) CKS4068 170 Connector(CN3802,CN3803) CKS3124

171 Connector(CN3807,3809) CKS3125 172 Connector(CN3808) CKF1064 173 IC(IC3801) BA00AST 174 Volume(VR3841) CCW1025 175 Flexible PCB CNP7118

176 Holder CNV7446 177 Screw CBA1484 178 Holder CND1314 179 Screw JFZ20P022FNI 180 Cover CNS7438

181 Screw BPZ20P060FZK

- EXTERIOR(2) SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

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2.4 EXTERIOR(3)

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201 Cord Assy CDE7194 202 Cap CNV6727 203 Cord Assy

See Contrast table(2)

204 Fuse(10A)

See Contrast table(2)

205 Cap See Contrast table(2)

206 Resistor See Contrast table(2) 207 Cord Assy CDE7321 208 Cap CNS1472 209 Resistor RS1/2PMF102J 210 Remote Control Unit

See Contrast table(2)

211 Cover CZN5357 212 Cord Assy

See Contrast table(2)

213 Fuse(10A)

See Contrast table(2)

214 Cap

See Contrast table(2)

215 Resistor

See Contrast table(2)

216 Screw BSZ26P060FTC 217 Screw BSZ30P060FZK 218 Cord Assy CDE7280 219 Chassis CNA2615 220 Case

See Contrast table(2)

221 Insulator CNM8124 222 Tuner Unit

See Contrast table(2)

223 Screw BMZ30P050FTC 224 FM/AM Tuner Unit

See Contrast table(2)

225 Holder CND1432

226 Terminal(CN1412) CKF-047 227 Pin Jack(CN1403) CKS1825 228 Connector(CN101,CN102) CKS4653 229 Pin Jack(CN1401,CN1402) CKS2918 230 Connector(CN1404) CKS4467

231 Connector(CN1405) CKS4663 232 Antenna Jack(CN1406) CKX1056 233 Holder CNC6746 234 Holder CNC7205 235 Holder CNC9888

236 Holder CND1451

237 Transistor(Q1404) 2SD2375 238 Grille Unit

See Contrast table(2)

239 Touch Panel CSX1057 240 Button(ENT,WIDE,MENU)

See Contrast table(2)

241 Button CAC7936 242 Screw JFZ20P022FNI 243 FFC CDE7195 244 LCD CAW1805 245 Holder CND1468

246 Lighting Conductor CNV7564 247 Sheet CNM8488 248 Holder CND1469 249 Insulator CNM8131 250 FFC CDE7196

251 LCD Panel CWX2671 252 Insulator CNM8132 253 Sheet CNM7783 254 Sheet CNM7784 255 Holder CND1467

256 Screw BPZ20P060FTC 257 Monitor Unit

See Contrast table(2)

258 Connector(CN4461) CKS3968 259 Connector(CN4801) CKS3991 260 Connector(CN4201) CKS4054

261 Connector(CN4301) CKS4054 262 Connector(CN4311) CKS4374 263 Connector(CN5002) CKS4428 264 Connector(CN4701) CKS4495 265 Connector(CN4312) CKS4496

266 Connector(CN4451) CKS4595 267 Connector(CN5001) CKS4595 268 Connector(CN4421) CKS4675 269 Holder CND1677 270 Insulator CNM7351

271 Cushion CNM8440

(1) EXTERIOR(3) SECTION PARTS LIST

Mark No. Description Part No.

(2) CONTRAST TABLE AVX-P6500DVD/UC , AVX-P6500DVD/EW , AVX-P6550DVD/RC and AVX-P6550DVD/RD are constructed the same except for the following:

Part No.

Mark No. Description P6500DVD/UC P6500DVD/EW P6550DVD/RC P6550DVD/RD

203 Cord Assy Not used CDE7192 Not used Not used 204 Fuse(10A) Not used CEK1136 Not used Not used 205 Cap Not used CNS1472 Not used Not used 206 Resistor Not used RS1/2PMF102J Not used Not used 210 Remote Control Unit CXC1224 CXC1226 CXC1226 CXC1226

212 Cord Assy CDE7193 Not used CDE7193 CDE7193 213 Fuse(10A) CEK1136 Not used CEK1136 CEK1136 214 Cap CNS1472 Not used CNS1472 CNS1472 215 Resistor RS1/2PMF102J Not used RS1/2PMF102J RS1/2PMF102J 220 Case CNB2834 CNB2834 CNB2878 CNB2878

222 Tuner Unit CWM8774 CWM8773 CWM8774 CWM8774 224 FM/AM Tuner Unit CWE1651 CWE1650 CWE1651 CWE1651 238 Grille Unit CXC1095 CXC1094 CXC1101 CXC1101 240 Button

(ENT,WIDE,MENU)

CAC7935 CAC7935 CAC7952 CAC7952

257 Monitor Unit CWM8764 CWM8763 CWM8764 CWM8764

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2.5 DVD MECHANISM MODULE

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1 DVD Core Unit(MS3) CWX2709 2 Connector(CN1501) CKS4282 3 Cover CNC9943 4 Connector(CN1202) CKS4624 5 Connector(CN1611) CKS4052

6 Connector(CN1603) CKS4374 7 Connector(CN1101) CKS4625 8 Connector(CN1201) CKS4067 9 Screw BMZ20P020FTC

10 Screw(M2 x 3.5) CBA1571

11 Screw(M2 x 2.5) CBA1623 12 Washer CBF1038 13 Washer CBF1064 14 Spring CBH2586 15 Spring CBH2587

16 Spring CBH2588 17 Spring CBH2589 18 Spring CBH2590 19 Spring CBH2591 20 Spring CBH2592

21 Spring CBH2593 22 Spring CBH2594 23 Spring CBH2595 24 Spring CBH2596 25 Spring CBH2597

26 Spring CBH2598 27 Spring CBH2599 28 Spring CBH2600 29 Spring CBH2601 30 Spring CBH2602

31 Spring CBH2603 32 Spring CBH2604 33 Spring CBH2605 34 Spring CBH2711 35 Spring CBL1564

36 Pickup Unit(Service)(DP5) CXX1639 37 Shaft CLA3881 38 Shaft CLA4206 39 Shaft CLA4207 40 Lever CNC9933

41 Holder CNC9939 42 Holder CNC9940 43 Holder CNC9941 44 Frame CNC9944 45 Sheet CNM6883

46 Sheet CNM8283 47 Sheet CNM8287 48 Lever CNV7154 49 Lever CNV7155 50 Cam CNV7156

51 Rack CNV7157 52 Clamper CNV7158 53 Arm CNV7159 54 Arm CNV7160 55 Arm CNV7161

56 Arm CNV7162 57 Arm CNV7163 58 Arm CNV7164 59 Roller CNV7165 60 Arm CNV7166

61 Guide CNV7167 62 Gear CNV7169 63 Gear CNV7170 64 Gear CNV7171 65 Gear(Brack) CNV7172

66 Gear CNV7173 67 Gear CNV7174 68 Rack CNV7175 69 Gear CNV7176 70 Arm CNV7177

71 Lever CNV7178 72 Lever CNV7179 73 Screw IMS20P030FTC 74 Gear CNV7181 75 Holder CNV7183

76 Holder CNV7184 77 Guide CNV7745 78 Roller CNV7344 79 Damper CNV7470 80 Damper CNV7471

81 Coller CNV7645 82 Compound Unit (A) CWX2752 83 Gathering PCB CNX3835 84 Compound Unit (B) CWX2753 85 Washer YE20FTC

86 Chassis Unit CXB8680 87 Arm Unit CXB8681 88 Frame Unit CXB8683 89 Arm Unit CXB8684 90 Bracket Unit CXB8685

91 Motor Unit(LOADING)(M1) CXB8687 92 Motor Unit(CARRIAGE)

(M2)

CXB8688 93 Screw Unit CXB8689 94 Roller Unit CXB8690 95 Motor(SPINDLE)(M3) CXM1211

96 Screw JFZ20P018FTC 97 Photo-transistor(Q1299) CPT231SCTD 98 Switch

(S1201,S1202,S1203)

CSN1051 99 Spring Switch

(S1204,S1205)

CSN1052

100 Resistor(R1298,R1299) RS1/16S0R0J

101 Screw JFZ20P018FTC 102 ••••• 103 Arm CNV7742 104 Arm CNV7743 105 Spring CBH2710

Mark No. Description Part No.

- DVD MECHANISM MODULE SECTION PARTS LIST

20

DTR,RXPC, TXPC

CCR CCG CCB CCSYNC

YS CCREM

ANR ANG ANB

CSYNC

1 2 3 4

8

18

18 19 17 20

15

7

1

2

9

10 4

4,52

1

1 5

3

4

(1/2)MOTHER PCB

A

NAVI 26PIN RGB CABLE

108 107

105 106

137 21 15 13 17 16 20 19 18

SYSTEM

CONTROLLER

IC601 PE5347A(EW) PE5348A

(UC,RC,RD)

(2/2)

CN805

RXMON TXMON

DREM REMUTE

VBU

VDD5

CN151(2/2)

CN803

(1/2)

CN201

ANGLEIN

LIFTPUL

MTRS

MTRPW

MTR2 MTR1

deg)sw pushsw

SNSPW

ANGLEIN

LIFTPUL

MTRS

MTRPW

MTR2 MTR1

angl)sw

pushsw

SNSPW

VDD

VBU

Q106

Q105

Q104

18

25

1 2 3

19 20

5

21

30 31 32 27

20 19 18 17 16 15 13 12 11

10

1 2 3

M

KEY

MATRIX

ILLUMINATION

GRILLE PCB

PANEL PCB

ILMG,ILMA(EW model)

IC5501 RS-140

CN5902

CN5501

CN5901

KEY0-2

REMCOM

RESET

CN101

RESET

(UC,EW model)

SWAC5R6

AVCC5V

B.U.

L

X601

18.874368MHz

BUZZER

73

74

68

132

VDD5

5 4

VDD5

SRVDD

VC33

VCC5

IC 602

S-80841CNUA-B82

IC 801

BA00BC0WFP

IC 803

BP5451

IC 806

BA00BC0WFP

IC 804

S-818A33AUC-BGM

Q802

CN1702

C

D

EXTENSION PCB

CN202

CN1701

CN1603

A

CN8

(2/2

Q107

Q112

(UC,EW model)

ACC5

Q843

Q801

Q819

Q844

Q818

Q601

FU808

35p

VDD

Q126

dsens

7

10

7

10

16

9

2

9

612

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

21

CN3802

MO1 MOB

1 2

CN3809

CN3843 CN3842 CN3841

CN3833 CN3831 CN3832

ANGLV

ANGLIN0

1

2

ANGLG

3

IC 3802

BA6247FP

Q3804

VR3841

CN3801

5

MTR2

4

MTRPW

3

MTRS

11

VDD

18 19 20

VBU

10

SNSPW

2

LIFTPUL

1

ANGLEIN

9

pushsw

8

angl)sw

6

MTR1

Regulator for driver

Motor driver

41

1

18

22

16

14

6

5

IC 3801

BA00AST

Q3801

CN3803

MO2 MOB

2 1

M

POSITION

MOTOR

ANGLE

MOTOR

13

IC 3803

TA78L05F

Q3802

Q3803

13

IC 3805

GP2L24B

24

IC 3804

TC7S14FU

CN3807

LIFT

ANGLE0

1

3

GNDSNS

2

VOLUME UNIT

SW UNIT

S3832

LIFTSW

S3831

ANGLE0SW

MAIN UNIT

Q4156

8.0V

CN4801

Q4153

734

Q4152

1

VR

Q4155

VG

Q4154

VB

VCOM

36 4

Q4151

1438

17

101

Q4182

Q4183

8.0V

IC 4151

NJM2138V

RGB AMP

CN4421

TOUCH SCREEN

28

27

26

CN4461

ANR1 ANG1 ANB1 CSYNC CVBS

YS

DPDT

22

MONI5V

REMCON

17

X4001 42MHz

IC4001

TC90A64AF-P

SYSTEM

CONTROLLER

IC 4601

PD5842A

LCD MICROCOMPUTER

82

83

ROUT

PNLYV2,PNLXV2,PNLADX2,PNLADY2

RIN

52

GIN

53

HDIN

18

CVI1

65

GOUT

BOUT

OSDCLK

MFLPW

62

HSYNC

SCKE

X0

X1

IC4181

NJM082BV

VCOM AMP

6

17

28

POLC

1

2

1

4

102

100

NDSH

NDSV

VSYNC

IC4093

TC7SH08FU

1,2

4

IC4092

TC7SH08FU

KEY

MATRIX

KEY

MATRIX

IC 4691

S-93C46BR0I

Q4131

Q4133

Q4132

Q4121

Q4123

Q4122

BIN

54

Q4111

Q4113

Q4112

FNAVI

93

Q4101

Q4103

Q4102

IC 4142

TK15404MI

2

IC4141

TC7SH08FU

1,2

4

IC4065

TC7SZ08FU

24

RESET

12

IC 4602

S-80827CNNB-B8M

RESET

12

82

MVIPW

26

INVPUL

2

LSEN

VSW5

LSEN

LCD

BACK LIGHT

LCD MODULE

DIMDTY

PWRFL

VACC5V

MONITOR PCB

I

X4601

13

15

XOUT

XIN

10MHz

CN5002

FL1

FL2

IC 5003

OZ961IS

20

11

10

T5001

Q5005

Q5004

UPPER PCB

INVERTER PCB

H

N

P

O

Q5003

PWRFL

CN5001

CN4451

3 1 5,14,15

7

IC5001

TA78L05F

1

4

18

IC 5002

TC7SET08FU

CN4201

CN4701

SUB DISPLAY

CN4301

CN4311

CN4312

ANGLEIN

LIFTPUL

MTRS

MTRPW

MTR2 MTR1

angl)sw

pushsw

SNSPW

VDD

VBU

1 2 3

9

14 15 16

8

9103

2

IC 4311

NJM062V

3

16

7

1

15

KYDT

16

MFLPW

17

25 26 27 23 29

21

14

1 2 3

4

2

19 20 1 20

J

SENSE PCB

K

OUT OF LIGHT SENSOR

INVERTER FOR

BACK LIGHT

TWO PICTURES

CONTROL IC

IC 4851

LT1376CS8

IC 4701

PD6340A

2

IC 4841

R1130H251B

2

2.5V

VCC

IC 4861

MAX1748EUE

4

18V

3.3V

Q4832

Q4831

3.3V

14.4V 3

1

7

8V

-12V

15

8

8.0V

Q4835

5V

KST1,2,KDT1,2,3,4

KST1,2,KDT2

SEG

KST1,2,KDT3,4

FILTER

SYMC AMP

5->3 CHANGE

5->3V CHANGE

BLNK

92

IC4064

TC7SZ08FU

24

IC4063

TC7SZ32FU

24

IC4061

TC7SZ02FU

24

IC4605

TC7SH08FU

24

IC4604

TC7SET08FU

42

POWER SUPPLY

EEP-ROM

VBILL,VILLA(EW model),VILLGB

VBILL,VILLA,VILLGB

24

DIMDTY

IC 4451

TC7SET08FU

2

4

7

10

A

CN803

(2/2)

64

81

DPDT

36

KYDT

35

PWRFL

35pin

(EW model)

5

6

7

8

F

E

D

C

B

A

5

6

7

8

AVH-P6500DVD/UC

22

MAIN ANT

CN1405

SL

DO

DI

CK

CE1

RDSHSLK

RDSLOCK RDSDATA

RDSCK

ROMVDD

TUNL

CN1404

CN1502

CN1

19

BGSENS

BCAM

AUXV

AUXL

REARV

REARL

CE2

LDET

CN1412

REVERSE GEAR SENSE

29

I

CN

NAVI 2 RGB CA

AV BUS

Q1404

RER VIEW CAMERA IN

L VIDEO IN

CN1402

V VIDEO IN

L REAR VIDEO OUT

CN1401

V REAR VIDEO OUT

19

22

12 12

55

99

22 22

26 26

FMRF

ANT adj

RF adj

FM ANT

T51

CF52

CF51

VCC

VDD_3.3

3.3V

2.5V

IC 4

3.3V 2.5V

←

IC 2

2.5V

CE2

ROM_VDD

SL

DI

CK

CE1

LDET

DO

RDS_CK

RDS_DATA

RDS_LOCK

RDS_HSLK

6 13 5 10 9 8 11 14 18 19 20 21

1

3

IC 1

3.3V

AM ANT

FMRF

ATT

LPF

OSC

IC 3 EEPROM

5.0V

IC 5

5V 3.3V

←

ATT

MIXER, IF AMP

DET, FM MPX,

RDS DECODER

23

Lch

FM/AM TUNER UNIT

TUNER UNIT

G

RELAY P

B

CN1

D

CN

I

CN1

D

CN1406

(EW model)

4

4 1,2

17

IC 1402

BA00ASFP

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

23

SYSTEM

CONTROLLER

IC 601

PE5348A

(UC,RC,RD)

PE5347A

(EW)

(1/2)

CN1405

SL

DO

DI

CK

CE1

RDSHSLK

RDSLOCK RDSDATA

RDSCK

ROMVDD

12 17 5 3 2 6 1

20 15 14 9 8

21

CN1500

CN153

TUNSL

TUNPDI

TUNPDO

TUNPCK

TUNCE

rds%&k

rdslk

RDT

rck

45 101 135

46

47

48 100

24

25

23

57

CN152

12 16

5 3 2 6 1

19 14 13

9 8

20

TUNL

BGSENS

BCAM

AUXV

AUXL

REARV

REARL

CE2

ldet

TUNPCE2

LDET

VPFL

SYS+B

RC,RD

R357

FU805

BUP

VPVI

FU803

VBU

FU804

ACC

ILL

40

12

11

39

B.REM

PARK ING

IC301

NJM4558V

IC302

NJM4558V

IC307

NJM4558V

IC304

NJM2068V

GUIDE SOUND

INPUT

3

1

7

3

1,2

1

2

41 42 43 10

2

129

PBSENS

127

TELIN

112

TXMS3

113

IRQPWR

114

XRESET

126

ILSENS

ONSEI

+

ONSEI

96

29

118

ASENS

88

8

IPPW

1

IC 306

NJM4558V

GUIDE MIX

UC,EW

21

POWER AMP

IC308

PAL007A

RL

+

12

FLIN

4

SYSPW

14

RLIN

23

RL

17

RR

+

19

RR

5

FL

+

3

FL

9

FR

+

7

FR

25

R.REM

GND

+

BACK UP

ACC5

Q701

Q704

Q833

BUP

VDD5

Q839

Q840

FAN

FU807

CN701

4

2

6

3

11

13

1

7

5

12

8

9

14

15

16

CN801

CN972

2

1

RL

+

RL

RR

+

RR

FL

+

FL

FR

+

TEL MUTE

FR

VDD5

B.up

ACC

CN154

CN803

(2/2)

29pin

CN203

6

35

1

36 21 22 23

24

ONSEI + ONSEI-

HTXD

AVCOMP

OPT

IPL+

MONVBS

MS3L

SLVSTS

38

VIDEO OUT

IP-BUS

CORD

CN151(1/2)

10

13 14

24

NAVI 26PIN

RGB CABLE

AV BUS CABLE

IC 309

(2/2)

PA2028A

IC 305

PML009A

VIDEO/AUDIO

SELECTOR

IC 506

(2/2)

CXA2089Q

7

11

9

IC154

HA12187FP

6

90

2

RX

91

49

1

TX

ACCPW

TUNPW

130

BGSENS

111

RXMS3

1

2

8

16

47 35

15

23

40

3

IC502

NJM2137V

IC151

TA2050F

12

8

3

1

IC152

TA2050F

12

8

673

4

14

94

1

Q904

Q903

6 26

18 14

20 12

16 16

10 22

14 18

230

IC153

TA2050F

IC155

TC4S81F

12

8

6

CN156

2

CN971

1

IC503

NJM2137V

3

1

IC505

NJM2137V

3

1

4

5

1.2

IC201

TC74VHCT08AFT

1

8

6

3

IC202

SM5304AV

IC203

TC74VHC08FT

1

2,4

6

IC501

NJM2137V

3

1

3

2

2,14

VDD

3V -> 5V CHANGE

VIDEO5V

Q206

Q205

VDD

IC971

TC7WT125FU

2

3

2

4

Q841EF801

IC807

S-812C50AUA-C3E

Q842

Q834

VD8

3

9

10

IC805

AN8011S

Q822

FU802

CN1611

D

CN4461

I

CN1501

D

MOTHER PCB(2/2)

A

(UC,EW model)

IC507

BA7623F

IC303

NJM4558V

IC504

NJM2137V

5

6

7

8

F

E

D

C

B

A

5

6

7

8

AVH-P6500DVD/UC

24

26

24

DVD CORE UNIT (MS3)

Q1101

Q1102

Q1104

Q1103

Q1105

65LD

78LD

2

4

VSHF

CN1101

CN1201

CN1202

LPC01

LPC02

IC 1706

TC7SH08FU

IC 1702

M5M5V216ATP-70HI

IC 1705

PD6447A

FEP

IC 1101

AN8703FH

SODC

IC 1301

MNZS26EDCUB

IC 1202

AN8471SAT1

36

XWR

CPU

IC 1701

PE5395A

(1/2)

62 63 90

X1700 5MHz

CLKOUT

94

17

1

2

3

11

86

111

97

79

96

CD/DVD

X2 X1

XWR

DMIXON

FSSW

XUWR

DSCSNS

SRAM

FLASH MEMORY

IC 1201

BA5985FM

23

PICKUP UNIT(SERVICE)(DP5)

A,B1-4,C,RF+,RF-

M

SPINDLE

MOTOR

M

CARRIGE

MOTOR

M

LOADING

MOTOR

FOP,FOM,TOP,TOM

COP,COM

DRIVER

9

LOM

10

LOP

10

A0-17,D0-7

D

FD,TD,M

D

,CRGDRV,FG

FG

S1206

S1902

S1903

S1904

S1901

S1905

CLAMP SW

12cm

8cm

Disc sens

COMPOUND UNIT(B)

F

COMPOUND UNIT(A)

E

TBAL,FBAL,JLINE,TEY,ASF,FEY,ARF+,ARF-,

OFTR,BOO,RFENV,TESTSG

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

25

36

34

4

6

3

8

11

21,22

87

88

136

26

5

2

3

IC 1502

TC74VCX74FT

IC 1504

TC74VCX74FT

IC 1505

TC7PA04FU

IC 1501

M2V64S40DTP-6L

SDRAM

SICOMN,SOCOMN,SCKCOMN,etc

IC 1507

SM8707FV

XWRH, XWR

SRCK

LRCK

CLK27

HCLK

1

5 12

3

14

7

1

10

3,5

5

8

4

7

6

2

2,3

6,7

1

3

CLOCK GEN.

Rch OUT

IECOUT

Lch OUT

IC 1605

PCM1742KE

IC 1604

NJM2100V

CN1501

CN1611

VCC33

AV CHIP

IC 1503

MN677531KAUB

83

IECOUT

CPU

IC 1701

PE5395A(2/2)

11 12

VCC33

CN203

A

CN971

A

IC 1602

NJM2100M

AMUTE,VCONTB,XRES,IRQPWR,HSTCMD,SLVSTS

1

CN1603

CN1701

C

5

6

7

8

F

E

D

C

B

A

5

6

7

8

AVH-P6500DVD/UC

26

model

TUNER UNIT

RELAY PCB

G

B

MAIN UNIT

N

SW UNIT

O

VOLUME UNIT

P

EXTENSION

PCB

C

M

I

INVERTER PCB

H

LCD PANEL

TOUCH

PANEL

MS3 MECHANISM MO

D

MOTHER PCB

A

E F

POWER SUPPLY

DIGITAL

OUTPUT

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

3.2 OVERALL CONNECTION DIAGRAM

27

FAN

MONITOR PCB

I

GRILLE PCB

L

PANEL

PCB

M

UPPER PCB

J

SENSE PCB

K

FM/AM ANTENNA

CONNECTOR (NAVI)

AV BUS

IP BUS

RCA

CORD

EXTENSION

CONNECTOR

5

6

7

8

F

E

D

C

B

A

5

6

7

8

AVH-P6500DVD/UC

28

A-a A-b

A-a

A-b

A-a

Large size

SCH diagram

Guide page

Detailed page

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".

A-a

ABC

NAVI 26PIN RGB CABLE

D

CN1611

G

CN1405

B

CN1500

IP-BUS

CORD

M

CN5901

I

CN4461

D

CN1501

>

SYSTEM CONTROLLER

MS3 VIDEO

RCA INPUT VIDEO

NAVI DVD VIDEO

AV-BUS

VIDEO

VIDEO FILTER

AUDIO

ISOLATOR

IP-BUS DRIVER

AV SELECTOR

VIDEO ISOLATOR

V

OPTICAL OUTPUT BUFFER

V

EW,UC, RC

RC,RD

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

3.3 MOTHER PCB(GUIDE PAGE)

29

A-b

A

CXM1262

FAN

CN202

CN201

N

CN3801

AV-BUS CABLE

>

270µH

C

CN1702

FRONT L CH

FRONT R CH

REAR L CH

REAR R CH

SUBWOOFER L CH

SUBWOOFER R CH

CEK??? 10A

>

Decimal points for resistor and capacitor fixed values are expressed as :

2.2 2R2

0.022 R022

←

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.

NOTE :

Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.

: The power supply is shown with the marked box.

A

MOTHER PCB

MOTHER UNIT Consists of MOTHER PCB RELAY PCB EXTENSION PCB

POWER AMP

EVOL.

NAVI

GUIDE

MIXING

VCC 3.3V REG.

VCC 5V, VCC 1.8V D/D CONVERTER

VD8V

D/D CONVERTER

SRVDD REG.

HIGH OUT

AUDIO SIGNAL LINE VIDEO SIGNAL LINE

V

5

6

7

8

F

E

D

C

B

A

5

6

7

8

AVH-P6500DVD/UC

30

A-a

A-b A-a

A-a

A-b

1

2

EW,UC,

RC

RC,RD

D

CN1611

G

CN1405

I

CN4461

D

CN1501

>

MS3 VIDEO

RCA INPUT VIDEO

NAVI DVD VIDEO

AV-BUS

VIDEO

VIDEO FILTER

AUDIO

ISOLATOR

AV SELECTOR

VIDEO ISOLATOR

OPTICAL OUTPUT BUFFER

V

1

234

12

34

F

E

D

C

B

A

AVH-P6500DVD/UC

Pioneer AVHP-6500-DVD, AVHP-6550-DVD Service manual

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR(1)

2.3 EXTERIOR(2)

2.4 EXTERIOR(3)

2.5 DVD MECHANISM MODULE

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL CONNECTION DIAGRAM

3.3 MOTHER PCB(GUIDE PAGE)