Pioneer AVH-5400DVD Service manual

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2011

DVD RDS AV RECEIVER

ORDER NO.

CRT4782

AVH-5400DVD/XNUW5

AVH-5400DVD

/XNUW5

AVH-5400DVD/XNUC AVH-5450DVD/XNRD AVH-5450DVD/XNRI

This service manual should be used together with the following manual(s):

Model No. Order No. Mech.Module Remarks

CX-3268 CRT4534 MS7 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly

K-ZZZ SEPT. 2011 Printed in Japan

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SAFETY INFORMATION

Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:

CAUTION:

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

WARNING!

The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.

CAUTION

This product is a class 1 laser product classified under the Safety of laser products, IEC 60825-1:2007, and contains a class 1M laser module. To ensure continued safety, do not remove any covers or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

CAUTION—CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN, DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

W

ARNING

This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

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CAUTION

Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.

Additional Laser Caution

Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD respectively. When Q1103 or Q1104 is shorted between their terminals, the laser diodes for DVD or CD will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.

Laser diode characteristics

Wave length:

DVD:660 nm to 670 nm CD:780 nm to 800 nm

Focus lens on Maximum output:

CD:6.26 mW(Emitting period :9 sec.) DVD:1.27 mW (Emitting period : unlimited)

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8. Countermeasures to user complaints on iPhone/iPod touch lip synchronization When a video is replayed, the video and audio may be out of synchronization depending on the connected iPod or iPhone. If it is annoying, perform the following operation. However, this operation will slightly deteriorate the sound quality of the iPod source. Also, it will disable the ASR function when the iPod source is used.

[Default] Audio digital mode

[Switching procedure] Press MODE and EJECT and turn on Accessory simultaneously

The above switches the “Audio digital mode” to the “Audio analog mode”. When the mode is switching, the BEEP1 sound will be heard.

[Supplement]

• The mode switching operation can only switch the “Audio digital mode” to the “Audio analog mode”. (The BEEP1 sound will be heard every time.)

• No indication of the mode is provided.

[Resetting the mode] Reset or BackUP OFF

The above resets the mode to the “Audio digital mode”.

Verification method If the voice is not heard when a movie is played with the AUX jack unplugged, the voice has been switched to analog. * Initially, AUDIO sound is output with the AUX jack unplugged as it comes in via USB (digital).

9. Recautions for AEQ measurement If the microphone is not connected securely, the microphone input signals may become inaccurate and an error message “Plug the supplied microphone securely into the jack” may appear due to the measurement failure.

10. EJECT LOCK MODE for DVD mechanism How to enter : Press RESET while pressing [FORWARD] and [EJECT] keys together. How to exit : Same procedure to enter this mode.

11. When EEPROM is initialized, eject lock may be enabled. Please cancel eject lock in this case.

12. The connector in the monitor unit CN5002:CKS6008 is the connector with both contacts. If the flexible board is inserted reversely, unintended connection is made and it may cause a breaking of fuse or destruction of part. Do not insert it reversely.

Monitor Unit IC5701 TK61222CQ6 Heat pad

13. The part listed below is difficult to replace as a discrete component part. When the part listed in the table is defective, replace whole Assy.

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

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14. area and a heat sink becomes hot areas. Be careful not to burn yourself.

For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

1.2 NOTES ON SOLDERING

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General

Power source............................. 14.4 V DC (12.0 V to 14.4 V

allowable)

Grounding system................... Ne gat ive ty pe

Maximum current consumption

..................................................... 10.0 A

Dimensions (W × H × D):

DIN

Ch ass is ..................... 18 0 mm × 50 m m ×

160 mm

Nose........................... 188 m m × 58 mm × 32 mm

D

Ch ass is ..................... 17 8 mm × 50 m m ×

165 mm

Nose........................... 170 m m × 46 mm × 27 mm

Weight .......................................... 2 .1 kg

Display

Screen size/aspect ratio....... 7.0 inch wide/16:9

(effective display area:

154.0 mm × 86.9 mm)

Pixe ls ............................................. 3 45 6 00 (1 4 40 × 240)

Display method ........................ TF T acti ve matr ix, driving

type

Color system.............................. PAL/SECAM compatible

Durable temperature range (power off)

..................................................... – 2 0 ° C t o + 80 °C

Angle adjustment .................... 50 ° to 110°

(initial settings: 90°)

Audio

Maximum power output ....... 50 W × 4

70 W × 1/2 Ω (for subwoo-

fer) Continuous power output ... 22 W × 4 (1 kHz, 5 % THD, 4

Ω load, both channels dri-

ven)

Load impedance ...................... 4 Ω(4 Ω to 8 Ω(2 Ω for 1 ch)

allowable) Preout maximum output level

..................................................... 2.0 V

Equalizer (8-Band Graphic Equalizer):

Frequency.......................... 40 Hz/80 Hz/200 Hz/400 Hz/

1 kHz/2.5 kHz/8 kHz/10 kHz

Gain ...................................... ± 12 dB

HPF:

Frequency.......................... 50 Hz/63 Hz/80 Hz/100 Hz/

125 Hz

Slope.................................... – 12 dB/oct

Subwoofer (mono):

Frequency.......................... 50 Hz/63 Hz/80 Hz/100 Hz/

125 Hz

Sl ope .................................... –1 8 dB/ oct

Ga in ......................................+ 6 dB to – 24 dB

Ph ase .................................. Normal/Reverse

Bass boost:

Ga in ...................................... +12 dB to 0 dB

DVD Player

System .......................................... DVD vid eo, Vi deo C D, C D,

WMA, MP3, AAC, DivX, JPEG system

Usable discs .............................. DVD v ide o, V ide o CD , CD,

CD-R/RW, DVD-R/RW/R DL

Re gio n nu mbe r ........................ 5

Fre que ncy res pon se............... 5 H z to 44 0 00 H z ( with DVD,

at sampling frequency

96 kHz)

Si gna l-to- noi se rati o............... 9 6 dB (1 k Hz) (IE C- A net-

work) (RCA level) Output level:

Vi deo .................................... 1.0 Vp-p/75 Ω(±0.2 V)

Number of channels .............. 2 (st ereo)

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7, 7.1, 8, 9, 10, 11, 12

(2 ch audio) (Windows Media Player)

AAC decoding format............ M PEG -4 AA C (iTune s en-

coded only) (.m4a) (Ver. 9.0.3 and earlier)

DivX decoding format............ Home Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

USB

USB standard specification

.....................................................USB 1.1, USB 2.0 full speed

Maximum current supply .... 500 mA

USB Class................................... MS C (Ma ss Stor age Class)

File system.................................. FAT 16, FAT 32

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7, 7.1, 8, 9, 10, 11, 12

(2 ch audio) (Windows Media Player)

AAC decoding format............ MPEG-4 AAC (iTunes en-

coded only) (Ver. 9.0.3 and earlier)

DivX decoding format............ Hom e The ater Ver. 3, 4, 5.2,

6 (.avi, .divx)

SD

Compatible physical format

.....................................................Ve rsion 1 .1

File system.................................. FAT 12, FAT 16, FAT3 2

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7 , 7.1 , 8, 9, 10 , 11, 12

(2 ch audio) (Windows Media Player)

AAC decoding format............ MPEG-4 AAC (iTunes en-

coded only) (Ver. 9.0.3 and earlier)

DivX decoding format............ Home Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

FM tuner

Frequency range...................... 87.5 MHz to 108.0 MHz

Usable sensitivity..................... 9 d Bf ( 0.8 µV/75 Ω, mono,

S/N: 30 dB)

Signal-to-noise ratio............... 72 dB (I EC -A n etw ork )

MW tuner

Frequency range...................... 531 kHz to 1 60 2 kHz ( 9 kHz)

Usable sensitivity..................... 25 µV (S/N: 20 dB)

Signal-to-noise ratio............... 62 dB (I EC -A n etw ork )

LW tuner

Frequency range...................... 153 kH z to 2 81 k Hz

Usable sensitivity..................... 28 µV (S/N: 20 dB)

Signal-to-noise ratio............... 62 dB (I EC -A n etw ork )

Note

Specifications and the design are subject to modifications without notice.

Backup current ........................ 5.0 mA or less

2. SPECIFICATIONS

2.1 SPECIFICATIONS

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General

Power source............................. 14. 4 V DC (10.8 V to 15.1 V

allowable)

Gr oun ding sy stem................... Ne gat ive typ e

Maximum current consumption

.....................................................1 0.0 A

Dimensions (W × H × D):

D

Ch ass is ..................... 1 78 mm × 50 mm ×

165 mm

(7 in. × 2 in. × 6-1/2 in.)

Nose........................... 1 70 mm × 46 m m × 27 m m

(6-3/4 in. ×1-3/4 in. × 1 in.)

Weight .......................................... 2. 1 kg (4.63 lbs)

Display

Screen size/aspect ratio....... 7.0 i nch wide/16:9

(effective display area:

154.0 mm × 86.9 mm)

Pixe ls ............................................. 345 600 (1 4 40 × 240)

Display method ........................ TFT ac tiv e mat rix , driving

type

Color system.............................. NTSC

Durable temperature range (power off)

.....................................................–2 0 °C to +8 0 °C

Angle adjustment .................... 5 0° t o 110°

(initial settings: 90°)

Audio

Maximum power output ....... 5 0 W × 4

70 W × 1/2 Ω (for subwoo-

fer) Continuous power output ... 22 W × 4 (1 kHz, 5% THD, 4

Ω load, both channels dri-

ven)

Load impedance ...................... 4 Ω (4Ω to 8 Ω (2Ω for 1 ch)

allowable) Preout maximum output level

.....................................................2 .0 V

Equalizer (8-Band Graphic Equalizer):

Frequency.......................... 40 Hz/80 Hz/200Hz/400 Hz/

1 kHz/2.5 kHz/8 kHz/10 kHz

Gain ...................................... ±1 2 dB

HPF:

Frequency.......................... 50 Hz/63 Hz/80Hz/100 Hz/

125 Hz

Slope.................................... –12 dB/oct

Subwoofer (mono):

Frequency.......................... 50 Hz/63 Hz/80Hz/100 Hz/

125 Hz

Slope.................................... –18 dB/oct

Gain ...................................... +6 d B t o –2 4 dB

Ph ase .................................. Normal/Reverse

Bass boost:

Gain ...................................... +12 dB to 0 dB

DVD Player

Sy ste m.......................................... D VD vide o, V ide o CD, CD,

WMA, MP3, AAC, DivX, JPEG system

Usable discs .............................. DVD v ideo, Vid eo C D, CD,

CD-R/RW, DVD-R/RW/R DL

Region number ........................ 1

Frequency response............... 5 Hz t o 44 00 0 Hz (w ith DV D,

at sampling frequency

96 kHz)

Signal-to-noise ratio............... 96 dB (1 kH z) (IHF-A net-

work) (RCA level) Output level:

Video.................................... 1. 0 Vp-p/75W(±0.2 V)

Number of channels .............. 2 (s ter eo)

MP3 decoding format ........... MPEG -1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7 , 7.1 , 8, 9, 10 , 11, 1 2

(2 ch audio) (Windows Media Player)

AA C de cod ing for mat ............ MP EG-4 AAC (iTu nes en-

coded only) (.m4a) (Ver. 9.0.3 and earlier)

DivX decoding format............ Home Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

USB

USB standard specification

.....................................................US B 1. 1, US B 2. 0 full speed

Maximum current supply .... 500 mA

US B Cla ss................................... M SC ( Mas s Sto rage Cl ass )

File system.................................. F AT16, FAT32

MP3 decoding format ........... MPEG -1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7 , 7.1 , 8, 9, 10 , 11, 1 2

(2 ch audio) (Windows Media Player)

AAC decoding format............ MPE G-4 A AC (i Tun es en -

coded only) (Ver. 9.0.3 and earlier)

DivX decoding format............ Ho me T hea ter Ve r. 3, 4, 5. 2,

6 (.avi, .divx)

SD

Compatible physical format

.....................................................Ver sio n 1.1

File system.................................. F AT12, FAT16 , FAT 32

MP3 decoding format ........... MPEG -1 & 2 A udi o Lay er 3

WMA decoding format ......... Ver. 7 , 7.1 , 8, 9, 10 , 11, 1 2

(2 ch audio) (Windows Media Player)

AAC decoding format............ MP EG- 4 AAC (iTu nes en-

coded only) (Ver. 9.0.3 and earlier)

DivX decoding format............ H ome Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

FM tuner

Frequency range...................... 8 7.9 MHz to 107.9 MHz

Usable sensitivity..................... 9 dB f (0. 8 µV/75Ω , mono,

S/N: 30 dB)

Signal-to-noise ratio............... 72 d B (IHF-A network)

AM tuner

Frequency range...................... 5 30 kH z to 1 71 0 kHz

(10 kHz)

Usable sensitivity..................... 25 µ V (S/N: 20 dB)

Signal-to-noise ratio............... 62 d B (IHF-A network)

CEA2006 Specifications

Pow er ou tpu t ............................. 1 4 W RM S × 4 Ch annels

(4Ω and 1 % THD+N)

S/N ratio ....................................... 91 dBA (reference: 1 W into

4 Ω)

Note

Specifications and the design are subject to modifications without notice.

Backup current ....................... 5.0 mA or less

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General

Rated power source............... 14.4 V DC

(allowable voltage range:

12.0 V to 14.4 V DC)

Grounding system................... Negative type

Maximum current consumption

.....................................................10 .0 A

Dimensions (W × H × D):

D

Chassis..................... 178mm × 50 mm ×

165 mm

Nose........................... 170 mm × 46 mm × 27 mm

Weight ..........................................2.1 kg

Display

Screen size/aspect ratio....... 7.0 inch wide/16:9

(effective display area:

154.0 mm × 86.9 mm)

Pixels .............................................345 600 (1 440 × 240)

Display method ........................ TFT active matrix, driving

type

Color system..............................NTSC/PAL/PAL-M/SECAM

compatible

Durable temperature range (power off)

.....................................................– 20 ° C to + 80 ° C

Audio

Maximum power output ....... 50 W × 4

70 W × 1/2 Ω (for subwoofer)

Continuous power output ... 22 W × 4 (1 kHz, 5% THD, 4

Ω load, both channels driven)

Load impedance ...................... 4 Ω (4 Ω to 8Ω (2Ω for 1 ch)

allowable)

Preout maximum output level

..................................................... 2. 0 V

Equalizer (8-Band Graphic Equalizer):

Frequency.......................... 40 Hz/80 Hz/200 Hz/400Hz/

1 kHz/2.5 kHz/8 kHz/10 kHz

Gain ......................................±12 dB

HPF:

Frequency.......................... 50 Hz/63 Hz/80 Hz/100Hz/

125 Hz

Slope....................................–12 dB/oct

Subwoofer (mono):

Frequency.......................... 50 Hz/63 Hz/80 Hz/100Hz/

125 Hz

Slope....................................–18 dB/oct

Gain ......................................+6 dB to –24 dB

Phase ..................................Normal/Reverse

Bass boost:

Ga in ...................................... + 12 dB to 0 d B

DVD Player

Sy ste m.......................................... D VD v ideo, Video CD, CD,

WMA, MP3, AAC, DivX, JPEG system

Usable discs .............................. DV D video, Video CD, CD,

CD-R/RW, DVD-R/RW/R DL

Re gio n nu mbe r ........................ 4

for South American and Oceanian models

Re gio n nu mbe r ........................ 2

for Middle East Asian and South African models

Frequency response............... 5 Hz to 44 0 00 Hz (with DVD,

at sampling frequency

96 kHz)

Signal-to-noise ratio............... 96 d B (1 kH z) (IEC-A net-

work) (RCA level) Output level:

Vi deo .................................... 1. 0 Vp- p/7 5 Ω(±0.2 V)

Number of channels .............. 2 (ste reo )

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WM A de cod ing for mat ......... Ver. 7, 7. 1, 8, 9, 10, 11, 12

(2 ch audio) (Windows Media Player)

AA C de cod ing for mat ............ MPE G-4 A AC ( iTun es e n-

coded only) (.m4a) (Ver. 9.0.3 and earlier)

DivX decoding format............ H ome T heater Ver. 3, 4, 5.2,

6 (.avi, .divx)

USB

USB standard specification

..................................................... US B 1. 1, US B 2. 0 ful l speed

Maximum current supply .... 500 mA

US B Cla ss................................... MSC (Ma ss Stor age Cla ss)

File system.................................. FAT1 6, F AT32

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7, 7.1, 8, 9, 10, 11, 12

(2 ch audio) (Windows Media Player)

AA C de cod ing for mat ............ MPE G-4 A AC ( iTun es e n-

coded only) (Ver. 9.0.3 and earlier)

Di vX d eco din g for mat ............ Hom e Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

SD

Compatible physical format

..................................................... Ver sio n 1.1 0

File system.................................. FAT1 2, F AT16 , FAT 32

MP3 decoding format ........... MPEG-1 & 2 Audio Layer 3

WMA decoding format ......... Ver. 7, 7.1, 8, 9, 10, 11, 12

(2 ch audio) (Windows Media Player)

AAC decoding format............ MPEG-4 AAC (iTunes en-

coded only) (Ver. 9.0.3 and earlier)

DivX decoding format............ Home Theater Ver. 3, 4, 5.2,

6 (.avi, .divx)

FM tuner

Frequency range...................... 87.5 MHz to 108.0 MHz

Usable sensitivity..................... 9dBf (0.8 µV/75Ω , mono,

S/N: 30 dB)

Signal-to-noise ratio............... 72 dB (IEC-A network)

AM tuner

Frequency range...................... 531 kHz to 1 602 kHz (9 kHz)

530 kHz to 1 640kHz

(10 kHz)

Usable sensitivity..................... 25µV (S/N: 20dB)

Signal-to-noise ratio............... 62 dB (IEC-A network)

Note

Specifications and the design are subject to modifications without notice.

Backup current ....................... 5.0 mA or less

Fastening the front panel

If you do not plan to detach the front panel, the front panel can be fastened with supplied screw.

Screw XXX7020

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2.2 DISC/CONTENT FORMAT

To keep the product quality after servicing, please confirm following check points.

No. Procedures Item to be confirmed

1 Confirm whether the customer complain has

been solved. If the customer complain occurs with the specific media, use it for the operation check.

The customer complain must not be reappeared. Display, video, audio and operations must be normal.

3 DVD Measure playback error rates at the

innermost and outermost tracks by using the test mode with the following disc. DVD test disc (TDV-582)

Deterioration of mecha-drive can be checked. The error rate must be less than the threshold value. (Refer to the chapter of DIAGNOSIS for the threshold value.)

4 DVD Play back a DVD.

(Menu operation; Title/chapter search)

Display, video, audio and operations must be normal.

5 CD Play back a CD.

(Track search)

Display, audio and operations must be normal.

6 FM/AM tuner Check FM/AM tuner action.

(Seek, Preset) Switch band to check both FM and AM.

Display, audio and operations must be normal. * If the reception sensitivity is poorer than normal, the gasket on the FM/AM tuner unit may be damaged or lost.

7 Check whether no disc is inside the product. The media used for the operating check must

be ejected.

8 Appearance check No scratches or dirt on its appearance after

receiving it for service.

For check items concerning image and voice, please refer to the followings:

Check items concerning image Check items concerning voice

Block-noise Distortion Crosscut noise Noise

Dot noise Low volume Distorted image (Image skip) High volume Low brightness Changes in level Too bright Pause of sound Color fading Partial discoloration

2 Flap-mecha Check the operation of the flap mechanism. The flap mechanism operation must be

smooth without making the noise and scratches.

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

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3.2 PCB LOCATIONS

DVD Core Unit

C

(MS7)

Compound Unit (A)

D

Monitor PCB

K

Keyboard PCB

G

Switch PCB Unit

I

Compound Unit (B)

E

B

J

Tuner PCB

Volume PCB Unit

F

Panel PCB

Main PCB Unit

H

A:AVH-5400DVD/XNUW5 B:AVH-5400DVD/XNUC C:AVH-5450DVD/XNRD D:AVH-5450DVD/XNRI

Unit Number : CWN6455(A) : CWN6456(B) : CWN6457(C) : CWN6458(D) Unit Name : DVD Amp Unit Unit Number : YWX5010 Unit Name : DVD Core Unit(MS7) Unit Number : CWX3864 Unit Name : Compound Unit(A) Unit Number : CWX3559 Unit Name : Compound Unit(B)

Mother PCB

A

Unit Number : Unit Name : Keyboard Unit Unit Number : Unit Name : Main PCB Unit Unit Number : Unit Name : Switch PCB Unit Unit Number : Unit Name : Volume PCB Unit Unit Number : CWN6460(A) : CWN6461(B) : CWN6462(C) : CWN6463(D) Unit Name : Monitor Unit

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3.3 JIGS LIST

Drive Unit

GGF1461 40-Pin + 20-Pin Extension Board

GGD1209 20-Pin FFC

DVD Mechanism Module

Bracket

Monitor PCB

DVD Amp Unit

- Grease List

Bond GEM1033 DVD Mechanism Module Bond GEM1068 DVD Mechanism Module

Name Jig No. Remarks

Grease GEM1038 DVD Mechanism Module

Grease GEM1045 DVD Mechanism Module

Grease GEM1050 DVD Mechanism Module

Grease GEM1085 DVD Mechanism Module

Grease GEM1024 DVD Mechanism Module and Drive Unit

Grease GEM1043 DVD Mechanism Module and Drive Unit

Grease GEM1011 Drive Unit

Grease GEM1047 Drive Unit

Grease GEM1071 Drive Unit

Grease GEM1072 Drive Unit

- Jigs List

Name Jig No. Remarks

DVD-Video GGV1025 Inspection method of pickup unit and skew adjustment

CD-DA TCD-782 Inspection method of pickup unit

Torques (T2) driver GGK1095 Skew adjustment 20P FFC GGD1209 Drive Unit <--> 40P+20P Extension Board

40P+20P Extension Board GGF1461 Drive Unit (Only 20P side is used.)

GGF1539 Disassembly

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Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:

Portions to be cleaned Cleaning tools DVD pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008

Portions to be cleaned Cleaning tools Fans Cleaning paper : GED-008

3.4 CLEANING

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4. BLOCK DIAGRAM

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".

CN2001

1

ANGLE

2

LIFTPUL

3

MTRS

4

MTRPW

5

MTR2

6

MTR1

7

MTRSEL

8

ANGL0SW

9

LFTSW

10

SENSPW

11

VDD

12

NC

13

GNDD

14

GND

15

GND

16

GND

17

NC

18

BUP

19

BUP

20

BUP

CN2021

1

TEMP1

2

DIMPLS

3

MBLPW

4

BLCLK

5

BLERR1

6

PWRBL

7

PWRBL

8

PWRBL

9

NC

10

GNDBL

11

GNDBL

12

GNDBL

13

MOVBS

14

VGND

15

ANAB

16

CSYNC

17

ANAR

18

ANAG

19

VGND

20

GRST

21

GtoS

22

StoG

23

DGCLK

24

GtoD

25

DtoG

26

NC

27

ILMB

28

NC

29

GNDILM

30

NC

31

KDT1

32

NC

33

NC

34

GNDKEY

35

GNDKEY

36

ILB

37

ILG

38

ILR

39

PLYV

40

PLXV

41

ADVX

42

ADVY

43

PWGR

44

GNDD

45

GNDD

46

GNDD

47

NC

48

PWRVI

49

PWRVI

50

PWRVI

CN961

1

CD/DAT3

3

VSS1

5

CLK

7

DAT0

9

DAT2

11

GND2

13

CD/WP

14

WP

12

CD

10

GND1

8

DAT16VSS2

4

VDD

2

CMD

15

NC1

16

NC2

17

GND3

18

GND4

19

GND5

20

GND6

REMIN

VCC33NCAUX_L

1

234

REMIN

VCC33

NC

AUX_L

123

4

CN5002

PWRVI

1

PWRVI

2

PWRVI

3

NC

4

GNDD

5

GNDD

6

GNDD

7

PWGR

8

ADVY

9

ADVX

10

PLXV

11

PLYV

12

ILR

13

ILG

14

ILB

15

GNDKEY

16

GNDKEY

17

NC

18

NC

19

KEY1

20

NC

21

GNDILM

22

NC

23

ILMB

24

NC

25

DtoG

26

GtoD

27

DGCLK

28

StoG

29

GtoS

30

GRST

31

VGND

32

ANAG

33

ANAR

34

CSYNC

35

ANAB

36

VGND

37

MOVBS

38

GNDBL

39

GNDBL

40

GNDBL

41

NC

42

PWRBL

43

PWRBL

44

PWRBL

45

BLERR1

46

BLCLK

47

MBLPW

48

DIMPLS

49

TEMP1

50

GND

1

GND

2

GND

3

NC

4

VCC

5

VCC

6

VCC

7

VCC

8

NC

9

TEST

10

TEST

11

TEST

12

VSYNC

13

HSYNC

14

GND

15

SHUT

16

GND

17

R5

18

R4

19

R3

20

R2

21

R1

22

R0

23

GND

24

G5

25

G4

26

G3

27

G2

28

G1

29

G0

30

GND

31

B5

32

B4

33

B3

34

B2

35

B1

36

B0

37

GND

38

DCLK

39

GND

40

CN5802

GNDKEY

1

ILMB

2

KEY1

3

LEDR1

4

LEDG1

5

LEDB1

6

CN5701

LED41LED32LED23LED14NC5BLP6BLP7NC8TEMP19GNDD

10

CN5101

NC1PLYV2PLYV3PLXV4PLXV5ADVX6ADVX7ADVY8ADVY9NC

10

JA300

SD CARD

AU

LCD MODULE

BACK LIGHT

TOUCH PANEL

CN5601

ANA

1/5

A

I/F P

5/5

A

POW

3/5

A

JH I

DRIVE UNIT

G

KEYBOARD

PCB

A

MO

MM

4/5

SYS

2/5

A

MONITOR PART

1/2

K

MONITOR PCB

BACKLIGHT PART

2/2

K

CN101

CN3500

MONITOR UNIT Consists of MONITOR PCB BT ANT PCB(BLANK PCB)

KEYBOARD UNIT Consists of PANEL PCB KEYBOARD PCB

4.1 OVERALL CONNECTION DIAGRAM

14

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

CN101

FL-

RL-

FL+

RL+

FR-

RR-

FR+

RR+

P.B.

BGSENS

ACC

B.REM

ILM

MUTE

B.UP

GND

123456789

101112

141516

13

CN401

1

WIRED

2

RCAOUT_L

3

WIREDAD

4

RCAOUT_GND

5

WIRED_GND

6

RCAOUT_R

7

BTMIC_GND

8

VCRIN_L

9

BTMIC_IN

10

VCRIN_LGND

11

BCAM_VGND

12

VCRIN_R

14

VCRIN_RGND

15

VCRIN_VGND

16

VCRAOUT_V

17

VCRIN_V

18

VCRAOUT_VGND

19

NC

20

NC

21

NC

22

NC

23

NC

24

NC

25

NC

26

NC

27

NC

28

NC

29

RCA_FL

30

RCA_FR

31

RCA_FLGND

32

RCA_FRGND

33

RCA_RL

34

RCA_RR

35

RCA_RLGND

36

RCA_RRGND

37

RCA_SWL

38

RCA_SWR

39

RCA_SWLGND

40

RCA_SWRGND

13

BCAM_IN

CN751

1

GNDD

2

NC

3

NC

4

GNDD

5

GNDD

6

IECOUT

7

GNDD

8

NC

9

NC

10

GNDD

11

VGND

12

COMPOSIT

13

AGND

14

LOUT

15

AGND

16

ROUT

17

AGND

18

STANBY

19

MS7

SRX

20

S

MS7TX

21

IRGPWR

22

XRESET

23

AMUTE

24

VD5

25

GNDD

26

PGND

27

PGND

28

VD

29

VD

30

VD

CN1741

1

GND

2

FUN+

CN561

REMIN

VCC33NCAUX_L

AUX_AGND

AUX_R

AUX_V

AUX_VGND

USB-

USB+

USB_GND

USB_5V

ILM+B

DSENS

ROT_IN2

ROT_IN1

ILMGND

LED_B

LED_G

LED_R

RESET

GNDKEY

KDT1

KDT0

USB_5V

1

2345678

9

1011121314151617181920212223242526

CN3001

REMIN

VCC33

NC

AUX_L

AUX_AGND

AUX_R

AUX_V

AUX_VGND

USB-

USB+

USB_GND

USB_5V

ILM+B

DSENS

ROT_IN2

ROT_IN1

ILMGND

LED_B

LED_G

LED_R

RESET

KEYGND

KDT1

KDT0

USB_5V

123456789

1011121314151617181920212223242526

CN3002

1

USB5V2USDM3USDP4USGND

5

USGND

JA3001

AUXV1AUXL2AUXR3GND

4

CN1402

1

NC

2

NC

3

TUN5

4

TUNRST

5

TUN5

6

TUNDATA

7

TUN5

8

TUNCLK

9

TUN_L

10

GNDD

11

GNDTU

12

GNDD

14

GNDD

15

GNDA

16

GNDA

17

GNDRF

18

GNDRF

19

GNDRF

13

TUN_R

20

GNDRF

FAN

POWER SUPPLY

FR,FL

VIDEO_IN

RR/SWR,RL/SWL

BCAM_IN

AUDIO_IN

VIDEO_OUT

USB

AUX INPUT

ANALOG PART

1/5

A

I/F PART

5/5

A

POWER SUPPLY PART

3/5

A

EC D

DVD MECHA MODULE

CN1901

B

TUNER PCB

F

PANEL PCB

A

MOTHER PCB

MMD PART

4/5

SYSTEM PART

2/5

A

CN1401

DVD AMP UNIT Consists of MOTHER PCB TUNER PCB

AVH-5400DVD/XNUW5

15

1234

C

D

F

A

B

E

4.2 BLOCK DIAGRAM

14 12

4 7

LOUT

COMPOSIT

AMUTE

XRESET XRST IRQPWR IRQPW STANBY MS7→SRX S→MS7TX

STNBY MS_SRX S_MSTX

MS_L

MS_L SOC_L AUX_L VCR_L TUN_L

MS_V

SOC_V

AUX_V VCR_V

RCA_V

BCAM_IN

MS_V

AUX_L AUX_V

LIN5

LOUT2

LOUT1

VOUT1

ARET3

SDA

SCL

LIN2 LIN3 LIN4

LIN1

AUDIO_LINVIDEO_IN

VIN5 VIN2 VIN3 VIN4 VIN6

VDOUT2 VDSAG2

AVSDATA

AVSCK

BSENS ASENS

EVSEL EVSDA EVSCK SACLK

SAIN

AMPMUTE

ISENS

TELMUTEIN

PBSENS

TEMPSEN

DIMMER

MFLPW

BLSYNC

BLERR1

MVIPW

GRST

PNLYV PNLADX PNLADY

PNLADCRT

PNLVD

18

24

22

35

VDIN1

34

11

36

67 68

162

105

20 21

103

101 102 104 164

129

148 145 146 147

173 81 82

83 167 155

99

97

98

150

151 172

171

170

152

37

6

10 14

2

47 41 43 45

49

29

30

IC602

SYSTEM uCOM

CN751

CN561

30 29 28

24

23

22 21

18 19

20

TUN_L

9 4 6 8

3 5 7

TUN5

TUNRST TUNDATA

TUNCLK

STANBY

MS_to_S S_to_MS

58

112

110 111

90 44 43

60 61

EVSTB

EVDATA

AEQAUXSW

MICSENSL

AEQAUXSW

MICSENL

EVCLK

EVSACLK

EVSAOUT

SYSMUTE

TELMUTE

AV SELECTOR

IC251

BH7649KS2

AVSDA AVSCL

AV-LOUT1

Q546

Q545

Q543

SYS+B

BUSL

G_to_S

PWGR

MBLPW

S_to_G

VCC33

Q982

Q981

(2/2)

Q981

(1/2)

7

23

13 14

24

1 15 16

18

ROT_IN1 ROT_IN2

ROTIN1 ROTIN2

KDT0 KDT1

25

DSENS DSENS

ROTIN1 ROTIN2 REMIN KDT0 KDT1

RESET

62 63

175 174

DSENS

176

16

REMIN

RESET

19 20 21

26

2

ILMDT ILMCK

ILMLD

LED_R LED_G LED_B

ILMDT ILMCK ILMLD

54 55 53

AO1 AO2 AO3

DI

CLK

CSB

12 11 10

1

2 5

ILMB VCC33

10

9

USB+ USB-

USB_D-

USB_D+

VDCNT5

B2

A1

B1

A2

1OE 2OE

11

2

13

3

1

12

DD5

USB_5V

OUT1 OUT2 OUT3

EN

OC

4 5

8

6

USBCNT

USBFLG

USB5 REG.

IC521

BD82001FVJ

RGB DRIVER

IC511

BH2227AFV

USB BUFFER

IC522

TC7MBL6126SFK

POWER ON RESET

IC601

S-80827CNMC-B8M

SOCSTBY

51 52 91

CN401

8 17 13

2

16

37

29

33

VCRIN_L

VCRIN_V

BCAMIN

RCAOUT_L

RCA_SWL

RCA_FL RCA_RL

VCRAOUT_V

VCR_V

VCR_L

BCAM_IN

RCA_L

RCA_V

SYS+B

VD8

VD5

XRST

STNBY MS_SRX S_MSTX

AMUTE

IRQPW

AMUTE XRST IRQPW

Q752

Q751

TUNRST

TUNCLK

34

BEEP

TUNDATA

BGSENS

TEMPSEN1

S_to_SO

SO_to_S

19

4

14

6 6

14

4

USB_D-

USB_D+

USBCNT

USBFLG

CN1401

B

CN3001

F

MOTHER PCB(1/2)

A

SOC_L

SOC_V

RCA_L

AMPPW

131

AMPPW

CN2021

AVSDA AVSCL

(1/2)

VDD33

2

(1/2)

CN1402

IN1 IN2

3

2

7

BZ601

LEDR1

LEDG1

LEDB1

KDT1

C

BUZZER

AMUTE

CN1901

C

A

TO 2/2

B

RCA_L

TO 2/2

AUDIO

VIDEO

IN/OUT

DGND

4

VD

ILM+B

AUTO

MIC S

UW5:PEQ009A8

RD,RI:PEQ007A8

UC:PEQ008A8

PNLXV

AVH-5400DVD/XNUW5

16

5 678

56

7

8

C

D

F

A

B

E

Q155

CN101

IN1

OUT1(+)

OUT1(-)

OUT3(+)

OUT3(-)

H-SW/VOS-DET

IN3

MUTE

STBY

AMP

IC151

PA2030A

30

32 31

27

28

EVCLK

EVDATA

EVSAOUT

EVSTB

59

RCA_SWL

60

RCA_RL

61

9 7

17 19

25

15

11

22

4

RCA_FL

FL+

FL-

RL+ RL-

EVSACLK

Q543

Q541

Q441

Q162

Q161

3 1

4 2

12

11

13

14

9

10

Front_L

Rear_L

Pre_SWL

STB

DATA

CLK

SACLK

SA_TEST

IN2L

MIC-In

IN4L+ IN4L-

E-VOL

IC201

PML020A

Q163

BUP_1

SYSMUTE

AMPPW

12

11

BUSL-

BUSL+

18

8

STS+B

BUP_1

15

ACC

ILM

MUTE

BGSENS

ADVY

ADVX

B.REM

VCC33

55 53 54

Q153

Q122

Q123

Q125

Q121

Q124

ASENS

BSENS

BGSENS

TELMUTE

PBSENS

ISENS

Q982

Q983

SOCSTBY

P.B .

(1/2)

(2/2)

OFFMUTE

S_to_SO

SO_to_S

191

48

VBUS_OUT USBLIMIT

146

67 65

144

49

USB_D-

USB_D+

USBCNT

USBFLG

27

678

41

42

383736

48

40

39

22

49

50

21

43

2

1

252423

13

20

543

PWRBL

ILMB

PWRVI

PLXV

PLYV

G_to_S

MONPW

S_to_G

GRST

TEMP

DIMPLS

MBLPW

BLCLK

BLERR1

DGCLK G_to_D

D_to_G

DGCLK

G_to_D

D_to_G

CN5002

K

IC801

(1/2)

MMD

MN2DS0018MA

MOVBS

BUP_1

CN2021

Q442

(2/2)

Q442

(1/2)

RCAMUTE

OFFMUTE

(2/2)

(1/2)

USB_D-

USB_D+

SYS+B

BUP_1

Q154

LEDR1

LEDG1

LEDB1

31

KDT1

RCA_RL

RCA_FL

RCA_SWL

POWER

C

PWGR

BLSYNC

DIMMER

TEMPSEN1

RCA_L

SUPPLY

AUTO EQ

MIC SENS

ILR

ILG

ILB

KEY1

RCA MUTE

PA_ RL

PA_ FL

AMP

MUTE

OFF MUTE

GtoS

StoG

GRST

GtoD

DtoG

B.UP

BGSENS

PBSENS

TELMUTE

ISENS

ASENS

BSENS

AVH-5400DVD/XNUW5

17

1234

C

D

F

A

B

E

ADOUT

LRCK

XWR1

XRD

A16-A19A16-A19

A16-A19

D0-D15D0-D15

D0-D15

DATA

LRCK

VOUTL

BCK SCK

MC

MD

ML

SRCK

DACCK

SDODAC

SCKDAC

LTDAC

NEXWE

XCSF2 XCSF1

USB_CLK

X802

SOAMUTE

151

COMPOSITE

138

2

IC801

MN2DS0018MA

MMD

DAC

IC941

PCM1753DBQ

150 3

7

149 1 148 16

63 13 64 14

15

62

71

NRST

70

31

SYS+B

FLASH 16Mbit

IC921

PEH305A8

FLASH 16Mbit

IC922

PEH304A8

LATCH

IC923

TC74LCX16373FT

IC924

TC7SZ08FU

SDRAM

IC901

IS42S16400F-7TL

IC802

TC7SZU04FU

11

48

25

1 2

213

NEXOE

214

59

50

4

1LE

2LE

A0-A15

42

SYSTEM uCOM

UC:PEQ008A8

SOCRESET

115

IRQPW

58

SOCIRQ

116

12

CE

26

28

26

12

DDCCL

VD

CLCNT CLCNT

VD

SYSP

SOCAMUTE

117

Q941

MOTHER PCB(2/2)

A

(2/2)

IC602

(2/2)

WE

RESET

WE

RESET

BUP_1

VCC5 VCC33

P2001

TC74VHCT08AFKS1

2

3

12

11

9

8

169

23 27

139

25

24 138 137

26

7 8

DAT0

DAT1 DAT2

CMD CLK WP CD

CN961

4

9

CD/DAT3

1

2

5 14 12

VCC33

Q961

SD CARD

VDD

2

3

LIFTPUI MTRS MTRPW

ANGL0SW DEG0SW

MTR2 MTR1 MTRSEL

ANGLE

CN2001

10

11

18 19 20

4

8

5

LFTSW

9

6

7

1

IC2001

MTR2

MTR1

MTRSEL

LFTPULS

DEG0SW

LFTPULS MTRS MTRPW

DEG0SW

MTR2 MTR1 MTRSEL

ANGLE

LFTSW

2 1 8 7

4

3 215 216

SDDAT0 SDDAT1 SDDAT2 SDDAT3

SDCMD SDCLK SDWP SDCD

OE

CE

CN101

H

LFTPULS

SENPW VDD

BUP

RD,RI:PEQ007A8

UW5:PEQ009A8

18

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

VOUTL

SOC_L

VDCNT5

SOC_V

DAC

IC941

7

Q942

2

CN1741

BUP_1

Q1002

Q1001

VDD33

SYS+B

BUP_1

DD8

P1501

1

2

3

6

4

7

22

19

18

23

24

13

8

9

COMP1

HSD1

FB1

P1711

P1731

P1611

P1741

P1651

Q1501

Q1502

Q1741 Q1742 Q1743

SYNC

EN1

EN2

HSD2

COMP2 FB2

DC-DC CONVERTER

FAN DRIVE

IC1501

AN33012UA

IC1001

S-812C33AUA-C2N

DD5

VD5

P1721

VCC5

PWRVI

DD8

VD8

ILMB

PWRBL

1 3

5

SYS+B

IC1201

BD00D0AWHFP

AVCC5 REG.

IC1221

S-1200B50-M5

AVCC5

VCC5

DD8

2

1

4

TUN5 REG.

IC1101

NJM2846DL3-05

VCC33 REG.

IC1771

NJM2855DL1-33

VCC12 REG.

IC1761

PQ012GN01Z

TUN5

VCC12

1

3

1

3

2

VCC33

SYSTEM uCOM

UC:PEQ008A8

92 114 113

DDCCLK

VD8

142

CLCNT2

141

CLCNT1

VD5

130

SYSPW

ON/OFF

VCC

VCC_S1

RS2

VCC_S2

RS1

3

2

4

2

1

CTL

CONT

VB

Q941

IC602

(2/2)

VOUT

VIN

Vout

Vin

VO

VCC

Vout

Vin

VOUT

VIN

VOUT

VIN

Q1744

FAN

A

TO 1/2

B

TO 1/2

VDD33 REG.

SYSPW

UW5:PEQ009A8

AVH-5400DVD/XNUW5

19

1234

C

D

F

A

B

E

DVD CORE UNIT (MS7)

C

MA0-11

MDQ0-15

D0-15

MN2DS0018MAUB

IC1501

VIDEO+AUDIO

SRCK

LRCK

ADOUT

SDODAC

LTDAC

SCKDAC

DACCK

149

150

151

46

45

47

148

F+H_G+H E+G_E+F

VIN4RF VIN2RF VIN1RF

VIN3RF

VIN8

DVDMPD TEMP RFINP

CDMPD

LPCO2

LPCO1

111 112

99 98 97

100

116 105

A

C

D

B

FE1

FE2

RF

122

96

103

106 104

COMPOSITE

152 138

STANDBY

191 57 56 58 55

CMDCOMN

STSCOMN

IRQPWR AMUTE

NRES

OSCO

OSCI

X1501

27 MHz

156

155

VREF

A0-19

HWP (HW+), HWM (HW-)

HVP (HV+), HVM (HV-)

HUP (HU+), HUM (HU-)

XRDNRES 28 214

NEXOE

NEXWE

70

NRES

IECOUT59

XCFS1

213

31

NEXCE

26

12

/CE

/OE

/RESET

K4S641632N-LC75

SDRAM

IC1480

19

38

CS

CLK

XWE16 181

NWE

XCAS

DQM0 DQM1

17 188

NCAS

XRAS18 189

NRAS

XCSM 190

NCSM

20 193

BA0

21 197

BA1

BA0 BA1

15 179

DQM0

39

19

20

27

39

53

37

33

35

12

10

180

DQM1

LDQM UDQM

MCK

VHALF TD FD

MD CONT1 CONT2

DRV2 DRV3

FOP

183

MCK

185

121

MCKI

VDSENS

CAS RAS

WE

BD8217EFV

IC1201

MOTOR DRIVER

SPINDLE MOTOR

CTL1 CTL2 FG

FCO+

FIN

VC TIN

LDIN SPIN

HALL_VC

V_OUT

41

LDO+

42

LDO-

CN1201

5 6

HALL_BIAS-

SWITCH HOME

HBM

HALL_BIAS+

COIL_V

127

126

66

71

54

53

FG

CONT2

CONT1

HOME

62

MD

LDIN

FD

TD

120

VIN1

109

VREFH

119

VIN2

118

VIN4 VIN3

117

114

VIN6

113

VIN5

31

SL1IN

65

STEPPER2

29

SL2IN

64

STEPPER1

43

FOM

FCO-

44

TOP

TKO-

46

TOM

TKO+

45

63

110

VHALF

67

CLAMP

VIN7

115

FLASH 16M

IC1401

CWW2238

XCFS2

XCFS1

26

11 XWR1

/WE

IC1402

CWW2239

VCC5

LOM

LOP

M

LOADING MOTOR

CLAMP

13

W_OUT

7 8

COIL_W

11

U_OUT

CLAMP1

CLAMP2

9

10

11

SLO1+4 SLO1-2 SLO2+3 SLO2-

15 16 17 18

1

18

20

COIL_U

S1206

COMPOUND UNIT(B)

E

STEPPING MOTOR

20

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

AVCC5

VOUTL

7

BCK

LRCK

DATA

MD

1

3

2

13

PCM1753DBQ

IC1801

AUDIO 2CH ANALOG OUT

LOUT

ML

MC

SCK

15

14

16

SRCK ADOUT

SDODAC

LRCK

LTDAC

SCKDAC

DACCK

Q1104Q1102

VREF VCC5

CN1101

78LD(CD)

F+H_G+H E+G_E+F

F+H/G+H E+G/E+F

LPCO2

25

19 20

21

11 12

9

15

14

10

5

17

24

22

8

Q1103Q1101

65LD(DVD)

VCC

Vref

LPCO1

A

C

D

B

FE1

FE2

RF

5

1 3

VIN

VOUT

ON/OFF

S-1200B50-M5

IC1900

AVCC5 REG.

VCC5

VD8

5

4 3

VIN

VOUT

ON/OFF

S-1133B50-U5

IC1901

VCC5 REG.

A

7

B

C D

FE1 FE2 78MDCDMPD 65MDDVDMPD

TEMP TH

RF

1

2

4 3

F-

F+

FOM

FOP

TOP TOM

T+ T-

VD8

XRESETNRES

501

MHz

ANALOG LOUT

CN1901

9

3

17

25

11 10

13

8

7

12

1

2

19

VREF

COMPOSITCOMPOSITE STANBYSTANDBY

HSTCMDCMDCOMN

SLVSTSSTSCOMN

IRQPWR AMUTE

IECOUT

13

VCC33 VDD5

NJM2885DL1-33

IC1004

3.3V REG.

INOUT

2

8

VDD5

VCC12

IC1005

1.2V REG.

R1232D121B

VIN VDD CE

LX

5

VOUT

VDD5

VD5

PU (DP8.6)

3 4

CN751

A

4DSCSNS 2

1

WAKE U P

Disc

8cm 8cm

12cm

PhotoPHOTOSNS

3

2

1

4 5

4

S1203

S1204

DISC SENS

3

S1202

8cm

S1201

2

12cm

5

S1205

8cm

6

CN1301

21

COMPOUND UNIT(A)

D

AVH-5400DVD/XNUW5

21

1234

C

D

F

A

B

E

CN5002

X5502

9.597MHz

LCDOR [0-5]

LCDOG [0-5]

LCDOB [0-5]

LCDOC0

52

93

LCDOC1

92

GPIO9

87

LCDOCLK

88

BLER

MBLP

AV0INB

GERDA-L

IC5502

MN103SH13

4

2

MOVBS

133

72

73

IC5503

TC7SHU04FUS1

LCDICLK

64M FLASH

IC5401

MONITOR PCB

38

PWRBL

12

10

9

PLXV

CN2021

11

I

45

43

I

3

1

PWRVI

DIMP

TEMP

135

Q5808

IC5501

S-93C66BD0I-I8

31

30

29

GRST

GtoS

StoG

NRST

GPIO11

GPIO10

PLYV

ADVX

ADVY

Q5201

8

MONPW

Vin

Vo

4

IC5201

PQ1LA125MSPQ

GD12V

Vc

PNLVI

VIN VOUT

6

IC5202

S-1172B34-E6

PNLVI

ON/OFF

3.3V→1.2V

5V→3.3V

1

5

3

PW

BLCL

47

48

49

46

BLERR1

MBLPW

TEMP

50

K

A

UW5:PEH355A8 UC:PEH357A8 RD:PEH358A8 RI:PEH356A8

EEPROM

RESET

12

DIMPLS

TEMP1

BLCLK

Vin Vout

4

IC5301

NJM2505AF

C.VIDEO

1

77

75

74

28

27

26

DGCLK

GtoD

DtoG

GPIO2

GPIO1

GPIO0

RGBVI

GD33V

V33A

Q5801

Q5802

24

14

15

ILR

13

ILMB

ILG

ILB

20

KEY1

(1/2)

(2/2)

PWRVI

22

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

LR[0-5]

LG[0-5]

LB[0-5]

|

18

23

|

25

30

|

32

37

13

14

39

16

CN5601

CN5701

-5]

VSYNC93

HSYNC92

SHUT87

DCLK88

BLERR1

MBLPW

LCD

LCD BACKLIGHT

VCC

BLP

CN5101

PNLVI

DIMPLS

TEMP1

SW

CLKI

LED1

IC5701

TK61222CQ6

17

15

8

3

1

19

FAULT

6

1

9

BLP

7

4

Q5703

|

5

8

LCD BACKLIGHT DRIVER

18

LED3

LED2

LED4

LED1

LED3

LED2

LED4

3

2

PWRBL

Q5701

DIM

10

Q5705

BLCLK

TEMP1

TOUCH

PLXV

PLYV

.

5

4

.

3

2

.

7

6

.

9

8

ADVX

ADVY

PANEL

4

2

TC7SET08FUS1

IC5702

Q5702

1

VREG

6

KEYBOARD PCB

G

CN3500

KEY1

S3500

D3500

LEDB1

ILMB

LEDR1

1

5

LEDG1

2

3

4

S3501

CN5802

6

2

5

4

3

Q5801

LEDR1

ILMB

LEDG1

LEDB1

KEY1

(1/2)

AVH-5400DVD/XNUW5

23

1234

C

D

F

A

B

E

TUNER PCB

B

RF FRONT END IC

IC1401

TDA7706

I2CSDA

I2CSCL

57

DACOUTL

FMMIXIN1

JA1401

5

RSTN

ANTENNA

TUN_L

34

14

33

16

31

18

16

PINDIN

18

LNAIN

1

2,3

TUNDATA

TUNCLK

TUNRST

A

CN1402

15

13

17

TUN5

11

CN1401

PANEL PCB

AUX INPUT

USB

AUXL

GND

AUXV

2

4

3

1

KDT0

KDT1

16

15

23

24

2

1

4

3

5

AUX_L

AUX_V

ROT_IN2

ROT_IN1

7

4

AUXR

VOLUME/MUTE

USB_5V

USB-

USB+

REMIN

VCC33

14

13

9

10

1

2

18

1

2

3

USB5V

USDM

USDP

PNJ4833M

SENSOR

1

REMOTE CONTROL

JA3001

CN3001

S3003

CN3002

IC3001

F

S3002

RESET

25

S3001

DSENS

D3009

LED_R

ILM+B

LED_B

19

26

LED_G

20

21

Q3001

Q3002

(2/2)

(1/2)

D3010

Q3003

Q3004

(2/2)

(1/2)

A

CN561

USB_5V

ILMB

S3004,S3005

S3006,S3007,S3008

24

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

11

10

5V

BUP

MTRSET

(ANG)MTR1

(POS)MTR2

14

MTRPW

17

MTRS

DGND

18

LIFTPUL

19

ANGLEIN

20

LIFTSW

CN101

13

12

8

15

16

ANGLEOSW

3.3V

5V REGULATOR

2

1

4

IC101

BA00CC0WFP

CN102

1

SLIDE

MOTOR

ANGLE

SWITCH

M

2

3

4

CN103

ANG_V

ANG_IN

OUT2

ANG_G

S101

VR101

1

ANGLE

MOTER

ANGLE

SENSOR

M

2

22

OUT1

18

S

G

OUT3

1

VCC2

16

VR

14

IN3

8

IN1

5

IN2

6

3

5

4

1Y

1A

7

1

2Y

2A

5

3

1

4

3

C

K

A

E

2

IC104

TC7W14FU

WAVE SHAPE

IC102

M102

M103

BA6247FP

MOTOR DRIVE

IC103

GP2L24B

Q101

LIFT SW (EJECT:L)

IC105

GP2L24B

SLIDE PULSE OUTPUT

1

4

2

C

K

A

3

E

VCC1

9

1 2 3

MAIN PCB UNIT

H

VOLUME PCB UNIT

J

SWITCH PCB UNIT

I

A

CN2001

A

AVH-5400DVD/XNUW5

25

1234

C

D

F

A

B

E

5. DIAGNOSIS

RESET

VDD = 3.3 V?

/BSENS = L?

/ASENS = L?

ASENBO <- H

VD5 <- H VD8 <- H

DDCCLK <- Clock Out

Starts

Communication

with Display microcomputer

Source Keys operative

Source ON

SYSPW <- H

Standby

/BSENS : Pin20

/ASENS : Pin21

ASENBO : Pin35

DDCCLK : Pin92

VD5 : Pin113 VD8 : Pin114

SYSPW : Pin130

Y

/STANBY = H?

/STANBY : Pin90

Y

(Frequency of 370 kHz)

/SOCSTBY = H?

/SOCSTBY : Pin91

Y

VDD : Pin11

/DSENS = (1.15 V to 1.95 V)?

/DSENS : Pin176

Y

5.1 OPERATIONAL FLOWCHART

26

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

STAR T

Check LD current Within prescribed

value?

Check RF level

Within prescribed

value?

No problem found

in pickup

Lens cleaning

completed?

Clean lens

Adjust skew

Check RF level

Within prescribed

value?

Check LD current

Check RF level

Yes

No

Yes

No

Check 1

Check 2

Check 3

Check measured value of error ratio

End

Light up pickup

Diagnose in a

normal way.

No

Check error ratio

Within prescribed

value?

Lens cleaning

completed?

Clean lens

Check measured value of error ratio

Check error ratio

Within prescribed

value?

Replace pickup

To “Replace pickup”

Check 2

Check 3

Yes

Yes Yes

Yes

No

No No

* Make sure to avoid any unwiped

spots or actuator breakage.

* Make sure to avoid any unwiped

spots or actuator breakage.

Judgement of pickup conditions

• Disc used: CD-DA : TCD-782 DVD-Video : GGV1025

* Handle or store discs with care as scratched or dirty discs cannot provide accurate judgement.

• How to diagnose

* For the details of checks 1 to 3, see the next page. See also the mecha test mode described in the service manual.

5.2 INSPECTION METHOD OF PICKUP UNIT

AVH-5400DVD/XNUW5

27

1234

C

D

F

A

B

E

DVDLD1

VCC5_3

CDLD1

Check 1: Check LD current

<Check> Check the voltage value between terminals in the focus closed status in the test mode.

Mind breakage of a laser diode caused by static electricity.

Remarks: LD current value (ref.)

GGV1025 DVDLD1-VCC5_3 60~390(mV) 10~65(mA)

NO.

1

Disc used Spot to check Rated value

Remarks: LD current value (ref.)

TCD-782 CDLD1-VCC5_3 60~360(mV) 10~60(mA)

NO.

2

Disc used Spot to check Rated value

28

AVH-5400DVD/XNUW5

5 678

56

7

8

C

D

F

A

B

E

ASMAX value: 00000045 in this case

Error ratio:

0.742E-5 in this case

Check 2: Check RF level

<Check> Check the “ASMAX value” on the test mode screen in the focus closed status in the test mode.

Check 3: Check measured values of error ratio

<Check> Check the error ratio of a specified ID in the tracking closed status in the test mode.

TCD-782

ASMAX value on

test mode screen

0000 0029 or more

(check)

RF level requiring gain + 6dBup

(ASMAX level)

Remarks:

GGV1025

ASMAX value on

test mode screen

0000 0026 or more

(check)

RF level requiring gain + 6dBup

(ASMAX level)

NO.

1

2

Disc used Spot to check Rated value

GGV1025 ID : 200000 1.000E-3 or less

Remarks:

GGV1025 ID : 40000 1.000E-3 or less

NO.

1

2

TCD-782 ID : Home position 2.500E-3 or less3

Disc used Spot to check Rated value

AVH-5400DVD/XNUW5

29

1234

C

D

F

A

B

E

5.3 DIAGNOSIS FLOWCHART

Is the image

erroneous?

Go to FE-related

repair

FE part normal?

Can playback

start?

Is the sound

erroneous?

Repair defective parts

Normal?

Replace unit

NO

YES

NO

YES

NO

Go to FE Check

NO

Replace unit

YES

Normal?

Go to FE Check

NO

YESYES

YES

NO

START

END

NO

Does operation

take time?

YES

*1) When a flash ROM generally needs to be replaced by service, do not replace an IC but a core unit (as no key or others is written in a flash alone).

Flash life

OK?

Execute check 12

AVCC5 voltage

OK?

Execute check 8

AVCC5 voltage

OK?

Execute check 8

Video circuit

OK?

Execute check 11

DACCLK

normal?

Execute check 9

SDRAM IF

OK?

Execute check 6

STANBY

OK?

Execute check 1

VD8,VCC5

Power supply voltage OK?

Execute check 7

VSENS

OK?

Execute check 4

VDD5

(VCC33,VCC12)

Power supply voltage OK?

Execute check 2

RESET

OK?

Execute check 3

27 MHz

OK?

Execute check 5

Audio circuit

OK?

Execute check 10

NO

*1) Caution

Check Flow at MS7 Back End

30

AVH-5400DVD/XNUW5

Pioneer AVH-5400DVD Service manual

SAFETY INFORMATION

CONTENTS

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

1.2 NOTES ON SOLDERING

2. SPECIFICATIONS

2.1 SPECIFICATIONS

2.2 DISC/CONTENT FORMAT

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

3.2 PCB LOCATIONS

3.3 JIGS LIST

3.4 CLEANING

4. BLOCK DIAGRAM

4.1 OVERALL CONNECTION DIAGRAM

4.2 BLOCK DIAGRAM

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

5.2 INSPECTION METHOD OF PICKUP UNIT

5.3 DIAGNOSIS FLOWCHART