Pilz PSS User Manual

®

PSS

Programmable safety systems PSSmodular, PSScompact,
decentralised I/O system PSSuniversal, safe bus system SafetyBUS p,
wireless system InduraNET p, real-time Ethernet SafetyNET p

Programmable Safety and Control Systems

One system for safety and standard.

Business activities

Excellent Components

Sensor
technology

Control and
communication

Motion Control

Operating and
monitoring

Software

• Safety switches

• Secure safety gate systems

• Optoelectronic

protective devices

• Safe camera systems

• Electronic monitoring relays

• Safety relays

• Programmable

safety and control systems

• Industrial communication

• Control systems

• Servo amplifi ers

• Motors

• Control and signal devices

• Operator terminals

• System software

• User software

• Software tools

Professional Services

Consulting and
engineering

Training

• Risk assessment

• Safety concept

• Safety design

• System implementation

• Safety validation

• CE services

• International compliance

services

• Plant assessment

• Inspection of ESPE

• Seminars

• Courses

Support

Technical help round the clock!

Technical support is available
from Pilz round the clock. This
service is provided free of charge
beyond standard business hours.

Americas

• Brazil

[phone]

• Mexico

[phone]

• USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

• China

[phone]

• Japan

[phone]

• Korea

[phone]

Australia

• Australia

[phone]

You can reach our
international hotline on:

Europe

• Austria

[phone]

• Belgium, Luxembourg

[phone]

• England

[phone]

• France

[phone]

• Germany

[phone]

• Ireland

[phone]

• Italy

[phone]

• Scandinavia

[phone]

• Spain

[phone]

• Switzerland

[phone]

• The Netherlands

[phone]

• Turkey

[phone]

[phone]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfi ldern, Germany

Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Why does Pilz offer more?

Because the integrality
of our business activities is
what sets us apart.

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Pilz is a solution supplier for
all automation functions.
Including standard control func­tions. Developments from Pilz
protect man, machine and the
environment. That's why all our
experience and knowledge goes
into individual products as well
as consistently sophisticated
system solutions.

• Sensor technology

• Control and communication

• Motion Control

• Operating and monitoring

• Software

• Consulting and engineering

• Training

Appropriate services relating
to individual components and
independent generic services
guarantee that our customers
obtain customised automation
solutions, all from one source.

Pilz is a family business
that's closer to its customers.

Pilz has a tradition as a
family-run company stretching
back 60 years.
Real proximity to customers
is visible in all areas, instilling
confi dence through individual
consultation, fl exibility and
reliable service.

We are your contact, guide and
competency leader en route to an
optimum automation solution.

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• Pilz product areas ............................................. 4

• Product area

Control and communication ............................ 6

• Product group

Industrial communication ................................ 8

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- SafetyNET p system features .......................... 10

- SafetyBUS p system features .......................... 14

- Safety Network International e. V. ................... 17

- InduraNET p system features .......................... 18

- General communication networks ................... 21

• Product group

PSS programmable safety

and control systems ......................................... 22

- PSSmodular systems ...................................... 24

- PSScompact systems ..................................... 32

- Decentralised periphery

and network components ................................ 40

- System software .............................................. 62

- Software function blocks ................................. 63

Safe automation from Pilz

As fl exible as your plant is

On complex machinery and dis­tributed plants, PSS programma­ble safety and control systems
monitor safety-related functions
and/or undertake complete
control of the machine – whether
centralised or decentralised
via the safe, open bus system
SafetyBUS p.

Pilz PSS programmable safety
and control systems control
and monitor the widest range of
applications worldwide. The

comprehensive control system
portfolio provides fl exibility in
the way devices are combined,
so that numerous application
options are covered.

Innovation is our motto!
We work closely with customers
to continually develop the
PSS programmable safety and
control systems. New technolo­gies – such as the real-time
Ethernet system SafetyNET p or
the wireless InduraNET p system
for industrial use – open up new
horizons in control technology.

• PVIS diagnostic concept .................................. 68

• Index ................................................................... 71

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Safety

Control

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Pilz product areas

Solution suppliers for safety and standard

Pilz offers a universal concept

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right across industry. Whether
you need safety or standard
control functions, machine or

for solutions that can be applied

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plant, centralised or decentral­ised, a single product or a total
solution: With Pilz you will
defi nitely fi nd a solution for
your automation function.

Are you looking for a fl exible
solution for your automation
functions? Then you’ve come
to the right place!

Your requirements: Our solution:

PMDsrange
electronic monitoring relays

• PMDsrange: Electronic

monitoring relays for electrical
safety, such as voltage or true
power monitoring.

• PNOZ: Safety relays for

functional safety, for simple
plant and machinery with
up to 14 safety functions.
Safe monitoring of E-STOPs,
safety gates and light curtains/
light grids, in compliance with
the standards.

• PSS: Programmable safety

and control systems for use
on complex machinery or
distributed plants, to monitor
safety-related functions and/or
for complete machine control.

• Industrial communication:

Transfer input/output signals
and control data reliably
and safely.

PNOZ safety relays

PSS programmable
safety and control systems

Industrial
communication networks

4

Supplementary
product areas:

Sensor technology

Products for safety
and standard

Besides “Control and
communication”, other product
areas also contain fi rst-class
components, which you can
use individually or combine to
form a system.

Sensor technology, used in
conjunction with Pilz safe control
technology, offers a co-ordinated,
complete solution that’s
economical, approved and safe.
The focus is always on the
protection of man and machine,
in compliance with the standards
and regulations.

Software includes system
software, user software and
software tools. Here you’ll fi nd
the right tool for every task.
From product-related software
to diagnostic software, through
to the PAScal Safety Calculator.

Services in the fi eld of machinery
safety are covered holistically
by Pilz. From risk assessment
through to ESPE inspection.
Pilz also offers a comprehensive
range of training courses and
seminars, covering generic issues
relating to machinery safety as
well as Pilz products.

Motion control

Operating and monitoring

Software

Services

Motion control offers complete,
safe, scalable drive technology
as part of the Pilz solution.
It provides overall solutions
for automating your machine,
from operation via the controller
through to the movement of
highly dynamic drives, including
all safety aspects.

Operating and monitoring
offers diagnostic and visualisation
devices, plus control and signal
devices as part of the Pilz
solution. The focus is always
on fast, simple confi guration.
Machine downtimes are clearly
reduced thanks to the overall
diagnostic concept PVIS.

The whole range
of business activities
at a glance:

Webcode 0326

Online information
at www.pilz.com

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Safety

Control

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Product area

Control and communication

PSS® – The solution for standard and safety

Safe, economical, powerful

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You can use Pilz PSS program­mable safety and control systems
and the corresponding communi­cation networks to implement
the widest range of automation
solutions – from the monitoring of
safety-related functions through
to the complete control of plant,
machinery and process cycles.

Your requirements
determine the system structure

• Stand-alone machine or plant

• Centralised or decentralised

architecture

• Safety-related or standard

control functions

Industrial communication

With Pilz industrial communica­tion systems you can transfer
input/output signals safely
and reliably. Opt for the open,
real-time Ethernet SafetyNET p,
for example, which connects
the drive, safety and control
functions. Or you can network
your plant and machinery using
the safe, open bus system
SafetyBUS p. As a further
innovation, with the wireless
system InduraNET p Pilz has
developed a wireless solution
for an industrial environment.

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PSS programmable
safety and control systems

PSS programmable safety and
control systems are available in
a compact or modular design,
central and decentralised, for
direct fi eld application.

PSSmodular

For safety and control:
Assemble your individual solution
for centralised and decentralised
tasks – in accordance with your
requirements.

PSScompact

Six series covering safety
and control: Benefi t from an
extensive selection of versatile,
space-saving control solutions.

PSSuniversal

The decentralised I/O system
for safety and control: Cover the
complete input/output level with
just one system.

System software for
PSS programmable safety
and control systems

Practical software tools and
an extensive selection of
approved software function
blocks provide support as you
design and program your PSS
safety and control systems – from
planning through to diagnostics.

PSSmodular

PSScompact

PSSuniversal

System software

PSS SB 3006-3 ETH-2

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SafetyBUS p

Keep up-to-date on
PSS programmable
safety and control
systems:

Webcode 0527

Online information
at www.pilz.com

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Safety

Control

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Product group

Industrial communication

Backbone of safe automation

Data transfer –

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Safe and reliable

Automation solutions are based
on reliable communication
networks. With its different
networks, Pilz offers the solution
for a range of requirements.
Whether you want wireless data
transfer or real-time – you’re
well advised to go for Pilz
communication networks.

Thanks to interfaces to all
other common fi eldbus systems
and Ethernet, you remain
independent in your choice
of control concept.

SafetyNET p – Real-time Ethernet for complete automation.

SafetyBUS p – The safe, open bus system.

InduraNET p – Reliable wireless technology
for the rugged everyday industrial environment.

Optimum integration – Thanks to an open system connection.

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Pilz network systems

On large, complex and
distributed plants, control signals
are input/output directly in the
fi eld. This requires powerful,
available automation networks.

• With the wireless InduraNET p system, which

has been specially developed for industrial use,
signals can be exchanged with mobile devices,
for example.

• The open Ethernet system SafetyNET p can

be used for the safe transfer of time-critical data
as well as for standard communication of the
complete plant control system. With dynamic
applications, data is transmitted in real-time.

Keep up-to-date on:

• SafetyBUS p

Webcode 2469

• SafetyNET p

Webcode 2541

• InduraNET p

Webcode 2605

Online information
at www.pilz.com

• With the safe, open bus system SafetyBUS p,

time-critical information can safely be transmitted
decentrally at fi eld level.

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System features

SafetyNET p

SafetyNET p® – Networking of plant and ma

Investment protection
and independence with
an open system

• Existing SafetyBUS p and

fi eldbus installations can be
connected to SafetyNET p
and operate in co-existence

• Existing installations with other

industrial Ethernet systems
such as PROFINET and
Ethernet/IP can be connected
to SafetyNET p

• Any Ethernet device, e.g. PC,

camera, printer, etc. can be

Real-time Ethernet for
complete automation

SafetyNET p is based on
standard Ethernet and can be
used simultaneously for real-time,
standard and safety-related
communication functions in
industrial automation:

• For the safe transfer of

time-critical, safety-related data

• For transferring information

from the standard control
process

• For real-time communication

of all signals in highly dynamic,
synchronised applications

All of a plant and machine’s
control functions are networked
using a single system.

connected to SafetyNET p;
IP-based Ethernet utilities
such as E-Mail, Internet or
streaming can also be used
across the network

New horizons in
control technology

SafetyNET p enables new
fl exibility at optimum cost for
complete networking of plant
and machinery. So the system
based on the Ethernet standard
opens up new horizons in
control technology:

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• Decentralisation of the control

intelligence directly to fi eld level

• Ability to maintain a

centralised view

• Long-term, implementation of

functional machine modules

chinery

Individually adaptable
system standard with
two speed classes:
RTFN and RTFL

You can adapt SafetyNET p to
the widest range of automation
technology requirements and so
achieve the optimum cost-benefi t
ratio for your network design,
using just one system:

• For real-time communication

in highly dynamic applications,
e.g. on fi lling and packaging
machinery, use the RTFL speed
class (Real Time Frame Line)
with deterministically guaran­teed scan times of 62.5 μs
and below

• For fi eldbus class

communication and for
networking individual produc­tion cells, use the RTFN speed
class with processing cycles of
approx. 1 ms – this is designed
for connecting a large number
of subscribers and for large
network extensions

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System features

SafetyNET p

SafetyNET p® – As fl exible as your plant is

Flexible topologies
and dynamic structures

SafetyNET p supports the
widest range of topologies.
The application options are
many and varied:

• Linear structure – optimised

for rapid scan times and the
integration of existing bus
structures

• Star structure – data exchange

via a central node (e.g. CPU),
fl exibility in the way devices
can be connected and
disconnected from the network

• Tree structure – combination of

network segments with equal
or varied performance, ideal for
large, complex networks

• Ring structure – Redundancy

is guaranteed; if a component
should fail, a second route
can be used

Linear

Star

Tre e

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All of the structures are dynamic.
Network subscribers can be
deactivated and replaced without
the need to reconfi gure the net­work. So you can connect mobile
devices if necessary, during
maintenance and diagnostics for
example, and implement variable
confi gurations within the produc­tion process, e.g. tool change.

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12

Benefi ts at a glance
SafetyNET p

Safety right from the start

With SafetyNET p, the transfer of
safety-related data and standard
control information across a
system is physically mixed but
logically separate, and therefore
free from feedback. The safety
protocol is considered within

the system right from the start
and not just added later: The
protocol structure guarantees
stable network communication;
telegrams containing safety­related information, such as
a person entering a plant’s
danger zone, arrive safely at
the intended recipient.

Your benefi ts at a glance

• Open, individually adapt-

able network solution for all
automation functions

• Safety right from the start

• Based on the

Ethernet standard

• Real-time communication

for highly dynamic applica­tions

• Flexible topology design

• Dynamic structures when

swapping subscribers

• Short scan times of

up to 62.5 μs

• High performance through

cross-communication

• Open connection to existing

system architectures

High performance through
cross-communication

All network components
have equal rights and can
both use and provide utilities.
Cross-communication enables
the decentralised processing of
data between two subscribers,
without calling on a central
instance (producer/consumer
model). This saves time and
increases the network perform­ance.

Keep up-to-date
on SafetyNET p:

Webcode 2541

Online information
at www.pilz.com

Rapid reaction to
time-critical events

When used with distributed
real-time applications, informa­tion processing is synchronous
in accordance with IEE 1588.
A guaranteed system reaction
occurs at a precisely defi nable
time. With SafetyNET p network­ing, each device has a real-time
clock with interrupt function
to enable a rapid reaction to
time-critical events.

13

System features

SafetyBUS p

SafetyBUS p® – Safe communication

In the fast lane
with SafetyBUS p

SafetyBUS p is used for the
safe, fast transfer of time-critical
information on decentralised
control structures. In a range
of industries, such as the auto­motive or packaging industry,
for example.

The bus system is based on the
CAN fi eldbus that is widely used
worldwide and has an additional
safety protocol that has been
approved by TÜV and BG. So
SafetyBUS p meets the increased
requirements of a safety bus in
terms of reaction times, safety
and absence of feedback during
signal transfer.

Parallel structure of
safety bus and fi eldbus

A plant’s standard automation
process must not be able to
infl uence the safety functions
in the case of an emergency.
This guarantees safe communi­cation with SafetyBUS p, without
feedback.

Design guidelines issued by man­ufacturers and users often call for
a strict separation of safety and
standard control technology –
particularly on hazardous process
and manufacturing cycles.
Separation guarantees trans­parency and the allocation of
responsibility is clearly defi ned.

14

OFF ON

-­64
32
16
8
4
2

ADDRESS

1

PROFIBUS DP

0

Usb 5V5VFS0 FS0

x10

369

SB ADDRESS

0

x1

369

PSSu H
SB DP

SafetyBUS p

USB

Err

Err Err Err

Err Err

Dev 24V 24V
I/O FS3SB

Run 21 SW 21 21 21

11

11142111

BF 24 24 24

14

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

4DI

BSW

4DO 0.5

2DO 2

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Err11Err

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-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

369

8
4
2

ADDRESS

1

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21

11

11

11142111

BF 24 24 24

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14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

SB DP

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

SafetyBUS p

PROFIBUS DP

11

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OFF ON

-­64
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ADDRESS

1

PROFIBUS DP

OFF ON

-­64
32
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ADDRESS

1

PROFIBUS DP

0

x10

369

SB ADDRESS

0

x1

369

SafetyBUS p

USB

0

x10

369

SB ADDRESS

0

x1

369

SafetyBUS p

USB

Err

Err Err Err

Dev 24V 24V

Usb 5V5VFS0 FS0

I/O FS3SB

Run 21 SW 21 21 21

11

11142111

BF 24 24 24

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

SB DP

4DI

BSW

4DO 0.5

11

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Err

Err Err Err

Dev 24V 24V

Usb 5V5VFS0 FS0

I/O FS3SB

Run 21 SW 21 21 21

11

11142111

BF 24 24 24

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

SB DP

4DI

BSW

4DO 0.5

11

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OFF ON

Err

Err Err Err

Err11Err

Err Err

-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

Err11Err

Err Err

24V

FS1 FS1

FS2

11
14

PSSu E S

PSSu E F

PSSu E F

PSSu E F

2DO 2

PS1

4DO 0.5

2DO 2

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Err11Err

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FS1 FS1

FS2

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14

PSSu E S

PSSu E F

PSSu E F

PSSu E F

2DO 2

PS1

4DO 0.5

2DO 2

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ADDRESS

1

PROFIBUS DP

OFF ON

--

64
32
16
8
4
2

ADDRESS

1

PROFIBUS DP

369

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21
BF 24 24 24

PSSu H
SB DP

SafetyBUS p

USB

0

Dev 24V 24V

Usb 5V5VFS0 FS0

x10

I/O FS3SB

369

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21
BF 24 24 24

PSSu H
SB DP

SafetyBUS p

USB

11

11

11142111

14

14

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

11

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Err

Err Err Err

Err11Err

Err Err

24V

FS1 FS1

FS2

11

11

11142111

14

14

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

11

11

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11

21

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12

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OFF ON

Err

Err Err Err

Err11Err

Err Err

-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

369

8
4
2

ADDRESS

1

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21

11

11

11142111

BF 24 24 24

14

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

SB DP

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

SafetyBUS p

PROFIBUS DP

11

11

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OFF ON

Err

Err Err Err

Err11Err

Err Err

-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

369
8
4
2

ADDRESS

1

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21

11

11

11142111

BF 24 24 24

14

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

SB DP

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

SafetyBUS p

PROFIBUS DP

11

11

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USB

14

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14

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24

OFF ON

Err

Err Err Err

Err11Err

Err Err

-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

369
8
4
2

ADDRESS

1

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21

11

11

11142111

BF 24 24 24

14

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

SB DP

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

Err11Err

24V

FS1 FS1

FS2

11
14

PSSu E F

PSSu E F

PSSu E F

PS1

4DO 0.5

2DO 2

11

11

11

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21

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OFF ON

Err

Err Err Err

Err11Err

Err Err

-­0

Dev 24V 24V

24V

FS1 FS1

Usb 5V5VFS0 FS0

64

x10

32

I/O FS3SB

FS2

16

369

8
4
2

ADDRESS

1

SB ADDRESS

0

x1

369

Run 21 SW 21 21 21

11

11

11142111

BF 24 24 24

14

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

SB DP

4DI

BSW

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

SafetyBUS p

PROFIBUS DP

11

11

11

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24

24

PROFIBUS DP

OFF ON

-­64
32
16
8
4
2

ADDRESS

1

PROFIBUS DP

SafetyBUS p

USB

0

x10

369

SB ADDRESS

0

x1

369

SafetyBUS p

USB

11

11

11

21

21

21

12

12

12

22

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22

13

13

13

23

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14

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Err

Err Err Err

Dev 24V 24V

Usb 5V5VFS0 FS0

I/O FS3SB

Run 21 SW 21 21 21

11

BF 24 24 24

14

PSSu H

PSSu E FPSPSSu E S

PSSu E F

SB DP

4DI

BSW

11

11

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12

12

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13

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14

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2DO 2

11

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Err11Err

Err Err

24V

FS1 FS1

FS2

11

11142111

14

PSSu E S

PSSu E S

PSSu E F

PSSu E F

PSSu E F

4DO 0.5

2DO 2

PS1

4DO 0.5

2DO 2

11

11

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24

Benefi ts at a glance
SafetyBUS p

Burner
not in operation

Burner in operation

Few downtimes thanks
to safe selective shutdown

Each SafetyBUS p subscriber
can be assigned to a group.
Within an application, plant
sections that belong together
logically can be confi gured
as groups and switched off
separately in the case of an error.

Modular
safety and
control system
PSS 3100

The rest of the production cycle
continues unhindered – enabling
productive work practices.
Generic functions, such as an
E-STOP of the entire plant,
are assigned to all groups.
With up to 32 groups within a
SafetyBUS p network, it is
possible to build up complex
structures.

Your benefi ts at a glance

• Decentralised, safe

networking of sensors
and actuators

• The safety technology

does not have to be hard­wired, as the signal is trans­ferred via the bus cable

• Meets the highest

safety requirements
in accordance with
international standards

• Rapid reaction times

to hazardous events
thanks to event-driven
communication

• Extremely short error

reaction times of 25 ms
and shorter

• Few downtimes thanks to

integrated diagnostics

• Large network extension

up to 4,032 inputs and
outputs

Keep up-to-date
on SafetyBUS p:

Webcode 2469

Online information
at www.pilz.com

Fast reaction times thanks to
event-driven communication

SafetyBUS p operation is
event-driven. This means that
messages are only sent when the
status changes at the centralised/
decentralised inputs/outputs or
at the bus subscribers. For this
reason, SafetyBUS p is especially
suitable for networking plants

with different signalling rates and
high reaction time requirements.
Short reaction times have the
additional advantage that
protective measures (e.g. safety
gates or light grids) can be
positioned close to the danger
zone – saving space and costs.

If a hazardous event occurs, the

PSS programmable safety and control

systems will react particularly quickly.

t = min

15

Applications and industries

SafetyBUS p

SafetyBUS p® – proven across industry

Visible success

The safe bus system
SafetyBUS p is used for the safe,
fast transfer of time-critical infor­mation on decentralised control
structures. It is used across a
range of industries in conjunction
with PSS programmable safety
and control systems: Automotive industry –

Monitoring production processes
in the press shop, body plant,
transmission, fi nal assembly
and paint shop

Cablecar technology –
Moni toring the entire route,
from entry to exit, distance
between the cars and recognition
of rope layers

Process technology –
Safe monitoring and control
of furnaces, monitoring valves,
fi ll levels and fuel/air ratios

Steel and aluminium
processing – Safe monitoring
during maintenance and restart

Conveyor technology –
Safe track and load monitoring,
collision detection on crane and
harbour applications, container
loading and lifting platforms

Packaging industry – Safe
monitoring of fi lling, picking and
packaging processes

Airport automation – Flexible
control and safe monitoring of
fi lling stations, combined heat
and power stations, rolling
hangar doors, baggage handling
systems and transport systems

Presses – Economical application
on stand-alone presses or on
press lines

16

Safety Network
International e. V.

Safety Network International e. V.

The open forum for
safety and automation

Safety Network International e. V.
is an independent organisation
which, as well as promoting the
proven SafetyBUS p system, also
supports the Ethernet-based
system SafetyNET p.

Members include users, integra­tors and manufacturers of both
systems. The organisation was
founded in 1999 and now has
75 member companies.

The work carried out by
Safety Network International
e. V. guarantees users and
participating manufacturers that
the SafetyNET p system will
remain open and future-proof.

Tasks and projects:

• Investment protection for users

and manufacturers through
continual development and
support of SafetyBUS p and
SafetyNET p technology

• Sales promotion through

active press relations and
exhibition attendance

• Development of profi les

and specifi cations to simplify
handling of SafetyBUS p
and SafetyNET p

• Quality assurance through

the establishment of test
laboratories, device certifi cation,
monitoring of interoperability
and conformity

• Lobbying within standards

committees and associations
on behalf of the member
companies of Safety Network
International e. V.

• Assure worldwide propagation

by infl uencing international
standardisation

Machinery safety forum

With the machine safety forum,
Safety Network International e. V.
has created an important medium
for providing quick, effective
communication regarding
changes within the standards
fi eld and new regulations.

Safety Network Academy

Safety Network International e. V.
promotes the Safety Network
Academy in conjunction with
its member organisations.
The network's aim is to encour­age knowledge transfer among
the participating institutions
and organisations.

Safety Network integration

As the umbrella organisation for
SafetyBUS p and SafetyNET p,
Safety Network International e. V.
hosts events to present automa­tion suppliers with options for
implementing these technologies
in their own devices and compo­nents.

Find out more about Safety
Network International e. V.:
www.safety-network.org

17

System features

InduraNET p

InduraNET p® – Reliable wireless technolo

A different way of broadcasting

The wireless system InduraNET p
(Industrial Radio Network) is
specifi cally designed for use in
an industrial environment.
Anywhere that a cable-based
solution is diffi cult if not impos­sible to install, InduraNET p
can help. Key features include a
particularly robust communica­tion technology, high availability
due to a new type of antenna
system and a high coexistence
capability with other wireless
services.

Wireless compensates
for the disadvantages
of contact-based solutions

Mobile devices frequently use
trailing cable and drag chains,
rotary transformers and slip ring
transmitters, as well as data
light beam devices and cables.
These moving parts are subject
to wear, maintenance intensive
and complex to install. With its
special technology, the wireless
InduraNET p system compen­sates for the weaknesses of
contact-based solutions.

Wireless signal transfer via InduraNET p
in plants with moving parts.

18

gy for industry

System solution
with PSSuniversal

InduraNET p is integrated within
the decentralised I/O system
PSSuniversal. A module is incor­porated into the base station in
order to be able to use the wireless
technology. All remote stations
follow the slot addressing of the
base station, without occupying
a slot themselves. The head
module on the base station
“sees” all the remote compo­nents as a series of electrical
modules. Up to four remote
stations that are used in parallel
can be connected to each
base station.

The wireless
modules, antennas
etc. for the
decentralised
I/O system can
be found on
page 52/53.

High availability thanks
to a special antenna system

Antennas are required to enable
the PSSuniversal head modules
to process wireless information.
Both a single and a dual antenna
are available for InduraNET p.
The dual antenna contains
multiple subantennas, from which
the best receiver at any given
time can be used. This compen­sates for any interference in the
wireless zone. The dual antenna
is mainly used where communi­cation conditions are poor.

Decentralised signal transfer via InduraNET p –
Centralised view of a decentralised structure.

-65 dBm

-70 dBm

-75 dBm

-80 dBm

-85 dBm

CF 2.439 GHz Span 70.0 MHz

Keep up-to-date
on InduraNET p:

Webcode 2605

Online information
at www.pilz.com

Consistently high reception quality: If one subantenna is barely able
to receive a usable signal, the other antenna will have a good signal.

19

Benefi ts at a glance

InduraNET p

InduraNET p® – Innovative wireless system

Keep up-to-date
on InduraNET p:

Webcode 2605

Online information
at www.pilz.com

Coexistence with
other wireless services

Unlike Bluetooth wireless sys­tems, for example, InduraNET p
does not infl uence any other
industrial wireless systems
thanks to its intelligent frequency
management (CFM). In addition
to the protocol mechanism, the

Coexistence
with other
wireless services.

access mechanism “Listen before
talk” guarantees that the radio
channel is available and is not
in use by any other wireless serv­ices. At the same time, the WLAN
channels that are identifi ed as
busy are permanently “marked”
and hidden. This means that
collisions or mutual interference
with WLAN are excluded.

Your benefi ts at a glance

• Easy accessibility within

the zone, which would not
be achievable with such
fl exibility using a cable
connection

• Particularly robust

communication technology

• Constant high quality

wireless connection
thanks to the innovative
antenna system

• Coexists with other

wireless services thanks
to intelligent frequency
management

• Easy to expand the

existing infrastructure,
so the work involved in
project confi guration and
installation is reduced

• Licence-free, uses

the free worldwide
ISM frequency bands

• Cost savings, as there is

less planning, installation
and maintenance work

Ceiling

Floor

Receive diagram

horizontal

polarised

horizontally or vertically

circular

horizontal

polarised

Receive diagram

vertical

Environment infl uences
wireless quality

Walls, suspended ceilings,
shelves, door and window frames
and insulating glass panels
can all produce attenuation or
refl ection that would affect
wireless communication in the

2.4 GHz ISM band. To achieve
a wide operating range and con-

Appropriate antenna
technology compensates for
multipath fading and refl ection.

stant availability, it's important to
establish the optimum installation
site for the antenna. Analysis
methods and tools available with
InduraNET p enable the signal’s
fi eld strength to be assessed
quite easily. The high reception
dynamic of InduraNET p also
compensates for physical
properties such as refl ections,
which may lead to errors.

20

General
communication networks

Networks – Open, safe, economical

Networks – Reliable

Standard Failsafe

data transfer medium

The openness and fl exibility of
individual bus systems and their
various topologies enable you to
incorporate systems and their
add-ons. The use of standardised
bus systems means that standard­compliant components made by
a variety of manufacturers may
easily be connected. You can
quickly and easily integrate
PSS programmable safety and
control systems into existing
architectures or adapt them
to suit changed system require­ments. That way you maintain
your independence in your
choice of control concept.

Ethernet interface ETH-2 –
Remote diagnostics

Lengthy travel times are now a
thing of the past. When servicing
is required, diagnostic data can
be accessed simply and quickly
from a remote location via the
ETH-2 Ethernet interface on
the PSS programmable safety
and control systems PSS
(PSS 3047-3 ETH-2,
PSS SB 3047-3 ETH-2 and
PSS SB 3075-3 ETH-2).
Complete networks can be
built up thanks to its master
functionality.

The complete solution for
your automation function
with CANopen

Combined with PSS
programmable safety and control
systems and other products with
CANopen interfaces, you now
have total fl exibility in your appli­cations. Pilz offers a co-ordinated
solution comprising control
system, actuator technology
and visualisation.

Complete solution from Pilz with CANopen.

21

Intelligent, future-proof control

Cost effectiveness

O

C

Safety

Control

A

U

T

O

PNOZmulti

Product group

PSS programmable safety and control systems

P

L

M

E

T

E

N

O

I

T

M

A

PSSmodular
systems

PSScompact
systems

PSS SB 3006-3 ETH-2

ST

F-STACK

FS

PG USER

R (USER)

PSS PWR

24 V
0 V

RUN ST

RUN FS

0 V
T 0

POWER

T 1
I0.0

AUTO PG

I0.1

SPS

I0.2

PG

I0.3
I0.4

RUN

I0.5

STOP

ETHERNET

LINK
10/100 BASE T

ON OFF

TRAFFIC

T

LINK
10/100 BASE T
TRAFFIC

SafetyBUS p

1

X0

3

1

X1

9

STATUS SB

Decentralised
periphery

PNOZelog

PNOZsigma

1 4 14 47 75 96 160 1 028 2 056 8 064

Complexity/number of safety functions

The appropriate solution – meeting your exact requirements: For simple plants with up to four safety functions,
safety relays PNOZ X, PNOZsigma or PNOZelog; for four safety functions and above, the PNOZmulti safety system;
for complex plant and machinery, PSS programmable safety and control systems.

Keep up-to-date on
PNOZ safety relays:

Webcode 0199

Online information
at www.pilz.com

The appropriate solution
for every requirement

With the extensive control
portfolio from Pilz you can cover
a wide range of applications.
PSS programmable safety and
control systems are the ideal
solution for safety-related and
standard control functions:

• For complex stand-alone

machines with high safety
requirements, such as presses

• For interlinked plants with

decentralised networking,
such as packaging machines

• For complete plant lines with

decentralised networking,
such as transfer lines

Intelligent, future-proof
investment

The complete solution from Pilz
is perfectly compatible. The
programmable safety and control
systems are subject to continuous
development, based on many

years of experience and in
constant consultation with
customers, guaranteeing long­term investment protection. Thus
they meet both current and future
requirements for safe, economical
automation solutions. In addition
to the PSS product group, the
Pilz portfolio also includes the
PNOZ product group, which
also stands for safe control.

22

Standards for safety

Compliance with
international safety standards

Pilz’s thorough expertise in
safety technology pays off.
PSS programmable safety and
control systems meet the highest
safety requirements and therefore
comply with international stand­ards for machine safety:

• EN 954-1 up to Category 4

• EN IEC 61508 up to SIL3

• EN IEC 62061 up to SIL3

• EN ISO 13849 up to PL e

• EN 60204-1

• NFPA 79

Represented in
various industries

The programmable safety
and control systems are easy to
use in the most wide-ranging
applications and industries.
They comply with various
application-specifi c standards.

Presses

EN 692,
EN 693,
EN 12622

Traffi c systems

EN 50126,
EN 50128,
EN 50129
each to SIL3,
EN 50159-1,
EN 50159-2

Cablecar
technology

EN 13243 AK4

PSS program­mable safety and
control systems
are approved by
BG, TÜV and
UL/cUL.

Burner
management,
process technology

EN 289

Keep up-to-date
on laws and
standards:

Webcode 0240

Online information
at www.pilz.com

23

O

C

Safety

Control

A

U

T

O

Product range

PSSmodular systems

PSSmodular systems

P

L

M

E

T

E

N

O

I

T

M

A

PSS 3000/PSS 3100

PSS 3000/PSS 3100

PSS 3000
and PSS 3100 –
Make your control
solution fl exible
and individual.

PSS 3000/PSS 3100

Two series covering
safety and control:
PSS 3000 and PSS 3100

The modular safety and control
systems PSS 3000 and PSS 3100
monitor safety-related functions
and perform standard control
functions at the same time:

Number of inputs/outputs

• Centrally – on complex,

independent stand-alone
machines, or

• Decentrally – on interlinked

plants extending over a
wide area

Communication interfaces to
fi eldbus systems, to the safe,
open bus system SafetyBUS p
and to Ethernet, enable the units
to be integrated quickly into the
plant’s full control sequence.

24

Benefi ts at a glance
PSSmodular systems

When do I use which system?

The PSS 3000 modular system
is suitable for rugged application
conditions, e.g. for press control­lers, fairground rides or in cable­cars. All components feature
a sturdy aluminium housing
and can withstand increased
mechanical loads. In applications
requiring a large number of
standard inputs and outputs,
additional standard I/O modules
can be added to the PSS 3000
via 2 expansion module racks.

On the PSS 3100, the modules
are not enclosed in a housing
and the printed circuit boards
are visible, so they are suitable
for production environments with
low mechanical stress.

Modular hardware structure

Just assemble the hardware
components to match your own
individual project requirements:

• Module rack – with optional

integral power supply

• Central processing unit CPU –

with optional SafetyBUS p
connection

• Digital and analogue input/

output modules – for safety­related control functions

• Digital and analogue input/

output modules – for standard
control functions

• Communication modules

for all common fi eldbuses
and Ethernet

Your benefi ts at a glance

• One control system

for safety-related and
standard control functions

• Flexible and adaptable

thanks to the modular
hardware structure

• Highest performance

thanks to fast program
processing

• Wide range of application

areas thanks to digital and
analogue processing

• Open connection to

standard fi eldbuses,
Ethernet and SafetyBUS p

• Modules are simple and

quick to install

For decentralised
input/output,
use one system
for safety and
standard:
PSSuniversal –
Read more
from page 40.

Safety and control –
One system for all control
functions, e.g. on cablecars,
fairground rides, presses,
and many more

Keep up-to-date
on PSSmodular
systems:

Webcode 0911

Online information
at www.pilz.com

25

Selection guide

PSSmodular systems

Selection guide – PSSmodular systems

Central processing units – PSSmodular controller

PSS 3000 series
Type
Order number

PSS CPU3 ............................................ 301 064 -

PSS SB CPU3 ...................................... 301 071 -

PSS SB CPU3 ETH-2 .......................... 301 081 -

- PSS1 CPU3 .......................................... 302 064

- PSS1 SB CPU3 .................................... 302 071

PSS1 SB CPU3

- PSS1 SB CPU3 ETH-2 ......................... 302 081

Module racks – PSSmodular controller

PSS 3000 series
Type
Order number

PSS BM 4 ............................................. 301 001 -

PSS BMP 4/2 ....................................... 301 006 -

PSS BM 8 ............................................. 301 000 -

PSS BMP 8 .......................................... 301 005 -

PSS 3100 series
Type
Order number

PSS 3100 series
Type
Order number

PSS1 BMPS 3/3

- PSS1 BMPS 3/3 ................................... 302 008

- PSS1 BMP 5/2 ..................................... 302 006

Power supplies – PSSmodular controller

PSS 3000 series
Type
Order number

PSS PS ................................................. 301 050 -

PSS PS 24 ............................................ 301 051 -

- PSS1 PS 24 .......................................... 302 051

PSS1 PS 24

PSS 3100 series
Type
Order number

26

Features Communication

SafetyBUS p

• Data memory: Failsafe section: 64 KByte, standard section: 170 KByte

• Program memory:

Failsafe section: Integral 512 KByte Flash-EPROM memory,
Standard section: Integral 512 KByte Flash-EPROM memory

• Dimensions (H x W x D): 257 x 41 x 220 mm (PSS 3000), 265 x 41 x 218 mm (PSS 3100)

• Application range: Failsafe applications to EN 954-1, EN IEC 61508

• Interfaces:

Combined RS 232/RS 485 interface for programming device,
Combined RS 232/RS 485 interface as user interface

-

1

1

-

1

1

Electrical data

Free slots Size

(H x W x D)

Supply voltage

Number Use

- 4 For failsafe modules 277.5 x 280 x 244 mm

- 4 For failsafe modules,

277.5 x 280 x 244 mm

2 can be used for standard modules

- 9 For failsafe modules 277.5 x 482.6 x 244 mm

- 9 For failsafe and standard modules,

277.5 x 482.6 x 244 mm

plug in anywhere

24 VDC 3 For failsafe and standard modules,

266 x 259.4 x 245 mm

plug in anywhere, integral power supply

- 5 For failsafe modules,

2 can be used for standard modules

Electrical data

Supply voltage

Power consumption Continuous current

115/230 VAC, selectable 80 W 10 A

24 VDC 80 W 10 A

24 VDC 50 W 5 A

266 x 340.6 x 241 mm

Technical
documentation
on PSSmodular
systems:

Webcode 0685

Online information
at www.pilz.com

27

Selection guide

PSSmodular systems

Selection guide – PSSmodular systems

Input/output modules for functional safety – PSSmodular I/O

PSS DI2O T

PSS1 DOR

PSS 3000 series
Type
Order number

PSS AI ....................301 121 PSS1 AI ..................302 121 - 6

PSS AI Ip ................301 123 PSS1 AI Ip ..............302 123 - -

PSS DI 2 .................301 101 PSS1 DI 2 ............... 302 101 32 -

PSS DIF ..................301 105 PSS1 DIF ................302 105 16 -

PSS DIF 2 ...............301 106 PSS1 DIF 2 .............302 106 16 -

PSS DI2O T ............301 112 PSS1 DI2O T .......... 302 112 16 -

PSS DI2O Z ............301 109 PSS DI2O Z ............302 109 16 -

PSS DOS ................301 111 PSS1 DOS ..............302 111 - -

PSS DOR ...............301 122 PSS1 DOR .............302 122 - -

PSS 3100 series
Type
Order number

Inputs
Digital

Common features:

• Application range: Failsafe applications to EN 954-1, EN IEC 61508

Inputs
Analogue

-10 V … +10 V

28

Input/output modules for standard applications – PSSmodular I/O

PSS 3000 series
Type
Order number

P10 AIO ..................304 120 P9 AIO ....................303 120 - 6

P10 DI ....................304 100 P9 DI ......................303 100 32 -

P10 DIO ..................304 107 - 16 -

- P9 DIO .................... 303 108 16 -

P10 DO ...................304 110 - - -

PSS DIO

- P9 DO .....................303 111 - -

P10 DOR 16 ...........304 122 P9 DOR 16 .............303 122 - -

PSS 3100 series
Type
Order number

Common features:

• Application range: Non-safety-related standard applications

Inputs
Digital

Inputs
Analogue

-10 V … +10 V
0 … 20 mA

Outputs Features

4 … 20 mA Single-pole Dual-pole Relay

- - - - Analogue voltage inputs

6 - - - Analogue current inputs

1)

1)

- - - - Digital inputs to EN 954-1

up to Cat. 4 with test pulses

- - - - Digital inputs for alarms,

input delay 0.5 ms

- - - - Digital inputs for alarms,

input delay 3 ms

- 16 - - Digital inputs to EN 954-1 up to Cat. 4 with test pulses;

digital 2 A outputs, can also be used as test pulses

- - 8 - Digital inputs, dual-pole outputs (2 A)

- 32 - - Digital 1.5 A outputs

- - - 12 Relay outputs with positive-guided contacts

AC1: max. 250 V/0.1 … 4 A/1 000 VA
DC1: max. 250 V/0.4 A/100 W, 24 V/4 A/100 W

Outputs Features
Digital Analogue

-10 V … +10 V

Semi-

Relay 0 … 20 mA

conductor

- - 2 Analogue current/voltage inputs and outputs

- - - Digital inputs

16 - - Digital inputs, digital 2 A outputs

16 - - Digital inputs, digital 0.5 A outputs

32 - - Digital 2 A outputs

32 - - Digital 0.5 A outputs

Technical
documentation
on PSSmodular
systems:

Webcode 0685

Online information
at www.pilz.com

- 16 - Relay outputs
AC: max. 250 V/2 A/500 VA
DC: max. 100 V/0.5 A/50 W

1)

not for input/output modules for standard applications

29

Selection guide

PSSmodular systems

Selection guide – PSSmodular systems

Communication modules for fi eldbus systems and Ethernet – PSSmodular COM

PSS ETH-2

PSS1 DN-S

PSS 3000 series
Type
Order number

PSS Ethernet ....................................... 301 157 PSS1 Ethernet ..................................... 302 157

PSS ETH-2 ........................................... 301 160 PSS1 ETH-2 ......................................... 302 160

PSS DP-S ............................................. 301 151 PSS1 DP-S ........................................... 302 151

PSS DN-S ............................................ 301 152 PSS1 DN-S .......................................... 302 152

PSS IBS-S PCP ................................... 301 154 PSS1 IBS-S PCP ................................. 302 154

PSS ControlNet Adapter .................... 301 156 PSS1 ControlNet-Adapter .................. 302 156

PSS CANopen ..................................... 301 155 PSS1 CANopen ................................... 302 155

PSS 3100 series
Type
Order number

PSS1 SER

PSS SER .............................................. 301 159 PSS1 SER ............................................ 302 159

30

Function Features

Ethernet

Ethernet • Ethernet interfaces: Twisted Pair (RJ45)/AUI (IEEE 802.3)

Ethernet • Ethernet interfaces: Twisted Pair (RJ45)/4 Ports

PROFIBUS-DP • Device type: Slave

DeviceNet • Device type: Slave

Interbus • Device type: Slave with PCP channel

ControlNet • Device type: Adapter

CANopen • Device type: Slave

Serial interface • COM1/COM2: RS 232/RS 485 (combined)

• IP address: Selectable via confi guration software or DHCP

• Transmission rate: 10 MBit/s

• IP address: Selectable via confi guration software or DHCP

• Transmission rate: 10/100 MBit/s

• Transmission rate: 9.6/19.2/93.75/187.5/500 kBit/s, 1.5/3/6/12 MBit/s

• Data length: max. 488 Bytes

• Transmission rate: 125/250/500 kBit/s, selectable via rotary switch

• Data length: 0 ... 32 words, selectable

• Transmission rate: 500 kBit/s or 2 MBit/s, selectable

• Data length: 0 … 32 words, selectable (incl. PCP)

• PCP channel: 0, 1, 2 or 4 words, selectable

• ControlNet interface in accordance with ControlNet International

• Transmission rate: 5 MBit/s

• Data length: scheduled messages 0 … 128 words, unscheduled messages 32 words

• CANopen interface in accordance with CiA DS 301 V3.0 and CiA DS 102 V2.0

• Transmission rate: 6/10/12.5/20/33/50/66/100/125/333/500/666/1 000 kBit/s

• Data length: max. 512 Words

• Transmission rate: 150/300/600/1 200/2 400/4 800/9 600/19 200/38 400/57 600/76 800/115 200 Bit/s

• Data length: 1 024 Words

Technical
documentation
on PSSmodular
systems:

Webcode 0685

Online information
at www.pilz.com

31

O

C

Safety

Control

A

U

T

O

Product range

PSScompact systems

PSScompact systems

P

L

M

E

T

E

N

O

I

T

M

A

PSS 3006 SB2

PSS 3006 SB

PSS 3075 SB

PSS 3047 SB

PSS 3075

PSS 3047

PSS SB 3006-3 ETH-2

RUN ST

RUN FS

POWER

AUTO PG

ST

F-STACK

RUN

FS

STOP

PG USER

ON OFF

R (USER)

T

PSS PWR

1

24 V

X0

0 V

3

0 V

1
T 0
T 1
I0.0

X1

I0.1

SPS

I0.2

PG

I0.3
I0.4

9

I0.5

ETHERNET

LINK
10/100 BASE T
TRAFFIC
LINK
10/100 BASE T
TRAFFIC

STATUS SB

SafetyBUS p

Choose the control
solution that’s right
for you from our
comprehensive
portfolio.

Numerous application options

Different projects require different
control solutions. PSScompact
systems are versatile, so you
always have the right solution –
whether on stand-alone machines
or extended plants.

Centralised control
of stand-alone machines

With a constant number of
sensors and actuators, the
PSScompact is the right
solution:

Number of inputs/outputs

• PSS 3047 – Centralised

system with 47 failsafe inputs
and outputs

• PSS 3075 – Centralised

system with 75 failsafe inputs
and outputs

Application examples:
Machining centres, presses

32

Benefi ts at a glance
PSScompact systems

Centralised control with
optional decentralised
expansion via SafetyBUS p

Reduced wiring on large
stand-alone machines, so fl exible
when it comes to subsequent
changes and expansions:

• PSS 3047 SB – Centralised

system with 47 failsafe inputs
and outputs and decentralised
expansion options via
SafetyBUS p

• PSS 3075 SB – Centralised

system with 75 failsafe inputs
and outputs and decentralised
expansion options via
SafetyBUS p

Centrally driven stand-alone
machines can be interconnected
via SafetyBUS p in order to
exchange safety-related
information.

Application examples:
Press brakes, mechanical and
hydraulic presses, cable cars

Decentralised control
of extended plants via
SafetyBUS p

Create the optimum structure for
plant lines extending over a large
physical area and/or connect
independent machine units to
form interlinked plants:

• PSS 3006 SB –

Decentralised system with up
to 4,032 failsafe inputs and
outputs via SafetyBUS p

Application examples: Large
presses, packaging machines

Double the network
extension with SafetyBUS p

Network distributed plants with
network extensions of up to
7,000 metres through a second
SafetyBUS p interface:

• PSS 3006 SB2 – For up to

8,064 decentralised failsafe
inputs and outputs via
SafetyBUS p

Up to 126 bus subscribers can
be connected without problem.

Application examples:
Cablecar technology, press lines,
paint lines

Your benefi ts at a glance

• One control system for

safety-related and standard
control functions

• Open connection to

standard fi eldbuses,
Ethernet and SafetyBUS p

• Comprehensive product

portfolio for a wide
range of applications

• Rapid processing of time-

critical cycles and short
reaction times due to alarm
processing

Rugged and safe

With the rugged version of
the PSScompact systems
PSS 3047-3 AI Ip-R you can
comply with all the requirements
for vibration and shock. Even
with sinusoidal continuous duty
with sliding frequency in all
three spatial directions, vibration
resistance is guaranteed. Shock
resistance is also guaranteed
with up to 1,000 half sine shocks.

For decentralised
input/output,
use one system
for safety
and standard:
PSSuniversal –
Read more from
page 40.

Keep up-to-date
on PSScompact
systems:

Webcode 0914

Online information
at www.pilz.com

33

Selection guide

PSScompact systems

Selection guide – PSScompact systems

Centralised safety system with 47 inputs/outputs – PSS 3047

PSS 3047-3

Type Inputs

Digital
(6 are alarm
outputs)

PSS 3047-3 32 - - 12

PSS 3047-3 DP-S 32 - - 12

PSS 3047-3 ETH-2 32 - - 12

PSS 3047-3 CANopen 32 - - 12

PSS 3047-3 AI 32 6 - 12

PSS 3047-3 AI Ip 32 - 6 12

PSS 3047-3 AI Ip-R 32 - 6 12

Inputs
Analogue

-10 V … +10 V 0 … 25.5 mA Single-pole

Outputs

(4 are
test pulse
outputs)

Centralised safety system with 47 inputs/outputs and decentralised expansion options via SafetyBUS p – PSS

Type Inputs

Digital
(6 are alarm
outputs)

Inputs
Analogue

-10 V … +10 V 0 … 25.5 mA Single-pole

Outputs

(4 are
test pulse
outputs)

34

PSS SB 3047-3 ETH-2

PSS SB 3047-3 ETH-2 32 - - 12

PSS SB 3047-3 DP-S 32 - - 12

PSS SB 3047-3 AI ETH-2 32 6 - 12

PSS SB 3047-3 AI Ip ETH-2 32 - 6 12

Common features:

• Supply voltage: 24 VDC

• Data memory: Failsafe section: 64 kByte,

standard section: 170 KByte

• Program memory:

Failsafe section: Integral 512 kByte
Flash-EPROM memory,
standard section: Integral 512 kByte
Flash-EPROM memory

• Application range:

Failsafe applications to
EN 954-1, EN IEC 61508

• Interfaces: Combined

RS 232/RS 485 interface for
programming device, combined
RS 232/RS 485 interface as
user interface

• Dimensions (H x W x D):

246.4 x see table x 162 mm

Dual-pole

Communication Size Order

number

Width Screw terminals Spring-loaded

Accessories, connector sets

terminals

SafetyBUS p

3 87.0 mm 300 100 PSS ZKL 3047-3

3

3

3

3 123.6 mm 300 110 PSS ZKL 3047-3 AI

3 123.6 mm 300 115

3 138.6 mm 300 215

PROFIBUS-DP

CANopen

◆

◆

Ethernet

123.6 mm 300 105

123.6 mm 300 120

◆

123.6 mm 300 130

Order number:
300 900

Order number:
300 902

3047 SB

Dual-pole

3

3

3

3

Communication Size Order

Width Screw terminals Spring-loaded

SafetyBUS p

◆◆

◆◆

◆◆

◆◆

PROFIBUS-DP

CANopen

Ethernet

123.6 mm 300 150 PSS ZKL 3047-3

160.2 mm 300 160

160.2 mm 300 170 PSS ZKL 3047-3 AI

160.2 mm 300 180

number

Accessories, connector sets

Order number:
300 900

Order number:
300 902

PSS ZKF 3047-3
Order number:
300 904

PSS ZKF 3047-3 AI
Order number:
300 906

terminals

PSS ZKF 3047-3
Order number:
300 904

PSS ZKF 3047-3 AI
Order number:
300 906

Ethernet

Technical
documentation
on PSScompact
systems:

Webcode 0685

Online information
at www.pilz.com

35

Selection guide

PSScompact systems

Selection guide – PSScompact systems

Centralised safety system with 75 inputs/outputs – PSS 3075

PSS 3075-3

Type Inputs

Digital
(6 are alarm
outputs)

PSS 3075-3 48 - - 18

PSS 3075-3 DP-S 48 - - 18

Inputs
Analogue

-10 V … +10 V 0 … 25.5 mA Single-pole

Outputs

(4 are
test pulse
outputs)

Centralised safety system with 75 inputs/outputs and decentralised expansion options via SafetyBUS p – PSS

Type Inputs

Digital
(6 are alarm
outputs)

Inputs
Analogue

-10 V … +10 V 0 … 25.5 mA Single-pole

Outputs

(4 are
test pulse
outputs)

36

PSS SB 3075-3 ETH-2

PSS SB 3075-3 CANopen 48 - - 18

PSS SB 3075-3 48 - - 18

PSS SB 3075-3 ETH-2 48 - - 18

PSS SB 3075-3 DP-S 48 - - 18

Common features:

• Supply voltage: 24 VDC

• Data memory: Failsafe section: 64 kByte,

standard section: 170 KByte

• Program memory:

Failsafe section: Integral 512 kByte
Flash-EPROM memory,
standard section: Integral 512 kByte
Flash-EPROM memory

• Application range:

Failsafe applications to
EN 954-1, EN IEC 61508

• Interfaces: Combined

RS 232/RS 485 interface for
programming device, combined
RS 232/RS 485 interface as
user interface

• Dimensions (H x W x D):

246.4 x see table x 162 mm

Dual-pole

Communication Size Order

number

Width Screw terminals Spring-loaded

Accessories, connector sets

terminals

SafetyBUS p

9 123.6 mm 300 200 PSS ZKL 3075-3

9

PROFIBUS-DP

CANopen

◆

Ethernet

160.2 mm 300 205

Order number:
300 910

3075 SB

Dual-pole

9

9

9

Communication Size Order

Width Screw terminals Spring-loaded

SafetyBUS p

◆◆

◆

◆◆

PROFIBUS-DP

CANopen

Ethernet

196.8 mm 300 230 PSS ZKL 3075-3

160.2 mm 300 240

160.2 mm 300 250

number

Accessories, connector sets

Order number:
300 910

PSS ZKF 3075-3
Order number:
300 912

Ethernet

terminals

PSS ZKF 3075-3
Order number:
300 912

9

◆◆

196.8 mm 300 255

Technical
documentation
on PSScompact
systems:

Webcode 0685

Online information
at www.pilz.com

37

Selection guide

PSScompact systems

Selection guide – PSScompact systems

Decentralised safety system with up to 4,032 inputs/outputs via SafetyBUS p – PSS 3006 SB
Common features:

Type Inputs

• Supply voltage: 24 VDC

• Data memory:

Failsafe section: 64 kByte,
standard section: 170 KByte

• Program memory:

Failsafe section: Integral 512 kByte
Flash-EPROM memory,
standard section: Integral 512 kByte

PSS SB 3006-3 ETH 6

PSS SB 3006-3 ETH-2 6

Flash-EPROM memory

• Dimensions (H x W x D):

246 x 123 x 161 mm

• Application range:

Failsafe applications to
EN 954-1, EN IEC 61508

• Interfaces: Combined

RS 232/RS 485 interface for
programming device, combined
RS 232/RS 485 interface as
user interface

PSS SB 3006-3 ETH-2

PSS SB 3006-3 DP-S 6

PSS SB 3006-3 IBS-S 6

PSS SB 3006-3 DN-S 6

PSS SB 3006-3 CN-A 6

PSS SB 3006-3 ETH DP-S 6

PSS SB 3006-3 ETH IBS-S 6

PSS SB 3006-3 ETH-2 IBS-S 6

PSS SB 3006-3 ETH-2 DP-S 6

Digital

Decentralised safety system with up to 8,064 inputs/outputs via SafetyBUS p – PSS 3006 SB2
Common features:

Type Inputs

• Supply voltage: 24 VDC

• Data memory:

Failsafe section: 64 kByte,
standard section: 170 KByte

• Program memory:

Failsafe section: Integral 512 kByte
Flash-EPROM memory,
standard section: Integral 512 kByte

PSS SB2 3006-3 DP-S 6

PSS SB2 3006-3 IBS-S 6

Flash-EPROM memory

• Dimensions (H x W x D):

246 x 123 x 161 mm

PSS SB2 3006-3 DN-S 6

PSS SB2 3006-3 CN-A 6

• Application range:

Failsafe applications to
EN 954-1, EN IEC 61508

PSS SB2 3006-3 ETH-2

PSS SB2 3006-3 ETH-2 6

PSS SB2 3006-3 ETH-2 DP-S 6

• Interfaces: Combined

RS 232/RS 485 interface for

PSS SB2 3006-3 ETH-2 IBS-S 6

programming device, combined
RS 232/RS 485 interface as
user interface

Digital

38

Outputs Communication Order

number

Test pulses

Accessories, connector sets

Screw terminals Spring-loaded

terminals

SafetyBUS p

2

2

2

2

2

2

2

2

2

2

Outputs Communication Order

Test pulses

◆◆

◆◆

◆◆

◆◆

◆◆

◆◆

◆◆ ◆

◆◆ ◆

◆◆ ◆

◆◆ ◆

PROFIBUS-DP

Interbus

ControlNet

DeviceNet

Ethernet

301 630 PSS ZKL 3006-3

301 780

301 600

301 610

301 750

301 620

301 650

301 660

301 800

301 790

number

PSS ZKF 3006-3
Order number:
300 914

Accessories, connector sets

Screw terminals Spring-loaded

Order number:

300 916

terminals

Ethernet

SafetyBUS p

2

2

2

2

2

2

2

◆ (2 x) ◆

◆ (2 x) ◆

◆ (2 x) ◆

◆ (2 x) ◆

◆ (2 x) ◆

◆ (2 x) ◆◆

◆ (2 x) ◆◆

PROFIBUS-DP

Interbus

ControlNet

DeviceNet

Ethernet

301 680 PSS ZKL 3006-3

301 690

301 770

301 700

301 640

301 710

301 720

Order number:
300 914

PSS ZKF 3006-3

Order number:

300 916

Technical
documentation
on PSScompact
systems:

Webcode 0685

Online information
at www.pilz.com

39

O

C

Safety

Control

A

U

T

O

Product ranges

Decentralised periphery and network components

Decentralised periphery and network com

P

L

M

E

T

E

N

O

I

T

M

A

Input/output on interlinked plants
extending over a wide area

Are you looking for a convincing
solution at fi eld level? Then Pilz’s
decentralised components are
an advised choice – whether you
are looking for a complete system
for the I/O periphery or an IP67
input module.

PSSuniversal – One system
for the whole I/O periphery

With the decentralised I/O system
PSSuniversal, safety-related and/
or standard control functions are
performed decentrally at fi eld
level. Communication at control
level is via common fi eldbus
systems and/or the safe, open
bus system SafetyBUS p.

Temperature-resistant modules

Rugged environments demand
components that will operate
reliably where there are high
temperature fl uctuations. Special
PSSuniversal modules, which
are identifi ed by a T in the type
description, can be used in
places where cabinet heating
would be very costly or uneco­nomical, or where heat is a key
factor. In a temperature range
of -30 °C to +60 °C they can
easily withstand moisture and
condensation within the scope
of pollution degree 2.

All sensor and actuator signals
are connected to one module.
So clear cabling is assured and
errors during installation can
be avoided.

40

ponents

PSS67 – Resistant to dirt and water in accordance with IP67.

PSS67 – Input module
for cabinet-free installation

The digital input module PSS67
monitors safety functions decen­trally in the fi eld. Both the module
and the M12 connections offer
IP67 protection. Simple screw
assembly minimises your plan­ning, design and installation
work. Direct on-site installation
also saves you space in the
control cabinet. Thanks to the
extended temperature range
of -40 °C to +60 °C, you can now
be fl exible in your applications.

Network components –
For a clear, powerful network

Network components make
extended plants with distributed
control logic more powerful.
Network components enable:

• The bus architectures to

be clearly structured

• The networks to be divided

into individual bus segments

• Several networks to be

linked together

Router Bridge Active Junction

Components for
SafetyBUS p networks:

• Router – Logical division

of your bus structure, particu­larly when the individual bus
subscribers are physically
separated over a long distance.

• Bridge – The link to rapid

data transfer, to an increase in
the number of bus subscribers
and to the network’s maximum
overall length.

• Active Junction –

Modular, fl exible isolation
of sub branches

Keep up-to-date on:

• Decentralised

periphery

Webcode 0930

• Network

components

Webcode 0934

Online information
at www.pilz.com

41

O

C

Safety

Control

A

U

T

O

Product range

Decentralised I/O system PSSuniversal

Decentralised I/O system PSSuniversal

P

L

M

E

T

E

N

O

I

T

M

A

Standard

Modular system structure

Assemble the input and output
modules on the decentralised
I/O system individually in accord­ance with your requirements and
adapt the system structure of the
PSSuniversal modules to meet
your exact needs. When adjust­ments are made to the system
at a later date, simply add new
modules or exchange existing
ones.

1

Head module

Connects the sensor/actuator
level to master control systems
via SafetyBUS p for safety­related functions and/or standard
fi eldbus systems for standard
control functions.

2

Input/output modules

For safety-related or non-safety­related digital or analogue signal
processing. Up to 64 input/output
modules can be installed in
any order.

3

Supply voltage module

For the internal supply voltage
and the formation of different
supply groups.

4

Safe block

switching module

For the formation of safe shutdown
groups on the hardware side.

Failsafe

5

Base modules

Carrier units for the input/output
modules, the supply voltage
modules and the block switching
module. These are simply
inserted on to the base modules
and are easy to change when
adjustments are made to the
system.

3

1

42

1. The head module is attached
to the top hat rail.

2. The relevant base modules
are attached to the top hat rail.

3. The modules are attached
and connected.

4. The terminating plate is attached
with an end bracket.

2

5

5. With just one click: the relevant
electronic modules are connected.

4

2

5

5

6. The modules are labelled.

5

PSSuniversal –
The future-proof I/O system
for safety and standard.

Module selection
made simple – with
the PSSuniversal
Assistant:

Webcode 1250

Online information
at www.pilz.com

43

Product range

Decentralised I/O system PSSuniversal

PSSuniversal – The future-proof I/O solution

Intelligent dovetailing
of standard and safety

On the decentralised I/O system
PSSuniversal, safety-related and
standard control functions are
mixed in physical terms, but
separate in terms of logic. The
requirements for extremely short
reaction times and absence of
feedback can therefore be met.
The system is designed com­pletely in accordance with
Category 4 of EN 954-1 and
SIL3 of IEC 61508.

Sheer diversity

The PSSuniversal has various
head modules, so you can
operate fl exibly to suit your
requirements. The failsafe head
modules are equipped with
interfaces to common communi­cation networks such as CANopen,
DeviceNET, PROFIBUS,
PROFINET, INTERBUS and
SafetyBUS p; the standard
head modules can communicate
with CANopen, DeviceNET,
PROFIBUS, PROFINET and
INTERBUS. This means you
can retain your existing system
architectures.

Local enable principle
reduces response times

The local enable principle on
the PSSuniversal compares the
incoming switch signals from the
process controller at fi eld level
with the safe enable information
on the PSS system. It then
enables the signals when
safe operation of the plant is
guaranteed.

By shifting the enable principle
to fi eld level, reduced demands
are placed on the system in
terms of CPU cycle time and bus
transmission time. Comparative
measurements have shown that
this can reduce actual response
times by more than 60 %.

Standard Failsafe

The local enable principle guarantees
the safe operationa of your plant.

44

Benefi ts at a glance
Decentralised I/O system PSSuniversal

Rapid commissioning

The PSSuniversal Startup
Software can be used to carry
out initial cable and function
tests before the plant or machine
is assembled. That way all of the
periphery is tested and functional
when you come to commission
the control software. So commis­sioning work can be carried out
independently and in parallel,
reducing dependencies and
saving time.

Cable and function tests
are simply run through the
USB port on the notebook.

Your benefi ts at a glance

• Input/output of safety-

related and standard
control signals

• Modular system structure

for fl exible applications

• Extensive selection of

modules to meet your
requirements

• Digital and analogue

processing

• Response times reduced

by over 60 % thanks to the
local enable principle

• Optimum availability thanks

to safe block switching

• Rapid installation,

rapid module exchange

• Rapid commissioning

due to the independent
periphery test

Safe block switching
of individual plant sections

Block switching is used to shut
down the supply voltage to a
group of standard outputs (e.g.
several motors) when a hazard­ous event occurs. So when a
hazardous event does occur –
e.g. an E-STOP pushbutton is
operated – the safe shutdown
of a complete plant section is
guaranteed, while other sections
can continue to operate.

Standard

I/Os

When a fault occurs, safe block switching guarantees that a particular plant
section is shut down safely, while other sections can continue to operate.

Block

switching

Failsafe

I/Os

Keep up-to-date
on decentralised
periphery:

Webcode 0930

Online information
at www.pilz.com

45

Selection guide

Decentralised I/O system PSSuniversal

Selection guide – Decentralised I/O system

Head modules for functional safety and standard control functions – PSSuniversal COM

Type Application range Communications interfaces

PSSu H SB DP

PSSu H DP

PSSu H SB

PSSu H SB DP

PSSu H SB DN

PSSu H SB CAN

PSSu H CAN

PSSu H DP

PSSu H DN

PSSu H SB IBSe

PSSu H SB IBSo

PSSu H IBSe

PSSu H IBSo

PSSu H F PN

PSSu H S PN

Failsafe functions

◆◆

◆◆◆ ◆

◆◆◆ ◆

◆◆◆ ◆

◆◆◆

◆◆◆

◆◆

Standard functions

◆◆

◆◆

◆◆

◆

◆

◆

SafetyBUS p

CANopen

DeviceNet

PROFIBUS-DP

46

PSSuniversal

Size Order number

Interbus

◆

◆

◆

◆

PROIFNET

◆

H x W x D

128.4 x 50.2 x 72.6 mm 312 010 314 010

128.4 x 75.2 x 79.4 mm 312 025 314 025

128.4 x 75.2 x 79.4 mm 312 030 314 030

128.4 x 75.2 x 79.4 mm 312 035 314 035

128.4 x 75.2 x 79.4 mm 312 045 -

128.4 x 75.2 x 79.4 mm 312 046 314 045

128.4 x 75.2 x 79.4 mm 312 047 -

128.4 x 75.2 x 79.4 mm 312 015 -

128.4 x 75.2 x 79.4 mm 312 020 -

128.4 x 75.2 x 79.4 mm 312 048 -

128.4 x 75.2 x 79.4 mm 312 049 -

128.4 x 75.2 x 79.4 mm 312 040 -

Regular version Coated version

◆

128.4 x 75.2 x 79.4 mm 312 041 -

Technical
documentation
on the decentral­ised periphery:

Webcode 0685

Online information
at www.pilz.com

47

Selection guide

Decentralised I/O system PSSuniversal

Selection guide – Decentralised I/O system

Supply modules, junction modules and safe block switching module – PSSuniversal I/O

PSSu E F PS

Type Function Application

PSSu E F PS Power supply

PSSu E F PS1 Power supply,

buffered

PSSu E F PS-P Power supply,

periphery

PSSu E PD Voltage

distribution

PSSu E PD1 Voltage

distribution

PSSu E F BSW Block switching

function

range

Failsafe functions

◆◆

◆◆

◆◆

◆◆

Electrical data

Supply
voltage

Standard functions

24 VDC max. 1.5 A

24 VDC max. 2.0 A

24 VDC -

--

◆

--

◆

24 VDC -

Current load
capacity
Module
supply

PSSu E PD

PSSu E PS-P 5 V Voltage

distribution

PSSu E PS-P +/- 10 V Voltage

distribution

PSSu E PS-P +/- 15 V Voltage

distribution

24 VDC -

◆

24 VDC -

◆

24 VDC -

◆

48

PSSuniversal

Order number Screw terminals Cage clamp terminals

Current load
capacity
Periphery
supply

max. 10 A 312 190 314 190

max. 10 A 312 191 314 191

max. 10 A 312 185 314 185

- 312 195 314 195

- 312 196 314 196

max. 8 A 312 230 314 230

- 312 590 -

Regular
version

Coated
version

Order

number

........ 312 610

2)

............ 312 600

1)

PSSu BP-C 1/8 S

PSSu BP-C1 1/12 S ...... 312 618

PSSu BP-C 1/12 S ........ 312 622

PSSu BP-C 2/16 S ........ 312 630

PSSu BS 1/8 S .............. 312 650

PSSu BS-R 1/8 S .......... 312 652

PSSu BS-R 2/8 S .......... 312 654

Suitable

base module

PSSu BP 1/8 S

◆◆ ◆◆

◆◆

◆◆◆◆ ◆◆◆◆

◆◆◆

◆◆◆ ◆◆◆

PSSu BS 2/8 S .............. 312 656

◆◆ ◆◆

◆◆

........ 312 611

2)

............ 312 601

1)

PSSu BP 1/8 C

PSSu BP-C 1/8 C

PSSu BP-C 1/12 C ....... 312 619

PSSu BP-C1 1/12 C ..... 312 623

PSSu BP-C 2/16 C ....... 312 631

PSSu BS 1/8 C ............. 312 651

PSSu BS-R 1/8 C ......... 312 653

PSSu BS-R 2/8 C ......... 312 655

PSSu BS 2/8 C ............. 312 657

- 312 591 -

- 312 592 -

◆◆◆ ◆◆◆

◆◆◆ ◆◆◆

1)

without C-rail 2) with C-rail

Technical
documentation
on the decentral­ised periphery:

Webcode 0685

Online information
at www.pilz.com

49

Selection guide

Decentralised I/O system PSSuniversal

Selection guide – Decentralised I/O system

Input/output modules for functional safety and standard control functions – PSSuniversal I/O

PSSu E S 4DI

Type Function Application

range

Failsafe functions

PSSu E S 4DI Digital inputs

PSSu E S 4DO 0.5 Digital outputs

PSSu E S 2DO 2 Digital outputs

PSSu E S 2DOR 10 Relay outputs

PSSu E S 2AI U Analogue inputs

PSSu E S 4AI U Analogue inputs

PSSu E S 2AI I se Analogue inputs

PSSu E S 2AI RTD Analogue inputs

PSSu E S 2AO U Analogue outputs

Standard functions

◆

◆

◆

◆

◆

◆

◆

◆

◆

Electrical data

Number of
inputs (value)

4

-

-

-

2 (0 … 10 V s.e.;
diff.; -10 … +10 V)

4 (0 … 10 V s.e.)

2 (0 … 20 mA; 4 … 20 mA)

2

-

PSSu E F 4DI

PSSu E F 2DOR 8

PSSu E F BSW

PSSu E S 4AO U Analogue outputs

PSSu E S 2AO I Analogue outputs

PSSu E S ABS SSI Absolute encoder SSI

PSSu E S INC Incremental encoder

PSSu E F 4DI Digital inputs

PSSu E F 4DO 0.5 Digital outputs

PSSu E F 2DO 2 Digital outputs

PSSu E F DI OZ 2 Digital outputs

PSSu E F 2DOR 8 Relay outputs

PSSu E F BSW Safe

Block switching

Common features:

• Supply voltage from module supply: 5 VDC

• Separation of supply

◆

◆

◆

◆

◆

◆

◆

◆

◆

◆◆

-

-

1 (SSI)

1 (INC)

4

-

-

1 (feedback loop)

-

-

50

PSSuniversal

Order number Screw terminals Cage clamp terminals

Number of
outputs (value)

Regular
version

Coated
version

- 312 400 314 400

4 (0.5 A) 312 405 314 405

2 (2 A) 312 410 314 410

2 N/O 312 510 314 510

- 312 440 314 440

- 312 445 314 445

- 312 450 314 450

- 312 490 314 490

2 (0 … 10 V; -10 … +10 V) 312 460 314 460

4 (0 … 10 V) 312 465 314 465

600

610

618

620

622

630

656

601

Order

number

........ 312

1)

PSSu BP 1/8 S

Suitable

base module

.... 312

2)

...... 312

2)

PSSu BP-C 1/8 S

PSSu BP 1/12 S

PSSu BP-C 1/12 S .... 312

PSSu BP-C 1/12 S .... 312

PSSu BP-C 2/16 S .... 312

PSSu BS 2/8 S .......... 312

611

.... 312

2)

........ 312

1)

PSSu BP 1/8 C

PSSu BP-C 1/8 C

◆◆◆ ◆ ◆◆◆ ◆

◆◆◆ ◆ ◆◆◆ ◆

◆◆◆ ◆ ◆◆◆ ◆

◆◆

◆◆◆◆ ◆◆◆◆

◆◆◆◆ ◆◆◆◆

◆◆◆◆ ◆◆◆◆

◆◆ ◆◆

◆◆◆◆ ◆◆◆◆

◆◆◆◆ ◆◆◆◆

619

621

PSSu BP-C 1/12 C ... 312

623

PSSu BP-C 1/12 C ... 312

...... 312

2)

PSSu BP 1/12 C

631

PSSu BP-C 2/16 C ... 312

657

PSSu BS 2/8 C ......... 312

2 (0 … 20 mA; 4 … 20 mA) 312 470 314 470

- 312 480 314 480

- 312 485 314 485

2 test pulse outputs 312 200 314 200

4 (0.5 A) 312 210 314 210

2 (2 A) 312 215 314 215

1 (2 A), dual-pole

312 220 314 220

1 test pulse output

2 N/O
AC1: 250 V/8 A; 2

000 VA

312 225 314 225

DC1: 24 V/ 8 A; 192 W

- 312 230 314 230

◆◆◆◆ ◆◆◆◆

◆◆◆ ◆ ◆◆◆ ◆

◆◆

◆◆◆ ◆◆◆

◆◆ ◆◆

◆◆◆ ◆ ◆◆◆ ◆

◆◆◆ ◆ ◆◆◆ ◆

◆◆

◆◆

1)

without C-rail 2) with C-rail

Technical
documentation
on the decentral­ised periphery:

Webcode 0685

Online information
at www.pilz.com

51

Selection guide

Decentralised I/O system PSSuniversal

Selection guide – Decentralised I/O system,

Wireless components – Remote station and base station for signal transfer via InduraNET p

Type Function

PSSu WB S IDN Base station with antenna connection

PSSu WB S IDN Remote station with antenna connection

PSSu WB S IDN

Wireless components – InduraNET p antennas and base modules

PSS ANT 1 IDN

Common features:

• Wireless communication: Frequency range 2.4 GHz ISM band

Type Function

PSS ANT 1 IDN InduraNET p single antenna with 2 m cable

PSS ANT 2 IDN InduraNET p dual antenna with 2 m cable

PSSu BP-C 2/16 S Base module with C-rail and screw terminals

PSSu BP-C 2/16 C Base module with C-rail and cage clamp terminals

PSSu BP 2/16 S Base module without C-rail with screw terminals

52

PSSu BP 2/16 C Base module without C-rail with cage clamp terminals

wireless components

Application range Dimensions (H x W x D) Order number

Standard function 76 x 25.4 x 60.2 mm 312 095

Standard function 128.4 x 75.2 x 79.4 mm 312 096

Application range Order number

Standard function 312 995

Standard function 312 996

Standard function 312 630

Standard function 312 631

Standard function 312 628

Standard function 312 629

Technical
documentation
on the decentral­ised periphery:

Webcode 0685

Online information
at www.pilz.com

53

Selection guide

Network components

Selection guide – Network components

Network components for SafetyBUS p

Router – Logical division
of your bus architecture

• Galvanic isolation

via optocoupler

Bridge – The link between
two networks for rapid
data transfer

• Galvanic isolation

via optocoupler

Active Junction – Modular,
fl exible isolation of sub branches

• Galvanic isolation between the

SafetyBUS p main branch and the
sub branches via optocoupler

• Max. 3 A load current

per sub branch, electronic short
circuit protection

• Main branch:

Female D-SUB connector (9-pin)

• Sub branches:

4-pin screw connectors

PSS SB BRIDGE

PSS SB ACTIVE

JUNCTION BASIS

Type Function

PSS SB Router1 Segmentation

PSS SB BRIDGE Coupling device

PSS SB ACTIVE
JUNCTION BASIS

PSS SB ACTIVE
JUNCTION EXPANSION

for SafetyBUS p

for SafetyBUS p

Active Y-junction with
repeater function –
Active Junction for
SafetyBUS p

Expansion module
for Active Junction for
SafetyBUS p

54

Active Junction Expansion –
Expansion module for
Active Junction

• Galvanic isolation between the

SafetyBUS p main branch and the
sub branches via optocoupler

• Max. 3 A load current

per sub branch, electronic short
circuit protection

• Sub branches:

4-pin screw connectors

Electrical data SafetyBUS p Size

(H x W x D)

Galvanic
isolation

Sub­branches

Virtual
cable runs

Connection Data width

Order
number

◆

- - 2 female

- 140 x 170 x 50 mm 311 055
D-SUB
connectors
(9-pin)

◆

- - 2 female
D-SUB
connector
(9-pin)

32 Bit as
virtual input/
outputs
(per SafetyBUS p

140 x 170 x 50 mm 301 131

network)

◆

2 50 m 1 female

- 94 x 49.2 x 126 mm 311 056
D-SUB
connector
(9-pin)

◆

2 - - - 94 x 26.5 x 121 mm 311 057

Technical
documentation
on network
components:

Webcode 0685

Online information
at www.pilz.com

55

®

Selection guide – SafetyBUS p

Bus connector for SafetyBUS p

Type

PSS SB SUB-D4

accessories

Selection guide

SafetyBUS p

PSS SB SUB-D4

PSS SB SUB-D4 DIAG

Bus cable for SafetyBUS p

PSS SB

BUSCABLE0 MOVE

PSS SB SUB-D4 DIAG

PSS SB SUB-D-F01

Type Application range

PSS SB BUSCABLE0

PSS SB BUSCABLE0 MOVE

PSS SB BUSCABLE0 LC

Data transfer Supply for fi eld devices

◆

◆

◆◆

56

PSS SB BUSCABLE0 HC

Network tester for SafetyBUS p

Type Application range

PSS SB TESTER Network tester

PSS SB TESTER

◆◆

for SafetyBUS p

Features Order

number

• Connector for SafetyBUS p

311 040

• Dimensions (H x W x D): 81 x 47 x 16 mm

• Female D-SUB connector, 9-pin

• Connection for permitted cable types PSS SB BUSCABLE0 and PSS SB BUSCABLE0 MOVE:

IDC terminals, cable diameter: 7.6 … 8.2 mm

• Single-core cross section: max. 0.75 mm

2

• Connector for SafetyBUS p

• Dimensions (H x W x D): 81 x 47 x 16 mm

• Female D-SUB connector, 9-pin

• Male D-SUB connector (diagnostics), 9-pin

• Connection for permitted cable types PSS SB BUSCABLE0 and PSS SB BUSCABLE0 MOVE:

IDC terminals, cable diameter: 7.6 … 8.2 mm

• Single-core cross section: max. 0.75 mm

2

• Fibre-optic coupler for SafetyBUS p

• Dimensions (H x W x D): 84 x 48 x 16 mm

• Female D-SUB connector, 9-pin

• Fibre-optic cable, ST connection for transmitter and receiver

• Graded index glass fi bre 50/125 μm or 62.5/125 μm

• Eye safety: Laser Class 3a

• Supply voltage: 5 VDC through the bus subscriber’s SafetyBUS p interface

Fixed installation Plug connection Mobile installation Field installation

◆◆

◆◆

◆ ◆

◆ ◆

311 041

311 053

Wires Order

number

3 311 070

3 311 071

1)

4

1)

4

311 074

311 076

Features Order number

• Power supply: Ni-Cd battery, 4.8 VDC, 1,000 mAh

• Charger: 110/230 VAC, 50 Hz

• Display type: Single-colour graphic LC display

German ................. 311 090

English .................. 311 091

French .................. 311 092

• Resolution: 128 x 64 pixels

• Interfaces: SafetyBUS p, USB

• Dimensions (H x W x D): 232 x 97 x 52 mm

1)

plus shielding

57

Selection guide

PSS67

Selection guide – Input module PSS67 and

PSS67 – Module

PSS67 F 16DI SB-T

PSS67 – Cable

PSS67 Cable

Type Function Application range Number

Failsafe
functions

PSS67 F 16DI SB-T Digital inputs

Type Function Socket

PSS67 Cable M8sf M12sm Sensor cable M8

PSS67 Cable M8af M12sm Sensor cable M8

PSS67 Cable M12sf M12sm Sensor cable M12

PSS67 Cable M12af M12am Sensor cable M12

PSS67 Supply Cable IN sf OUT sm, B Supply cable -

PSS67 Supply Cable IN af OUT am, B Supply cable -

PSS67 Supply Cable IN sf, B Supply cable -

◆

Standard
functions

of inputs
(value)

16

PSS67 – Adapter

PSS67 Adapter

PSS67 Supply Cable IN af, B Supply cable -

PSS67 SB LC Cable IN sf OUT sm, A SafetyBUS p cable -

PSS67 SB LC Cable IN af OUT am, A SafetyBUS p cable -

PSS67 SB LC Cable IN sf, A SafetyBUS p cable -

PSS67 SB LC Cable IN af, A SafetyBUS p cable -

Type

PSEN mag ad

PSEN cs ad

PSEN op1.1 ad

PSEN op1.2 ad

PSEN M8 M12 Transmitter ad

PSEN op 2H Receiver ad

PSEN op M12 V1 Receiver ad

PSEN op M12 V1 Receiver ad

PSEN T M12

58

accessories

Number of test
pulse outputs
(value)

4 1 -40 °C … +60 °C 24 VDC 215 x 60 x 35.5 mm 311 300

Connector Order number

M12 380 200 380 201 380 202 380 203

M12 380 204 380 205 380 206 380 207

M12 380 208 380 209 380 210 380 211

M12 380 212 380 213 380 214 380 215

- 380 250 380 251 380 252 -

- 380 253 380 254 380 255 -

- 380 256 380 257 380 258 -

Communications
interfaces

SafetyBUS p
interfaces

3 m length 5 m length 10 m length 30 m length

Ambient
temperature

Supply voltage Dimensions

(H x W x D)

Order
number

- 380 259 380 260 380 261 -

- 380 500 380 501 380 502 -

- 380 503 380 504 380 505 -

- 380 506 380 507 380 508 -

- 380 509 380 510 380 511 -

Application range Order number

Adapter for connection to PSENmag 380 300

Adapter for connection to PSENcode 380 301

Adapter for connection to PSEN op1.1 and PSEN op1.3 380 302

Adapter for connection to PSEN op1.2 380 303

Adapter for connection to PSEN op4F-s, PSEN op4H-s, PSEN op4F-m, PSEN op4H-m transmitter 380 304

Adapter for connection to PSEN op2H receiver 380 305

Adapter for connection to PSEN op4F-s, PSEN op4H-s, PSEN op4F-m, PSEN op4H-m receiver 380 306

Adapter for connection to PSEN op2B, PSEN op4F, PSEN op4H, PSEN op4B receiver 380 307

T-Adapter for connection to 2 PSEN 380 350

59

Product range

PSENopt SB for SafetyBUS p

The complete
one-stop solution:
PSEN safe sensors
from Pilz!

Webcode 0219

Online information
at www.pilz.com

Light curtains and light grids for SafetyBUS p

®

Safety for man and machine

Safeguard danger zones,
protect man, machine and
capital goods. Safely, effectively
and economically with Pilz light
curtains and light grids.

As they are non-wearing and
have fast access times, light
curtains and light grids are
particularly suitable for numerous
applications and industries.
For example:

• Metal and sheet metal working

• Robot systems

and assembly lines

• Transport and conveyor

systems

• Food and packaging machinery

Simpler installation,
fewer components

Light grids with an integrated bus
interface are particularly suitable
for use in distributed plants or
in cramped conditions. All the
settings relating to the light
grid can be stored centrally
on the PSS system and can be
activated via the safe bus system
SafetyBUS p. There is no need
for any external components
such as an evaluation device or
service distribution system.

Diagnostics make
all the difference

Diagnostics are much more
detailed via a light grid with an
integrated SafetyBUS p interface:
In addition to purely functional
and wiring-related diagnostics,
information such as misalignment,
contamination signal, external
light source, supply voltage
status for the transmitter/receiver
etc. can be sent to the PSS
programmable safety and control
systems. As part of preventive
maintenance, this diagnostic
data helps to detect faults early,
before they potentially cause the
plant or machine to shut down.

Your benefi ts at a glance

• Less project confi guration

work as there are fewer
components

• Less work during

installation, reduced
space requirement

• Reduced downtimes during

operation thanks to simple
troubleshooting and com­prehensive diagnostic data

• Complete solution that's

safe and approved

60

Selection guide
PSENopt SB for SafetyBUS p

Selection guide – PSENopt for SafetyBUS p

®

Light curtains and light grids for SafetyBUS p – PSENopt SB

Type Function Optical data Order number

PSEN opSB-4F

PSEN opSB-4H

PSEN opSB-4F Finger

protection
for SafetyBUS p

Resolution:
14 mm

PSEN opSB-4H Hand protection

for SafetyBUS p

Resolution:
30 mm

Operating
range

0.2 … 6 m 300 … 900 mm • PSEN opSB-

0.2 … 15 m 300 … 1 650 mm • PSEN opSB-

Height of
protected fi eld

4F-14-030 ....... 630 351

• PSEN opSB-

4F-14-045 ....... 630 352

• PSEN opSB-

4F-14-060 ....... 630 353

• PSEN opSB-

4F-14-075 ....... 630 354

• PSEN opSB-

4F-14-090 ....... 630 355

4H-30-030 ......630 451

• PSEN opSB-

4H-30-045 ......630 452

• PSEN opSB-

4H-30-060 ......630 453

• PSEN opSB-

4H-30-075 ......630 454

• PSEN opSB-

4H-30-090 ......630 455

• PSEN opSB-

4H-30-105 ......630 456

• PSEN opSB-

4H-30-120 ......630 457

• PSEN opSB-

4H-30-135 ......630 458

• PSEN opSB-

4H-30-150 ......630 459

• PSEN opSB-

4H-30-165 ......630 460

PSEN opSB-4B

PSEN opSB-4B Body protection

for SafetyBUS p

2, 3 or
4 beams

0.5 … 25 m 500 … 1 200 mm • PSEN opSB-

Common features:

• Compliant and approved in accordance

with DIN VDE 080 and EN IEC 61508

• Approved in accordance with

EN IEC 61496-1/-2: Type 4

• Can be used in applications in accordance

with Category 4 of EN 954-1 for fi nger,
hand and body protection

• Integral functions: Muting (total/partial)

4B-2-050 ........630 550

• PSEN opSB-

4B-3-080 ........630 551

• PSEN opSB-

4B-4-090 ........630 552

• PSEN opSB-

4B-4-120 ........630 553

• Integral SafetyBUS p interface

• Connection:

Receiver Rx: M12, 8-pin and 5-pin;
Transmitter Tx: M12, 4-pin

• Supply voltage: 24 VDC

• Dimensions (in mm):

40 x 35 x Length

61

PSS system software

Product range

System software

Solutions for the whole
engineering process

Practical software solutions are
available when designing and
programming PSS safety and
control systems – providing
support from planning to
diagnostics.

System software
PSS WIN-PRO offers
a wide function range

• Copy function – existing plant

projects can be transferred
into new projects

• Block encryption – to protect

against manipulation and
unauthorised access

• Language switching –

for worldwide use

• Online handling – which makes

troubleshooting easier in the
test and commissioning phase

PSS WIN-PRO as
full version or service version

PSS WIN-PRO is available as a
full version and a service version.
The full version contains the PVIS
diagnostic concept, with which
you can quickly and easily inte­grate unique plain text messages,
location information and step­by-step instructions into your
diagnostics.

The service version can be
used to evaluate maintenance
and diagnostic information.

Further information on PVIS
can be found on page 68.

PSS WIN-PRO –
Universal system software
with practical tools

PSS WIN-PRO contains
practical add-on tools to make
confi guration easier:

• PSSuniversal Startup

Software – including the
PSSuniversal Assistant for
confi guration and for the
independent periphery test of
the decentralised I/O system
PSSuniversal

• SafetyBUS p Confi gurator –

for confi guration of the safe
bus system SafetyBUS p

• Ethernet Confi gurator –

for setting up complete
Ethernet networks

The add-on tools are also
available separately.

62

Benefi ts at a glance
System software

Your benefi ts at a glance

• PSS WIN-PRO

available as full version
and service version

• Practical add-on tools

for rapid confi guration of
the whole control solution

• Copy function for

existing plant projects

• Extensive selection of

software function blocks

• Manipulation protection

through block encryption

• Integrated PVIS diagnostic

concept

Simple to program thanks
to software function blocks

With an extensive selection
of software function blocks for
safety and control, we make
it easier for you to program
standardised control sequences.
Instead of complex programming
you just have to set the param­eters – and that requires a lot
less effort!

Software function blocks
for the plant’s safety-related
section:

• To control and monitor

presses, transfer lines,
general E-STOP, safety
gate and light grid functions

• To enter plant-specifi c

parameters

• Approved by BG and TÜV

Software function blocks
for the plant’s standard section:

• Can be integrated into existing

fi eldbus and Ethernet networks
via the relevant drivers

• Direct connection via

communication modules
or user interfaces

An overview of the function
blocks can be found on page 66.

Keep up-to-date
on system software:

Webcode 1531

Online information
at www.pilz.com

63

Selection guide

System software

Selection guide – System software

System software and confi guration tools for PSS programmable safety and control systems

Type Features

PSS WIN-PRO CD

System software

• Programming software PSS WIN-PRO

• Windows-based user interface:

German, English, French, Spanish (selectable)

• Programming languages: IL, LD, FBD (selectable)

• Online help

• Also contains:

- PSSuniversal Assistant confi guration software

- PSSuniversal Startup Software

- Ethernet Confi gurator

- SafetyBUS p Confi gurator

- Diagnostic concept PVIS

PSSuniversal Startup Software
incl. PSSuniversal Assistant

Confi guration and independent
periphery test of the decentralised
I/O system PSSuniversal

PVIS OPC Server,
PVIS ActiveX Control,
PVIS OPC Confi gurator

Diagnostic software

• Function test performed on a PSSuniversal

system via the integral USB port, without
the controller connected

• FS and ST outputs are switched on/off

• Input status display

(supports the panel builder, for example,
during the wiring test)

• Online help

• Diagnostics displayed on Pilz operator terminals PMIvisu,

PMIopen or industrial computers, in accordance
with the Pilz PVIS diagnostic concept

• The triggering fault is displayed along with

step-by-step remedy information for the operator

• Diagnostic texts and remedies are created simply

by selecting from the list of ready-made texts in
PSS WIN-PRO

• Diagnostic data is called up from the control

system through PVIS ActiveX Control or other OPC Clients

• Process data is called up from the control system

through other OPC Clients (e.g. graphics software)

• PVIS OPC Server is confi gured via the

PVIS OPC Confi gurator

64

Planning and product selection guides

Pilz Service Applications CD

2D and 3D product macros
for EPLAN 5.70 and eCabinet

• User interface: German and English

System requirements Order number

• Operating system: Windows® 2000 or XP

PSS WIN-PRO software on CD

• Standard PC with min. 1 GHz processor

• RAM: min. 256 MByte

• Hard drive: ca. 500 MByte of available disk space

Full version for system confi guration
and programming

• Single-user licence (Basic) .............................. 301 288B

• Additional licence (User)

for an additional workstation ........................... 301 288K

• Multi-user licence (Multi-User) ......................... 301 288M

1)

...................... 301 290D

2)

• Operating system: Windows

®

2000 or XP

• Standard PC with min. 1 GHz processor

• RAM: min. 256 MByte

• Hard drive: ca. 100 MByte of available disk space

PVIS OPC Server
and PVIS ActiveX Control:

• Operating system: Windows

®

2000 or XP

• Standard PC with min. 1 GHz processor

• RAM: min. 256 MByte

• Hard drive: ca. 60 MByte of available disk space

or

• PMIvisu, PMIopen

PVIS OPC Confi gurator:

• Operating system: Windows

®

2000 or XP

• Standard PC with min. 1 GHz processor

• RAM: min. 256 MByte

• Hard drive: ca. 100 MByte of available disk space

Service version for starting/stopping the PSS system,
maintenance and diagnostic information

2)

• Single-user licence (Basic) .............................. 301 289B

• Additional licence (User)

for an additional workstation ........................... 301 289K

• Multi-user licence (Multi-User) ......................... 301 289M

• Software CD-ROM ........................................... 312 890B

• Single-user licence (Basic)

• Additional licence (User)

3)

............................ 312 890B

3)

for an additional workstation ........................... 312 890K

• Software CD-ROM ........................................... 261 904

• Runtime licence for Pilz PMI operator terminals

(1:1 connection) ............................................... 261 905

• Runtime licence for Pilz PMI operator terminals

(for up to 8 subscribers) .................................. 261 906

• Runtime licence for PC

(1:1 connection) ............................................... 261 907

• Runtime licence for PC

(unlimited subscribers) .................................... 261 908

1)

2)

3)

Further licensing conditions available on request

Free licence for Startup Software PSSuniversal Assistant

Also available with manual

Technical
documentation on
the system software:

Webcode 0685

Online information
at www.pilz.com

• Operating system: Windows® 95, 98 and NT 301 995

65

Selection guide

Software function blocks

Selection guide – Software function blocks

Software function blocks for functional safety (Safety)

Type Function Order

PSS-SB-NOT
E-STOP software package

PSS-SB-TRA
Transfer line software package

PSS-SB-EXZ2
Eccentric press software package

PSS-SB-HYD
Hydraulic press software package

PSS-SB-AKAS
Fiessler-AKAS software package

PSS-SB-AI2
Analogue input software package

PSS-SB-GLT
Tank farm installation
software package

PSS-SB-FT
Burner management
software package

Software function blocks for monitoring and
evaluating E-STOP functions

Software function blocks for electrically monitored
safety devices on interlinked plants

Software function blocks for safety devices on
eccentric presses or press lines

Software function blocks for safety devices on
hydraulic presses or press lines

Software function block SB230 for controlling and
monitoring the AKAS press brake protection device

Software function blocks for monitoring and reading
analogue values from the PSS input modules

Software function blocks to monitor safety-related
functions on tank farm installations

Software function blocks for fl exible generation
of programs to drive and monitor various types of burner

number

301

176…

301

175…

301

172…

301

173…

301

188…

301

183…

301

177…

301

181…

66

PSS-SB-REGLER
Control engineering
software package

PSS-SB-VSTOPP
Locked stop software package

PSS-SB-SENSOR
IFM sensor software package

Software function blocks for failsafe control and
monitoring of a burner's fuel/air ratio, plus a
PID controller for regulating furnaces and process
engineering functions

Software function blocks for bringing a plant to a
locked stop and for preventing a machine from
starting up unintentionally

Software function block for evaluating IFM's
inductive safety switch

301

301

301

187…

184…

189…

Software function blocks for the standard section (Control)

Type Application range Order

ST-SB-IBS-S
Driver software package

ST-SB-DP-S
Driver software package

ST-SB-RK512
Driver software package

ST-SB-DN-S
Driver software package

ST-SB-Mod RTU-S
Driver software package

ST-SB-CANopen
Driver software package

ST-SB-ControlNet
Driver software package

ST-SB-Ethernet
Driver software package

Standard function blocks
for Interbus-S Slave communication

Standard function blocks
for PROFIBUS-DP Slave communication

Standard function blocks
for RK512 passive

Standard function blocks
for DeviceNet-DN-Slave communication

Standard function blocks
for Modbus

Standard function blocks
for CANopen

Standard function blocks
for ControlNet

Standard function blocks
for Ethernet

number

301

253…

301

259…

301

260…

301

262…

301

263…

301

266…

301

268…

301

273…

ST-SB-SER
Driver software package

ST-SB-PSS-CNC Cyb
CNC software package for Cybelec

Standard function blocks
for serial interface

Standard function blocks SB157 and SB158
for data exchange between a PSS and a
Cybelec CNC controller

When ordering: please state the code for the type of licence you require

(B = Basic licence, K = Copy licence, U = Update licence, G = General licence).

301

301

279…

278…

Technical
documentation
on software
function blocks:

Webcode 0685

Online information
at www.pilz.com

67

Product features

PVIS diagnostic concept

Diagnostics made simple – With the diagn

Operational features

• Clear information on the

fault that has occurred:
The operator is able to act
quickly in the event of a fault.

• Targeted support for trouble-

shooting and fault recovery:
This increases your ability to
act in the case of a malfunction
and thus your productivity.
The remedy messages for the
safety devices are already pre­defi ned and stored in the tools.

• Analysis included: For later

analysis, PVIS stores every
event with details of incoming
and outgoing times in an
“Event Log” ring memory.

Minimum downtimes

Plant and machinery must be
producing. As effi ciently and
economically as possible, and
without interruption. It’s not
until the machine suffers an
unscheduled stop that you
recognise the value of good,
user-friendly diagnostics.

A sophisticated concept
developed from practice is a
prerequisite. At Pilz we call it
PVIS for short. It’s a universal
diagnostic concept for small
machines to large plants.

Two recognised factors were
key for development. Machine
manufacturers require program­ming to be simple, involving
minimum effort. Operators, on
the other hand, need clear,
unambiguous instructions to
enable them to rectify faults
effi ciently. PVIS satisfi es both
sides.

Confi guration features

• Diagnostic projects are

created with just a few clicks,
using familiar programming
software (PSS WIN-PRO or
PNOZmulti Confi gurator).

• Pre-defi ned plain text

messages and remedy
messages are available for
devices and blocks. Texts
can be copied, adapted or
created from new.

• All pre-defi ned texts are

stored in multiple languages.

• Diagnostic messages can

be extended based on bit
and word information from
the control systems.

PVIS event message
components

• Plain text message

for the event

• Remedy messages

for each event
(up to eight actions)

• Text-based location

information on equipment
identifi er, scope
and responsibility

• Messages are prioritised –

the triggering event is
always displayed fi rst

The texts are stored
in the relevant PSS or
SafetyBUS p project. For
further details please refer
to our System Description!
Webcode 0685
www.pilz.com

68

®

ostic concept PVIS

Fits perfectly into any customer topology

PSS PWR

PSS SB 3006-3 ETH-2

1

24 V

X0

0 V

X1 X2 X3

CHIP-Card

T0T1T2

T3

O0O1O2

CI-

CI+

CO-

CO+

POWER

RUN

DIAG

FAULT

IFAULT

O FAULTI0I1I2I3I4I5I6I7I8I9

I10

X4 X5 X6 X7

0V

0V

O3

13O414

23O524

24V

24V

OA0

PNOZ m1p

I11

I12

I13

I14

I15

I16

I17

I18

I19A1A1A2A2

For safety systems, control systems, sensor technology and motion control

ST

F-STACK

FS

PG USER

3

RUN ST

RUN FS

0 V

1

T 0

POWER

T 1

I0.0

AUTO PG

I0.1

X1

SPS

I0.2

PG

I0.3
I0.4

RUN

I0.5

9

STOP

ETHERNET

LINK
10/100 BASE T

ON OFF

TRAFFIC

R (USER)

T

LINK
10/100 BASE T
TRAFFIC

STATUS SB

SafetyBUS p

PSS PWR

PSS SB 3006-3 ETH-2

1

24 V

X0

0 V

3

RUN ST

RUN FS

1

0 V
T 0

POWER

T 1
I0.0

AUTO PG

I0.1

X1

SPS

ST

I0.2

PG

I0.3

F-STACK

I0.4

RUN

I0.5

9

FS

STOP

PG USER

ETHERNET

LINK
10/100 BASE T

ON OFF

TRAFFIC

R (USER)

T

LINK
10/100 BASE T
TRAFFIC

STATUS SB

SafetyBUS p

Confi guration

with just a few clicks

First failure

detection

Graphical location

information

Practical solution proposals –

step-by-step

Save time during operationSave time during engineering

Keep up-to-date
on the diagnostic
concept PVIS:

Webcode 1046

Online information
at www.pilz.com

69

Benefi ts at a glance

Diagnostic concept PVIS

Wide range of application options

Benefi ts for
machine operators

• Save time and money with

error messages in plain text

• Practical solution proposals

help to get production
restarted quickly

• Simple to operate,

without any knowledge
of programming

• Machine-specifi c

diagnostic solution thanks
to an intelligent concept

Keep up-to-date
on the diagnostic
concept PVIS:

Webcode 1046

Online information
at www.pilz.com

Benefi ts for machine
manufacturers and system
integrators

• Use familiar software:

PSS WIN-PRO or
PNOZmulti Confi gurator

• Pre-defi ned error messages

and step-by-step remedy
messages for a large
number of safety devices

• Save time with simple

confi guration: just a
few clicks in the control
system’s software

• Pre-defi ned messages

in multiple languages

• Flexible concept –

easy to adapt pre-defi ned
messages and add new
messages

Universal diagnostic concept: From a small machine to
a large plant – PVIS suits every application.

70

Index

Index

• A

Absence of feedback .............14, 44

Active Junction ......................41, 54

Adapter ........................................58

Airport automation .......................16

Aluminium processing .................16

Antennas ..........................18, 20, 52

Automation networks ....................9

Automotive industry.....................16

• B

Base module ....................42, 49, 51

Base station ...........................19, 52

Block ..................................7, 62, 66

Block switching .........42, 44, 45, 50

Block switching module ..42, 45, 48

Bridge ....................................40, 54

Bus structure .........................12, 41

Bus system ..............6, 8, 14, 21, 60

• C

Cablecar technology .............16, 23

CANopen ...............................21, 44

Central processing units ..............26

Centralised safety system .....34, 36

Coexistence ...........................18, 20

Commissioning ......................44, 62

Communication modules ......25, 30

Communication

network ......................4, 6, 8, 21, 44

Compact systems........................32

Conveyor technology ............16, 23

Cross-communication .................13

• G

General communication

networks .....................................21

• H

Head module ...................42, 44, 46

• I

I/O system .........................7, 42, 44

InduraNET p............. 6, 9, 18-20, 52

Input and output modules .....25, 28

Input/output ...................4, 6, 40, 44

Input/output module ........25, 42, 50

Interbus ..................................21, 44

IP67 ....................................... 40-41

• L

Light curtains ...............................60

Light grids ....................................60

Local enable principle ..................44

• M

Modular design ............................42

Modular safety systems ..............24

Module rack ...........................25, 26

• N

Network components ............41, 54

Networks ...............8, 12, 21, 41, 54

• O

OPC Confi gurator ........................64

OPC Server ..................................64

PSSmodular.......................7, 24, 30

PSSuniversal Assistant ..........62, 64

PSSuniversal Startup

Software ..........................45, 62, 64

PVIS ................................. 64, 68-70

PVIS ActiveX Control ...................64

PVIS OPC Confi gurator ...............64

PVIS OPC Server .........................64

• R

Real-time Ethernet ..............6, 8, 10

Remote station ......................19, 52

Router ....................................41, 54

• S

Safety Network

International e.V. ..........................17

Safety relays PNOZ .....................22

SafetyBUS p Confi gurator .....62, 64

SafetyNET p............................. 9-13

Selective shutdown .....................15

Service Applications CD ..............64

Shock resistance .........................33

Shutdown, safe ...........................45

Software function blocks .......63, 66

Speed classes .............................11

Standard head module ....42, 44, 46

Standards ....................................23

Steel and aluminium

processing ...................................16

Supply voltage module ................42

Synchroneity ................................13

System software ....................62, 64

• D

Decentralised

I/O system ........................7, 42, 44

Decentralised periphery ...............40

Decentralised safety system .......38

DeviceNet ..............................21, 44

Diagnostic

concept PVIS ......... 5, 62, 64, 68-70

Diagnostics ...........5, 21, 60, 62, 64,

...............................................68, 70

Diversity ................................. 19-20

• E

Enable principle ...........................44

Ethernet .................8, 10, 13, 17, 21

Ethernet Confi gurator ............ 63-64

• F

Failsafe head module ......42, 44, 46

Frequency management ..............20

• P

Packaging industry ......................16

Parameter setting ........................63

Planning .................................62, 64

Power supplies ............................26

Presses ..................................16, 63

PROFIBUS .......................21, 44, 67

PROFINET .......................10, 21, 44

Programming ...............7, 62, 65, 68

Project confi guration ............. 68-70

Protection type IP67 .............. 40-41

PSENopt ................................ 60-61

PSS 3000 ...................24, 26, 28, 30

PSS 3006 ...............................32, 38

PSS 3047 ...............................32, 34

PSS 3075 ...............................32, 36

PSS 3100 ...................24, 26, 28, 30

PSS WIN-PRO .......................62, 64

PSS67 ....................................41, 58

PSScompact......................7, 32, 38

• T

Temperature ...........................40, 41

Temperature fl uctuations .............40

Temperature resistance ...............40

Topology ................................12, 21

Traf fi c systems .............................23

• W

Wireless ...................................8, 18

Wireless communication .......20, 52

Wireless technology ..........8, 18, 20

71

AT

Pilz Ges.m.b.H.
Sichere Automation
Modecenterstraße 14
1030 Wien
Austria
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

AU

Pilz Australia
Safe Automation
Suite C1, 756 Blackburn Road
Clayton, Melbourne VIC 3168
Australia
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

BE LU

Pilz Belgium
Safe Automation
Bijenstraat 4
9051 Gent (Sint-Denijs-Westrem)
Belgium
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

BR

Pilz do Brasil
Automação Segura
Rua Ártico, 123 - Jd. do Mar
09726-300
São Bernardo do Campo - SP
Brazil
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

CH

Pilz lndustrieelektronik GmbH
Gewerbepark Hintermättli
Postfach 6
5506 Mägenwil
Switzerland
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

CN

Pilz Industrial Automation
Trading (Shanghai) Co., Ltd.
Safe Automation
Rm. 704-706
No. 457 Wu Lu Mu Qi (N) Road
Shanghai 200040
China
Telephone: [phone]
Telefax: [phone]
E-Mail:

[e-mail]

DE

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfi ldern
Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

DK

Pilz Skandinavien K/S
Safe Automation
Ellegaardvej 25 L
6400 Sonderborg
Denmark
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

ES

Pilz lndustrieelektronik S.L.
Safe Automation
Camí Ral, 130
Polígono Industrial Palou Nord
08400 Granollers
Spain
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

FI

Pilz Skandinavien K/S
Safe Automation
Nuijamiestentie 5 A
00400 Helsinki
Finland
Telephone: [phone]
Telefax: [phone]
E-Mail: pilz.fi @pilz.dk

FR

Pilz France Electronic
1, rue Jacob Mayer
BP 12
67037 Strasbourg Cedex 2
France
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

GB

Pilz Automation Technology
Safe Automation
Willow House, Medlicott Close
Oakley Hay Business Park
Corby
Northants NN18 9NF
United Kingdom
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

IE

Pilz Ireland Industrial Automation
Cork Business and Technology Park
Model Farm Road
Cork
Ireland
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

IT

Pilz ltalia Srl
Automazione sicura
Via Meda 2/A
22060 Novedrate (CO)
Italy
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

JP

Pilz Japan Co., Ltd.
Safe Automation
Shin-Yokohama Fujika Building 5F
2-5-9 Shin-Yokohama
Kohoku-ku
Yokohama 222-0033
Japan
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

KR

Pilz Korea Ltd.
Safe Automation
9F Jo-Yang Bld. 50-10
Chungmuro2-Ga Jung-Gu
100-861 Seoul
Republic of Korea
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

MX

Pilz de Mexico, S. de R.L. de C.V.
Automatización Segura
Circuito Pintores # 170
Cd. Satelite
C.P. 53100
Naucalpan de Juarez, Edo. de Mexico
Mexico
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

NL

Pilz Nederland
Veilige automatisering
Postbus 186
4130 ED Vianen
Netherlands
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

…

In many countries we are
represented by sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

NZ

Pilz New Zealand
Safe Automation
5 Nixon Road
Mangere
Auckland
New Zealand
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

PL

Pilz Polska Sp. z o.o.
Safe Automation
ul. Odlewnicza 1
03-231 Warszawa
Poland
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

PT

Pilz Industrieelektronik S.L.
R. Eng Duarte Pacheco, 120
4 Andar Sala 21
4470-174 Maia
Portugal
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

SE

Pilz Skandinavien K/S
Safe Automation
Energigatan 10 B
43437 Kungsbacka
Sweden
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

TR

Pilz Emniyet Otomasyon
Ürünleri ve Hizmetleri Tic. Ltd. Şti.
İsmail Paşa Sokak No: 8
Koşuyolu/Kadıköy
34718 İstanbul
Tur ke y
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

US CA

Pilz Automation Safety L.P.
7150 Commerce Boulevard
Canton
Michigan 48187
USA
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

www

www.pilz.com

Technical support

[phone]

© Pilz GmbH & Co. KG, 2008

5-4-2-2-018, 2008-04 Printed in Germany

are registered,

®

, the spirit of safety

®

, SafetyNET p

®

, SafetyEYE

®

, SafetyBUS p

®

, PVIS

®

, PSS

®

, PSEN

®

, Primo

®

, PNOZ

®

, PMI

®

, PMCprotego

®

, PIT

®

, Pilz

®

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfi ldern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

In some countries, InduraNET p

protected trademarks of Pilz GmbH & Co. KG. Text and graphics in this leafl et are simply intended to give an overview of the system. No responsibility accepted for errors or omissions.