Pilz PSS User Manual
®
PSS
Programmable safety systems PSSmodular, PSScompact,
decentralised I/O system PSSuniversal, safe bus system SafetyBUS p,
wireless system InduraNET p, real-time Ethernet SafetyNET p
Programmable Safety and Control Systems
One system for safety and standard.
Business activities
Excellent Components
Sensor
technology
Control and
communication
Motion Control
Operating and
monitoring
Software
• Safety switches
• Secure safety gate systems
• Optoelectronic
protective devices
• Safe camera systems
• Electronic monitoring relays
• Safety relays
• Programmable
safety and control systems
• Industrial communication
• Control systems
• Servo amplifi ers
• Motors
• Control and signal devices
• Operator terminals
• System software
• User software
• Software tools
Professional Services
Consulting and
engineering
Training
• Risk assessment
• Safety concept
• Safety design
• System implementation
• Safety validation
• CE services
• International compliance
services
• Plant assessment
• Inspection of ESPE
• Seminars
• Courses
Support
Technical help round the clock!
Technical support is available
from Pilz round the clock. This
service is provided free of charge
beyond standard business hours.
Americas
• Brazil
+55 11 8245-8267
• Mexico
+52 55 5572 1300
• USA (toll-free)
+1 877-PILZUSA (745-9872)
Asia
• China
+86 21 62494658-216
• Japan
+81 45 471-2281
• Korea
+82 2 2263 9540
Australia
• Australia
+61 3 95446300
You can reach our
international hotline on:
Europe
• Austria
+43 1 7986263-0
• Belgium, Luxembourg
+32 9 3217575
• England
+44 1536 462203
• France
+33 3 88104000
• Germany
+49 711 3409-444
• Ireland
+353 21 4804983
• Italy
+39 031 789511
• Scandinavia
+45 74436332
• Spain
+34 938497433
• Switzerland
+41 62 88979-30
• The Netherlands
+31 347 320477
• Turkey
+90 216 5452912
+49 711 3409-444
Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfi ldern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
Internet: www.pilz.com
Why does Pilz offer more?
Because the integrality
of our business activities is
what sets us apart.
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Pilz is a solution supplier for
all automation functions.
Including standard control functions. Developments from Pilz
protect man, machine and the
environment. That's why all our
experience and knowledge goes
into individual products as well
as consistently sophisticated
system solutions.
• Sensor technology
• Control and communication
• Motion Control
• Operating and monitoring
• Software
• Consulting and engineering
• Training
Appropriate services relating
to individual components and
independent generic services
guarantee that our customers
obtain customised automation
solutions, all from one source.
Pilz is a family business
that's closer to its customers.
Pilz has a tradition as a
family-run company stretching
back 60 years.
Real proximity to customers
is visible in all areas, instilling
confi dence through individual
consultation, fl exibility and
reliable service.
We are your contact, guide and
competency leader en route to an
optimum automation solution.
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Contents
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• Pilz product areas ............................................. 4
• Product area
Control and communication ............................ 6
• Product group
Industrial communication ................................ 8
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- SafetyNET p system features .......................... 10
- SafetyBUS p system features .......................... 14
- Safety Network International e. V. ................... 17
- InduraNET p system features .......................... 18
- General communication networks ................... 21
• Product group
PSS programmable safety
and control systems ......................................... 22
- PSSmodular systems ...................................... 24
- PSScompact systems ..................................... 32
- Decentralised periphery
and network components ................................ 40
- System software .............................................. 62
- Software function blocks ................................. 63
Safe automation from Pilz
As fl exible as your plant is
On complex machinery and distributed plants, PSS programmable safety and control systems
monitor safety-related functions
and/or undertake complete
control of the machine – whether
centralised or decentralised
via the safe, open bus system
SafetyBUS p.
Pilz PSS programmable safety
and control systems control
and monitor the widest range of
applications worldwide. The
comprehensive control system
portfolio provides fl exibility in
the way devices are combined,
so that numerous application
options are covered.
Innovation is our motto!
We work closely with customers
to continually develop the
PSS programmable safety and
control systems. New technologies – such as the real-time
Ethernet system SafetyNET p or
the wireless InduraNET p system
for industrial use – open up new
horizons in control technology.
• PVIS diagnostic concept .................................. 68
• Index ................................................................... 71
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Safety
Control
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Pilz product areas
Solution suppliers for safety and standard
Pilz offers a universal concept
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right across industry. Whether
you need safety or standard
control functions, machine or
for solutions that can be applied
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plant, centralised or decentralised, a single product or a total
solution: With Pilz you will
defi nitely fi nd a solution for
your automation function.
Are you looking for a fl exible
solution for your automation
functions? Then you’ve come
to the right place!
Your requirements: Our solution:
PMDsrange
electronic monitoring relays
• PMDsrange: Electronic
monitoring relays for electrical
safety, such as voltage or true
power monitoring.
• PNOZ: Safety relays for
functional safety, for simple
plant and machinery with
up to 14 safety functions.
Safe monitoring of E-STOPs,
safety gates and light curtains/
light grids, in compliance with
the standards.
• PSS: Programmable safety
and control systems for use
on complex machinery or
distributed plants, to monitor
safety-related functions and/or
for complete machine control.
• Industrial communication:
Transfer input/output signals
and control data reliably
and safely.
PNOZ safety relays
PSS programmable
safety and control systems
Industrial
communication networks
4
Supplementary
product areas:
Sensor technology
Products for safety
and standard
Besides “Control and
communication”, other product
areas also contain fi rst-class
components, which you can
use individually or combine to
form a system.
Sensor technology, used in
conjunction with Pilz safe control
technology, offers a co-ordinated,
complete solution that’s
economical, approved and safe.
The focus is always on the
protection of man and machine,
in compliance with the standards
and regulations.
Software includes system
software, user software and
software tools. Here you’ll fi nd
the right tool for every task.
From product-related software
to diagnostic software, through
to the PAScal Safety Calculator.
Services in the fi eld of machinery
safety are covered holistically
by Pilz. From risk assessment
through to ESPE inspection.
Pilz also offers a comprehensive
range of training courses and
seminars, covering generic issues
relating to machinery safety as
well as Pilz products.
Motion control
Operating and monitoring
Software
Services
Motion control offers complete,
safe, scalable drive technology
as part of the Pilz solution.
It provides overall solutions
for automating your machine,
from operation via the controller
through to the movement of
highly dynamic drives, including
all safety aspects.
Operating and monitoring
offers diagnostic and visualisation
devices, plus control and signal
devices as part of the Pilz
solution. The focus is always
on fast, simple confi guration.
Machine downtimes are clearly
reduced thanks to the overall
diagnostic concept PVIS.
The whole range
of business activities
at a glance:
Webcode 0326
Online information
at www.pilz.com
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Safety
Control
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Product area
Control and communication
PSS® – The solution for standard and safety
Safe, economical, powerful
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You can use Pilz PSS programmable safety and control systems
and the corresponding communication networks to implement
the widest range of automation
solutions – from the monitoring of
safety-related functions through
to the complete control of plant,
machinery and process cycles.
Your requirements
determine the system structure
• Stand-alone machine or plant
• Centralised or decentralised
architecture
• Safety-related or standard
control functions
Industrial communication
With Pilz industrial communication systems you can transfer
input/output signals safely
and reliably. Opt for the open,
real-time Ethernet SafetyNET p,
for example, which connects
the drive, safety and control
functions. Or you can network
your plant and machinery using
the safe, open bus system
SafetyBUS p. As a further
innovation, with the wireless
system InduraNET p Pilz has
developed a wireless solution
for an industrial environment.
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PSS programmable
safety and control systems
PSS programmable safety and
control systems are available in
a compact or modular design,
central and decentralised, for
direct fi eld application.
PSSmodular
For safety and control:
Assemble your individual solution
for centralised and decentralised
tasks – in accordance with your
requirements.
PSScompact
Six series covering safety
and control: Benefi t from an
extensive selection of versatile,
space-saving control solutions.
PSSuniversal
The decentralised I/O system
for safety and control: Cover the
complete input/output level with
just one system.
System software for
PSS programmable safety
and control systems
Practical software tools and
an extensive selection of
approved software function
blocks provide support as you
design and program your PSS
safety and control systems – from
planning through to diagnostics.
PSSmodular
PSScompact
PSSuniversal
System software
PSS SB 3006-3 ETH-2
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SafetyBUS p
Keep up-to-date on
PSS programmable
safety and control
systems:
Webcode 0527
Online information
at www.pilz.com
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Safety
Control
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Product group
Industrial communication
Backbone of safe automation
Data transfer –
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Safe and reliable
Automation solutions are based
on reliable communication
networks. With its different
networks, Pilz offers the solution
for a range of requirements.
Whether you want wireless data
transfer or real-time – you’re
well advised to go for Pilz
communication networks.
Thanks to interfaces to all
other common fi eldbus systems
and Ethernet, you remain
independent in your choice
of control concept.
SafetyNET p – Real-time Ethernet for complete automation.
SafetyBUS p – The safe, open bus system.
InduraNET p – Reliable wireless technology
for the rugged everyday industrial environment.
Optimum integration – Thanks to an open system connection.
8
Pilz network systems
On large, complex and
distributed plants, control signals
are input/output directly in the
fi eld. This requires powerful,
available automation networks.
• With the wireless InduraNET p system, which
has been specially developed for industrial use,
signals can be exchanged with mobile devices,
for example.
• The open Ethernet system SafetyNET p can
be used for the safe transfer of time-critical data
as well as for standard communication of the
complete plant control system. With dynamic
applications, data is transmitted in real-time.
Keep up-to-date on:
• SafetyBUS p
Webcode 2469
• SafetyNET p
Webcode 2541
• InduraNET p
Webcode 2605
Online information
at www.pilz.com
• With the safe, open bus system SafetyBUS p,
time-critical information can safely be transmitted
decentrally at fi eld level.
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System features
SafetyNET p
SafetyNET p® – Networking of plant and ma
Investment protection
and independence with
an open system
• Existing SafetyBUS p and
fi eldbus installations can be
connected to SafetyNET p
and operate in co-existence
• Existing installations with other
industrial Ethernet systems
such as PROFINET and
Ethernet/IP can be connected
to SafetyNET p
• Any Ethernet device, e.g. PC,
camera, printer, etc. can be
Real-time Ethernet for
complete automation
SafetyNET p is based on
standard Ethernet and can be
used simultaneously for real-time,
standard and safety-related
communication functions in
industrial automation:
• For the safe transfer of
time-critical, safety-related data
• For transferring information
from the standard control
process
• For real-time communication
of all signals in highly dynamic,
synchronised applications
All of a plant and machine’s
control functions are networked
using a single system.
connected to SafetyNET p;
IP-based Ethernet utilities
such as E-Mail, Internet or
streaming can also be used
across the network
New horizons in
control technology
SafetyNET p enables new
fl exibility at optimum cost for
complete networking of plant
and machinery. So the system
based on the Ethernet standard
opens up new horizons in
control technology:
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• Decentralisation of the control
intelligence directly to fi eld level
• Ability to maintain a
centralised view
• Long-term, implementation of
functional machine modules
chinery
Individually adaptable
system standard with
two speed classes:
RTFN and RTFL
You can adapt SafetyNET p to
the widest range of automation
technology requirements and so
achieve the optimum cost-benefi t
ratio for your network design,
using just one system:
• For real-time communication
in highly dynamic applications,
e.g. on fi lling and packaging
machinery, use the RTFL speed
class (Real Time Frame Line)
with deterministically guaranteed scan times of 62.5 μs
and below
• For fi eldbus class
communication and for
networking individual production cells, use the RTFN speed
class with processing cycles of
approx. 1 ms – this is designed
for connecting a large number
of subscribers and for large
network extensions
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System features
SafetyNET p
SafetyNET p® – As fl exible as your plant is
Flexible topologies
and dynamic structures
SafetyNET p supports the
widest range of topologies.
The application options are
many and varied:
• Linear structure – optimised
for rapid scan times and the
integration of existing bus
structures
• Star structure – data exchange
via a central node (e.g. CPU),
fl exibility in the way devices
can be connected and
disconnected from the network
• Tree structure – combination of
network segments with equal
or varied performance, ideal for
large, complex networks
• Ring structure – Redundancy
is guaranteed; if a component
should fail, a second route
can be used
Linear
Star
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All of the structures are dynamic.
Network subscribers can be
deactivated and replaced without
the need to reconfi gure the network. So you can connect mobile
devices if necessary, during
maintenance and diagnostics for
example, and implement variable
confi gurations within the production process, e.g. tool change.
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Benefi ts at a glance
SafetyNET p
Safety right from the start
With SafetyNET p, the transfer of
safety-related data and standard
control information across a
system is physically mixed but
logically separate, and therefore
free from feedback. The safety
protocol is considered within
the system right from the start
and not just added later: The
protocol structure guarantees
stable network communication;
telegrams containing safetyrelated information, such as
a person entering a plant’s
danger zone, arrive safely at
the intended recipient.
Your benefi ts at a glance
• Open, individually adapt-
able network solution for all
automation functions
• Safety right from the start
• Based on the
Ethernet standard
• Real-time communication
for highly dynamic applications
• Flexible topology design
• Dynamic structures when
swapping subscribers
• Short scan times of
up to 62.5 μs
• High performance through
cross-communication
• Open connection to existing
system architectures
High performance through
cross-communication
All network components
have equal rights and can
both use and provide utilities.
Cross-communication enables
the decentralised processing of
data between two subscribers,
without calling on a central
instance (producer/consumer
model). This saves time and
increases the network performance.
Keep up-to-date
on SafetyNET p:
Webcode 2541
Online information
at www.pilz.com
Rapid reaction to
time-critical events
When used with distributed
real-time applications, information processing is synchronous
in accordance with IEE 1588.
A guaranteed system reaction
occurs at a precisely defi nable
time. With SafetyNET p networking, each device has a real-time
clock with interrupt function
to enable a rapid reaction to
time-critical events.
13
System features
SafetyBUS p
SafetyBUS p® – Safe communication
In the fast lane
with SafetyBUS p
SafetyBUS p is used for the
safe, fast transfer of time-critical
information on decentralised
control structures. In a range
of industries, such as the automotive or packaging industry,
for example.
The bus system is based on the
CAN fi eldbus that is widely used
worldwide and has an additional
safety protocol that has been
approved by TÜV and BG. So
SafetyBUS p meets the increased
requirements of a safety bus in
terms of reaction times, safety
and absence of feedback during
signal transfer.
Parallel structure of
safety bus and fi eldbus
A plant’s standard automation
process must not be able to
infl uence the safety functions
in the case of an emergency.
This guarantees safe communication with SafetyBUS p, without
feedback.
Design guidelines issued by manufacturers and users often call for
a strict separation of safety and
standard control technology –
particularly on hazardous process
and manufacturing cycles.
Separation guarantees transparency and the allocation of
responsibility is clearly defi ned.
14
OFF ON
-64
32
16
8
4
2
ADDRESS
1
PROFIBUS DP
0
Usb 5V5VFS0 FS0
x10
369
SB ADDRESS
0
x1
369
PSSu H
SB DP
SafetyBUS p
USB
Err
Err Err Err
Err Err
Dev 24V 24V
I/O FS3SB
Run 21 SW 21 21 21
11
11142111
BF 24 24 24
14
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
4DI
BSW
4DO 0.5
2DO 2
11
11
11
11
11
21
21
21
21
12
12
12
12
12
22
22
22
22
13
13
13
13
13
23
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23
23
14
14
14
14
14
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
369
8
4
2
ADDRESS
1
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
11
11
11142111
BF 24 24 24
14
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
SB DP
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
SafetyBUS p
PROFIBUS DP
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
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13
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USB
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
OFF ON
-64
32
16
8
4
2
ADDRESS
1
PROFIBUS DP
OFF ON
-64
32
16
8
4
2
ADDRESS
1
PROFIBUS DP
0
x10
369
SB ADDRESS
0
x1
369
SafetyBUS p
USB
0
x10
369
SB ADDRESS
0
x1
369
SafetyBUS p
USB
Err
Err Err Err
Dev 24V 24V
Usb 5V5VFS0 FS0
I/O FS3SB
Run 21 SW 21 21 21
11
11142111
BF 24 24 24
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
SB DP
4DI
BSW
4DO 0.5
11
11
11
11
21
21
21
12
12
12
12
22
22
22
13
13
13
13
23
23
23
14
14
14
14
24
24
24
Err
Err Err Err
Dev 24V 24V
Usb 5V5VFS0 FS0
I/O FS3SB
Run 21 SW 21 21 21
11
11142111
BF 24 24 24
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
SB DP
4DI
BSW
4DO 0.5
11
11
11
11
21
21
21
12
12
12
12
22
22
22
13
13
13
13
23
23
23
14
14
14
14
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
Err11Err
Err Err
24V
FS1 FS1
FS2
11
14
PSSu E S
PSSu E F
PSSu E F
PSSu E F
2DO 2
PS1
4DO 0.5
2DO 2
11
11
11
11
11
21
21
21
21
21
21
12
12
12
12
12
22
22
22
22
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13
13
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13
13
23
23
23
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14
14
14
14
14
24
24
24
24
24
24
Err11Err
Err Err
24V
FS1 FS1
FS2
11
14
PSSu E S
PSSu E F
PSSu E F
PSSu E F
2DO 2
PS1
4DO 0.5
2DO 2
11
11
11
11
11
21
21
21
21
21
21
12
12
12
12
12
22
22
22
22
22
22
13
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13
13
13
23
23
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23
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14
14
14
14
14
24
24
24
24
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24
8
4
2
ADDRESS
1
PROFIBUS DP
OFF ON
--
64
32
16
8
4
2
ADDRESS
1
PROFIBUS DP
369
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
BF 24 24 24
PSSu H
SB DP
SafetyBUS p
USB
0
Dev 24V 24V
Usb 5V5VFS0 FS0
x10
I/O FS3SB
369
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
BF 24 24 24
PSSu H
SB DP
SafetyBUS p
USB
11
11
11142111
14
14
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
12
12
12
12
12
12
22
22
22
22
22
22
22
22
22
13
13
13
13
13
13
13
13
13
23
23
23
23
23
23
23
23
23
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
24
Err
Err Err Err
Err11Err
Err Err
24V
FS1 FS1
FS2
11
11
11142111
14
14
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
12
12
12
12
12
12
22
22
22
22
22
22
22
22
22
13
13
13
13
13
13
13
13
13
23
23
23
23
23
23
23
23
23
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
369
8
4
2
ADDRESS
1
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
11
11
11142111
BF 24 24 24
14
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
SB DP
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
SafetyBUS p
PROFIBUS DP
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
12
12
12
12
12
12
22
22
22
22
22
22
22
22
22
13
13
13
13
13
13
13
13
13
23
23
23
23
23
23
23
23
23
USB
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
369
8
4
2
ADDRESS
1
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
11
11
11142111
BF 24 24 24
14
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
SB DP
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
SafetyBUS p
PROFIBUS DP
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
12
12
12
12
12
12
22
22
22
22
22
22
22
22
22
13
13
13
13
13
13
13
13
13
23
23
23
23
23
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23
23
23
USB
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
369
8
4
2
ADDRESS
1
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
11
11
11142111
BF 24 24 24
14
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
SB DP
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
Err11Err
24V
FS1 FS1
FS2
11
14
PSSu E F
PSSu E F
PSSu E F
PS1
4DO 0.5
2DO 2
11
11
11
11
21
21
21
21
21
12
12
12
12
22
22
22
22
22
13
13
13
13
23
23
23
23
23
14
14
14
14
24
24
24
24
24
OFF ON
Err
Err Err Err
Err11Err
Err Err
-0
Dev 24V 24V
24V
FS1 FS1
Usb 5V5VFS0 FS0
64
x10
32
I/O FS3SB
FS2
16
369
8
4
2
ADDRESS
1
SB ADDRESS
0
x1
369
Run 21 SW 21 21 21
11
11
11142111
BF 24 24 24
14
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
SB DP
4DI
BSW
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
SafetyBUS p
PROFIBUS DP
11
11
11
11
11
11
11
11
11
21
21
21
21
21
21
21
21
21
12
12
12
12
12
12
12
12
12
22
22
22
22
22
22
22
22
22
13
13
13
13
13
13
13
13
13
23
23
23
23
23
23
23
23
23
USB
14
14
14
14
14
14
14
14
14
24
24
24
24
24
24
24
24
24
PROFIBUS DP
OFF ON
-64
32
16
8
4
2
ADDRESS
1
PROFIBUS DP
SafetyBUS p
USB
0
x10
369
SB ADDRESS
0
x1
369
SafetyBUS p
USB
11
11
11
21
21
21
12
12
12
22
22
22
13
13
13
23
23
23
14
14
14
24
24
24
Err
Err Err Err
Dev 24V 24V
Usb 5V5VFS0 FS0
I/O FS3SB
Run 21 SW 21 21 21
11
BF 24 24 24
14
PSSu H
PSSu E FPSPSSu E S
PSSu E F
SB DP
4DI
BSW
11
11
11
21
21
21
12
12
12
22
22
22
13
13
13
23
23
23
14
14
14
24
24
24
2DO 2
11
11
11
11
11
11
21
21
21
21
21
21
12
12
12
12
12
12
22
22
22
22
22
22
13
13
13
13
13
13
23
23
23
23
23
23
14
14
14
14
14
14
24
24
24
24
24
24
Err11Err
Err Err
24V
FS1 FS1
FS2
11
11142111
14
PSSu E S
PSSu E S
PSSu E F
PSSu E F
PSSu E F
4DO 0.5
2DO 2
PS1
4DO 0.5
2DO 2
11
11
11
11
11
11
21
21
21
21
21
21
12
12
12
12
12
12
22
22
22
22
22
22
13
13
13
13
13
13
23
23
23
23
23
23
14
14
14
14
14
14
24
24
24
24
24
24
Benefi ts at a glance
SafetyBUS p
Burner
not in operation
Burner in operation
Few downtimes thanks
to safe selective shutdown
Each SafetyBUS p subscriber
can be assigned to a group.
Within an application, plant
sections that belong together
logically can be confi gured
as groups and switched off
separately in the case of an error.
Modular
safety and
control system
PSS 3100
The rest of the production cycle
continues unhindered – enabling
productive work practices.
Generic functions, such as an
E-STOP of the entire plant,
are assigned to all groups.
With up to 32 groups within a
SafetyBUS p network, it is
possible to build up complex
structures.
Your benefi ts at a glance
• Decentralised, safe
networking of sensors
and actuators
• The safety technology
does not have to be hardwired, as the signal is transferred via the bus cable
• Meets the highest
safety requirements
in accordance with
international standards
• Rapid reaction times
to hazardous events
thanks to event-driven
communication
• Extremely short error
reaction times of 25 ms
and shorter
• Few downtimes thanks to
integrated diagnostics
• Large network extension
up to 4,032 inputs and
outputs
Keep up-to-date
on SafetyBUS p:
Webcode 2469
Online information
at www.pilz.com
Fast reaction times thanks to
event-driven communication
SafetyBUS p operation is
event-driven. This means that
messages are only sent when the
status changes at the centralised/
decentralised inputs/outputs or
at the bus subscribers. For this
reason, SafetyBUS p is especially
suitable for networking plants
with different signalling rates and
high reaction time requirements.
Short reaction times have the
additional advantage that
protective measures (e.g. safety
gates or light grids) can be
positioned close to the danger
zone – saving space and costs.
If a hazardous event occurs, the
PSS programmable safety and control
systems will react particularly quickly.
t = min
15
Applications and industries
SafetyBUS p
SafetyBUS p® – proven across industry
Visible success
The safe bus system
SafetyBUS p is used for the safe,
fast transfer of time-critical information on decentralised control
structures. It is used across a
range of industries in conjunction
with PSS programmable safety
and control systems: Automotive industry –
Monitoring production processes
in the press shop, body plant,
transmission, fi nal assembly
and paint shop
Cablecar technology –
Moni toring the entire route,
from entry to exit, distance
between the cars and recognition
of rope layers
Process technology –
Safe monitoring and control
of furnaces, monitoring valves,
fi ll levels and fuel/air ratios
Steel and aluminium
processing – Safe monitoring
during maintenance and restart
Conveyor technology –
Safe track and load monitoring,
collision detection on crane and
harbour applications, container
loading and lifting platforms
Packaging industry – Safe
monitoring of fi lling, picking and
packaging processes
Airport automation – Flexible
control and safe monitoring of
fi lling stations, combined heat
and power stations, rolling
hangar doors, baggage handling
systems and transport systems
Presses – Economical application
on stand-alone presses or on
press lines
16
Safety Network
International e. V.
Safety Network International e. V.
The open forum for
safety and automation
Safety Network International e. V.
is an independent organisation
which, as well as promoting the
proven SafetyBUS p system, also
supports the Ethernet-based
system SafetyNET p.
Members include users, integrators and manufacturers of both
systems. The organisation was
founded in 1999 and now has
75 member companies.
The work carried out by
Safety Network International
e. V. guarantees users and
participating manufacturers that
the SafetyNET p system will
remain open and future-proof.
Tasks and projects:
• Investment protection for users
and manufacturers through
continual development and
support of SafetyBUS p and
SafetyNET p technology
• Sales promotion through
active press relations and
exhibition attendance
• Development of profi les
and specifi cations to simplify
handling of SafetyBUS p
and SafetyNET p
• Quality assurance through
the establishment of test
laboratories, device certifi cation,
monitoring of interoperability
and conformity
• Lobbying within standards
committees and associations
on behalf of the member
companies of Safety Network
International e. V.
• Assure worldwide propagation
by infl uencing international
standardisation
Machinery safety forum
With the machine safety forum,
Safety Network International e. V.
has created an important medium
for providing quick, effective
communication regarding
changes within the standards
fi eld and new regulations.
Safety Network Academy
Safety Network International e. V.
promotes the Safety Network
Academy in conjunction with
its member organisations.
The network's aim is to encourage knowledge transfer among
the participating institutions
and organisations.
Safety Network integration
As the umbrella organisation for
SafetyBUS p and SafetyNET p,
Safety Network International e. V.
hosts events to present automation suppliers with options for
implementing these technologies
in their own devices and components.
Find out more about Safety
Network International e. V.:
www.safety-network.org
17
System features
InduraNET p
InduraNET p® – Reliable wireless technolo
A different way of broadcasting
The wireless system InduraNET p
(Industrial Radio Network) is
specifi cally designed for use in
an industrial environment.
Anywhere that a cable-based
solution is diffi cult if not impossible to install, InduraNET p
can help. Key features include a
particularly robust communication technology, high availability
due to a new type of antenna
system and a high coexistence
capability with other wireless
services.
Wireless compensates
for the disadvantages
of contact-based solutions
Mobile devices frequently use
trailing cable and drag chains,
rotary transformers and slip ring
transmitters, as well as data
light beam devices and cables.
These moving parts are subject
to wear, maintenance intensive
and complex to install. With its
special technology, the wireless
InduraNET p system compensates for the weaknesses of
contact-based solutions.
Wireless signal transfer via InduraNET p
in plants with moving parts.
18
gy for industry
System solution
with PSSuniversal
InduraNET p is integrated within
the decentralised I/O system
PSSuniversal. A module is incorporated into the base station in
order to be able to use the wireless
technology. All remote stations
follow the slot addressing of the
base station, without occupying
a slot themselves. The head
module on the base station
“sees” all the remote components as a series of electrical
modules. Up to four remote
stations that are used in parallel
can be connected to each
base station.
The wireless
modules, antennas
etc. for the
decentralised
I/O system can
be found on
page 52/53.
High availability thanks
to a special antenna system
Antennas are required to enable
the PSSuniversal head modules
to process wireless information.
Both a single and a dual antenna
are available for InduraNET p.
The dual antenna contains
multiple subantennas, from which
the best receiver at any given
time can be used. This compensates for any interference in the
wireless zone. The dual antenna
is mainly used where communication conditions are poor.
Decentralised signal transfer via InduraNET p –
Centralised view of a decentralised structure.
-65 dBm
-70 dBm
-75 dBm
-80 dBm
-85 dBm
CF 2.439 GHz Span 70.0 MHz
Keep up-to-date
on InduraNET p:
Webcode 2605
Online information
at www.pilz.com
Consistently high reception quality: If one subantenna is barely able
to receive a usable signal, the other antenna will have a good signal.
19
Benefi ts at a glance
InduraNET p
InduraNET p® – Innovative wireless system
Keep up-to-date
on InduraNET p:
Webcode 2605
Online information
at www.pilz.com
Coexistence with
other wireless services
Unlike Bluetooth wireless systems, for example, InduraNET p
does not infl uence any other
industrial wireless systems
thanks to its intelligent frequency
management (CFM). In addition
to the protocol mechanism, the
Coexistence
with other
wireless services.
access mechanism “Listen before
talk” guarantees that the radio
channel is available and is not
in use by any other wireless services. At the same time, the WLAN
channels that are identifi ed as
busy are permanently “marked”
and hidden. This means that
collisions or mutual interference
with WLAN are excluded.
Your benefi ts at a glance
• Easy accessibility within
the zone, which would not
be achievable with such
fl exibility using a cable
connection
• Particularly robust
communication technology
• Constant high quality
wireless connection
thanks to the innovative
antenna system
• Coexists with other
wireless services thanks
to intelligent frequency
management
• Easy to expand the
existing infrastructure,
so the work involved in
project confi guration and
installation is reduced
• Licence-free, uses
the free worldwide
ISM frequency bands
• Cost savings, as there is
less planning, installation
and maintenance work
Ceiling
Floor
Receive diagram
horizontal
polarised
horizontally or vertically
circular
horizontal
polarised
Receive diagram
vertical
Environment infl uences
wireless quality
Walls, suspended ceilings,
shelves, door and window frames
and insulating glass panels
can all produce attenuation or
refl ection that would affect
wireless communication in the
2.4 GHz ISM band. To achieve
a wide operating range and con-
Appropriate antenna
technology compensates for
multipath fading and refl ection.
stant availability, it's important to
establish the optimum installation
site for the antenna. Analysis
methods and tools available with
InduraNET p enable the signal’s
fi eld strength to be assessed
quite easily. The high reception
dynamic of InduraNET p also
compensates for physical
properties such as refl ections,
which may lead to errors.
20
General
communication networks
Networks – Open, safe, economical
Networks – Reliable
Standard Failsafe
data transfer medium
The openness and fl exibility of
individual bus systems and their
various topologies enable you to
incorporate systems and their
add-ons. The use of standardised
bus systems means that standardcompliant components made by
a variety of manufacturers may
easily be connected. You can
quickly and easily integrate
PSS programmable safety and
control systems into existing
architectures or adapt them
to suit changed system requirements. That way you maintain
your independence in your
choice of control concept.
Ethernet interface ETH-2 –
Remote diagnostics
Lengthy travel times are now a
thing of the past. When servicing
is required, diagnostic data can
be accessed simply and quickly
from a remote location via the
ETH-2 Ethernet interface on
the PSS programmable safety
and control systems PSS
(PSS 3047-3 ETH-2,
PSS SB 3047-3 ETH-2 and
PSS SB 3075-3 ETH-2).
Complete networks can be
built up thanks to its master
functionality.
The complete solution for
your automation function
with CANopen
Combined with PSS
programmable safety and control
systems and other products with
CANopen interfaces, you now
have total fl exibility in your applications. Pilz offers a co-ordinated
solution comprising control
system, actuator technology
and visualisation.
Complete solution from Pilz with CANopen.
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