Pilz PSENvip RL D P User Manual

Operating Manual PSENvip RL D P Set

Operating Manual PSENvip RL D P Set

PSENvip RL D P Set

Safe camera systems

Operating Manual — No. 1001641-EN-07

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz

®

, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of the documentation 1-2

1.2 Overview of documentation 1-3

1.3 Definition of symbols 1-5

Chapter 2 Overview

2.1 Scope of supply 2-3

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 Approvals 3-2

3.1.2 Safety during operation 3-2

3.1.2.1 Hazards arising from the installation of the

3-2

PSENvip

3.1.2.2 Hazards arising from a reduced protected

3-2

field

3.1.2.3 Hazards arising from incorrect handling of

3-3

the workpiece

3.1.2.4 Correct handling of the workpiece 3-3

3.1.3 Categories / SIL 3-6

3.1.4 Tool shapes 3-6

3.2 Standards 3-9

3.3 Safety guidelines 3-10

3.3.1 Use of qualified personnel 3-10

3.3.2 EMCD 3-10

3.3.3 Warranty and liability 3-11

3.3.4 Safety during commissioning, installation

3-11

and operation

3.3.5 Disposal 3-11

Chapter 4 Function description

4.1 Overview 4-1

4.2 Protected field 4-5

4.2.1 Dynamic muting 4-6

4.2.2 Standard interrupted press stroke 4-8

4.3 Overrun 4-10

4.4 Description of the units 4-11

4.4.1 Overview 4-11

4.4.2 Transmitter 4-11

4.4.2.1 Inputs 4-11

4.4.3 Receiver 4-12

4.4.3.1 Inputs 4-12

4.4.3.2 Outputs 4-14

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1

Contents

4.4.3.3 LED 4-16

4.4.3.4 Key display and function 4-17

4.4.4 Communication with the safety system 4-20

4.5 Protected field modes 4-24

4.5.1 Standard protected field mode 4-24

4.5.2 Box bending protected field mode 4-25

4.5.3 Back gauge protected field mode 4-26

4.5.4 Box bending with back gauge protected
field mode

4.6 Operating modes during commissioning 4-28

4.6.1 Press brake setup mode 4-28

4.6.2 Adjustment during initial commissioning 4-28

4.6.3 Adjustment during tool change 4-28

4.7 System cycle 4-30

4.7.1 System cycle for standard press stroke 4-31

4.7.2 System cycle for box bending press stroke 4-34

4.7.3 System cycle for back gauge press stroke 4-37

4.7.4 System cycle for box bending with back
gauge press stroke

4-27

4-37

Chapter 5 Installation

5.1 General requirements 5-1

5.2 Install transmitter and receiver 5-2

5.3 Dimensions 5-4

5.3.1 Transmitter 5-4

5.3.2 Receiver 5-5

5.3.3 Fastening kit for the transmitter 5-5

5.3.4 Fastening kit for the receiver 5-6

5.3.5 Bracket for transmitter and receiver 5-7

Chapter 6 Wiring

6.1 Notes on wiring 6-1

6.2 Connections 6-4

6.2.1 Receiver 6-4

6.2.2 Transmitter 6-6

6.2.3 Supply voltage 6-6

6.2.4 Connection between transmitter and re­ceiver

6.2.5 Connection diagram 6-7

Chapter 7 Commissioning

7.1 Commissioning guidelines 7-1

7.2 Initial commissioning 7-2

7.2.1 Align transmitter and receiver 7-2

7.2.1.1 Prepare for alignment 7-2

6-6

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2

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Contents

7.2.1.2 Adjustment templates 7-2

7.2.1.3 Adjustment directions of transmitter and
receiver

7.2.1.4 Align transmitter 7-5

7.2.1.5 Tool shapes 7-6

7.2.1.6 Align receiver 7-8

7.2.2 Adjustment template with bracket 7-11

7.3 Adjustment during tool change 7-13

7.3.1 Prepare for adjustment during tool change 7-13

7.3.2 Tool detection 7-13

7.3.3 Make adjustment during tool change 7-16

7.4 Enter overrun 7-19

7.5 Check protective equipment 7-21

7.5.1 Function test of the safety device 7-21

7.5.1.1 Test during initial commissioning 7-22

7.5.1.2 Test after machine modification 7-22

7.5.1.3 Regular check 7-22

7.5.1.4 Prepare for function test 7-23

7.5.1.5 Function test using the test piece 7-23

7.5.2 Visual inspection 7-25

7-3

Chapter 8 Operation

8.1 Safety guidelines 8-1

8.2 Operating notes 8-2

8.2.1 Switch on PSENvip 8-2

8.2.2 Muting lamp 8-2

8.2.3 Initial press stroke 8-2

8.2.4 Acknowledge protected field modes 8-3

8.2.5 Tool change 8-4

8.2.6 Error messages 8-4

8.2.7 Cleaning the front lenses 8-5

Chapter 9 Diagnostics and Troubleshooting

9.1 Error Management 9-2

9.1.1 Minor errors 9-2

9.1.2 Major errors 9-2

9.1.3 Fatal errors 9-3

9.2 Error messages 9-4

9.3 DIAGNOSTICS menu 9-6

9.3.1 Diagnostic blocks and diagnostic data 9-6

Chapter 10 System Connections

10.1 Requirements of the user program 10-1

10.2 Communication with the safety system 10-2

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3

Contents

Chapter 11 Technical details

11.1 Technical details 11-1

11.2 Order reference 11-3

Chapter 12 Attachment

12.1 Check list 12-1

12.2 EC declaration of conformity 12-4

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1 Introduction

11000IntroductionIntroduction1-Einführung_PSENvip

Einf Aufbewahren

This operating manual contains information about the intended opera­tion of the PSENvip. The PSENvip is a camera-based protection system
for press brakes.

This operating manual is aimed at manufacturers, company operators
and personnel involved in designing, maintaining and operating press
brakes, which are to be safeguarded using the PSENvip.

This operating manual is not an instruction manual for the press brake
that is safeguarded using the PSENvip. Please refer to the press brake
operating manual for this information.

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1-1

1 Introduction

1.1 Validity of the documentation

1.1Validity of the documentation1100Validity of th e documentation1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PSENvip RL D P Set. It is

Einfuehrung_Doku_ab_Vers ion_2.0_2012

valid until new documentation is published.

This documentation is valid for the PSENvip from Version 2.2/year of
construction 2013.

1-2

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1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einführung_Übersicht

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the PSENvip's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter provides an overview of the PSENvip's mode of operation.
It describes the units and the system procedures.

5 Installation

This chapter explains how to install the PSENvip.

6 Wiring

This chapter explains how to wire the inputs and outputs on the
PSENvip.

7 Commissioning

This chapter explains how to commission the PSENvip. It contains infor­mation on adjustments and on the tests performed on the safety device.

8 Operation

This chapter contains all the information required by the operator.

9 Diagnostics and Troubleshooting

This chapter describes the output of diagnostics on the display and ex­plains how to handle errors.

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1-3

1 Introduction

1.2 Overview of documentation

10 System Connections

This chapter describes how the PSENvip is connected to the press
brake's programmable safety system.

11 Technical Details

12 Appendix

1-4

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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

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1-5

1 Introduction

1-6

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2 Overview

22000OverviewOverview2-Uebersicht_Allgemein

Uebersicht_Merkmale_Sender

Uebersicht_Merkmale_Empfaenger

Uebersicht_Merkmale_Empfaenger_Eingaenge

The PSENvip is a camera-based protection and measuring system
(electrosensitive protective equipment) for press brakes. It consists of a
transmitter and receiver. The PSENvip monitors the detection zone be­tween the transmitter and receiver below the moving upper tool.

Transmitter

 Generates parallel beam
 2 inputs for controlling the light source

Receiver

 Evaluates the light generated by the transmitter
 Display for the operating statuses and inputs
 Membrane keypad for operating the menus and for inputs
 Max. distance between transmitter and receiver: 10 m

Uebersicht_Merkmale_Empfaenger_Ausgaenge

Uebersicht_Merkmale_Empfaenger_Ausgaenge_Mute

Uebersicht_Merkmale_Empfaenger_Ein_Aus_Zusatz

Uebersicht_Merkmale_Empfaenger_LED

Uebersicht_Merkmale_Betriebszustaende

Inputs

 1 input for setup mode
 1 input for signalling when the press brake is at top dead centre
 2 inputs for controlling the protected field mode:

Protected field can be adapted to a range of bending functions: full
protected field, reduced protected field for box bending and lower
tools with back gauge

 1 input for acknowledging the protected field mode

Outputs

 2 output signal switching devices (OSSD) for signalling the status of

the protected field (clear or interrupted)

 2 outputs for signalling that PSENvip is in dynamic muting

Some inputs and outputs are used for communication with the safety
system during the system status TEST:

 Register tool class on safety system
 Approve tool class for PSENvip

LED indicators for

 Status of OSSDs

Operating statuses

 Adjustment for initial commissioning
 Tool change
 Diagnostics

Uebersicht_Merkmale_Werkzeugerkennung

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2-1

2 Overview

Upper die

Safety control

system

CNC

Receiver

Lower tool

Detection zone

Upper tool

Transmitter

Uebersicht_Gesamtsystem

Tool detection

 Automatic detection of tool contour during tool change
 Assignment of tool to a tool class

The whole system consists of:

 Press brake
 Numerical controller (CNC)
 Programmable safety system
 PSENvip (transmitter and receiver)

Fig. 2-1: Whole system

2-2

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2 Overview

2.1 Scope of supply

2.1Scope of supply2100Scope of supply2-Grundlagen

PSENvip RL D P Set: complete set

Order reference Description

PSENvip RL D P PSENvip receiver, left, with display

and dynamic muting

PSENvip T PSENvip transmitter

PSENvip AT mag Adjustment templates with magnets

PSENvip AP Set of adjustment plates for transmit-

ter/receiver

PSENvip TP Test piece in accordance with

EN 12622, Annex H

DVD with operating manuals

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2-3

2 Overview

2-4

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3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Sicherheit_Bestimm_Allg

Sicherheit_Bestimm_Allg_dyn_Muting

The PSENvip is exclusively designed for stationary use on press brakes.
As electrosensitive protective equipment (ESPE), the PSENvip meets
the requirements of a type 4 ESPE in accordance with EN 61496-1.

The PSENvip safeguards the danger zone below the moving upper tool.

Danger zones outside of the protected field are not protected. Hazards
in the area of the lower tool and above the protected field must be pro­tected by the press manufacturer with appropriate measures. Please re­fer to the guidelines given in the "Tool shapes" section in this chapter.

The protected field monitors the danger zone between upper tool and
plate up to a remaining gap of 6 mm (dynamic muting)

Sicherheit_Bestimm_Allg_NLW

Sicherheit_Bestimm_Allg_Zusaetze

The upward movement of the press is assumed as a safe movement.

Use of the PSENvip RL D P Set is only permitted with the automation
system PSS 4000 from Pilz. In the PSS 4000 user program, safety func­tions must be implemented to safeguard the dynamic muting of
PSENvip:

 Monitoring of the pinch point
 Monitoring of the press braking ramp
 Definition of a safe position and safe speed for the upper tool
 Activation of the entire protected field via System-Init = 1, when the

press stops during dynamic muting and then the upward movement
is initiated.

For this safety function Pilz provides a certified evaluation program for
the PSS 4000.

The press brake must observe a max. overrun of 14 mm.

The following is deemed improper use:

 Any structural, technical or electrical modification to the PSENvip
 Use of the PSENvip outside the zones described in this manual
 Use of the PSENvip contrary to the documented technical details (see

chapter entitled "Technical Details")

Intended use includes making the wiring EMC-compliant. Please refer to
the guidelines stated in this manual, in the section entitled "Wiring".

The protective function of the PSENvip must not be adversely affected
by sources of interference, e.g. wireless remote controls for cranes,
welding sparks, strobe lighting effects.

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3-1

3 Safety

4

4

4

3.1 Intended use

3.1.1 Approvals

Approvals3-Sicherheit_Zulassungen

3.1.2 Safety during operation

Safety during operation3-Sicherheit_Betrieb_Allg

Intended use also includes awareness of the hazards that arise during
operation, against which the PSENvip does not provide protection.

3.1.2.1 Hazards arising from the installation of the PSENvip

Hazards arising from the installation of the PSENvip3-Sicherheit_Betrieb_Montage

When installing the PSENvip, please note the following:

 The PSENvip must be installed so that there are no crushing or shear-

ing hazards between the moving transmitter/receiver and the fixed
machine parts or any other parts around the machine.

 If hazard areas cannot be avoided, other safeguards must be put in

place.

3.1.2.2 Hazards arising from a reduced protected field

Hazards arising from a reduced protected field3-Sicherheit_Betrieb_Schutzfeld_reduziert

The full protected field is only active in standard protected field mode.
In box bending or box bending with back gauge protected field mode,
the protected field is reduced. This means there can only be limited pro­tection against trapping and crushing. The protected field is around the
tolerance zone behind the bending line. Any parts of the body within the
danger zone will only be detected behind the bending line. There is a risk
of injury from trapping or crushing.

3-2

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3 Safety

3.1 Intended use

3.1.2.3 Hazards arising from incorrect handling of the workpiece

Hazards arising from incorrect handling of the workpiece3-Sicherheit_Betrieb_Handhabung_Werkstueck_falsch

The PSENvip does not protect against hazards arising from incorrect
handling of the workpiece.

When bending metal sheets on press brakes there is a risk of hand inju­ries

 From the tool's closing movement
 From the swivel movement of the parts of the metal sheet that pro-

trude from the tool and

 From the dropping of the metal sheet when the tool is opened.

So please note the following:

 You can avoid crushing and trapping of fingers or hands if the work-

piece is handled correctly.

 Wear protective gloves to prevent cuts from edges, corners and ridg-

es.

3.1.2.4 Correct handling of the workpiece

Correct handling of the workpiece3-Sicherheit_Warnung_Quetschen_1

WARNING!
Crushing and trapping of fingers or hands!

With box bending and/or back gauge bending mode, the pro­tected field is partly blanked.
Around the bending line there is an increased risk of crushing
and trapping of fingers or hands.

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3-3

3 Safety

3.1 Intended use

Sicherheit_Betrieb_Handhabung_Werkstueck_richtig

Correct handling with flat workpieces

 Grip the metal sheet by the front corners. Thumbs should be on top

of the sheet, palms should hold the sheet from below.

Fig. 3-1: Handling flat workpieces

3-4

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3 Safety

3.1 Intended use

Correct handling with box bending

 Hold the sheet on the right and left between the thumb and index fin-

ger.

 As you hold the sheet, do not reach with your hands into the box. Dur-

ing the bending operation, fingers or hands can become crushed or
trapped between the workpiece and upper tool.

Fig. 3-2: Handling box bending

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3-5

3 Safety

3.1 Intended use

3.1.3 Categories / SIL

Categories / SIL3-Sicherheit_Kategorien_P_Variante

3.1.4 Tool shapes

Tool shapes3-Sicherheit_Werkzeugformen

The PSENvip may only be used with an automation system PSS 4000
from Pilz with SIL 3 of EN 61508 and PL e of EN ISO 13849-1.

Please note: To achieve the corresponding category or SIL, the whole
system including all safety-related components (parts, devices, user
program etc.) must be included in the assessment. For this reason, Pilz
cannot accept liability for the correct classification into a category or
SIL.

All tool shapes are permitted in principle. They are divided into tool
classes by the PSENvip. Classification is based on EN 12622, according
to which the protected field must safeguard areas lying 15 mm in front
of the bending line.

INFORMATION

Please refer to the information on tool classes

 In the section entitled "Adjustment during tool change", under

"Commissioning".

 In the section entitled "Requirements of the user program", un-

der "System Connections".

Please note the following when using tools:

Tool class 1

 These tools can be safeguarded in compliance with the standards:

The front and rear bending lines are detected by the protected field
on the PSENvip. The front segments of the protected field are more
than 15 mm away from the front bending line.

 Upper tools with a width of max. 32 mm or radius of max. 25 mm.
 Press brakes can travel up to the regular switchover point at high

closing speed.

3-6

Tool class 2

 These tools cannot be safeguarded in compliance with the standards:

The front and rear bending lines are detected by the protected field
on the PSENvip. The front segments of the protected field are less
than 15 mm away from the front bending line.

 Upper tools with a width of max. 43 mm or radius of max. 50 mm.

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3 Safety

3.1 Intended use

 The following safety guideline applies for press brakes with tools in

this tool class.

WARNING!
Crushing and trapping of fingers or hands!

There may be additional hazard areas in zones that are not mon­itored by the PSENvip.
In these zones there is an increased risk of crushing and trap­ping of fingers or hands.
Secure these zones with appropriate additional measures!

– Carry out a hazard analysis!
– Raise the regular switchover point, which initiates braking at

low speed! The switchover point must be monitored by the
safety system.

Tool class 3

 These tools cannot be safeguarded in compliance with the standards:

The front and rear bending lines are not detected by the protected
field on the PSENvip.

 The following safety guideline applies for press brakes with tools in

this tool class.

WARNING!
Crushing and trapping of fingers or hands!

There may be additional hazard areas in zones that are not mon­itored by the PSENvip.
In these zones there is an increased risk of crushing and trap­ping of fingers or hands.
Secure these zones with appropriate additional measures!

– Carry out a hazard analysis!
– Raise the switchover point, which initiates braking at low

speed. It must be placed even higher than the position used
for tools of tool class 2. The switchover point must be mon­itored by the safety system.

– Each press stroke must be acknowledged by the operator

prior to initiation.

Sicherheit_Werkzeugformen_Beispiele

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3-7

3 Safety

3.1 Intended use

Please also note the following guidelines in danger zones in areas that
cannot be detected and monitored by the safeguard.

Example: Upper tool with a danger zone outside the zone monitored by
the PSENvip

Fig. 3-3: Danger zone in unmonitored zone

Example: In unmonitored zones, the use of tools which are not fully de­tected by the protected field on the PSENvip (e.g. tools with a radius
greater than 25 mm) will lead to the risk of fingers or hands being
crushed or trapped!

3-8

Fig. 3-4: Crush points when the tool is wider than the protected field

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3 Safety

3.2 Standards

3.2Standards3200St andards3-Sicherheit_Normen

To use the PSENvip correctly you will need to have a good knowledge
of the relevant standards and directives. The following gives an overview
of the most important standards:

 EN 61496-1:2004: Safety of machinery - Electrosensitive protective

equipment, Part 1

 CLC/TS 61496-2:2006: Safety of machinery - Electrosensitive protec-

tive equipment, Part 2

 EN 12622:2009: Machine tools - Hydraulic press brakes
 EN ISO 13849-1:2008: Safety of machinery – Safety-related parts of

control systems - Part 1: General principles for design

 EN ISO 13849-2:2008: Safety of machinery – Safety-related parts of

control systems - Part 2: Validation

 EN 61508:2001: Functional safety of safety-related electrical/elec-

tronic/programmable electronic systems

Please note this is not an exhaustive list of safety standards and direc­tives.

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3-9

3 Safety

3.3 Safety guidelines

3.3Safety guidelines3300Safety guidelines3-Sicherheit_Sicherheitsrichtlinien_Allgemein

Failure to keep to these guidelines will render all warranty and liability
claims invalid:

 All health and safety / accident prevention regulations for the particu-

lar area of application must be observed.

 Before using the unit it is necessary to perform a safety assessment

in accordance with the Machinery Directive 2006/42/EC.

 Please note that manufacturers and company operators who use the

PSENvip are themselves responsible for agreeing the regulations with
the relevant authorities and complying with them.

3.3.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

Sicherheit_Qualifikation_BWS

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

Approved personnel must be familiar with how to use and test ESPE and
be authorised by the ESPE operator to do this.

3-10

3.3.2 EMCD

EMCD3-Sicherheit_EMVG

The PSENvip is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.3 Safety guidelines

3.3.3 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

3.3.4 Safety during commissioning, installation and operation

Safety during commissioning, installation and operation3-Sicherheit_Inbetriebnahme_Montage_Betrieb

Please read the guidelines stated in the chapters entitled "Commission­ing", "Installation" and "Operation".

3.3.5 Disposal

Disposal3-Si ch Entsorgung

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-11

3 Safety

3-12

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4 Function description

3

12

4 56

4.1 Overview

44000Function descriptionFunction description4-4.1Overview4100Overview4-Funktion_Ueberblick_P_Variante

The PSENvip is a camera-based protection system for press brakes. It
consists of a transmitter and receiver, which are fixed to the moving part
of the press brake, the upper die. The detection zone between the trans­mitter and receiver monitors the immediate danger zone below the mov­ing upper tool.

The detection zone moves with the upper die, providing mobile safe­guarding of the danger zone. If an object encroaches into the detection
zone, both output signal switching devices (OSSD1, OSSD2) on the
PSENvip will switch to the OFF-state. The safety system will use these
signals to initiate stopping of the press stroke.

Fig. 4-1: Press brake with PSENvip

 1: Upper tool
 2: Upper die
 3: Receiver
 4: Detection zone
 5: Lower tool

Funktion_Gesamtsystem_P_Variante

 6: Transmitter

The PSENvip is part of an overall system comprising

 PSENvip transmitter and receiver
 Programmable safety system PSS 4000
 CNC controller
 Signals from incremental encoders for defining the position and

speed

 External operator elements or signals (foot switch, reset button for re-

duced protected field or setup mode, E-STOP pushbutton)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4-1

4 Function description

OSSD 1
OSSD 2

Mute 1

TRM_ON

TRM_SYNC

TRM_ON

TRM_SYNC

Programmable safety
system

PSS 4000

Incremental encoder

Mute 2

Pinch point

Up/

Down

Power Off
System-Init

Protected field mode

Acknowledge­ment of reduced
protected field

Inputs

Outputs

PSENvip receiver

PSENvip transmitter

CNC controller

Protected field mode

Setup

Foot switch

E-STOP

E-STOP contactor

User program

Safety valve

Prefill valve

4.1 Overview

 Other safety devices (safety valves, prefill valve, contactor for E-

STOP)

The following overview shows the fundamentals of the whole system.
The signals from the PSENvip transmitter and receiver are explained in
the sections below.

Funktion_Geraete_Schutzfeldmodus

4-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Fig. 4-2: Overview of overall system