Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1P
Gertebild
][Bildunterschrift_Zweihand
Two-hand control unit for press controllers and safety circuits
Approvals
P2HZ X1P
Zulassungen
Unit features
Gertemerkmale
` Positive-guided relay outputs:
– 3 safety contacts (N/O), instanta-
neous
– 1 auxiliary contact (N/C), instan-
taneous
` 2 semiconductor outputs
` Connection options for:
– 2 operator elements (buttons)
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
` Semiconductor outputs signal:
– Switch status channel 1/2
– Supply voltage is present
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
Unit Description
][Gertebeschreibung_Zweihand
The two-hand control relay meets the
requirements of EN 574 Type IIIC. It
forces the operator to keep his hands
outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for metalworking presses as a component for
simultaneous switching.
It can be used in applications with
` Mechanical presses (EN 692)
` Hydraulic presses (EN 693)
` Safety circuits in accordance with
EN 60204-1
Safety features
][Sicherheitseigenschaften_Zweihand
The two-hand control relay meets the
following safety requirements:
` The circuit is redundant with built-in
self-monitoring
` The safety function remains effec-
tive in the case of a component failure
` The circuit prevents a further press
stroke in the case of:
– Relay failure
– Contact welding
– Coil defect on a relay
– Open circuit
– Short circuit
Block diagram
Blockschaltbild
A1 A2 S21 S22 S23
S11 S12 S13
~
Input
Power
=
Input
Feed-
back
Y1 Y2
0 V 24 V
Y30 Y31 Y32 Y35
13 23 33 41
K1
K2
14 24 34 42
NSG-D-2-163-2010-09
Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1P
Function description
][Funktionen_Zweihand
` The two-hand control relay must be
activated by simultaneously pressing two buttons within 500 ms. If
Timing diagram
POWER
Button 1
Button 2
Feedback loop
Output safe
Output aux.
Out semi CH
Out semi RUN
Key
` POWER: Supply voltage
` Button 1/Button 2: Input circuits
S11-S12-S13, S21-S22-S23
` Feedback loop: Feedback loop Y1-
Y2
` Output safe: Safety outputs 13-14,
23-24, 33-34
one or both of the buttons are released, the unit interrupts the control command for the hazardous
movement.
][Zeitdiagram_Zweihand_aux_semiRUN_semiCH
t0 t1 t2 t3 t3 t1
t1
` Output aux: Auxiliary contacts 41-
42
` Out semi RUN: Semiconductor out-
put for operational readiness Y35
` Out semi CH: Semiconductor out-
put switch status Y32
: Recovery time after power on
` t
0
` Reactivation: The output relays will
not re-energise until both operator
elements have been released and
then re-operated simultaneously.
: Simultaneity, channel 1 and 2
` t
1
: Operating cycle ended through
` t
2
button 1 or 2
: Y1-Y2 must be closed before
` t
3
before the button is operated (recovery time)
Shaded area: Status irrelevant
Wiring
][Verdrahtung_Si_unverz_1Hi_unverz
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
` Calculation of the max. cable runs
in the input circuit:
l
max
R
lmax
=
I
max
Rl / km
R
= max. overall cable resist-
lmax
ance (see technical details)
/km = cable resistance/km
R
l
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
NSG-D-2-163-2010-09
-2
Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1P
Preparing for operation
Betriebsbereitschaft her stellen
` Supply voltage
Supply voltage AC DC
A1
A2
L1
N
` Input circuit
Input circuit Single-channel Dual-channel
Two-hand button
with detection of shorts across contacts
` Feedback loop
Feedback loop
Contacts from external contactors
Y1
Y2
13 (23, 33)
14 (24, 34)
K5
K6
K5
K6
L1
N
A1
A2
S11
S12
S13
S21
S22
S23
L+
L-
S1
S2
` Semiconductor output
` Key
S1/S2 Two-hand button
Y31
Y32
Y35
Y30
24 V DC
SPS Input
SPS Input
0 V
NSG-D-2-163-2010-09