How it Works
PEUGEOT
Loading...
LOOXOR
User Manual
48 pgs14.12 Mb0

PEUGEOT LOOXOR User Manual

SALES DIVISION NETWORK TECHNICAL INFORMATION
WORKSHOP
MANUAL
CONTENTS
CONTENTS
SOMMAIRE .................................................................................................................................................... 2
TECHNICAL DATA....................................................................................................................................... 4
SERVICE SCHEDULE AND COMMISSIONING ..................................................................................... 5
SPECIAL IMPORTANT POINTS ................................................................................................................ 7
TIGHTENING TORQUES AND SPECIAL TOOLS.................................................................................. 8
BODY PANELS ............................................................................................................................................... 9
FRAME........................................................................................................................................................... 21
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 2
CONTENTS
MISCELLANEOUS OPERATIONS........................................................................................................... 25
WORK ON THE ENGINE WITHOUT REMOVING THE ENGINE.................................................... 32
ELECTRICITY ............................................................................................................................................. 35
REMOVING THE ENGINE ........................................................................................................................ 40
FRAME........................................................................................................................................................... 42
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 3
TECHNICAL DATA
TECHNICAL DATA
Machine markings
50cc 100cc
Type approval n° B1AAAA B2ABAA
Technical data
50cc 100cc
Engine
2-stroke 2-stroke Bore x stroke 40 x 39.1 50.6 x 49.7 Cubic capacity 49.1 cc 99.9 cc Max. power 2.9 kw 6.9 kw Max. torque 4,4 Nm 9,5 Nm Gross compression
10.96 12.19
ratio
Ignition
Spark plug NGK BR7HS
CDI ACI 100
NGK BR8ES
Eyquem R850
Eyquem R1000L
Carburettor
Idle speed Air screw initial
Gurtner PA 358 Gurtner PY 15
1800
±200
rpm 1800
±200
1 + 1/2 turns 1 + 3/4 turns setting Needle L 3035F L 3035F Main jet 52 88 Idle jet 36 45
Magneto Starter motor
GF4 276 55W GF10 232 90W
150W SM
300W SM5
10254
Frame
1- Manufacturer's plate 2- VIN number
rpm
Capacities
Fuel tank 8 litres
unleaded 95 or 98
Oil tank 1.2 litres
semi-synthetic oil
Relay box 0.12 litres
SAE 80W90 oil Life lubricated
Fork 2 X 0.11 litres
Esso Univis 46 Agip H Lift 46
Dimensions
50cc 100cc Length 1925 mm 1925 mm Width 716 mm 716 mm Height without rear
1126 mm 1126 mm view mirror Ground clearance 130 mm 125 mm Wheelbase 1311 mm 1311 mm
Weight
50cc 100cc Weight 100 kg 107 kg
Tyres
50cc 100cc Front wheel 1.85 "x 16" 1.85" x 16" Front tyre 80/80-16 80/80-16 Front pressure 1.8 bar 1.8 bar Rear wheel 2.50" x 16" 2.50" x 16" Rear tyre 100/70-16 100/70-16 Rear pressure 2 bar 2 bar
Engine markings
Engine type FC1-FC3 FC2
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
50cc 100cc
Page: 4
SERVICE SCHEDULE AND COMMISSIONING
SERVICE SCHEDULE AND COMMISSIONING
Heavy duty servicing is aimed at machines used under "harsh" conditions: door-to-door deliveries, intensive urban use (courier), short trips with cold engine, dusty regions, ambient temperature of over 30°c.
Service operation 500 kms
or 1 month
Every 5000 kms or 12 months
Every 10000 kms
Harsh conditions 500 kms Every 2500 kms Every 5000 kms
Check:
Idle speed X X X Throttle control X X X Oil pump operation * X X X Functioning of electrical equipment X X X Front and rear brake operation * X X X Fuel pipe X X X Oil pipe X X X Front brake fluid pipe X X X Tyre pressures X Tyre condition, pressure and wear X X Brake fluid level X X X Battery electrolyte level * X X X Tightness of nuts and bolts X X X
Change:
Spark plug X X Inlet silencer filter element X X Front brake pad # X Rear brake pad * # X Rear brake lining * # Drive pulley bushes # X X Transmission belt X
Check and decarbonize:
Piston X Cylinder head X Exhaust port X
Check and grease:
Idle flange pulley and needle bushes X Drive pulley: idle flange and rollers * X Kickstart drive gear and shaft bush X
Clean and set:
Carburettor X
Test the machine:
On the road X X X
* depending on equipment # if necessary
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 5
SERVICE SCHEDULE AND COMMISSIONING
Battery preparation (unless maintenance-free battery)
Remove the battery Remove the 6 filler caps and the vent cap Fill with electrolyte up to the level marked UPPER LEVEL Electrolyte: (35% sulphuric acid = 1.28g/cm3) 1 litre P/N: 752740, 5 litres P/N: 752741 Leave the battery to stand for approximately half an hour Top up again if necessary Charge the battery for at least 2 hours with a current of 400mA (0.4A) Refit the battery and connect the vent pipe Connect terminal with the red wires to the + and the terminal with the green wire to the -. Then the battery should be topped up again if necessary, after fully charging, using distilled water only
Filling the fuel and oil systems
Put in the tank 1 litre of 95 or 98 unleaded fuel mixed with 3 % of 2-stroke semi-synthetic oil Top up the oil with 2-stroke semi-synthetic oil Start the engine and disconnect the oil feed pipe to the carburettor on the 50 cc model and to the inlet pipe on the 100 cc model, that the oil is supplied in drops (the frequency of the drops increases with engine speed) Top up the tank with pure fuel only
Checks before handing over to customer
Check tightness of wheel nuts
Front wheel: 6 m.daN
Rear wheel 10 m.daN Check all nuts and bolts are tight Check brake adjustment and efficiency Check tyre pressures cold
Front wheel: 1.8 bar
Rear wheel 2 bar Check operation of lighting, direction indicators, horn, and brake light Check operation of the different warning lights Carry out a road test
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 6
SPECIAL IMPORTANT POINTS
SPECIAL IMPORTANT POINTS
Tyres:
This machine is fitted with special tyres manufactured by Hutchinson. When replacing tyres, it is essential to fit tyres of the same type and same dimensions
To open the saddle:
The saddle on this machine is opened electrically. This is carried out by turning the ignition key fully to the right When the saddle opens, the ignition key automatically returns to the ignition on position Important do not forget to turn off the ignition after opening the saddle
Oil and fuel:
This machine is designed to run on unleaded 95 or 98 fuel The oil to use for separate lubrication is semi-synthetic oil
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 7
TIGHTENING TORQUES AND SPECIAL TOOLS
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
TIGHTENING TORQUES AND SPECIAL TOOLS
Tightening torques
Body panels:
Main fairings 0,4 m.da Foot panel 0,4 m.da Speedo cover 0,1 m.da Saddle locker 0,6 m.da Legshield panel front 0,1 m.da Legshield panel rear 0,1 m.da Engine side panels 0,1 m.da Front mudguard 0,8 m.da Rear mudguard * 0,8/0,1 m.da Mudflap * 0,8/0,1 m.da Grab handle 1,2 m.da Steering lock 0,6 m.da Saddle opening control 0,1 m.da
Frame:
Front wheel spindle nut 6 m.da Rear wheel spindle nut 10 m.da Linkrod engine pivot 5,2 m.da Frame engine pivot 5,2 m.da Shock absorber upper mount 4,3 m.da Shock absorber lower mount 2 m.da Exhaust nut on cylinder 1,5 m.da Exhaust nut on engine 2 m.da Top cone 3,8 m.da Top cone locknut 2,1 m.da Steering locknut 7 m.da Front brake caliper 2,5 m.da Rear brake caliper 2,5 m.da Front brake disc 1 m.da Rear brake disc 1 m.da Stand on engine 1,9 m.da
Standard:
Screw and nut diameter 5 mm 0,5 m.da Screw and nut diameter 6mm 1 m.da Screw and nut diameter 8mm 2,2 m.da Screw and nut diameter 10mm 3,5 m.da Screw and nut diameter 12mm 5,5 m.da
Special tools:
Description Part Number Steering column wrench 754086
* depending on size of screw
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 8
BODY PANELS
BODY PANELS
Removal of instrument panel upper cover Operation 1
Remove the 4 screws (1) Remove the instrument panel upper cover (2)
Removal of instrument panel cover Operation 2
Remove the instrument panel upper cover (see operation 1) Disconnect the instrument panel connector (1) Remove the handlebar 4 fixing screws (2) Remove the cover (3) and instrument panel assembly
Remove the 3 screws (4) fixing the instrument panel to the cover Remove the instrument panel (5)
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 9
BODY PANELS
Removal of saddle/storage compartment assembly
Operation 3
Remove the 4 fixing nuts (1) Withdraw the saddle/storage compartment assembly (2)
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 10
BODY PANELS
Removal of legshield rear panel Operation 4
Remove the instrument panel upper cover (see operation 1) Remove the ignition key
Remove the legshield rear panel 8 screws (1) Separate the legshield front and rear panels Unclip the legshield rear panel, from the footboard at (A), and the two guides in the legshield front panel at (B) Withdraw the legshield rear panel from the right hand side of the machine, by pivoting it downwards
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 11
BODY PANELS
Removal of legshield front panel Operation 5
Remove the legshield rear panel (see operation 4) Remove the fork (see operation 9) Remove the screw (1) fixing the legshield front panel to the main fairings
Remove the 2 upper screws (2) fixing the legshield front panel to the frame
Disconnect the headlight connector (3)
Remove the 2 lower screws (4) fixing the legshield front panel to the frame by pushing the footboard lug (A) to one side
Unclip the 4 points (5) securing the legshield front panel to the main fairings
Tilt the legshield front panel forwards Remove the 2 screws (6) fixing the ACI 100 ignition module, disconnect and remove the module Remove the 4 screws (7) fixing the headlight and remove it
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 12
BODY PANELS
Removal of rear RH and LH covers Operation 6
Remove the saddle/storage compartment assembly (see operation 3) Remove the grab handle (2 nuts (1A) and 1 screw (1B))
Remove the battery cover (1 screw) Remove the 2 side screws (2) Remove the screw (3) under the battery cover Remove the plastic rivet (4) over the battery cover
Disconnect the number plate lighting harness (5) (100cc)
Remove the rear mudflap 4 screws (6)
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 13
Unclip and remove the rear mudflap (7)
Pull the rear cover assembly towards the rear Disconnect the rear light Remove the rear cover assembly
BODY PANELS
Remove the complete rear light (2 screws (8))
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 14
Remove the rear cover assembly 2 screws (9) Unclip the covers
Removal of footboard
BODY PANELS
Remove the legshield rear panel (see operation 4) Draw back the rear cover assembly (see operation 6) Disconnect the battery + terminal Remove the battery, disconnect the battery - terminal Remove the footboard 4 fixing screws (1) Unclip fuse holder and the starter motor relay Remove the footboard (2)
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
Page: 15
Loading...
+ 33 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use