SERVICE HINTS.......................................................................................................................................................................3
SERVICE POSITION.................................................................................................................................................................4
PARTS LOCATION.................................................................................................................................................................12
REPLACEMENT PARTS LIST................................................................................................................................................13
1. It is advisable to insert an isolation transformer in the
a.c. supply before servicing a hot chassis.
2. When servicing, observe the original lead dress in the
high voltage circuits. If a short circuit is found, replace
all parts that have been overheated or damaged by
the short circuit.
3. After servicing, see that all the protective devices
such as insulation barriers, insulation papers, shields
and isolation R-C combinations are correctly
installed.
4. When the receiver is not being used for a long period
of time, unplug the power cord from the a.c. outlet.
5. Potentials as high as 20,7kV are present when this
receiver is in operation. Operation of the receiver
without the rear cover involves the danger of a shock
hazard from the receiver power supply. Servicing
should not be attempted by anyone who is not
familiar with the precautions necessary when working
on high voltage equipment. Always discharge the
anode of the tube.
6. After servicing make the following leakage current
checks to prevent the customer from being exposed
to shock hazard.
LEAKAGE CURRENT COLD CHECK
1. Unplug the a.c. cord and connect a jumper between
the two prongs of the plug.
2. Turn on the receiver’s power switch.
3. Measure the resistance value with an ohmmeter,
between the jumpered a.c. plug and each exposed
metallic cabinet part on the receiver, such as screw
heads, aerials, connectors, control shafts etc. When
the exposed metallic part has a return path to the
chassis, the reading should be between 4M ohm and
20M ohm. When the exposed metal does not have a
return path to the chassis, the reading must be
infinite.
LEAKAGE CURRENT HOT CHECK
1. Plug the a.c. cord directly into the a.c. outlet. Do not
use an isolation transformer for this check.
2. Connect a 2kΩ 10W resistor in series with an
exposed metallic part on the receiver and an earth,
such as a water pipe.
3. Use an a.c. voltmeter with high impedance to
measure the potential across the resistor.
4. Check each exposed metallic part and check the
voltage at each point.
5. Reverse the a.c. plug at the outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed
1,4 Vrms. In case a measurement is outside the limits
specified, there is a possibility of a shock hazard, and
the receiver should be repaired and rechecked before
it is returned to the customer.
HOT CHECK CIRCUIT
A.C. VOLTMETER
2kΩ 10 Watts
TO INSTRUMENT’S EXPOSED
METALLIC PARTS
Fig. 1.
X-RADIATION WARNING
1. The potential sources of X-Radiation in TV sets are
the high voltage section and the picture tube.
2. When using a picture tube test jig for service, ensure
that the jig is capable of handling 20,7kV without
causing X-Radiation.
NOTE: It is important to use an accurate periodically
calibrated high voltage meter.
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should
indicate :out of tolerance, immediate service and correctio n is
required to prevent the possibility of premature
component failure.
3. To prevent any X-Radiation possibility, it is essential
to use the specified tube.
20kV +0,7kV/-1kV If the meter indication is
WATER PIPE
(EARTH)
2
SERVICE HINTS
How to remove the rear cover
1. Remove the 7 screws as shown in Fig.2.
2. Push clips (A) and elevate lid.
3. Remove the 2 screws as shown in Fig.3.
Clips
(A)
SCREWS
Fig.2.
LOCATION OF CONTROLS
Y - Board
Q - Board
E - Board
SCREWS
Fig.3.
Focus
Screen
S 451
Vertical Position
Fig.4.
3
HOW TO MOVE THE CHASSIS INTO SERVICE POSITION
1. Remove the backcover screws and clips as shown in Fig.2 and Fig.3 (page3.).
2. Release chassis from right-hand chassis rail and partially withdraw.
3. Rotate, clockwise, the whole T.V. vertically through 90º.
4. After servicing ensure all wiring is returned to its original position before returning the receiver to the customer.
Fig.5.
4
ADJUSTMENT PROCEDURE
Item / PreparationAdjustments
+B SET-UP
1. Receive a Greyscale signal.
2. Set the controls :BrightnessMinimum
ContrastMinimum
VolumeMinimum
1. Confirm and note, in a.c. mode, TPE1.1. Using a 12,8V d.c. power supply, confirm that TPQ27
1. Using a 23V d.c. power supply, adjust R3870 until
TPQ28 measures the same as TPE2.
2. Adjust the d.c. power supply to be 12,8V at F3851.
3. Confirm TPQ28 measures the same as TPE2
measures the same as TPE1.
Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available.
•LUCI interface kit (Linked Utility Computer Interface)
Part number: TZS6EZ002
This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new
models are introduced upgrade software will become available.
•VICI (Visual Interactive Computer Information)
These C.D.'s contain multimedia documentation providing quick access to service information.
Part No. TZS7EZ006 & TZS7EZ005
1. Service Manuals
2. Instruction Books
3. Technical Information
•TASMIN (Technically Advanced System for Multimedia Interactive Notes)
As well as providing a first step towards more interactive training this product also achieves quick access to Technical
Information.
5
WAVEFORM PATTERN TABLE
NOTE: All waveforms have been taken using a standard colour bar pattern.
Input Vert Out I.C.
IC451 Pin 4
1.2V
H - Out
IC601 Pin 13
5.2V
20mS
64µS
Vert Drive
IC451 Pin 2
51V
Video In
IC3001 Pin 20
0.9V
20mS
64µS
VFLB
IC451 Pin 3
27V
20mS
Video Out
IC3001 Pin 16
2.2V
64µS
R - Out
IC601 Pin 21
5.75V
R - Y
IC601 Pin 43
0.5V
64µS
64µS
G - Out
IC601 Pin 22
5.75V
B - Y
IC601 Pin 41
0.7V
64µS
B - Out
IC601 Pin 23
5.75V
64µS
64µS
6
ALIGNMENT SETTINGS
1. To place the TV into Service Mode, set the Sharpness to minimum position, place set in program position 60, press
the down button (v) on the customer controls at the front of the TV and at the same time press the Off Timer button
on the remote control.
2. Press v / v buttons to step up / down through the functions.
3. Press (
4. Press the TV/AV button after each adjustment has been made to store the required values.
5. To exit the Service Mode, press the "N" button.
(The figures below are nominal and used for representative purposes only.)
+ / - ) buttons to alter the function values.
Alignment FunctionSettings / Special features
VAmp
Vert. Amplitude
Horizontal Centre
Red Cutoff
Green Cutoff
Blue Cutoff
56
HCtr
09
RCut
159
GCut
64
BCut
182Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Red Drive
Blue Drive
Sub-Contrast
Sub-Colour
Sub-Brightness
RDrv
38Optimum setting.
BDrv
29
SCon
22
SCol
48
SBri
49
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
7
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