SERVICE HINTS.......................................................................................................................................................................3
ADJUSTMENT PROCEDURE AND SELF-CHECK ..................................................................................................................5
PARTS LOCATION.................................................................................................................................................................12
REPLACEMENT PARTS LIST................................................................................................................................................13
1. It is advisable to insert an isolation transformer in the
AC supply before servicing a hot chassis.
2. When servicing, observe the original lead dress in the
high voltage circuits. If a short circuit is found, replace
all parts that have been overheated or damaged by
the short circuit.
3. After servicing, see that all the protective devices
such as insulation barriers, insulation papers, shields
and isolation R-C combinations are correctly
installed.
4. When the receiver is not being used for a long period
of time, unplug the power cord from the AC outlet.
5. Potentials as high as 29,5kV {29,2kV} are present
when this receiver is in operation. Operation of the
receiver without the rear cover involves the danger of
a shock hazard from the receiver power supply.
Servicing should not be attempted by anyone who is
not familiar with the precautions necessary when
working on high voltage equipment. Always
discharge the anode of the tube.
6. After servicing make the following leakage current
checks to prevent the customer from being exposed
to shock hazard.
LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between
the two prongs of the plug.
2. Turn on the receiver’s power switch.
3. Measure the resistance value with an ohmmeter,
between the jumpered AC plug and each exposed
metallic cabinet part on the receiver, such as screw
heads, aerials, connectors, control shafts etc. When
the exposed metallic part has a return path to the
chassis, the reading should be between 4M ohm and
20M ohm. When the exposed metal does not have a
return path to the chassis, the reading must be
infinite.
LEAKAGE CURRENT HOT CHECK
1. Plug the AC cord directly into the AC outlet. Do not
use an isolation transformer for this check.
2. Connect a 2kΩ 10W resistor in series with an
exposed metallic part on the receiver and an earth,
such as a water pipe.
3. Use an AC voltmeter with high impedance to
measure the potential across the resistor.
4. Check each exposed metallic part and check the
voltage at each point.
5. Reverse the AC plug at the outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed
1.4 Vrms. In case a measurement is outside the limits
specified, there is a possibility of a shock hazard, and
the receiver should be repaired and rechecked before
it is returned to the customer.
HOT CHECK CIRCUIT
A.C. VOLTMETER
2kΩ 10 Watts
TO INSTRUMENT’S EXPOSED
METALLIC PARTS
Fig. 1.
X-RADIATION WARNING
1. The potential sources of X-Radiation in TV sets are
the high voltage section and the picture tube.
2. When using a picture tube test jig for service, ensure
that the jig is capable of handling 29,5kV without
causing X-Radiation.
NOTE: It is important to use an accurate periodically
calibrated high voltage meter.
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should indicate.
28,5kV ± 1kV {28,2kV ± 1kV}.
If the meter indication is out of tolerance, immediate
service and correction is required to prevent the
possibility of premature component failure.
3. To prevent any X-Radiation possibility, it is essential
to use the specified tube.
WATER PIPE
(
EARTH)
2
SERVICE HINTS
HOW TO REMOVE THE REAR COVER
1. Remove the 12 screws as shown in Fig.2.
LOCATION OF CONTROLS
SCREWS
Fig.2.
Focus
N - Board
E - Board
H - Board
Fig.3.
Screen
Y - Board
3
ADJUSTMENT PROCEDURE
The remote control is used for entering and storing adjustments, with the exception of Cut-off adjustments, which must
always be done prior to service adjustment. Perform adjustments in accordance with screen display. The display on the
screen also specifies the software version as well as the approx. setting values. The adjustment sequence for the service
mode is indicated below.
1. Set the Bass to maximum position, set the Treble to
minimum position, press the F button followed by the
volume down button on the customer controls at the
front of the TV and at the same time press the
"INDEX" button on the remote control, this will place
the TV into the Service Mode.
2. Press the RED / GREEN buttons to step up / down
through the functions.
NOTE: This TV also has the option of using a Memory Pack which enables you to copy the preset TV channels into the
Memory Pack and then download them onto this or any other EURO-4 TV set.
TV to Memory Pack process
1. Plug the memory pack into the AV1 21 pin terminal at
the back of the TV and switch the TV on.
2. Go into Service Mode as explained above.
The screen will show :-
Program
External>>TV
3. Press the BLUE button on the remote control.
The screen will show :-
Program
TV>>External
4. Press the STR button on the TV.
The screen will show :-
Please Wait
3. Press the YELLOW / BLUE buttons to alter the
function values.
4. Press the STR button after each adjustment has
been made to store the required values.
5. To exit the Service Mode, press the "N" button.
Memory Pack to TV process
1. Plug the memory pack into the AV1 21 pin terminal at
the back of the TV and switch the TV on.
2. Go into Service Mode as explained above.
The screen will show :-
Program
External>>TV
3. Press the STR button on the TV.
The screen will show :-
Please Wait
4. All the tuning information stored inside the Memory
Pack will now be transferred to the TV. This process
will take 2-3 minutes to complete and when finished
the screen will show :-
5. All the tuning information stored inside the TV will
now be transferred to the Memory Pack. This process
will take 2-3 minutes to complete and when finished
the screen will show :-
Complete
5. The tuning information from the Memory Pack has
now been copied into the TV.
6. To exit from the Service Mode press the "N" button.
7. The process has now been completed and the
Memory Pack can now be removed.
Complete
ERRORS
If an error occurs while using the Memory Pack the TV will detect this and the screen will show :-
Error !!
Error !!
If this happens then press the "N" button and repeat the process that was being used. If the errors continue to occur then
check the connectors between the TV and the memory pack and check the 9V battery inside the memory pack.
4
ADJUSTMENT PROCEDURE
Item / PreparationAdjustments
+B SET-UP
1. Receive a Greyscale signal.
2. Set the controls :BrightnessMinimum
ContrastMinimum
VolumeMinimum
CUT OFF / Ug2 Test
1. Receive a Greyscale signal.
2. Degauss the tube externally.
3. Set the TV into Service Mode 1.
4. Select Cut off mode.
1. Set the +B voltage up as follows:Adjust R811 so that B2 shows 148V±1V
To adjust Cutoff connect an oscilloscope to the Blue
cathode, adjust "cutoff" value using the "Yellow" and "Blue"
buttons until the black level is 160V±5V press "STR" to store
the value. Remove the oscilloscope.
Select Ug2 adjustment and adjust the screen VR until the
display shows "O.K."
SELF CHECK
Self-check is used to automatically check the bus lines and hexadecimal code of the TV set. To get into the Self-Check mode
press the down (-/v) button on the customer controls at the front of the set, at the same time pressing the STATUS button on
the remote control, and the screen will show :-
If the CCU ports have been checked and found to be incorrect or not located then " - - " will appear in place of "O.K.".
Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available.
•LUCI interface kit (Linked Utility Computer Interface)
Part number: TZS6EZ002
This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new
models are introduced upgrade software will become available.
•VICI (Visual Interactive Computer Information)
These C.D.'s contain multimedia documentation providing quick access to service information.
Part No. TZS7EZ006 & TZS7EZ005
1. Service Manuals
2. Instruction Books
3. Technical Information
•TASMIN (Technically Advanced Systemfor Multimedia Interactive Notes)
As well as providing a first step towards more interactive training this product also achieves quick access to Technical
Information.
5
WAVEFORM PATTERN TABLE
Vert Out
IC601 Pin 31
0.7V
H - Out
IC601 Pin 50
3V
HFLB
IC601 Pin 13
6.2V
20mS
64µS
Vert Drive
IC451 Pin 2
57V
H - Out
IC701 Pin 5
30mV
HFLB
IC701 Pin 8
1.5V
20mS
64µS
VFLB
IC451 Pin 3
1V
20mS
H - Pulse
Base Q503
2V
64µS
Video Out
IC601 Pin 59
2V
R - Out
IC601 Pin 37
275mV
R - Out
E8 Pin 5
4.6V
SCL
IC1201 Pin 3
64µS
64µS
64µS
G - Out
IC601 Pin 38
275mV
G - Out
E8 Pin 3
4.4V
SVM Out
IC601 Pin 34
64µS
64µS
64µS
64µS
B - Out
IC601 Pin 39
275mV
64µS
B - Out
E8 Pin 4
4.6V
64µS
3.7V
88mV
13µS
64µS
6
ALIGNMENT SETTINGS
(The figures below are nominal and used for representative purposes only.)
Alignment FunctionSettings / Special features
Horizontal Position
Vertical Position
Horizontal Amplitude
Vert. Amplitude
EW-amplitude
EW-amplitude
Trapezium-comp
Trapezium-comp
H-Pos
061
V-Pos
005
H-Amp
055
V-Amp
054
E/W-Amp1
-128
E/W-Amp2
006
Trapez-1
047
Trapez-2
-128
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Vertical Linearity
Vertical Symmetry
DVCO
Cut-off DC
Ug2 Test
Highlight
Lowlight
Sub-Brightness
V-Lin
006
V-Sym
002
DVCO
-005
Cut-off
0171
Ug2
055
O.K.
High090207770864
Low011701320112
Sub-Brightness
255
Optimum setting.
Optimum setting.
Receive a PAL Colour Bar Pattern. For
DVCO alignment press "Blue" button, wait
until the colours are changing slowly and
press "STR".
To adjust Cutoff connect an oscilloscope to
the blue cathode, adjust "cutoff" value
using the "Yellow" and "Blue" buttons until
the black level is 160V±5V press "STR" to
store the value. Remove the oscilloscope.
Select Ug2 adjustment and adjust the
screen VR until the display shows "O.K."
Black Level
160V±5V
GND
Optimum setting.
Optimum setting.
7
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