Panasonic SR-TMG10, SR-TMG18 Service Manual

Order No. PHAT061123C3
(REVISION : AUG. 2011)
Service Manual
Electronic Warm Jar
SR-TMG10 SR-TMG18
Destination
Hong Kong
There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
Congee
Off
(3 hours)
SR-TMA18N
(1 hour)
The service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
WARNING
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CONTENT
Page
3 4
5 - 7
8 8 9
9 10 11 12 12
13 14
15 - 17
18
1. Specification
2. Wiring Diagram
3. Troubleshooting Guide
4. Testing Procedure
4.1 Bubbling Test
4.2 Evaporation Test
4.3 Heat reserving Test
4.4 Hinge cover removal (Hinge Cover)
4.5 Inner enclosure and upper frame removal
4.6 Disassembly a control unit
4.7 Disassembly cast heater and thermostat case ass’y
4.8 Disassembly a side heater
5. Parts Exploded View and Replacement Parts List
5.1 Parts Exploded View : Body
5.2 Parts Exploded View : Packing
5.3 Replacement Parts List : SR-TMG10 / SR-TMG18
6. Detail Change Notice
SR-TMG10 / TMG18
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1. SPECIFICATION
MODEL
Power Source
Power Consumption Cooking
Warming
Plane Rice
Brown Rice
Mixed Rice
Sticky Rice
Porridge
Congee
Cake
Cooking Capacity
220V 50Hz
SR-TMG10
470W 650W
65W
0.18 ~ 1.0 L (1 cup ~ 5.6 cups)
0.18 ~ 1.0 L (1 cup ~ 3 cups)
0.18 ~ 1.0 L (1 cup ~ 4 cups)
0.18 ~ 1.0 L (1 cup ~ 3 cups)
Max 1.0 L (Rice 1/2 ~ 1 cup)
76W
0.54 ~ 1.8 L (3 cups ~ 10 cups )
Warming Capacity (Plane Rice) 0.18 ~ 1.0 L (1 cup ~ 5.6 cups) 0.54 ~ 1.8 L (3 cups ~ 10 cups )
248 x 247 x 255 (mm) 276 x 274 x 277 (mm)
2.5 Kgs. 3.1 Kgs.
Cooked rice warming Temperature
Temperature Detector
Thermal fuse Specification
Dimension (Width x Depth x Height)
Weight
Keep Warm
Power Cord (Approx.)
Accessories
* Specification subject to change without notice.
71°C ~ 79°C
Sensor thermistor
172°C 250V 10A
12 Hours
1.2 m.
Measuring cup, Scoop, Steaming basket
0.54 ~ 1.8 L (3 cups ~ 7 cups )
0.54 ~ 1.8 L (3 cups ~ 8 cups )
0.54 ~ 1.8 L (3 cups ~ 6 cups )
Max 1.8 L (Rice 1 ~ 2 cups )
Max 1.0 L Max 1.8 L
500 g. 650 g.
SR-TMG18
SR-TMG10 / TMG18
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2. WIRING DIAGRAM
SR-TMG10 / TMG18
PCB lead wire C (Red)
Thermal fuse lead wire A (Black)
Should be above thermal fuse lead wire A and then goes below terminal of side heater lead wire D
Thermistor lead wire (Red)
Sems screw lor laternal wising
Thermostat earth lead wire (Green)
Therminal fuse lead wire B (Orange)
Side heater lead wire A (Blue)
PCB lead wire B (Black)
Side heater lead wire C (Black)
Side heater lead wire B (Blue)
Terminal shall not be higher than head of sems screw
Side heater lead wire D (Red)
PCB lead wire A (White)
Body earth lead wire (Green)
Tapping screw for body earth lead wire
Hinge earth lead wire (Green)
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3. TROUBLESHOOTING GUIDE
Table 1
When receiving a rice boiler to be repaired, be sure to check that the main body is completely provide with the inner pan and the inner lid, ask the condition (phenmenon) of the trouble in detail. Before troubleshooting single parts, be sure to disconnect the power supply plug from the receptacle.
Condition
Rice boiling section Plane rice / Brown rice
• Rice is not boiling. (The indicating lamp does not come on)
• Rice is not boiling. (The indicating lamp is lit)
Troubleshooting Remedy
Is the power cord conductive?
• Replace the cord.
• Make sure insert therminal is fasten.
• Replace the P.C.B. complete.
• Replace the P.C.B. complete.
• Replace the cast heater.
• Replace the center thermostat.
• Replace the inner pan or the cast heater.
• Seeing at Table 2
• Explain the proper operation.
• Isolate the cause which melt the thermal fuse, correct the cause and
• Earlier cut off.
• Poor boiling up.
• Too hard
• Too soft
• Insufficient boiling
SR-TMG10 / TMG18
• Immediately after the switch is turned off, open the cap.
• Rice is excessive or insufficient.
• Rice has not been scooped and mixed well.
• Water is excessive or insufficient.
• The switch is turned off once during boiling.
Is the pan bottom properly contacted with the cast heater?
Yes
No
Is the thermal fuse conductive?
Yes
No
Is the therminal conductive?
Yes
Are the parts on the P.C.B. mistake?
Are the parts on the P.C.B. mistake?
Improper operation
No
Yes
No
Yes
Yes
Yes
No
Is the cast heater conductive?
Yes
No
Are the parts on the P.C.B. mistake?
(Check with the bubbling test).
Does the center thermostat operate properly?
Yes
No
(Check with the operation test).
Yes
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SR-TMG10 / TMG18
Condition Troubleshooting Remedy
• Replace the center thermostat.
• Seeing at Table 2.
• Explain the proper operation.
• Excessive burning. (More than light brown)
• The voltage is lower than specified.
• Rice is not washed sufficiently
• Water is excessive.
(Bran remains still)
• The pan bottom is conditioned to generate burning easily.
Are the parts on the P.C.B. mistake?
Improper operation
No
Yes
Yes
Does the center thermostat operate properly?
Yes
No
(Check with the evaporation test).
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