Panasonic PD50 User Manual

PD50

11/2005

Stationary 2D Code Reader

Stationary 2D Code Reader PD50

11/2005

Overview

2

High-speed 360°

Rotation and Reverse

Rotation Inspections

High

accuracy

Red LED guide

light enables

Easy

installation

Special software

enables

Simple
setting

All-in-one design: LED lighting, optics, camera, CPU and

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interfaces in one compact unit

Can read 2D codes made by inkjet printing, laser marking,
stamping, engraving, etc.

Suitable for Data Matrix ECC200 code and QR code

Easy installation and easy setup

Accurate, high-speed reading

Rugged IP67 metal body

Excellent connectivity

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Stationary 2D Code Reader PD50

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The Hardware

Integrated design

All components for lighting, optics, image acquisition (camera) and signal
processing (CPU) are combined in one unit and are mutually optimised to
ensure that reading codes is performed quickly, reliably and with virtually no
maintenance.

Robust aluminium body

PD50 can be used in harsh industrial
environments. Its compact aluminium housing
and robust connectors conform to the
protection class IP67.

Easy height adjustment with
pilot spot system

Two LEDs project red spots on the working surface. The correct
working distance is indicated when the two spots intersect and
appear as one. This combined spot also shows the centre of the
inspection area, which is useful for aligning the sensors’ field of view.

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Flexible setup

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PD50 can be setup in two different ways. If you prefer to
configure PD50 with a PC or a notebook, our free software
PDTOOL will quickly and easily assist you step-by-step.
Automatic teach-in and other useful functions allow even un­experienced users to configure the PD50. Alternatively, if
you don’t use PCs in your production environment, settings
can be done with the Operation and Finder Unit. These small,
panel-mountable devices can also monitor images and results
during inspection.

360° high-speed reading

PD50 can read codes, regardless of their rotation angle.
As long as the code is within the sensor’s field of view,
it will be read reliably, even if partially stained, destroyed,
mirrored or even reversed. Thanks to its RISC CPU, PD50 can
achieve a processing time of only 30 ms.

Integration made easy

PD50 can be easily integrated into existing machines.While
decoding results are output via its RS232 port, signals for the
inspection trigger, program change, readability flag, etc. are
handled by the digital interface. Furthermore, PD50 can be
easily connected to our GT series touch-screen displays
because both devices communicate via MEWTOCOL. These
displays are a good solution, if customised user interfaces are
required.

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Stationary 2D Code Reader PD50

11/2005

The Software

Easy-to-use setup software PDTOOL

You can configure the PD50 with the optional Operation and Finder Units or – even more comfortably – with our free-of- charge
Windows-based software PDTOOL. First-time users easily grasp the settings principles and are aided by such functions as auto­teaching.

Just use the mouse to move the inspection area

position or change the size.

After setting the inspection area, you can perform teaching with

one click using a non-defective code sample. The exposure time

and the 2D code type are automatically detected, eliminating

complicated setting processes.

The setting flow indicator shows
you what to do next at a glance.

The code type to be read is indicated.

Free-of-charge download at:

www.lightpix.net

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The detail setting mode allows you to configure the
code setting, settings for black/white reversed code

and horizontally flipped code, etc.

Excellent decoding capabilities

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PD50 reads Data Matrix ECC200 and QR codes. The codes can be created by printing, laser marking, engraving, etching and
stamping. Furthermore, even distorted, displaced or inversed codes can be read reliably.

Real-time image storage

Being equipped with a dedicated image memory, PD50 allows real-time
image storage during inspection. Up to 8 images can be saved in a ring
buffer. You can define whether to save each inspection image or only
images with negative inspection results. These images can be transferred
to PDTOOL, where they can be viewed or stored as Bitmap files, e.g. for
quality control reports.

쑽

Superior robustness

Thanks to its pre-processing functions, PD50 can read stamped or engraved codes on metal surfaces. Possible distortions caused
by material reflections, oil, oxidation or other impurities, for example, will be filtered out reliably, resulting in a clear and de-codable
image.

Proceed image

▲

Clear image without

distortions

Object code Captured images

Stains in the cells

White spots made by

the reflection of cells

stains on the metal surface

Pre-

treatment

Black spots made by

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Stationary 2D Code Reader PD50

11/2005

System Configuration

Overview

USB1.1

AETOOL

USB: Easy connection to PC (PDTOOL) dedicated port with

LVDS: Low Voltage Differential Signal method.

RS232C: Can be connected to other Panasonic display devices and

I/O: Connection to PLC or sensor. The PLC has functions

for

USB1.1 using standard cable.

Attachment of finder unit screen is possible for checking
inspection results. Settings can also be altered using the
switches on the front panel.

PCs and inspection results can be easily monitored and
settings easily changed.

installed to interpret inspection results as a trigger signal

the sensor, as a switch for the product type or as teaching
input.

ANE2803

RS232C Cable

ANE2813

Operation Unit Cable

ANE2823

RS232C +

Operation Unit Cable

LVDS

RS232C

I/O

The finder image shown here has
been reduced in resolution, so is
darker that the actual screen

Operation/Finder Unit

GT11

PLC Fiber Sensor

image.

or

or

PC

Types of Main Units

30 x 25

25 x 20

20 x 16

Field of view

15 x 12

10 x 08

05 x 04

02 x 1.6

25

Installation
distance

15

45 60

8

Field of view

80

105

Unit: mm

Installation Distance

55

Field of view

Technical Specifications

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Main Units

Item Specification

Order Number ANPD050-02 ANPD050-05 ANPD050-10 ANPD050-15 ANPD050-20 ANPD050-25 ANPD050-30
Configuration Via software free of charge software PDTOOL or optional Operation/Finder unit
Field of view W x H (mm) 2 x 1.6 5 x 4 10 x 8 15 x 12 20 x 16 25 x 20 30 x 25
Minimum Cell Size (µm) 28 x 28 71 x 71 139 x 139 213 x 213 284 x 284 355 x 355 434 x 434
Installation distance (mm) 15 ± 0.5 25 ± 1.5 45 ± 2.5 60 ± 3.0 80 ± 4.0 105 ± 5.5 55 ± .0
Sensing element Colour-CMOS with 330.000 pixels
Resolution 352 x 288 pixels
Detection capability Min. 5 pixels per cell
Integrated light White LED, light amount half-life: min. 30.000 h (at 25°C)
Exposure time 0.03 to 50 ms
Visual pilot beam Red LED

SerialInterfaces

Digital I/O

Others

Processing time 30 ms
Operation voltage 24 VDC ± 10%
Current consumption ≤ 0.5 A
Ambient temperature use/storage 0 to +40°C / -20 to +60°C
Ambient humidity Usage and storage: 35 to 85% RH (@ 25°C no freezing or condensation)
Housing IP671), aluminium
Weight Approx. 400 g (Main Unit)

1)

Expect when USB cable is connected

USB 1.1 for communication with PC (98SE, ME, 2000, XP)

RS232C (when using optional cable)

1.200 – 57.6000 bit/s, 8 bit ASCII, full duplex
5 Opto-coupler inputs, max. 30 VDC

(trigger, teach, 3 x type change)
5 PhotoMOS outputs, 5-24 VDC

(ready, alarm, 3 x data)

LVDS for communication with Operation/Finder Unit

≤

2D Code Reading

Item

Readable Square codes: 10 x 10 cells to 44 x 44 cells
code type Rectangular codes: 8 x 18 cells, 8 x 32 cells, 12 x 26 cells,

Data matrix
ECC200

QR code

Matrix Size

12 x 36 cells, 16 x 36 cells, 16 x 48 cells

Supports black/white reversed codes, horizontally-flipped codes, and dots.

Model Model 1 and Model 2

Matrix Size

Error
correction level

Model 1: 21 x 21 cells to 49 x 49 cells (Ver. 1 to 8)
Model 2: 21 x 21 cells to 49 x 49 cells (Ver. 1 to 8)

L (7%), M (15%), Q (25%), H (30%)

Supports black/white reversed codes, horizontally-flipped codes, and dots.

Specification

Operation Unit Finder Unit

ANE12

Display 2-inch colour LCD
Backlight life 40,000 (at 25°C)∆
Housing material Plastic
Weight Approx. 200g

Display 7-segment, 3 colours
Setting function Mode, SET, Parameter, Type, Trigger, UP/DOWN
Housing material Plastic
Weight Approx. 200g

The matrix size is

automatically

identified.

The model,

matrix size, and

the error correction level

are automatically

identified.

ANE11

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Stationary 2D Code Reader PD50

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Technical Specifications/Dimensions

Main Units

ANPD050-02

ANPD050-05

•10•15•25•

Operation Unit Finder Unit

30

All dimensions are in mm.

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Related Products

11/2005

Vision Sensor

Our newly developed LightPix AE20 combines the ease of use of a conventional photoelectric
sensor with the inspection possibilities of an entry-level vision system. It is fast, cost effective and
suitable for various two-dimensional sensing tasks.

Compact Machine Vision Systems Imagechecker A100/200

A100/200 Machine Vision systems are our entry-level compact system with multi-purpose
functionality. With dimensions of just 120 x 40 x 70mm, the A-Series Imagechecker is one of the
smallest of its kind. It allows high-speed, dual-camera processing (A200) with a robust and mature
stand-alone hardware.

Colour Image Processing Systems AX30/AX40

Once colour-related product failures require detection, AX30/AX40 are the perfect solution.They
evaluate images of up to two cameras with respect to minute colour differences, checks
objects features, measures dimensions, compares patterns and much more.

High-Speed Machine Vision System PV300

PV300 combines the merits of A- and AX-Series Imagecheckers. Furthermore, it is equipped with
a second processor and thus allows ultra-high-speed inspection.

PC-Based Machine Vision

P400 and P400S Imagecheckers represent the next generation of PC-based Machine Vision.
The systems are user-friendly and offer multiple functions for a wide range of sophisticated
industrial inspection applications. High-end solutions materialise with a simple mouse-click.

High-End Machine Vision: Imagechecker AG50

One of the most demanding Machine Vision applications is the surface inspection of discrete
parts. The Imagechecker AG50 is an extremely powerful device that solves such complex tasks
quickly, reliably and with precision.

Laser Marking Systems

Accurate and distinct non-removable marking of almost any product can be achieved with our
Laser Markers. We offer various CO

and FAYb models ranging from 12 to 30 Watt.

2

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Global Network

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Global Network Services Global Network Services

Asia Pacific China JapanNorth America Europe

Panasonic Electric Works

Please contact our Global Sales Companies in:

Europe

Headquarters Panasonic Electric Works Europe AG Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. [phone], Fax [phone], www.panasonic-electric-works.com
Austria Panasonic Electric Works Austria GmbH Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. [phone], Fax [phone], www.panasonic-electric-works.at

Benelux Panasonic Electric Works

Czech Republic Panasonic Electric Works Czech s.r.o. Prumyslová 1, 34815 Planá, Tel. [phone], Fax [phone], www.panasonic-electric-works.cz
France Panasonic Electric Works

Germany Panasonic Electric Works Deutschland GmbH Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. [phone], Fax [phone], www.panasonic-electric-works.de
Ireland Panasonic Electric Works UK Ltd. Dublin 12, Tel. [phone], Fax [phone], www.panasonic-electric-works.co.uk
Italy Panasonic Electric Works Italia s.r.l. Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. [phone], Fax [phone], www.panasonic-electric-works.it

Nordic Countries Panasonic Electric Works Nordic AB Sjöängsvägen 10, 19272 Sollentuna, Sweden, Tel. [phone], Fax [phone], www.panasonic-electric-works.se

Portugal Panasonic Electric Works España S.A. Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. [phone], Fax [phone]
Spain Panasonic Electric Works España S.A. Barajas Park, San Severo 20, 28042 Madrid, Tel. [phone], Fax [phone], www.panasonic-electric-works.es
Switzerland Panasonic Electric Works Schweiz AG Grundstrasse 8, 6343 Rotkreuz, Tel. [phone], Fax [phone], www.panasonic-electric-works.ch
United Kingdom Panasonic Electric Works UK Ltd. Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6LF, Tel. [phone], Fax [phone], www.panasonic-electric-works.co.uk

PEW Electronic Materials Europe GmbH Industriehafenstraße 9, 4470 Enns, Tel. [phone], Fax [phone], www.panasonic-electronic-materials.com

Sales Western Europe B.V.

Sales Western Europe B.V. French Branch Office, B.P. 44, 91371 Verrières le Buisson CEDEX, Tél. [phone], Fax [phone], www.panasonic-electric-works.fr

PEW Electronic Materials France S.A.R.L. 26 Allée du Clos des Charmes, 77090 Collegien, Tél. [phone], Fax [phone], www.panasonic-electronic-materials.com

PEW Building Materials Europe s.r.l. Viale Elvezia 18, 20154 Milano (MI), Tel. [phone], Fax [phone], www.panasonic-building-materials.com
PEW Lighting Europe s.r.l. Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. [phone], Fax [phone]

PEW Fire & Security Technology Europe AB Citadellsvägen 23, 21118 Malmö, Tel. [phone], Fax [phone], www.panasonic-fire-security.com

De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. [phone], Fax [phone], www.

panasonic-electric-works

.nl

North & South America

USA PEW Corporation of America 629 Central Avenue, New Providence, N.J. 07974, Tel. [phone], Fax [phone]

Asia Pacific / China / Japan

China Matsushita Electric Works
Hong Kong Panasonic Electric Works Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. [phone], Fax [phone]

Japan Matsushita Electric Works, Ltd. 1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. [phone], Fax [phone], www.mew.co.jp/e-acg/
Singapore

Head Office USA

(China) Co., Ltd.

(Hong Kong) Co., Ltd.

Panasonic Electric Works Asia Pacific Pte. Ltd.

2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. [phone], Fax [phone]

101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. [phone], Fax [phone]

Copyright © 2005 • Printed in Germany

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