Panasonic NE-1257CR, NE-1258R, NE-1257R, NE-1757R, NE-1757CR User Manual

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ORDER NO. MOD0009238C1
Commercial Microwave Oven
NE-1257R/NE-1257CR NE-1757R/NE-1757CR NE-2157R/NE-2157CR NE-1258R
E10
© 2000 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
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NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
CONTENTS
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SELECTION 4 SCHEMATIC DIAGRAM (NE-1257R, NE-1258R) 5 SCHEMATIC DIAGRAM (NE-1257CR) 6 SCHEMATIC DIAGRAM (NE-1757R)
10 11 12 13
7 SCHEMATIC DIAGRAM (NE-1757CR) 8 SCHEMATIC DIAGRAM (NE-2157R)
5
9 SCHEMATIC DIAGRAM (NE-2157CR) 10 WIRING DIAGRAM (NE-1 257R, NE-1258R) 11 WIRING DIAGRAM (NE-1 257CR) 12 WIRING DIAGRAM (NE-1 757R) 13 WIRING DIAGRAM (NE-1 757CR)
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14 15 16 17 18 19 20
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14 WIRING DIAGRAM (NE-2 15 7R) 21 15 WIRING DIAGRAM (NE-2 15 7CR ) 16 DESCRIPT ION OF OPERATING SEQUENCE 17 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 18 DISASSEMBLY AND PARTS REPLACEMENT PROCEDU RE 19 COMPONE NT TEST PROCEDU RE 20 MEASURE MENTS AND ADJUSTMENTS
22 23 24 26 30 32
21 PROCEDU RE FOR MEASURING MICROWAVE ENERGY
LEAKAGE 22 TROUBLE SHOOTING GUIDE 23 EXPLODED VIEW AND PARTS LIST
33 35 36
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
24 PARTS LIST 25 DOOR ASSEMBLY 26 ESCUTCH EON BASE ASSEMBLY 27 PACKING AND ACCESSO RIES 28 WIRING MATERIAL 29 REF. NO. 89 L. V. TRANSFO RMER (U) 30 REF. NO. 58 NOISE FILTER (U) 31 REF. NO. E2 P. C. BOARD (U) 32 DIGITAL PROGRAMMER CIRCUIT 33 DIGITAL PROGRAMMER CIRCUIT
37 40 41 42 43 44 44 45 46 48
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NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
1 OUTLINE DIAGRAM
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2 OPERATION PROCEDURE
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3 WIRING REQUIREMENTS AND POWER SOURCE
VOLTAGE SELECTION
Wiring Requirements
No other appliance should share the circuit with the microwave oven. If it does, the branch circuit fuse may overload and either cause the oven to heat slower than expected or blow the fuse.
1. For Mode NE-1257 The oven must be on a SEPARATE, 20 Amp, 60 Hz-120V
GROUNDED CIRCUIT.
2. For Model NE-1757 a. This oven must be on a separate, 60 Hz GROUNDED
CIRCUIT-minimum 15 amps.
b. The microwave ovens are built to operate on 2 different
voltages (230 V or 208 V). Be sure that the voltage selector connector (on the back of the oven) is set for your power supply. Connecting oven to 230 volt line with 208 voltage setting is dangerous and may result in overheating of the electrical components thus shortening their life expectancy or possibly causing a fire or other accident. Connecting oven to 230 volt line with 208 voltage will lower the power output of the oven, resulting in slower heating of the food. Panasonic is NOT responsible for damage resulting from the use of the oven with other than specified voltage.
the oven with other than specified voltage.
Power Source Voltage Selection
The microwave oven Models NE-1757 & NE-2157 are factory set for 208 V operation. For 230 V operation, the following selection MUST be made.
(Step 1) Unscrew the voltage selection panel cover which is located on the back of the oven. Do not remove any other parts from the oven.
(Step 2) Remove the while connector and plug the black connector into the socket.
(Step 3) Store the unused white connector in the rectangular opening.
(Step 4) Reattach the voltage adjustment panel cover to the cabinet.
For 230 V - Use black connector plug. For 208 V - Use white connector plug. To go from 230 V to 208 V circuit follow steps 1-4 above,
except at step 2, plug the white connector plug into the socket and store the black plug in the rectangular opening.
3. For Model NE-2157 a. This oven must be on a separate, 60 Hz GROUNDED
CIRCUIT-minimum 20 amps.
b. The microwave ovens are built to operate on 2 different
voltages (230 V or 208 V). Be sure that the voltage selector connector (on the back of the oven) is set for your power supply. Connecting oven to 230 volt line with 208 voltage setting is dangerous and may result in overheating of the electrical components thus shortening their life expectancy or possibly causing a fire or other accident. Connecting oven to 230 volt line with 208 voltage will lower the power output of the oven, resulting in slower heating of the food. Panasonic is NOT responsible for damage resulting from the use of
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4 SCHEMATIC DIAGRAM (NE-1257R, NE-1258R)
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5 SCHEMATIC DIAGRAM (NE-1257CR)
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6 SCHEMATIC DIAGRAM (NE-1757R)
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7 SCHEMATIC DIAGRAM (NE-1757CR)
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8 SCHEMATIC DIAGRAM (NE-2157R)
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9 SCHEMATIC DIAGRAM (NE-2157CR)
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10 WIRING DIAGRAM (NE-1257R, NE-1258R)
NOTE: When replacing, check the lead wire color as shown.
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11 WIRING DIAGRAM (NE-1257CR)
NOTE: When replacing, check the lead wire color as shown.
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12 WIRING DIAGRAM (NE-1757R)
NOTE: When replacing, check the lead wire color as shown.
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13 WIRING DIAGRAM (NE-1757CR)
NOTE: When replacing, check the lead wire color as shown.
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14 WIRING DIAGRAM (NE-2157R)
NOTE: When replacing, check the lead wire color as shown.
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15 WIRING DIAGRAM (NE-2157CR)
NOTE: When replacing, check the lead wire color as shown.
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16 DESCRIPTION OF OPERATING SEQUENCE
Variable power cooking control
The coil of power relay A and B are energized intermittently by the digital programmer circuit, when the oven is set to MEDIUM or DEFROST power position. The digital programmer circuit controls the ON-OFF time of the power relay A and B contacts
in order to vary the output power of the microwave oven. One complete ON and OFF cycle of the power relay is 44 seconds. The relation between indications on the control panel and the output power of the microwave oven is as shown in Figure.
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17 CAUTIONS TO BE OBSERVED WHEN
TROUBLESHOOTING
Unlike many other appliances, the microwave oven is high­voltage, high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
17.1. Check the grounding
Do not operate on a 2-wire extension cord. The microwave oven is designed to be used in a completely grounded condition. It is imperative, therefore, to make sure it is properly grounded before beginning repair work.
17.2. If the door lock, the door
switch, the door seal or the door develops a malfunction, be sure not to operate the oven until complete repairs are made.
If the oven is operated with any of these parts in imperfect condition, hazardous microwave leakage might occur.
17.3. Warning about the electric
charge in the high voltage capacitor
For about 30 seconds after the oven is turned off, an electric charge remains in the high voltage capacitor. When replacing or checking parts, remove the power plug from the outlet, wait 30 seconds and short the terminal of the high voltage capacitor (terminal of lead wire from diode) to chassis ground with an insulated jumper lead wire or an insulated handle screwdriver discharge.
17.4. When parts must be replaced, always remove the power plug from the outlet, and discharge the high voltage capacitor.
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17.5. Confirm after repair
1. After repair or replacement of parts, make sure that the screws of the oven, etc. are neither loose nor missing.
Microwave might leak if screws are not properly tightened.
2. Make sure that all electrical connections are tight before inserting the plug into the wall outlet.
17.6. Avoid inserting nails, wire, etc.
through holes in unit during operation.
Never insert a wire, nail or any other metal object through the lamp holes on the cavity or any other holes or gaps, because such objects may work as an antenna and cause microwave leakage.
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18 DISASSEM BLY AND PARTS REPLACEMENT
PROCEDURE
18.1. Replacement of magnetrons (Upper and Lower)
Upper magnetron
1. Discharge electric charge remaining on the high voltage
capacitors.
2. Remove the entire rear panel by removing screws as
shown.
3. Disconnect all lead wires from magnetron and thermal
cutout.
4. Remove the 4 screws holding magnetron.
5. Remove 2 screws holding thermal cutout.
6. Remove the mounting bracket from magnetron and install it
on the new magnetron.
Lower magnetron
1. Discharge electric charge remaining on the high voltage
capacitors.
2. Remove the entire rear panel by removing screws as
shown.
3. Carefully place the unit on its left side (H. V. Capacitor
side).
4. Remove the cover by removing 2 screws.
5. Remove the 4 screws holding magnetron by inserting
screwdriver through the 4 openings on bottom plate.
6. Remove 2 screws holding thermal cutout.
7. Remove the mounting bracket from magnetron and install it
on the new magnetron.
NOTE: To prevent microwave leakage, tighten mounting screws properly makin g sure there is no gap between the waveguide and the magnetron.
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Removal of Positive Lock connector
The positive lock connector is a specially designed loose free connector and you will find this connector in many lead wire connections. To remove this connector, pull the lead wire by pressing an extruded lever in the center of receptacle terminal as shown.
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
18.2. Replacement of power supply circuit board
NOTE: Be sure to ground any static electric charge built up on your body, before handling the power supply P. C. B. and D. P. C..
1. Disconnect all lead wires from power supply circuit board.
2. Remove the power supply P. C. B. together with its
mounting bracket by first removing the 2 bracket holding screws.
3. The power supply P. C. B. can be separated from mounting
bracket by removing the 2 L. V. T. holding screws and unfastening the plastic clips.
18.3. Replacement of digital programmer circuit board
1. Remove grounding screw for membrane switch and D. P.
C. ground.
2. Remove 3 screws holding control panel assembly to detach
it from main unit then remove connectors.
3. Remove 2 screws holding the D. P. C. board and while
pushing back on 2 plastic holding clips, remove the board.
NOTE: Please use care in handling the power supply P. C. B. and D. P. C. board to avoid damage.
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18.4. Replacement of upper antenna
1. Remove ceiling plate by gently moving the left and right tabs inward while pulling the plate down and outward.
2. Using a small flat screwdriver or the like, remove two plastic clips located on the antenna ring. Nest turn the antenna ring approx. 1/8 turn clockwise to unhook the tabs and pull off.
18.5. Replacement of floor shelf and
lower antenna
1. To remove the floor shelf, insert a screwdriver through the small opening on the left side of the oven cavity and carefully lift the floor shelf.
2. For removal of lower antenna, use the same procedure as upper antenna.
18.6. Replacement of temperature sensor (Thermal protector)
1. Cut 2 lead wires at the top of sensor terminals.
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2. Remove 2 screws holding temp sensor and replace with new one.
3. Solder the lead wires securely to the sensor terminals.
18.7. Disassembly of door assembly
1. Remove each 2 bolts holding upper and lower hinges.
2. Open the door and while pulling the door outward, work upper and lower hinges out through the holes of the front surface of oven.
3. Remove door C (check cover) from door E by carefully pulling outward starting from the upper right hand corner.
4. Remove 2 screws holding door handle and separate door A from door E by carefully freeing catch hooks.
5. Remove door key, door key lever, door key spring and handle pins from door E.
6. Assemble the door by taking the above steps in a reverse order.
Replacement
1. When mounting the door to the oven be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door assembly is not mounted properly, microwave may leak from the clearance between the door and the oven.
NOTE: Please refer to MEASURENMENT AND ADJUSTMENT.
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19 COMPONENT TEST PROCEDU RE
19.1. High voltage transformer
1. Remove connections from the transformer terminals and check continuity.
2. Normal (cold) resistance readings should be as follows: Secondary winding Approx. 80—120 Filament winding Approx. 0 Primary winding Approx. 0—3
19.2. High voltage capacitor
1. Check continuity of capacitor with meter on highest OHM scale.
2. A normal capacitor will show continuity for a short time, and then indicate 9Monce the capacitor is charged.
3. A shorted capacitor will show continuous continuity.
4. An open capacitor will show constant 9MΩ.
5. Resistance between each terminal and chassis should be infinite.
19.3. Magnetron
Continuity checks can only indicate an open filament or a shorted magnetron. To diagnose for an open filament or shorted magnetron.
1. Isolate magnetron from the circuit by disconnecting the leads.
2. A continuity check across magnetron filament terminals should indicate one ohm or less.
3. A continuity check between each filament terminal and magnetron case should read open.
19.4. Diode
1. Isolate the diode from the circuit by disconnecting the leads.
2. With the ohmmeter set on the highest resistance scale, measure the resistance across the diode terminals. Reverse the meter leads and again observe the resistance reading. Meter with 6V, 9V or higher voltage batteries should be used to check the front-to-back resistance of the diode, otherwise an infinite resistance may be read in both directions.
A normal diode's resistance will be infinite in one direction and several hundred kin the other direction.
19.5. Membrane key board
(Membrane switch assembly)
Check continuity between switch terminals, by tapping an appropriate pad on the key board. The contacts assignment of the respective pads on the key board is as shown in digital programmer circuit.
19.6. Protector diode
1. Isolate the protector diode assembly from the circuit by disconnecting its leads.
2. With the ohmmeter set on the highest resistance scale, measure the resistance across the protector diode terminals.
Reverse the meter leads and again observe the resistance reading. A normal protector diode's resistance will be infinite in both directions. It is faulty if it shows continuity in
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one or both directions.
19.7. Temp sensor (Thermal protector)
A temp sensor is mount ed on exhaust guide. Its purpose is to automatically shut off the oven in case the cavity overheats for any reason.
The thermal protector will operate at 257°F (125°C). The device is connected to the DPC on touch control models. When the thermal protector exceeds its temperature it will turn
off the power to oven cavity and display will go to reset mode. The cooking program can be reset after cool-down. THERMISTOR RESISTANCE VALUE 30K—120K at 10°C—30°C (50°F—86°F)
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20 MEASUREMENTS AND ADJUSTMENTS
water using the thermometer and record the beaker's temperature (recorded as T1)
2. Place the beaker on the center of ceramic shelf.
3. Set the one to High power and heat it for exactly one minute.
4. Stir the water again and read the temperature of the beaker (recorded as T2). The normal temperature rise (T2-T1) at High power output for each model is as shown in table.
20.1. Installation of Safety switch A, Safety switch B and Short switch
1. When mounting Safety switch A, Safety switch B and short
switch to door hook assembly, mount the Safety switch A, Safety switch B and the short switch to the door hook assembly as shown. (in Figure).
NOTE: No specific adjustment during installation of Safety switch A, Safety switch B and short switch to the door hook is necessary.
2. When mounting the door hook assembly to the oven
assembly, adjust the door hook assembly by moving it in the direction of arrow in (Figure) so that the oven door will not have any play in it. Check for play in the door by pulling the door assembly. Make sure that the latch keys move smoothly after adjustment it completed. Completely tighten the screws holding the door hook assembly to the oven assembly.
3. Reconnect the short switch, safety switches A&Band
check the continuity of t monitor circuit and all latch switches again.
20.2. Measurement of microwave output
The power output of the magnetron can be determined by performing IEC standard test procedures. However, due to the complexity of IEC test procedures, it is recommended to test the magnetron using the simple method outlined below.
Necessary Equipment: *1 liter beaker *Glass thermometer (Celsius scale) *Wrist watch or stopwatch
NOTE: Check the line voltage under load. Low voltage will lower the magnetron output. Take the temperature readings and heating time as accurately as possible.
1. Fill the beaker with exactly one liter of tap water. Stir the
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21 PROCEDURE FOR MEASURING MICROWAVE ENERGY
LEAKAGE
periphery, the door viewing window, the exhaust opening and air inlet openings.
21.2. Record keeping and notification after measurement
1. After any adjustment or repair to a microwave oven, a
leakage reading must be taken. Record this leakage reading on the repair ticket even if it is zero.
A copy of this repair ticket and the microwave leakage reading should be kept by repair facility.
2. Should the radiation leakage be more than 2 mW/cm2 (1
NOTE: The U. S. Government standard is 5 mW/cm2while in the customer's home. 2 mW/cm voluntary standard. (1 mW/cm
2
stated here is our own
2
for Canada)
21.1. Equipment
Note before measuring.
1. Do not exceed meter full scale deflection. Leakage monitor should initially be set to the highest scale.
2. To prevent false readings the test probe should be held by the grip portion of the handle only and moved along the shaded area shown in Figure no faster than 1 inch/sec (2.5 cm/sec).
3. Leakage with the outer panel removed — less than 5 mW/cm
4. Leakage for a fully assembled oven with door normally closed — less than 2 mW/cm
5. Leakage for a fully assembled oven [Before the latch switch (primary) is interrupted] while pulling the door — less than 2 mW/cm
1. Pour 275± 15cc (9ozs ± 1/2oz) of 20 ± 5°C (68± 9°F) water in a beaker which has graduations to 600cc, and place in the center of the oven.
2. Set the radiation monitor to 2450MHz and use it following the manufacture 's recommended test procedure to assure correct results.
3. When measuring the leakage, always use the 2 inch (5 cm) spacer supplied with the probe.
4. Tap the start pad or set the timer and with the magnetron oscillating, measure the leakage by holding the probe perpendicular to the surface being measured.
1. Measurement with the outer pane removed. Whenever you replace the magnetron, measure for
radiation leakage before the outer panel is installed and after all necessary components are replaced or adjusted. Special care should be taken when measuring around the magnetron.
2
.
2
(1 mW/cm2for Canada).
2
.
mW/cm2 for Canada) after determining that all parts are in good condition, functioning properly, and genuine replacement parts as listed in this manual have been used, immediately notify PHCC, PSC or PCI.
21.3. At least once a year, have the radiation monitor checked for calibration by its manufacturer.
2. Measurements with a fully assembled oven. After all components, including outer panel are fully
assembled, measure for radiation leakage around the door
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22 TROUBLESHOOTING GUIDE
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23 EXPLODE D VIEW AND PARTS LIST
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24 PARTS LIST
NOTE: When ordering replacement part(s), please use part number(s) shown in this parts list. Important safety notice: Components identified When replacing any of these components, use only manufacture's specified parts.
by mark have special characteristics important for safety.
Ref.
No. 1 ANE00068U0CP WARNING LABEL 1 NE-1257CR NE-1757CR NE-2157CR 1 A00064000AP WARNING LABEL 1 NE-1257R NE-1258R NE-1757R NE-2157R 2 A00333960AP FUSE LABEL 1 3 A0056-3500 HIGH VOLTAGE LABEL 1 4 ANE0072L20CP CAUTION LABEL 1 NE-1257CR NE-1757CR NE-2157CR 4 ANE0072L20AP CAUTION LABEL 1 NE-1257R NE-1258R NE-1757R NE-2157R 5 ANE010T8U0AP SHELF 1 6 ANE0150110AG CAUTION LABEL 1 NE-1257R NE-1258R NE-1757R NE-2157R 7 ANE01728U0CP CAUTION LABEL 1 8 ANE05108V0CP CAUTION LABEL 1 NE-1757CR NE-2157CR 8 ANE05108V0AP CAUTION LABEL 1 NE-1757R NE-2157R 9 A05243960AP NAME LABEL 1 NE-1257R 9 A05243990AP NAME LABEL 1 NE-1258R 9 A05243970AP NAME LABEL 1 NE-1757R 9 A05243980AP NAME LABEL 1 NE-2157R 9 A05243960CP NAME LABEL 1 NE-1257CR 9 A05243970CP NAME LABEL 1 NE-1757CR 9 A05243980CP NAME LABEL 1 NE-2157CR 10 ANE0901000CD CUSHION RUBBER A 1 11 ANE000Z000AD CUSHION RUBBER A 5 NE-1257R NE-1757R 11 ANE000Z000AD CUSHION RUBBER A 5 NE-1257R NE-1757R 12 ANE0911000MG CUSHION RUBBER B 1 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 13 ANE000Z000AA CUSHION RUBBER C 10 14 ANE000Z000AD CUSHION RUBBER C 4 NE-1257CR NE-1757CR NE-2157CR 14 ANE000Z000AD CUSHION RUBBER C 5 NE-1258R NE-2157R 15 ANE000Z000AB CUSHION RUBBER C 1 16 ANE0962000AP CUSHION RUBBER D 1 17 ANE0962000AV CUSHION RUBBER D 1 18 A100A-3280 BASE 1 19 A100Q-3280 BACK PANEL 1 20 A1007-3280 FOOT 4 20 A1007-3280 FOOT 4 20 A1007-3280 FOOT 4 20 A1007-3280 FOOT 4 21 A1008-3280 RUBBER FOOT 4 21 A1008-3280 RUBBER FOOT 4 21 A1008-3280 RUBBER FOOT 4 21 A1008-3280 RUBBER FOOT 4 22 ANE10098U0AP CABINET BODY 1 23 ANE10268U0AP LAMP COVER 1 24 ANE10288U0AP ANTENNA MOTOR COVER 1 25 ANE10498U0AP CUSHION RUBBER 1 26 NE11268U0AP BASE BRACKET 1 27 ANE1062-8U0 CUSHION RUBBER B 2 27 ANE1062-8U0 CUSHION RUBBER B 2 28 ANE11408A0AG STOPPER 1 29 ANE11548U0AP BACK PANEL COVER 1 30 ANE11668U0AP BASE METAL 1 31 ANE11748U0AP SPACER 1 32 A200A-3280 OVEN 1 33 A2011-3470 CEILING PLATE 1 34 A202K-3850 ANTENNA 1 (UPPER) 35 A202V3310GP ANTENNA B 1 (LOWER) NE-1257R NE-1257CR NE-1757R NE-1757CR NE-
35 A202V-3850 ANTENNA B 1 NE-2157R NE-2157CR (LOWER) 36 ANE21208U0AP SPACER 1
Part No. Part Name & Description Pcs/
Set
Remarks
1258R
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NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
Ref.
No. 37 A8251-3180 SPACER 1 38 A3020-3850 DOOR HOOK A 1 39 A3136-3470 HOOK SPACER A 1 40 A3137-3850 HOOK SPACER B 1 41 A3138-3470 HOOK SPACER C 1 42 A31863960CP DOOR PANEL 1 NE-1257CR 42 A31863960AP DOOR PANEL 1 NE-1257R 42 A31863990AP DOOR PANEL 1 NE-1258R 42 A31863970CP DOOR PANEL 1 NE-1757CR 42 A31863970AP DOOR PANEL 1 NE-1757R 42 A31863980AP DOOR PANEL 1 NE-2157R 42 A31863980CP DOOR PANEL 1 NE-2157CR 43 ANE32398U0AP SPRING 1 44 ANE32628U0AP SPRING 3 44 ANE32628U0AP SPRING 3 45 A400A3650AP FAN MOTOR 2 NE-1257CR NE-1257R NE-1258R (50W) 45 A400A3660AP FAN MOTOR 2 NE-1757CR NE-1757R (54W) 45 A400A3780AP FAN MOTOR 2 NE-2157R NE-2157CR (51W) 46 A400B-3280 AIR FILTER FLAME 1 47 A4024-3180 EXHAUST GUIDE A 1 48 ANE40258U0AP AIR GUIDE A 1 49 ANE40268U0AP AIR GUIDE B 1 50 A4091-3280 SCREW 1 FOR AIR FILTER FLAME 51 ANE41038U0AP AIR GUIDE CUSHION B 1 52 ANE50328U0AP MAGNETRON BRACKET 2 52 ANE50328U0AP MAGNETRON BRACKET 2 53 A50493650CP FIRE BARRIER 1 NE-1257CR NE-1757CR 53 A50493780CP FIRE BARRIER 1 NE-2157CR 54 A603L3960AP D.P.CIRCUIT (U) 1 NE-1257CR NE-1257R NE-1258R RTL (W/COMPONENT) 54 A603L3970AP D.P.CIRCUIT (U) 1 NE-1757CR NE-1757R RTL (W/COMPONENT) 54 A603L3980AP D.P.CIRCUIT (U) 1 NE-2157R NE-2157CR RTL (W/COMPONENT) 55 ANE6030540AP INCANDESCENT LAMP 1 NE-1257CR NE-1257R NE-1258R (125V 20W) 55 A60304080BP INCANDESCENT LAMP 1 NE-1757CR NE-1757R NE-2157R NE-2157CR (240V 20W) 56 ANE60408U0AP OVEN LAMP SHEET 2 NE-1257CR NE-1257R NE-1258R NE-1757CR NE-1757R 56 A60403780AP OVEN LAMP SHEET 2 NE-2157R NE-2157CR 57 ANE61458U0AP THERMAL CUTOUT 2 57 ANE61458U0AP THERMAL CUTOUT 2 57 ANE61458U0AP THERMAL CUTOUT 2 58 A605S3650CP PC BOARD H (U) 1 NE-1257CR 58 A605S3660CP PC BOARD H (U) 1 NE-1757CR NE-2157CR 59 ANE60708U0BP INSULATION SHEET A 1 60 A60713310BP INSULATION SHEET B 1 61 A60903650AP H.V.CAPACITOR 2 NE-1257CR NE-1257R NE-1258R 61 A60903660AP H.V.CAPACITOR 2 NE-1757CR NE-1757R 61 A60903780AP H.V.CAPACITOR 2 NE-2157R NE-2157CR 62 A6070-3280 INSULATION SHEET A 2 63 ANE6142-F60 MICROSWITCH 2 (V-15G-3C26)PRIMARY LATCH SWITCH 64 ANE61424L0AG MICROSWITCH 1 (V-16G-3C26)SECONDARY LATCH SWITCH 65 A6144-3280 ANTENNA MOTOR 1 NE-1257CR NE-1257R NE-1258R NE-1757CR NE-1757R
65 A61443030GP ANTENNA MOTOR 1 NE-2157R NE-2157CR (2.5W) 68 A61443660AP ANTENNA MOTOR 1 NE-1757CR NE-1757R NE-2157R NE-2157CR (2.5W) 68 A61446030AP ANTENNA MOTOR 1 NE-1257CR NE-1257R NE-1258R (2.5W) 69 A65943030GP MOTOR COVER 1 70 ANE61458U0AP THERMAL CUTOUT 1 NE-1257R NE-1757R 71 ANE61454L0AG THERMAL CUTOUT 1 NE-1257CR NE-1757CR 71 A61454050AP THERMAL CUTOUT 1 NE-2157R NE-2157CR 72 A61524210AA SOCKET 1 73 A6170-3280 INSULATION SHEET C 1 NE-1257CR NE-1757CR NE-2157CR 74 ANE61784L0AG MICRO SWITCH 2 (V-16G-2C25) SHORT SWITCH 75 ANE61888U0AP CAPACITOR BRACKET 2 76 A62023960AP DIODE SI 2 NE-1257CR NE-1257R NE-1258R NE-1757CR NE-1757R 76 A62023880AP DIODE SI 2 NE-2157R NE-2157CR 77 A621B3650AP H.V.TRANSFORMER 2 NE-1257CR NE-1257R NE-1258R 77 A621B3660AP H V.TRANSFORMER 2 NE-1757CR NE-1757R 77 A621B3780AP H.V.TRANSFORMER 2 NE-2157R NE-2157CR 78 ANE62298U0AP MOUNTING BRACKET 1 79 ANE6230P90AP FUSE 1 NE-1257CR NE-1257R NE-1258R (25A) 79 A62303970AP FUSE 2 NE-1757CR NE-1757R NE-2157R NE-2157CR (18A) 80 A62314000AP FUSE HOLDER 1 NE-1257R NE-1258R 80 A62314000AP FUSE HOLDER 2 NE-1757R NE-2157R 81 ANE6238X20AP SPACER 1 82 ANE64086Q0AP WASHER 1
Part No. Part Name & Description Pcs/
Set
Remarks
(2.5W)
38
Page 39
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
Ref.
No. 83 A6408-3280 WASHER 1 84 ANE65448U0AP SPACER A 1 85 A6585-3280 P.C.B.HOLDER 1 86 ANE66038U0AP OVEN LAMP BRACKET 1 87 ANE66268U0AP THERMAL CUTOUT MOUNT 1 NE-1257R NE-1258R NE-1757R 88 A6688-3180 P.C.B.COVER 1 89 A692M3650AP L.V.TRANSFORMER (U) 1 NE-1257CR NE-1257R NE-1258R 89 A692M3660AP L.V.TRANSFORMER (U) 1 NE-1757CR NE-1757R NE-2157R NE-2157CR 90 B900C3650CP AC CORD W/PLUG 1 NE-1257CR 90 B900C3650AP AC CORD W/PLUG 1 NE-1257R NE-1258R 90 B900C3660CP AC CORD W/PLUG 1 NE-1757CR 90 B900C3660AP AC CORD W/PLUG 1 NE-1757R 90 B900C3780AP ACCORD W/PLUG 1 NE-2157R 90 B900C3780CP AC CORD W/PLUG 1 NE-2157CR 91 ANE9027510RN CORD BUSHING 1 92 ANE9035P90AP CORD BRACKET 1 93 ANE90828U0AP CLIP(BLACK) 1 94 ANE91438U0AP CLIP(GLAY) 1 NE-1257CR NE-1257R NE-1258R 95 ANE91448U0AP BRACKET 1 96 ANE91628U0AP CLIP B 1 97 ANE91658V0AP CLIP 4 97 ANE91658V0AP CLIP 4 98 XTC4+10BC SCREW 4 (4X10) FOR CABINET BODY 98 XTC4+10BC SCREW 4 (4X10) FOR CABINET BODY 98 XTC4+10BC SCREW 4 (4X10) FOR CABINET BODY 99 XTC4+10FC SCREW 1 (4X10) FORLAMP COVER 100 XTC4+12BK SCREW (BLACK) 2 (4X12)FOR BASE 100 XTC4+12BK SCREW (BLACK) 2 (4X12)FOR BASE 101 XTEANE5+10B SCREW 4 (5X10)FOR H.V.TRANSFORMER 102 XTT4+8E SCREW 1 (4X8) FOR BACK PANEL COVER 103 XTWANE3+8EX SCREW 2 (3X8) FOR TEMP SENSOR 104 XTW3+8B SCREW 4 (3X8) FOR FOOT 105 XWC4BPN WASHER 2 FOR BACK PANEL COVER, LAMP COVER 105 XWC4BPN WASHER 2 FOR BACK PANEL COVER, LAMP COVER 106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
106 XYD4+EE12F SCREW 11 (4X12)FOR DIODE, CAPACITOR BRACKET, AC CORD, MOTOR
107 XYEANE5+C16T SCREW 8 (5X16) FOR MAGNETRON 107 XYEANE5+C16T SCREW 8 (5X16) FOR MAGNETRON 107 XYEANE5+C16T SCREW 8 (5X16) FOR MAGNETRON 107 XYEANE5+C16T SCREW 8 (5X16) FOR MAGNETRON 108 XYEA4+C16TS SCREW 2 109 2M210-M1F1 MAGNETRON 2 NE-1257R NE-1258R NE-1757R 109 2M210-M1G MAGNETRON 2 NE-1257CR NE-1757CR 109 2M244-M1F1 MAGNETRON 2 NE-2157R NE-2157CR 109 2M244-M1G MAGNETRON 2 NE-2157R 110 A601L5150AP TEMP SENSOR 1 111 ANE0245X00AP DHHS LABEL 1 NE-1257R NE-1258R NE-1757R NE-2157R 111 A04115020CQ CSA LABEL 1 NE-1257CR NE-1757CR NE-2157CR
Part No. Part Name & Description Pcs/
Set
Remarks
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
COVER, BASE METAL ETC
39
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NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
25 DOOR ASSEMBLY
Ref.
No. D1 A3145-3500 DOOR SCREEN A 1 D2 ANE31468U0AP DOOR SCREEN B 1 D3 ANE30038U0AP DOOR FRAME(U) 1 D4 ANE301A8U0AP DOOR A 1 D5 A301H-3850 DOOR KEY LEVER B 1 D6 ANE301Q8U0AP DOOR E(U) 1 D7 A3018-3850 DOOR KEY A 1 D8 A3019-3850 DOOR KEY B 1 D9 ANE30218U0AP DOOR KEY SPRING 1 D10 ANE30562Q0AP HANDLE PIN 2 D10 ANE30562Q0AP HANDLE PIN 2 D11 A30703170GP HANDLE PEICE A 1 D12 ANE3081P60AP DOOR HINGE SPACER 1 D13 ANE30858U0AP DOOR C 1 D14 ANE30078U0AP HINGE 2 D14 ANE30078U0AP HINGE 2 D15 ANE31348U0AP HANDLE PEICE B 1 D16 XYEA4+C16TS SCREW 2 (4X16) D16 XYEA4+C16TS SCREW 2 (4X16)
Part No. Part Name & Description Pcs/
Set
40
Remarks
Page 41
26 ESCUTCHEON BASE ASSEMBL Y
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
Ref.
No. E1 A8337-3280 ESCUTCHEON SHEET 1 E2 A603M3310GP PC BOARD B (U) 1 E3 A64793310QP MEMBRANE SWITCH 1 E4 A6590-3280 FLAT CABLE 1 E5 ANE80018U0AP ESCUTCHEON A 1 E6 ANE80028U0AP ESCUTCHEON B 1 E7 ANE80068U0AP ESCUTCHEON D 1 E8 A800L3310QP ESCUTCHEON BASE 1
Part No. Part Name & Description Pcs/
Set
Remarks
41
Page 42
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
27 PACKING AND ACCESSORIES
Ref.
No. P1 A00033960CP INSTRUCTION BOOK 1 NE-1257CR NE-1757CR NE-2157CR P1 A00033960AP INSTRUCTION BOOK 1 NE-1257R NE-1258R NE-1757R NE-2157R P2 A04203960AP OPERATING GUIDE 1 P3 A01023960CP PACKING CASE PAPER 1 NE-1257CR P3 A01023960AP PACKING CASE PAPER 1 NE-1257R P3 A01023990AP PACKING CASE PAPER 1 NE-1258R P3 A01023970CP PACKING CASE PAPER 1 NE-1757CR P3 A01023970AP PACKING CASE PAPER 1 NE-1757R P3 A01023980AP PACKING CASE PAPER 1 NE-2157R P3 A01023980CP PACKING CASE PAPER 1 NE-2157CR P4 ANE01048U0AP UPPER FILLER 1 P5 ANE01058U0AP LOWER FILLER 1 P6 A01065200AP VINYL COVER 1 P7 ANE01072Q0AP DOOR SHEET 1 P8 A01083310GP TRAY PACKING 1 P9 ANE01268U0AP REIN FORCE MATERIAL 1 P10 A01453230BP DOOR SHEET B 1 P11 A1134-3280 FOOT BRACKET 1
Part No. Part Name & Description Pcs/
Set
Remarks
42
Page 43
28 WIRING MATERIAL
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
Ref.
No. W1 A030A3960CP LEAD WIRE HARNESS 1 NE-1257CR W1 A030A3960AP LEAD WIRE HARNESS 1 NE-1257R NE-1258R W1 A030A3970CP LEAD WIRE HARNESS 1 NE-1757CR W1 A030A3970AP LEAD WIRE HARNESS 1 NE-1757R W1 A030A3980AP LEAD WIRE HARNESS 1 NE-2157R NE-2157CR W1 A030A3980CP LEAD WIRE HARNESS 1 NE-2157CR W2 A030H3960AP LEAD WIRE HARNESS 1 W3 A50966520UP FERRITE CORE 2 NE-1257CR NE-1757CR NE-2157CR W3 A50966520UP FERRITE CORE 2 NE-1257CR NE-1757CR NE-2157CR W3 A50966520UP FERRITE CORE 2 NE-1257CR NE-1757CR NE-2157CR W4 A606V3960AP PROTECTOR DIODE 1 W5 A606W3960AP PROTECTOR DIODE B 1 W6 A61393230BP INSULATION TUBE 1 W7 ERZC10DK471U VARISTOR 1 W8 ERZV10D112 VARISTOR 2 W9 ANE0352-3280 LEAD WIRE 1 FOR ANTENNA MOTOR
Part No. Part Name & Description Pcs/
Set
Remarks
43
Page 44
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
29 REF. NO. 89 L. V. TRANSFORMER (U)
Ref.
No.
CN100 AEEMMF01F05W CONNECTOR 1 5PIN CN101 AEEMMF03F06W CONNECTOR 1 6PIN CN102 AEEMMD04907W CONNECTOR 1 7PIN CN103 AEEMMD04907R CONNECTOR 1 7PIN RED CN104 AEEMMF00703W CONNECTOR 1 3PIN CN105 AEEMMF00703R CONNECTOR 1 3PIN RED CN106 AEEMMD24910W CONNECTOR 1 10PIN D100
101 102 103 104 105
D100 101 102 103 104 105 108
D106 107
IC100 101
R100 101 102 103
RY1 AEBG5B18P-1 POWER RELAY 1 G5B-1-ER18 RY2 AEBG5B1E18 POWER RELAY 1 G5B-1-E 18VDC RY3 45AEG5J1EM18B POWER RELAY 5 NE-1757CR NE-1757R NE-2157R NE-2157CR
RY3 467AEG5J1EM18B POWER RELAY 4 NE-1257CR NE-1257R NE-1258R (G5J-1-TP-M-
T100 ETP43KZN41EN L.V.TRANSFORMER 1 NE- 1257CR NE-1257R NE-1258R T100 ETP43KZN61DN L.V.TRANSFORMER 1 NE- 1757CR NE-1757R NE-2157R NE- 2157CR ZD101
102
Part No. Part Name & Description Pcs/
ANE61158U0AP POWER RELAYBRACKET 1 ANE65448U0AP SPACER A 6 ANE65458U0AP SPACER B 2 A6338-3280 INSULATION SHEET B 1 XYN3+F25S SCREW 2 3X25
MA196-(TA5) DIODE SI 6 NE-1257CR NE-1257R NE-1258R
MA196-(TA5) DIODE SI 7 NE-1757CR NE-1757R NE-2157R NE-1257CR
AEDNERA1506 DIODE SI 2
AEICP25011HL IC 2
ERDS1TJ434T CARBON FILM RESISTOR 4 430K 1/2W 5%
AEDZ13ES2T1 DIODE SI 2
Set
(G5J-1-TP-M-ER18)
ER18)
Remarks
30 REF. NO. 58 NOISE FILTER (U)
Ref.
No.
C504 505
C506 ECQU2A224MNA POLYESTER CAPACITOR 1 NE- 1257CR NE-1757CR 0.22MF 250V D502 ERZV10D911E1 VARISTOR 1 NE-1257CR NE-1757CR D503 ERZV10D182E2 VARISTOR 1 NE-1257CR NE-1757CR D504 ERZV10D621CS VARISTOR 1 NE-1257CR NE-1757CR F500
501 F500
501 F501 A62316010BP FUSE HOLDER 4 NE-1257CR L500 A621A-1810 FILTER COIL 1 NE-1257CR NE-1757CR NE-1257CR
Part No. Part Name & Description Pcs/
Set
ECKMNA222ME CERAMIC CAPACITOR 2 NE-1257CR NE-1757CR NE-2157CR (0.0022MF 250V)
A6116-3280 TERMINAL BOARD 1 NE-1257CR NE-1757CR
A62316010BP FUSE HOLDER 4 NE-1757CR
44
Remarks
Page 45
31 REF. NO. E2 P. C. BOARD (U)
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
Ref.
No. CN250 AEEMHLIM21S CONNECTOR 1 21PIN DISP250A64563080AP FLOURESCENT TUBE 1 FV443
Part No. Part Name & Description Pcs/
ANE82848U2AP SPACER 1
Set
Remarks
45
Page 46
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
32 DIGITAL PROGRAMMER CIRCUIT
SCHEMATIC DIAGRAM
46
Page 47
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258
47
Page 48
NE-1257R/NE-1257CR / NE-1757R/NE-1757CR / NE-2157R/NE-2157CR / NE-1258R
33 DIGITAL PROGRAMMER CIRCUIT
PARTS LIST
Ref.
No. BZ1 EFBRL37C20 BUZZER 1 3.7KHZ C10 35
36 37 C11 ECA1HM221B ELECTROLYTIC CAPACITOR AL 1 220MF/50V C12 13
15 28 34
C14 ECEA1CKA100B ELECTROLYTIC CAPACITOR AL 1 10MF/16V C16 17
19 20 21 29
C18 ECEA1HKA2R2B ELECTROLYTIC CAPACITOR AL 1 2.2MF/50V C30 31
32 33 CN1 AEEMMF01F05W CONNECTOR 1 5PIN CN2 AEEMMF03F06W CONNECTOR 1 6PIN CN3 AEEMMF01F05R CONNECTOR 1 5PIN RED CN4 AEEMMF00D04W CONNECTOR 1 4PIN CN7 AEEM09FDZBTM CONNECTOR 1 9PIN CN8 AEEMHLEM21S CONNECTOR 1 CN9 AEEMMF00703R CONNECTOR 1 3PIN RED CX1 EFOGC4194T4 RESONATOR 1 4.19MHZ D10 1113AEDNERA1502 DIODE SI 3 1.0A
D12 MA700A-(TA) DIODE SI 1 0.03A D14 15
16 17 18 19 20 21
IC1 AEIC38122283 IC 1 M38122 IC2 AN6752 IC 1 AN6752 IC3 AEICU2004GR2 IC 1 A2004G IC4 AEICAT24C16N IC 1 AT24C16N Q1 AEGHPH0124BS HEAT SINK 1 PH0124B-S Q1 2SD2012 TRANSISTOR SI 2W 1 2SD2012 Q2 3 2SA720RRTA TRANSISTOR SI 400MW 2 Q4 UN4115-(TA) TRANSISTOR SI 300MW 1 UN4115 Q7 UN421F-(TA) TRANSISTOR SI 1 UN421F Q8 911SD1991AQSTA TRANSISTOR SI 3 2SD1991AQRS
Part No. Part Name & Description Pcs/
ECA1HM471B ELECTROLYTIC CAPACITOR AL 4 470MF/50V
AECF50F104Z CERAMIC CAPACITOR 5 0.1MF/50V
ECBT1E103ZF5 CERAMIC CAPACITOR 6 0.01MF/25V
ECBT1H101KB5 CERAMIC CAPACITOR 4 0.0001MF/50V
MA196-(TA5) DIODE SI 8 0.1A
Set
Remarks
Q10 UN4111-(TA) TRANSISTOR SI 300MW 1 R10 11 ERDS2TJ151T CARBON FILM RESISTOR 2 150ΩΩΩ 1/4W 5% R12 17
21 22 23 34 38 46 47 61 62 65
R13 ERDS2TJ823T CARBON FILM RESISTOR 1 82KΩΩΩ 1/4W 5% R14 ERDS2TJ390T CARBON FILM RESISTOR 1 39ΩΩΩ 1/4W 5% R15 16
32 64 R18 35
43 48 49 50 51 56 57 58 59 60
R19 ERDS2TJ220T CARBON FILM RESISTOR 1 22ΩΩΩ 1/4W 5% R20 ERDS2FJ103T CARBON FILM RESISTOR 1 10KΩΩΩ 1/4W 5% R33 44 ERDS2TJ681T CARBON FILM RESISTOR 2 680ΩΩΩ 1/4W 5% R36 ERDS2TJ333T CARBON FILM RESISTOR 1 33KΩΩΩ 1/4W 5% R37 4272ERDS2TJ332T CARBON FILM RESISTOR 3 3.3KΩΩΩ 1/4W 5%
R41 73 ERDS2TJ472T CARBON FILM RESISTOR 2 4.7KΩΩΩ 1/4W 5% R45 ERDS2TJ184T CARBON FILM RESISTOR 1 180KΩΩΩ 1/4W 5% R52 53
54 55 R68 69 ERDS2TJ470T CARBON FILM RESISTOR 2 47ΩΩΩ 1/4W 5% ZD1 AEDZ4R7ES3T1 ZENNER DIODE SI 1 ZD2 AEDZ5R6ES2T1 ZENNER DIODE SI 1 ZD3 AEDZ24ES3T1 ZENNER DIODE SI 1
ERDS2TJ103T CARBON FILM RESISTOR 12 10KΩΩΩ 1/4W 5%
ERDS2TJ152T CARBON FILM RESISTOR 4 1.5KΩΩΩ 1/4W 5%
ERDS2TJ102T CARBON FILM RESISTOR 12 1.0KΩΩΩ 1/4W 5%
ERDS2TJ104T CARBON FILM RESISTOR 4 100KΩΩΩ 1/4W 5%
48
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