Panasonic ey6803 Operation Manual

Cordless Rotary Hammer Drill & Driver

Perceuse/Visseuse rotative à percussion sans l

Destornillador y martillo de taladro rotatorio sin cables

Operating Instructions

Instructions d'utilisation

Manual de instrucciones

Model No: EY6803

IMPORTANT

This manual contains safety information. Read manual completely before first using this product and save this manual for future use.

IMPORTANT

Ce mode d’emploi contient des informations sur la sécurité. Lisez-le en entier avant d’utiliser le produit et conservez-le pour référence.

IMPORTANTE

Este manual contiene información de seguridad. Lea completamente este manual antes de utilizar por primera vez este producto, y guárdelo para poder consultarlo en el futuro.

Index/Index/Indice

English: Page 3 Français: Page 12 Español: Página 23

FUNCTIONAL DESCRIPTION DESCRIPTION DES FONCTIONS DESCRIPCIÓN FUNCIONAL

(A) (B) (C)

(J)

(I)

(H) (G)

(D)

(E)

(K)

(L)

(F)

(M)

Chuck Mandrin Portabroca

(A)

Hammering/drilling switching

(B)

lever Forward/reverse lever

(C)

Variable speed control trigger

(D)

Battery pack release button

(E)

Battery pack (EY9201) Batterie autonome (EY9201) Batería (EY9201)

(F)

Bit holder (inside of the body)

(G)

Bit adapter holder Porte-adaptateur de mèche Soporte de adaptador de broca

(H)

LED light Lumière DEL Luz indicadora

(I)

Battery charger (EY0110) Chargeur de batterie (EY0110) Cargador de baterías (EY0110)

(J)

Grease Graisse Grasa

(K)

Bit adapter (EY9HX403)

(L)

Shoulder strap Dragonne Correa al hombro

(M)

Commutateur martelage/ perforation

Levier d’inversion marche avant/marche arrière

Gâchette de commande de vitesse

Bouton de libération de batterie autonome

Porte-mèche (intérieur du corps)

Adaptateur de mèche (EY9HX403)

Palanca de conmutación de martillo/taladro

Palanca de avance/marcha atrás

Disparador del control de velocidad variable

Botón de liberación de batería

Soporte de broca (en el interior del cuerpo)

Adaptador de broca (EY9HX403)

2 -

3 -

. GENERAL SAFETY

RULES

WARNING! Read all instructions

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool and battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

Work Area Safety

1) Keep work area clean and well lit. Cluttered and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

1) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

3) Do not expose power tools to rain or

wet conditions.

Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in personal injury.

Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the off position before plugging in.

Carrying power tools with your finger on the switch or plugging in the power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of these devices can reduce dust related hazards.

Power Tool Use and Care

Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from

4 -

the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery Tool Use and Care

1) Ensure the switch is in the off position before inserting battery pack.

Inserting battery pack into power tools that have the switch on invites accidents.

Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns, or a fire.

Under abusive conditions, liquid may be ejected from battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

Service

1) Have your power tool serviced by a

qualified repair person using only identical replacement parts.

This will ensure that the safety of power tool is maintained.

SPECIFIC SAFETY RULES

1) Wear ear protection. Exposure to noise can cause hearing loss.

Be aware that this tool is always in an operating condition, since it does not have to be plugged into an electrical outlet.

Hold power tools by insulated grip-

ping surfaces when performing an operation where the cutting tool may contact hidden wiring.

Contact with a “live” wire will make ex-

posed metal parts of the tool “live” and shock the operator.

4) If the bit becomes jammed, immediately turn the trigger switch off to prevent an overload which can damage the battery pack or motor. Use reverse motion to loosen jammed bits.

5) Do NOT operate the Forward/Reverse lever when the trigger switch is on. The battery will discharge rapidly and damage to the unit may occur.

6) When storing or carrying the tool, set the Forward/Reverse lever to the center position (switch lock).

7) Do not strain the tool by holding the speed control trigger halfway (speed control mode) so that the motor stops. The protection circuit will activate and may prevent speed control operation. If this happens, release the speed control trigger and squeeze again for normal operation.

8) Be careful not to get dust inside the chuck.

9) Do not touch the rotating parts to avoid injury.

5 -

10)

Do not use the tool continuously for a long period of time. Stop using the tool from time to time to avoid temperature rise and heat overload of the motor.

11) Do not drop the tool.

Symbol Meaning

V Volts

Direct current

…/min

No load speed

Revolutions or reciprocations

per minutes

Rotation with hammering

Rotation only

WARNING!

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry products

• Arsenic and chromium from chemicallytreated lumber.

To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

III

FOR BATTERY CHARGER & BATTERY PACK

Important Safety Instructions

1) SAVE THESE INSTRUCTIONS -This manual contains important safety and operating instructions for battery charger EY0110.

2) Before using battery charger, read all instructions and cautionary markings on battery charger, battery pack, and product using battery pack.

3) CAUTION -To reduce the risk of injury, charge only Panasonic Battery Pack as shown in last page. Other types of batteries may burst causing personal injury and damage.

4) Do not expose charger and battery pack to rain or snow.

5) To reduce risk of damaging the electric plug and cord, pull by plug rather than cord when disconnecting charger.

Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

7) An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure that:

a. pins on plug of extension cord are

the same number, size and shape as those of plug on charger.

b. extension cord is properly wired and

in good electrical condition.

c. wire size is large enough for ampere

rating of charger as specified below.

RECOMMENDED MINIMUM AWG SIZE OF

AC Input Rating. Amperes Equal to or

greater than 0 2 18 18 18 16

8) Do not operate charger with damaged

9) Do not operate charger if it has received

11) To reduce the risk of electric shock,

13) Do not attempt to charge the battery

EXTENSION CORDS FOR

BATTERY CHARGERS

But less than

cord or plug-replace them immediately. a sharp blow, been dropped, or

otherwise damaged in any way; take it to a qualified service personnel.

) Do not disassemble charger; take it

to a qualified service personnel when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

unplug charger from outlet before attempting any maintenance or cleaning.

)

The charger and battery pack are specifically designed to work together. Do not attempt to charge any other cordless tool or battery pack with this charger.

pack with any other charger.

AWG Size of Cord Length of Cord,

Feet

25 50 100 150

6 -

14) Do not attempt to disassemble the battery pack housing.

15) Do not store the tool and battery pack in locations where the temperature may reach or exceed 50°C (122 (such as a metal tool shed, or a car in the summer), which can lead to deterioration of the storage battery.

16) Do not charge battery pack when the temperature is BELOW 0°C (32°F) or ABOVE 40°C (104°F). This is very important in order to maintain optimal condition of the battery pack.

17) Do not incinerate the battery pack. It can explode in a fire.

18) Avoid dangerous environment. Do not use charger in damp or wet locations.

19) The charger is designed to operate on standard household electrical power only. Do not attempt to use it on any other voltage!

20) Do not abuse cord. Never carry charger by cord or yank it to disconnect from outlet. Keep cord away from heat, oil and sharp edges.

21) Charge the battery pack in a well ventilated place, do not cover the charger and battery pack with a cloth, etc., while charging.

22) Use of an attachment not recommended may result in a risk of fire, electric shock, or personal injury.

23) Do not short the battery pack. A battery short can cause a large current flow, over heating and create the risk of fire or personal injury.

24) NOTE: If the supply cord of this appliance is damaged, it must only be replaced by a repair shop authorized by the manufacturer, because special purpose tools are required.

25)

TO REDUCE THE RISK OF ELECTRIC SHOCK, THIS APPLIANCE HAS A POLARIZED PLUG (ONE BLADE IS WIDER THAN THE OTHER).

This plug will fit in a polarized outlet

only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

°F)

. OPERATION

CAUTION:

Use of a concrete drill bit larger than the recommended size may cause damage to the driver.

Chuck

NOTE: Grease for bit

Grease the oval indentation on

the bit with the supplied grease at least once a month.

1. To insert the bit

1-1. Insert a bit into the mounting hole, and

turn it slightly to locate an engaged position.

1-2. At the engaged position, push the bit

as far as it goes. Make sure that the bit is fixed by pulling it.

SDS PLUS type

shank

2. To remove the bit

Depress the chuck cover and pull the bit.

2-1.

Bit adapter

Use a bit adapter (standard) and bit.

1. Remove the bit adapter from the bit adapter holder on the main unit.

2. Pull the bit holder. (

3. Insert the bit. (

4. Make sure the bit is inserted firmly by pulling it lightly.

5. Insert the bit adapter into the mounting hole and turn to locate an engaged position.

)

Bit holder

7 -

6. At the engaged position, push in as far as it goes.

• Make sure it does not move by

pulling it lightly.

Forward/Reverse Lever

ReverseForward

Lock

Be sure to set the switch in the center

to lock it after use.

Operate the Forward/Reverse lever

after the motor rotation is completely stopped.

Hammering/Drilling Switching Lever

NOTE: Operate the mode change after

Position of

switching lever

the motor rotation is completely stopped.

Action mode Operation

Rotation with hammering

Rotation only

Concrete Drilling, Block Drilling

Screw Fastening, Metal Drilling

Clutch Torque Setting

Adjust the torque to one of the 5 clutch settings or “

CAUTION:

Test the setting before actual operation.

Set the scale at this mark ( ).

” position.

Variable Speed Control Trigger

To set the center of a hole, pull the trigger slightly to start the drill rotation slowly. The more the speed control trigger is pulled, the higher the speed becomes.

LED Light

CAUTION:

• The built-in LED light is designed to illuminate the small work area temporarily.

• Do not use it as a substitute for a regular flashlight, since it does not have enough brightness.

Depress the trigger switch, then LED light turns on. When the trigger switch is released, the light turns off automatically.

The light illuminates with very low current, and it does not adversely affect the performance of the driver during use or its battery capacity.

This product has the built-in LED light. This product is classified into “Class 1

LED Product” to EN 60825-1

Class 1 LED Product

Caution : DO NOT STARE INTO BEAM.

Installing the Shoulder Strap

CAUTION:

• Install the shoulder strap firmly to the main unit of the tool and check the length of the strap before use.

• Check the condition of the strap and do not use if it is cut or torn etc.

There is a risk of injury or damage

if used while improperly installed.

• Please wear the shoulder strap se curely on the shoulder.

There is a risk of injury or damage

if it is accidentally dropped.

1. Pass the strap through the strap

holders. (1)

2. Pass the strap through the buckles

and adjust the length. (2)

8 -

Shoulder pad

• The shoulder strap can be adjusted according to the individual.

• Adjust the shoulder pad to the shoulder.

• Pull the shoulder strap to make sure it is firmly attached to the main unit of the tool.

For Appropriate Use of Battery Pack

Ni-MH Battery Pack (EY9201)

• Charge the Ni-MH battery fully before storage in order to ensure a longer service life.

•

The ambient temperature range is between 0°C (32°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (32°F), the tool may fail to function properly. In that case, charge the battery until charging is completed for appropriate functioning of the battery.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause sparks, burns or a fire.

• When operating the battery pack, make sure the work place is well ventilated.

Battery Pack Life

The rechargeable batteries have a limited life. If operation time becomes extremely short after recharging, replace the battery pack with a new one.

NOTE: Use under extremely hot or

cold conditions will reduce operating capacity per charge.

Battery Recycling

ATTENTION: FOR Ni-MH Battery Packs, EY9201

A nickel metal hydride battery that is recyclable powers the product you have purchased. Please call 1-800-8-BATTERY for information on how to recycle this battery.

Charging

NOTE: When you charge the battery

Battery charger (EY0110)

1. Plug the charger into the AC outlet.

NOTE:

2. Insert the battery pack firmly into the

3. During charging, the charging lamp

4. When charging is completed, the

pack for the first time, or after prolonged storage, charge it for about 24 hours to bring the battery up to full capacity.

Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.

charger.

Battery pack

To AC

outlet

Battery charger

will be lit. When charging is completed, an internal electronic switch will automatically be triggered to prevent overcharging.

•

Charging will not start if the battery pack is warm (for example, immediately after heavy-duty operation).

The orange standby lamp will be lit

until the battery cools down. Charging will then begin automatically.

charging lamp will start flashing quickly in green color.

9 -

5. When in any of the conditions that

battery pack is too cool, or the battery pack has not been used for a long time, the charging lamp is lit. In this case charging takes longer to fully charge the battery pack, than the standard charging time.

• If a fully charged battery pack is inserted into the charger again, the charging lamp lights up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed.

6. If the charging lamp does not light immediately after the charger is plugged in, or if after the standard charging time the lamp does not go off, consult an authorized dealer.

LAMP INDICATIONS

Red Flashing

Red Lit

Green Flashing Quickly

Orange Lit

Orange Flashing

NOTE: • When charging a cool battery

• Cool down the charger when

• Do not insert your fingers

CAUTION:

To prevent the risk of fire or damage to the battery charger.

Charger is plugged into the AC outlet. Ready to charge.

Now charging. Charging is completed.

Battery pack is warm. Charging will begin when temperature of battery pack drops.

Charging is not possible. Clogged with dust or malfunction of the battery pack.

pack (below 5°C (41°F)) in a warm place, leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature. Otherwise battery pack may not be fully charged.

charging more than two battery packs consecutively.

into contact hole, when holding charger or any other occasions.

• Do not use power source from an engine generator.

• Do not cover vent holes on the charger and the battery pack.

•

Unplug the charger when not in use.

V. MAINTENANCE

Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning.

. ACCESSORIES

CAUTION:

To prevent the risk of injury, only use accessory or attachment for its stated purpose.

Bit adapter

•EY9HX403 Drill chuck (Optional accessory)

•EY9HX400

10 -

Hammer chuck (Optional accessory)

•EY9HX401 Battery pack

•EY9201 (Ni-MH) Battery charger

•EY0110 If you need any assistance for more details regarding these accessories, ask your local

service center.

VII

. SPECIFICATIONS

MAIN UNIT (EY6803)

Maximum drilling diameter

Motor voltage 12 V DC Speed at no load (RPM) 0-1000 /min (rpm) Blows rate per minute (BPM) 0-4000 /min (bpm) Weight (with battery pack) 2.5 kg (5.5 lbs) Dimensions (L×W×H) 249×257×64 mm (10"×10-1/8"×2-1/2")

Concrete

Steel

10 mm (25/64") - 12.5 mm (15/32")*

*For work that can be completed with one battery pack.

13 mm (33/64")

GUIDELINE TABLE

• Select the torque for fastening screws with the clutch handle.

• Guide for the selection of torque Depending on the job, adjustments are possible in five levels by approximately 1 Nm

(10 kgf-cm) increments.

Guide Depending on Material

Setting Torque

1 Approximately 1.5 Nm (15 kgf-cm)

Fastening

Screws

Drilling

Holes (Drill Mark) Approximately 8.3 Nm (85 kgf-cm) Drilling holes in metal

2 Approximately 2.5 Nm (25 kgf-cm) 3 Approximately 3.4 Nm (35 kgf-cm) 4 Approximately 4.4 Nm (45 kgf-cm) 5 Approximately 5.4 Nm (55 kgf-cm)

Concrete Block

(A) (B) (A) (B)

(A) For fastening screws into plastic anchor which requires dia. 6.0 mm (1/4") prehole in the concrete. (B) For directly fastening screws into concrete (like topcon) with dia. 3.5 mm (1/8") prehole.

NOTE: This is only a rough guide. Required torque is different depending on the

shape, material, and application of the screws.

Set according to the work environment of the site.

BATTERY PACK (EY9201 is included with shipment. )

Model EY9201 EY9200 EY9106 EY9101 Battery voltage 12 V DC (1.2 V × 10 cells) Storage battery Ni-MH Battery Ni-Cd Battery Capacity 3.5 Ah 3.0 Ah 2.0 Ah 1.7 Ah 1.2 Ah

EY9001, EY9006

BATTERY CHARGER

Model EY0110 Rating See the rating plate on the bottom of the charger. Weight 0.78 kg (1.72 lbs)

Charging time

1.2 Ah

1.7 Ah

2.0 Ah

3.0 Ah

3.5 Ah

7.2 V EY9065 EY9066

EY9168 EY9106 EY9136

30 min. 30 min. 60 min.

9.6 V 12 V 15.6 V 18 V 24 V EY9080 EY9086

20 min.

EY9180 EY9182

EY9001 EY9006

EY9101

25 min.

EY9116 EY9117

EY9200 EY9230 EY9210

45 min. 90 min.

EY9201 EY9231 EY9251

55 min. 65 min.

NOTE: This chart may include models that are not available in your area. Please refer to the catalogue.

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