Panasonic DMP-BDT100EE, DMP-BDT100EG Service Manual

ORDER NO. DSD1008038CE

Blu-ray Disc Player

Model No. DMP-BDT100EE

DMP-BDT100EG

Vol. 1

Colour

(K)...........Black Type

TABLE OF CONTENTS

PAGE PAGE

1 Safety Precautions -----------------------------------------------3

1.1. General Guidelines ----------------------------------------3

1.2. Leakage Current Cold Check ---------------------------3

1.3. Leakage Current Hot Check (See Figure 1.)--------3

2Warning--------------------------------------------------------------4

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4

2.2. Caution for AC Cord (For the United Kingdo m and Republic of Ireland)----------------------------------5

2.3. Precaution of Laser Diode -------------------------------6

2.4. Service Caution Based On Legal Restrictions------ 7

2.5. Static Electricity Protection Measures ----------------8

2.6. Ground for electrostatic breakdown prevention----------------------------------------------------8

3 Service Navigation------------------------------------------------9

3.1. Service Infomation-----------------------------------------9

3.2. Caution for DivX------------------------------------------ 10

4 Specifications---------------------------------------------------- 11

4.1. Others (Licenses) ----------------------------------------13

5 Location of Controls and Components------------------14 6 Operating Instructions---------------------------------------- 15

6.1. Taking out the Disc from BD D rive Unit when the Disc cannot be ejected by OPEN/CLOSE button--------------------------------------------------------15

6.2. Micro Fuse Conducting Check------------------------16

7 Multiple Pressing Function ----------------------------------17

7.1. About the Multiple Pressing of the Unit’s Remote Control-------------------------------------------17

7.2. How to enter the Special Modes using the Multiple Pressing Function of the Unit’s Remote Control-------------------------------------------17

8 Service Mode-----------------------------------------------------20

8.1. About the Service Mode--------------------------------20

8.2. Service Mode List---------------------- -------- ---------- 21

8.3. Self-Diagnostics Functions ---------------------------- 24

9 Service Fixture & Tools---------------------------------------27

10 Disassembly and Assembly Instructions---------------28

10.1. Unit-----------------------------------------------------------28

10.2. BD Drive----------------------------------------------------31

11 Measurements and Adjustments --------------------------37

1 1 .1. Service Positions-----------------------------------------37

11.2. Adjustment of BD Drive Unit/Digital P.C.B.--------39

11.3. Caution for Replacing Parts ---------------------------40

1 Safety Precautions

1.1. General Guidelines

1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These p art s are marked by

in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify the original design without permission of manufacturer.

2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.

3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.3. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5 kΩ, 10 W resistor, in parallel with a 0.15 μF capacitor, between each exposed metallic part on the set and a good earth ground, as shown in Figure 1.

3. Use an AC voltmeter, with 1 kΩ/V or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 V RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

1.2. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1 MΩ and 5.2 MΩ. When the exposed metal does not have a return path to the chassis, the reading must be infinity.

Figure. 1

2Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices.

The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface su ch as a luminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

CAUTION :

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

2.2. Caution for AC Cord (For the United Kingdom and Republic of Ireland)

2.2.1. Information for Your Safety

IMPORTANT

Your attention is drawn to the fact that recording of prerecorded tapes or discs or other published or broadcast material may infringe copyright laws.

WARNING

To reduce the risk of fire or shock hazard, do not expose this equipment to rain or moisture.

CAUTION

To reduce the risk of fire or shock hazard and annoying interference, use the recommended accessories only.

FOR YOUR SAFETY

DO NOT REMOVE THE OUTER COVER

To prevent electric shock, do not remove the cover. No user serviceable parts inside. Refer servicing to qualified service personnel.

2.2.2. Caution for AC Mains Lead

For your safety, please read the following text carefully.

This appliance is supplied with a moulded three-pin mains plug for your safety and convenience. A 5-ampere fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 5 amperes and it is approved by ASTA or BSI to BS1362 Check for the ASTA mark or the BSI mark on the body of the fuse.

2.2.2.1. Important

The wires in this mains lead are coloured in accordance with the following code:

Blue Neutral Brown Live

As the colours of the wires in the mains lead of this applianc e may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:

The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured BLACK.

The wire which is coloured BROWN must be connected to the terminal in the plug which is marked with the letter L or coloured RED.

Under no circumstances should either of these wi res be connected to the earth terminal of the three pin plug, marked with the letter E or the Earth Symbol.

2.2.2.2. Before Use

Remove the Connector Cover as follows.

If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover, the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local Panasonic Dealer.

If the fitted moulded plug is unsuitable for the socket outlet in your home then the fuse should be removed and the plug cut off and disposed of safety. There is a danger of severe electrical shock if the cut off plug is inserted into any 13-ampere socket.

If a new plug is to be fitted please observe the wiring code as shown below. If in any doubt, please consult a qualified electrician.

2.2.2.3. How to Replace the Fuse

1. Remove the Fuse Cover with a screwdriver.

2. Replace the fuse and attach the Fuse cover.

2.3. Precaution of Laser Diode

2.4. Service Caution Based On Legal Restrictions

This service manual contains technical information, which allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, the information will be followed by service manual to be controlled with original service manual.

2.4.1. General Description About Lead Free Solder (PbF)

The lead free solder has been used in the mounting proce ss of a ll electrical components on the printed circuit board s used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30°C (86°F) more than that of the normal solder.

Distinction of P.C.B. Lead Free Solder being used

Service caution for repair work using Lead Free Solder (PbF)

• The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the P.C.B. using the lead free solder.)

• To put lead free solder, it should be well molten and mixed with the original lead free solder.

• Remove the remaining lead free solder on the P.C.B. cleanly for soldering of the new IC.

• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.

• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30°C (662±86°F).

Recommended Lead Free Solder (Service Parts Route.)

• The following 3 types of lead free solder are available through the service parts route. RFKZ03D01KS-----------(0.3mm 100g Reel) RFKZ06D01KS-----------(0.6mm 100g Reel) RFKZ10D01KS-----------(1.0mm 100g Reel)

Note

* Ingredient: tin (Sn) 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

2.5. Static Electricity Protection Measures

• The laser diode in the traverse unit (optical pick-up) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse unit (optical pick-up).

2.6. Ground for electrostatic breakdown prevention

• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environment. Repair in the working environment that is grounded.

2.6.1. Work table grounding

• Put a conductive material (sheet) or steel sheet on the area where the traverse unit (optical pick- up) is placed, and ground t he sheet.

2.6.2. Human body grounding

• Use the anti-static wrist strap to discharge the static electricity from your body.

2.6.3. When exchange the BDP Drive

• Before remove the ESD prevention bag, make sure to use the anti-static wrist strap to discharge the static electricity when replace the BDP Drive.

Note:

The ESD prevention bag is used to replace the original short-circuit point. It can be removed while placing the BDP Drive.

3 Service Navigation

3.1. Service Infomation

This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers.

If the circuit is changed or modified, this information wil l be fol lowed by supp lement service ma nual to be filed with original servic e manual.

1. This service manual does not contain the following information, because of the impossibility of servicing at component level.

• Schematic Diagram, Block Diagram and P.C.B. layout of Digital P.C.B., Drive P.C.B..

• Parts List for individual parts of Digital P.C.B..

• Exploded View and Parts List for individual parts of BD Drive.

2. The following category are recycle module part. Please send them to Central Repair Center.

• Digital P.C.B. (DMP-BDT100EE: RFKB76231DT)

• Digital P.C.B. (DMP-BDT100EG: RFKB76231BT)

• BD Drive: VXY2094

3.2. Caution for DivX

Please will always pass the customer “Warning for Customers Who Use the DivX Video-on-Demand content.” with the product and get it when you unavoidably exchange FLASH ROM or P.C.B. including FLASH ROM (Wh en the product is exchanged, it is the same.). You must use print attached to service part (FLASH ROM or P. C.B. including FLASH ROM) or must use copy of print below as “Warning for Customers Who Use the DivX Video-on-Demand content.” Information needed without fail for the customer for whom it is used continuing DivX Video-on-Demand Service to “Manual for the customer” is recorded.

Appendix: *Parts that memorize user’s information are only FLASH ROM. *The registration of Registration Code is possible for half a year up to 6 recorders up to 10 recorders a year.

Registration Code is memorized in FLASH ROM (Digital P.C.B.). If exchange above P.C.B. or FLASH ROM, new registration Code differ from previous Registration Code will be generated. In this case if your customer uses DivX Video-on-Demand service, he/she will no longer be able to play any content that he/she purchased under that same registration code. Therefore your customer will need to obtain and register the new registration code.

*Copy this page and cut on the dotted line and give the lower half to your customer.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Warning for Customers Who Use the DivX Video-on-Demand content.

1. The registration code has been changed for the repair of the product or the product exchange.

2. Obtain and register a new registration code, otherwise you will no longer be able to play DivX Video-on-Demand content.

3. Follow the procedure on the DivX Video-on-Demand web site to register at http://vod.divx.com/

*If you do not use the DivX Video-on-Demand content, please ignore this warning.

4 Specifications

Power supply: AC 220 to 240 V, 50 Hz Power consumption: Approx. 24 W

In standby mode: Approx. 0.2 W In quick start standby mode: Approx. 7 W

Operating temperature range: +5°C to +35°C Operating humidity range: 10 % to 80 % RH (no condensation) Signal system: PAL/NTSC Video output:

Output level: 1.0 Vp-p (75 Ω) Output connector: Pin jack (1 system)

Component video output: (1080i/720p/480p/480i:60 Hz) (1080i/720p/576p/576i:50 Hz)

Y output level: 1.0 Vp-p (75 Ω)

output level: 0.7 Vp-p (75 Ω)

Output connector: Pin jack (Y:green, P

(1 system)

Video performance:

Horizontal resolution: More than 500 lines Video S/N ratio: More than 65 dB

Audio output:

Output level: 2 Vrms (1 kHz, 0 dB) Output connector: Pin jack Number of connectors: 2 channel (1 system)

Audio performance:

Frequency response:

DVD(linear audio): 4 Hz to 22 kHz (48 kHz sampling)

4 Hz to 44 kHz (96 kHz sampling)

CD-Audio: 4 Hz to 20 kHz S/N ratio: 100 dB Dynamic range: 100 dB Total harmonic distortion: 0.003 %

Digital audio output:

Optical digital output: Optical terminal

HDMI AV output:

Output format: 480p(525p)/1080i(1125i)/

720p(750p)/1080p(1125p) HDMI (V.1.4a with 3D, Content Type) This unit supports “HDAVI Control 5” function.

Output connector: TypeA (19 pin): 1 system

SD card slot:

Connector: 1 system

USB slot:

USB2.0: 1 system

Ethernet:

10BASE-T/100BASE-TX: 1 system

Optical pick-up: System with 2 lenses

Wave length: 790 nm (CDs)/655 nm (DVDs)/

405 nm (BDs)

LASER Specification Class 1 LASER Product:

Wave length: 790 nm (CDs)/655 nm (DVDs)/

405 nm (BDs)

Laser power: No hazardous radiat ion is emitted

with the safety protection

Region management information:

For the United Kingdom, Continental Europe and Republic of Ireland (“EG” Model)

DVD-Video: region number “2” or “ALL” BD-Video: region code “B”

For CIS and India (“EE” Model)

:blue, PR:red)

DVD-Video: region number “5” or “ALL” BD-Video: region code “C”

Media:

Playable disc:

BD-Video (Blu-ray 3D, BDLIVE, BONUS VIEW): BD-ROM Version 2.4 BD-RE: Version3(Single Layer / Dual Layer),

JPEG

BD-R: V ersion2(Single Layer / Dual Layer),

4*5

DivX*

DVD-RAM: DVD Video Recording format,

AVCHD format, JPEG

DVD-R/DVD-R DL:

DVD-Video format*

DVD Video Recording format*

, JPEG*2, MP3*2,

DVD-RW:

AVCHD format*

2*3*5

DivX* DVD-Video format* DVD Video Recording format*

, AVCHD format*

+R/+RW/+R DL:

AVCHD format*

Video* DVD-Video: DVD-Video format CD-Audio: CD-DA CD-R/CD-RW:

CD-DA, JPEG*

, MP3*2, DivX*2* *1 Finalizing is necessary. *2 ISO9660 level 1 or 2 (except for extended formats), Joliet

This unit is compatible with multi-session.

This unit is not compatible with packet writing. *3 UDF1.02 without ISO9660, UDF1.5 with ISO9660 *4 UDF2.5 *5 DivX Certified to play DivX video up to Plus HD 1080p,

including premium content.

GMC (Global Motion Compensation) is not supported.

Maximum number of folders recognizable: 300 folders.

(including the root folder)

Maximum number of files recognizable: 200 files.

MPEG-4 AVC (H.264) profile is up to High Profile, Level 4.

AAC-LC, MP3 and Dolby Digital audio can be decoded.

SD card:

SD Memory Card*

JPEG, AVCHD format, MPEG-2 formatted FAT12, FAT16, FAT32, exFAT*

*6 support SDHC, SDXC card

support miniSD support microSD (need a microSD

Cards (need a miniSDTM Adaptor.)

/microSDHC/microSDXC Cards

Adaptor.)

*7 SDXC only

USB device:

USB Standard: USB 2.0 High Speed

MP3, JPEG, DivX Format: FAT12, FAT16, FAT32

Contents:

JPEG: (SD card, CD-R/CD-RW, DVD-RAM, DVD-R/DVD-R DL, BD-RE, USB device)

File format: JPEG Pixels: 34 x 34 to 8192 x 8192 Sub Sampling: 4:2:2, 4:2:0

Motion JPEG not supported. SD card: JPEG conforming DCF (Design rule

for Camera File system)

Thawing Time: approx. 2sec (7M pixels)

Maximum folders: CD-R/CD-RW: 99

SD card, DVD-RAM, BD-RE,

DVD-R/DVD-R DL, US B d ev ic e : 300

Maximum files: CD-R/CD-RW: 999

SD card, DVD-RAM, DVD-R/ DVD-R DL, USB device: 3000 BD-RE: 9999

MP3: (CD-R/CD-RW, DVD-R/DVD-R DL, USB device)

File format: MP3 Compression rate: 32 kbps to 320 kbps Sampling rate: 44.1 kHz, 48 kHz

AVCHD (H.264): (DVD-RAM, DVD-R/DVD-R DL, DVD-RW, +R/+RW/+R DL, SD Card)

File format: AVCHD format V1.0

Dimensions: 430mm(W) x 199mm(D) x 59mm(H)

Mass: Approx. 2.1 kg

Solder: This model uses lead free solder

Note: Specifications are subject to change

(excluding the projecting parts) 430mm(W) x 207mm(D) x 59mm(H) (including the projecting parts)

(PbF).

without notice.

4.1. Others (Licenses)

5 Location of Controls and Components

1 2

15 16

4 5

17 18

1 Turn the unit on and off 2 TV operation buttons

You can operate the TV through the unit’s remote control. [ TV] : Turn the television on and off [AV] : Switch the input select [KLVOL] : Adjust the volume [9:CH] : Channel select

3 Select title numbers, etc./Enter numbers or characters

[CANCEL] : Cancel 4 Show playback menu 5 Switch on/off Secondary Video (Picture-in-picture) 6 Basic playback control buttons 7 Show status messages 8 Show Pop-up menu 9 Show Top menu/DIRECT NAVIGATOR 10 Show OPTION menu 11 Coloured buttons (red, green, yellow

These buttons are used when;

Operating a BD-Video disc that includes Java applications (BD-J). Displaying “Title View” and “Album View” screens.

Operating contents of VIERA CAST. 12 Transmit the remote control signal 13 Open or close the disc tray

, blue)

CAUTION

Do not place objects in front of the unit. The disc tray may collide with objects when it is opened, and this may cause

malfunction. 14 Adjust the volume of an amplifier/receiver. 15 Select audio 16 Reproduce more natural audio 17 Select drive (BD/DVD/CD, SD card or USB device) 18 Displays the Home screen of the VIERA CAST

19 Exit the menu screen 20 Show FUNCTION menu 21 Selection/OK, Frame-by-frame 22 Return to previous screen

1 Standby/on switch ( /I)

Press to switch the unit from on to standby mode or vice versa. In standby mode, the unit is still consuming a small amount of power. Disc tray

3 Display

Disc indicator SD card indicator

The indicator blinks when reading data from a disc, a card or a USB device, or writing data to a card.

USB device indicator

4 Remote control signal sensor

Distance: Within approx. 7 m Angle: Approx. 20G up and down, 30G left and right

5 Open or close the disc tray 6 SD card slot 7USBport 8Stop 9 Start play

Pull to flip down the front panel.

6 Operating Instructions

6.1. Taking out the Disc from BD Drive Unit when the Disc cannot be ejected by OPEN/CLOSE button

6.1.1. When the power can be turned off.

6.1.1.1. When the power can be turned off.

1. Turn the unit off, then press and hold [OK], [Yellow] and [Blue] buttons on the remote control simultaneously for 5 seconds.

- “00 RET” is displayed on the unit’s FL display.

2. Repeatedly press the right cursor button on the remote Control or Power button on the u nit until “06 FTO” is displayed on the unit's FL display.

3. Press [OK] button on the remote control or [OPEN/CLOSE] button on the unit.

6.1.1.2. When the power can not be turned off.

Press [POWER] button on the unit for over 4 seconds to turn off the power forcibly, and step 1 to 3 above.

6.1.2. When the Forcible Disc Eject can not be done.

1. Turn off the power and pull out AC cord.

2. Remove the Top Case.

3. Put the unit so that bottom can be seen.

4. Insert paper clips, etc. into the hole on the bottom of BD Drive and slide th e paper clips, etc. in the direction of the arrow to eject tray slightly.

5. Pull the unit upward, and push out Tray by paper clips, etc. or minus screw driver (small).

6.2. Micro Fuse Conducting Check

This unit uses the Micro Fuse. Check the Micro Fuse conducting using the Tester at the check points below.

7 Multiple Pressing Function

7.1. About the Multiple Pressing of the Unit’s Remote Control

The remote control which included this unit is possible pressing multiple buttons simultaneously (Multiple Pre ssing function), and can operate for the customer's initial settings and the Service Mode, etc. The Multiple Pressing function is not available for conventional models' remote control. Use the remote control included this unit.

7.2. How to enter the Special Modes using the Multiple Pressing Function of the Unit’s Remote Control

For pressing the multiple buttons of the remote control, this unit can be entering each of the following special modes. After entering each mode, and then go to the menu you want to run.